2008 Fusion Teste

16/03/2016 2008Fusion
30701BAutomaticTransaxle/TransmissionFNR5 2008Fusion/Milan/MKZ
DIAGNOSISANDTESTING Procedurerevisiondate:04/22/2009
PinpointTestsOSCEquippedVehicle
SpecialTool(s)
73IIIAutomotiveMeter
105R0057orequivalent
TransmissionFluidPressure
GaugeAssembly
307004(T57L77820A)
VehicleCommunicationModule
(VCM)andIntegratedDiagnostic
System(IDS)softwarewith
appropriatehardware,orequivalent
scantool
Anytimeanelectricalconnectororsolenoidbodyisdisconnected,inspecttheconnectorforterminal
condition,corrosionandcontamination.Alsoinspecttheconnectorsealfordamage.Clean,repairorinstall
newasnecessary.
ShiftSolenoidPreDiagnosis
UsethefollowingsolenoidoperationchartwhencarryingoutPinpointTestA.
SolenoidOperationChartConverterEngaged
SelectorLever TCM MainValveBody 5thGear

Position CommandedD ValveBody
Gear
SSPCA SSPCB SSPCC SSD SSE SSF
PWM PWM PWM (ON/OFF) (ON/OFF) (ON/OFF)
D 3 On Off Off Off On On
4 On Off Off On On On
5 On Off Off On On Off
Withaon/offsolenoid,OFF=NoHydraulicFlow.
WithaPulseWidthModulation(PWM)solenoid,OFF=FullHydraulicFlow.
PressureControlSolenoidA(PCA)andPressureControlSolenoidB(PCB)PWMsolenoidpercentagevaries
throughallgears.
http://www.fordtechservice.dealerconnection.com/vdirs/protech/global/default.asp?comefrom= 1/42
16/03/2016 2008Fusion
SolenoidOperationChartConverterDisengaged
SelectorLever TCM MainValveBody 5thGear

Position CommandedD ValveBody
Gear
SSPCA SSPCB SSPCC SSD SSE SSF
PWM PWM PWM (ON/OFF) (ON/OFF) (ON/OFF)
P/N P/N Off Off Off On Off On
R R Off Off Off Off Off On
L Off Off On On On On
D 1 Off On On Off Off On
2 Off Off On Off Off On
3 Off Off Off Off Off On
4 On Off Off On Off On
5 Off Off Off On Off Off
Withaon/offsolenoid,OFF=NoHydraulicFlow.
WithaPWMsolenoid,OFF=FullHydraulicFlow.
PCAandPCBPWMsolenoidpercentagevariesthroughallgears.
GEARinDriveMode
DriveModeforGEARoperatesonlywhen:
OutputShaftSpeed(OSS)andTransmissionRange(TR)sensorareoperational.
NoOSSandTRsensorDTCsset.
EngineON.
TorqueConverterClutch(TCC)isOFF(TCCcannotbeengaged).
SelectorleverisinD.
Vehiclespeedisabove3km/h(2mph).
TorqueConverterClutch(TCC)inDriveMode
TheDriveModeallowsthetechniciantoturntheTCCoffandon.
DriveModeforTCCOFFoperatesonlywhen:
OSSandTRsensorsareoperational.
NoOSSandTRsensorDTCsareset.
EngineisON.
SelectorleverisinD.
DriveModeforTCCONoperatesONLYwhen:
OSSandTRsensorsareoperational.
NoOSSandTRsensorDTCsareset.
EngineisON.
SelectorleverisinD.
Transaxlein2ndgearorhigher.
TransmissionFluidTemperature(TFT)isbetween16C135C(60F275F).
Brakeisnotappliedbelow32km/h(20mph).
Steadyvehiclespeedismaintained.
16/03/2016 2008Fusion
BeforePinpointTests
NOTE:ReadandrecordallDTCs.
NOTE:Beforeenteringpinpointtests,checkthetransaxle,vehicle,TCMandPCMwiringharnessesfor
correctconnections,bentorbrokenpins,corrosion,loosewires,correctrouting,correctsealsandtheir
condition.CheckthePCM,sensorsandactuatorsfordamage.RefertothePowertrainControl/Emissions
Diagnosis(PC/ED)manual.
AftertheOnBoardDiagnostic(OBD)proceduresarecompleted,repairallDTCs.
