LECTURE PLAN Max.

Marks: 100

Subject Name : MANUFACTURING PROCESSES Lectures/week: 3

Subject Code: 3AN4 Exam Hours: 3
Branch: Aeronautical Engineering
Semester : 3rd Total Lectures: 40

Lecture
No. Topics to be covered
1 Definition and importance of manufacturing, Basic manufacturing processes,
Introduction to casting, advantages and drawbacks
2 Use of patterns, types of patterns, pattern allowances
3 Moulds: types of moulds; Moulding sands: composition, properties and tests
4 Use of cores, coreprint, core boxes, chaplets. Different moulding practices
5 Gating system design
6 Casting process, different types of furnaces
7 Different types of casting methods: advantages and limitations
8 Casting alloys, casting defects
9 Metal Joining Processes: Principle of welding, soldering, brazing and adhesive
bonding
10 Welding: Oxy-fuel gas welding and cutting
11 Arc welding: power sources and electrodes
12 Different types of arc welding
13 Resistance welding: spot, projection and seam welding processes
14 High energy welding processes: atomic hydrogen, plasma, laser electron beam welding
15 Solid state welding processes: friction, ultrasonic and explosive welding
16 Welding of cast iron and aluminium, welding defects
17 Metal working processes: bulk deformation and sheetmetal working, elastic limit, plastic
deformation and strain hardening
18 Hot, cold and warm working: their relative merits and demerits
19 Rolling, roll pass sequence
20 Forging, types of forging. forging hammers and presses
21 Forging operations, forging methods, principle of forging tool design
22 Extrusion: hot and cold extrusion types, wire and tube drawing processes
23 Different types of sheet metal working processes
24 Metal working defects
25 Powder metallurgy: powder manufacturing
26 Properties of metal powders
27 Mechanical pulverization, sintering
28 Electrolytic Process, chemical reduction, atomization
29 Compacting of powders, advantages and applications of powder metallurgy
30 Introduction to rapid prototyping
31 Rapid prototyping operations: additive and subtractive processes
32 Virtual Prototyping and applications
33 Introduction to plastic technology, classification of plastics
34 General properties of plastics
35 Ingredients of moulding compounds
36 Compression moulding, injection moulding
37 Transfer moulding, extrusion moulding
38 Blow moulding
39 Calendaring, thermoforming
40 Slush moulding, laminating