BeginwithnontransaxlerelatedDTCs,thenrepairanytransaxlerelatedDTCs.RefertoDiagnosticTrouble
Code(DTC)Chartsinthissectionforinformationonconditionandsymptoms.Thischartwillbehelpfulin
referringtothecorrectmanual(s)andaidsindiagnosinginternaltransaxleconcernsandexternalnontransaxle
inputs.Thepinpointtestsareusedindiagnosingtransaxleelectricalconcerns.Makesurethatthevehicle
wiringharnessandthePCMarediagnosedaswell.ThePowertrainControl/EmissionsDiagnosis(PC/ED)
manualwillaidindiagnosingnontransaxleelectroniccomponents.
PinpointTests
RefertoWiringDiagramsCell30forschematicandconnectorinformation.
PINPOINTTESTA:SHIFTANDTCCSOLENOIDS(ONLY)
NOTE:RefertotheTransaxleMainValveBodyVehicleHarnessConnectorillustrationTransaxle
ConnectorLayoutsinthissection.
NOTE:RefertotheTransaxle5thGearValveBodyVehicleHarnessConnectorillustrationTransaxle
A1ELECTRONICDIAGNOSTICSSETUP
IgnitionOFF.
SelectPARK.
MakesurethetransaxlemainvalvebodyvehicleharnessC1534andtransaxle5thgearvalvebody
vehicleharnessC1535arefullyseated,terminalsarefullyengagedinconnectorandingood
conditionbeforeproceeding.
Connectthescantool.
IgnitionON.
Enterthefollowingdiagnosticmodeonthescantool:DataLogger.
DoesvehicleenterDataLoggerMode?
Yes REMAINinDataLoggerMode.GOtoA2.
No REPEATproceduretoenterDataLoggerMode.IfvehicledidnotenterDataLogger
Mode,REFERtothePowertrainControl/EmissionsDiagnosis(PC/ED)manualfor
diagnosisofPCM.
A2WIGGLETEST
RemaininDataLoggerMode.
SelectthefollowingPIDstobemonitored:
SSPCA
SSPCB
SSPCC
SSD
SSE
SSF
Startvehicle.
Wiggleallwiringandconnectorstothetransaxle.MonitortheSolenoidStateforchanges.
Doesthesuspectsolenoid(s)faultstatechange?
Yes REPAIRthecircuit.TESTthesystemfornormaloperation.
16/03/2016 2008Fusion
Yes REPAIRthecircuit.TESTthesystemfornormaloperation.
No GOtoA3.
A3CHECKSOLENOIDFUNCTION
TurneachsolenoidONandOFF.
DoesthesolenoidturnONandOFFwhencommandedandcansolenoidactivationbeheard?
Yes GOtoA4.
No GOtoA5.
A4GEARINDRIVEMODEORTCCINDRIVEMODE
SelectGEARPIDforShiftSolenoids,prequalificationsforGEARinDriveModearelistedpriorto
thesepinpointtestsinthissection.
SelectTCCPIDforTorqueConverterClutch(TCC),prequalificationsforTCCinDriveModeare
listedpriortothesepinpointtestsinthissection.
TurnvehicleOFF.
Doesthetransaxleupshiftanddownshiftortorqueconverterengage/disengagewhen
commanded?
Yes CLEARallDTCs.ROADTESTtoverifyifconcernisstillpresent.Ifconcernisstill
present,REFERtoDiagnosisBySymptomtodiagnoseshiftortorqueconverter
concern.
No GOtoA5.
A5CHECKFORASHORTTOVOLTAGE
TurnvehicleOFF.
Disconnect:TransaxleMainValveBodyVehicleHarnessC1534.
Disconnect:Transaxle5thGearValveBodyVehicleHarnessC1535.
Disconnect:TransmissionControlModule(TCM)C2352A.
IgnitionON.
Visuallyinspectallwiresandconnectorsfordamage.
MeasurethevoltagebetweentransaxlemainvalvebodyvehicleharnessC1534andtransaxle5th
gearvalvebodyvehicleharnessC1535,harnessside,andgroundusingthefollowingchart:
TransaxleMainValveBodyVehicleHarnessC1534and ShiftSolenoid Ground

Transaxle5thGearValveBodyVehicleHarnessC1535
C15343,circuitVET13(GY/BU) ShiftSolenoidPressure Ground
ControlA(SSPCA)
C15349,circuitVET14(VT/GN) ShiftSolenoidPressure Ground
ControlB(SSPCB)
C15341,circuitVET15(YE/GY) ShiftSolenoidPressure Ground
ControlC(SSPCC)
C15346,circuitCET18(GY/YE) ShiftSolenoidD(SSD) Ground
C15348,circuitCET19(VT/GY) ShiftSolenoidE(SSE) Ground
C15351,CET44(BU/BN) SSF Ground
16/03/2016 2008Fusion
Isanyvoltagepresent?
Yes REPAIRthecircuitinquestionforashorttovoltage.TESTthesystemfornormal
operation.
No GOtoA6.
A6CHECKFORSHORTSTOGROUND
IgnitionOFF.
MeasuretheresistancebetweentransaxlemainvalvebodyvehicleharnessC1534andtransaxle5th
gearvalvebodyvehicleharnessC1535,harnesssideandgroundusingthefollowingchart:
TransaxleMainValveBodyVehicleHarnessC1534andTransaxle5th Shift Ground

GearValveBodyVehicleHarnessC1535 Solenoid
C15343,circuitVET13(GY/BU) SSPCA Ground
C15349,circuitVET14(VT/GN) SSPCB Ground
C15341,circuitVET15(YE/GY) SSPCC Ground
C15346,circuitCET18(GY/YE) SSD Ground
C15348,circuitCET19(VT/GY) SSE Ground
C15351,CET44(BU/BN) SSF Ground
Aretheresistancesgreaterthan10,000ohms?
Yes GOtoA7.
No REPAIRthecircuitinquestion.TESTthesystemfornormaloperation.
A7CHECKFORANOPENCIRCUIT
MeasuretheresistancebetweentransaxlemainvalvebodyvehicleharnessC1534andtransaxle5th
gearvalvebodyvehicleharnessC1535,harnessside,andTCMC2352A,harnessside,forthe
suspectedsolenoidusingthefollowingchart:
TransaxleMainValveBodyVehicleHarnessC1534and Shift TCMC2352A

Transaxle5thGearValveBodyVehicleHarnessC1535 Solenoid
C15343,circuitVET13(GY/BU) SSPCA C2352A8,circuit
VET13(GY/BU)
C15349,circuitVET14(VT/GN) SSPCB C2352A16,circuit
VET14(VT/GN)
C15341,circuitVET15(YE/GY) SSPCC C2352A7,circuit
VET15(YE/GY)
C15346,circuitCET18(GY/YE) SSD C2352A14,circuit
CET18(GY/YE)
C15348,circuitCET19(VT/GY) SSE C2352A13,circuit
CET19(VT/GY)
C15351,CET44(BU/BN) SSF C2352A12,circuit
CET44(BU/BN)
16/03/2016 2008Fusion
Aretheresistanceslessthan5ohms?
Yes GOtoA8.
A8CHECKSOLENOIDRESISTANCE
Measuretheresistancebetweenthesuspectedshiftsolenoid,componentside,andthetransaxle
case(ground)usingthefollowingchart:
ShiftSolenoid Resistancevalue
SSPCApin3 1.04.2ohms
SSPCBpin9 1.04.2ohms
SSPCCpin1 1.04.2ohms
SSDpin6 10.926.2ohms
SSEpin8 10.926.2ohms
SSFpin1 10.926.2ohms
Aretheresistanceswithinspecification?
Yes INSTALLanewTCM.TESTthesystemfornormaloperation.
No GOtoA9.
A9CHECKTHEINTERNALWIRINGHARNESSFORASHORTTOGROUND
Removethetransmissionfluidpanorthe5thgearvalvebodycover.Foradditionalinformation,refer
toTransmissionFluidPanforSSPCA,SSPCBSSPCC,SSDandSSEorMainControlforSSFin
thissection.
Disconnectthesuspectedsolenoidelectricalconnectors.
Measuretheresistancebetweensuspectedsolenoidpinonthetransaxlemainvalvebodyinternal
harness,componentside,andthesolenoidbody(ground).
Solenoid TransaxleMainInternalWiringHarnessElectricalConnectorPin(Component
Side)
SSPCA Pin3
SSPCB Pin9
SSPCC Pin1
SSD Pin6
SSE Pin8
Solenoid 5thGearTransaxleInternalWiringHarnessElectricalConnectorPin(Component
Side)
SSF Pin1
16/03/2016 2008Fusion
Istheresistancegreaterthan10,000ohms?
Yes GOtoA10.
No REPAIRthetransaxleinternalwiringharnessforashorttoground.TESTthesystem
fornormaloperation.
A10CHECKTHEINTERNALWIRINGHARNESSFORANOPEN
ForSSPCA,measuretheresistancebetweentransaxlemainvalvebodyinternalharnessC15343,
componentsideandthesolenoidelectricalconnector.
ForSSPCB,measuretheresistancebetweentransaxlemainvalvebodyinternalharnessC15349,
ForSSPCC,measuretheresistancebetweentransaxlemainvalvebodyinternalharnessC15341,
ForSSD,measuretheresistancebetweentransaxlemainvalvebodyinternalharnessC15346,
16/03/2016 2008Fusion
ForSSE,measuretheresistancebetweentransaxlemainvalvebodyinternalharnessC15348,
ForSSF,measuretheresistancebetweentransaxle5thgearvalvebodyinternalharnessC15351,
Yes ForSSPCA,SSPCBorSSPCC,GOtoA11.ForSSD,SSEandSSF,installa
newshiftsolenoid.REFERtoMainControlinthissection.
No INSTALLanewtransaxleinternalwiringharness.TESTthesystemfornormal
operation.
A11CHECKTHETRANSAXLEMAINVALVEBODYINTERNALHARNESSGROUNDCIRCUIT
MeasuretheresistancebetweentransaxlemainvalvebodyinternalharnessC1534groundeyehook
asfollows:
SSPCAbetweentransaxleinternalharnesssolenoidconnectorandgroundeyehook.
SSPCBbetweentransaxleinternalharnesssolenoidconnectorandgroundeyehook.
SSPCCbetweentransaxleinternalharnesssolenoidconnectorandgroundeyehook.
16/03/2016 2008Fusion
Yes INSTALLanewshiftsolenoid.REFERtoMainControlinthissection.
No INSTALLanewtransaxleinternalwiringharness.TESTthesystemfornormal
operation.
PINPOINTTESTB:TFTSENSOR
B1ELECTRONICDIAGNOSTICSETUP
IgnitionOFF.
SelectPARK.
ChecktomakesurethetransaxlemainvalvebodyvehicleharnessC1534isfullyseated,terminals
arefullyengagedinconnectorandingoodconditionbeforeproceeding.
Connectthescantool.
IgnitionON.
Enterthefollowingdiagnosticmodeonthescantool:DataLoggerMode.
SelecttheTFTPIDtomonitor.
DoesthevehicleenterDataLoggerMode?
Yes REMAINinDataLoggerMode.GOtoB2.
diagnosisofPCM.
B2WARMUP/COOLDOWNCYCLEVERIFICATION
WhilemonitoringtheTFTPID,carryoutthefollowingtest:Iftransaxleiscold,runtransaxletowarm
itup.Iftransaxleiswarm,allowtransaxletocooldown.
DoestheTFTPIDincreaseasthetransaxleiswarmedupordecreaseasthetransaxleiscooled
ordoestheTFTPIDdropinandoutofrange?
Yes IftheTFTPIDincreaseasthetransaxleiswarmedordecreaseasthetransaxleis
cooled,CLEARallDTCs.ROADTESTtoverifyifconcernisstillpresent.Ifconcern
isstillpresent,REFERtoDiagnosisBySymptominthissectiontodiagnose
transaxleoverheating.IftheTFTdropsinandoutofrange,INSPECTforintermittent
concernintheinternal/externalharness,sensororconnector.
No GOtoB3.
B3CHECKTHEMAINVALVEBODYVEHICLEWIRINGHARNESSFORASHORTTOPOWER
16/03/2016 2008Fusion
IgnitionOFF.
Disconnect:TransmissionControlModule(TCM)C2352B.
Visuallyinspectallwiresandconnectorsfordamage.
IgnitionON.
MeasurethevoltagebetweentransaxlemainvalvebodyvehicleharnessC15344,circuitVET28
(GY/VT),harnesssideandground.
MeasurethevoltagebetweentransaxlemainvalvebodyvehicleharnessC15345,circuitVET27
(BN/YE),harnesssideandground.
Isthevoltagegreaterthan4volts?
Yes REPAIRthecircuitforashorttopower.TESTthesystemfornormaloperation.
No GOtoB4.
B4CHECKTHETRANSAXLEMAINVALVEBODYVEHICLEHARNESSFORASHORTTO
GROUND
Disconnect:TransmissionRange(TR)sensorC1537.
Disconnect:IntermediateShaftSpeedsensorC1088.
MeasuretheresistancebetweentransaxlemainvalvebodyvehicleharnessC15344,circuitVET28
(GY/VT),harnesssideandground.
(BN/YE),harnesssideandground.
16/03/2016 2008Fusion
Yes GOtoB5.
No REPAIRthecircuitforashorttoground.TESTthesystemfornormaloperation.
B5CHECKTHETRANSAXLEMAINVALVEBODYVEHICLEHARNESSFORANOPEN
(BN/YE),harnesssideandTCMC2352B6,circuitVET27(BN/YE).
(GY/VT),andTCMC2352B5,circuitVET28(GY/VT).
Yes GOtoB6.
No REPAIRthecircuit.TESTthesystemfornormaloperation.
B6CHECKTHETRANSAXLEMAINVALVEBODYINTERNALHARNESSFORASHORTTO
GROUND
MeasuretheresistancebetweentransaxlemainvalvebodyinternalharnessC15345andground.
16/03/2016 2008Fusion
MeasuretheresistancebetweentransaxlemainvalvebodyinternalharnessC15344andground.
Yes GOtoB7.
No INSTALLanewtransaxlemainvalvebodyinternalharness.TESTthesystemfor
normaloperation.
B7CHECKRESISTANCEOFTHETFTSENSOR
NOTE:Allowtheenginetorunlongenoughtoreachnormaloperatingtemperature.
TEST1:Withthetransaxleatnormaloperatingtemperature,measuretheresistancebetween
transaxlemainvalvebodyinternalharnessC15345,componentsideandC15344,componentside.
Recordtheresistance.
Resistanceshouldbeapproximatelyinthefollowingranges:
10C(50F)5.587K7.303Kohms
25C(77F)2.5K4.5Kohms
110C(230F)0.22K0.27Kohms
TEST2:Checkforintermittentshortoropen.
Iftheresistancewaswithinrange,carryoutthefollowingtest.Allowthetransaxletocool.Checkthe
TransmissionFluidTemperature(TFT)sensorresistanceagain.Comparetheresistancewiththe
initialresistance.Theresistanceshouldincreaseasthetransaxlecools.Ifcorrect,thenchangeinthe
resistanceoccurs,repeatOnBoardDiagnostic(OBD).
Aretheresistancesintherange?
Yes INSTALLanewTCM.Foradditionalinformation,REFERtoTransmissionControl
16/03/2016 2008Fusion
Module(TCM)inthissection.TESTthesystemfornormaloperation.
No INSTALLanewtransaxleinternalharness.TESTthesystemfornormaloperation.
PINPOINTTESTC:TRSENSOR
NOTE:RefertotheTransmissionRange(TR)SensorConnectorillustrationTransaxleConnector
Layoutsinthissection.
NOTE:RefertotheTransmissionRange(TR)SensorDiagnosisChartTransaxleConnectorLayoutsin
thissection.
C1VERIFYTRSENSORALIGNMENT
VerifytheTransmissionRange(TR)sensoralignment.
IstheTRsensorcorrectlyaligned?
Yes GOtoC2.
No ADJUSTtheTRsensor.REFERtoTransmissionRange(TR)SensorAdjustmentin
thissection.TESTthesystemfornormaloperation.
C2VERIFYTHESELECTORLEVERCABLE/LINKAGEADJUSTMENT
Verifythattheselectorlevercable/linkageiscorrectlyadjusted.RefertoSection30705.
Istheselectorlevercable/linkagecorrectlyadjusted?
Yes GOtoC3.
No ADJUSTtheselectorlevercable/linkage.REFERtoSection30705.TESTthe
systemfornormaloperation.
C3CHECKTHETRSENSORCIRCUITRYFORASHORTTOGROUND
IgnitionOFF.
Disconnect:TRSensorC1537.
Disconnect:IntermediateShaftSpeedSensorC1088.
MeasuretheresistancebetweenTRsensorC15372,circuitVET28(GY/VT)andground.
MeasuretheresistancebetweenC15373,circuitCET37(BN/WH)andground.
16/03/2016 2008Fusion
Yes GOtoC4.
No REPAIRthecircuitinquestionforanopen.TESTthesystemfornormaloperation.
C4CHECKTHETRSENSORCIRCUITRYFORASHORTTOPOWER
IgnitionON.
MeasurethevoltagebetweenTRsensorC15372,circuitVET28(GY/VT)andground.
MeasurethevoltagebetweenTRsensorC15373,circuitCET37(BN/WH)andground.
Yes REPAIRthecircuitinquestionforashorttopower.TESTthesystemfornormal
operation.
No GOtoC5.
C5CHECKTHETRSENSORCIRCUITRYFORANOPEN
IgnitionOFF.
MeasuretheresistancebetweenTRsensorC15372,circuitVET28(GY/VT)andTCMC2352B5,
16/03/2016 2008Fusion
circuitVET28(GY/VT).
MeasuretheresistancebetweenTRsensorC15373,circuitCET37(BN/WH)andTCMC2352B21,
circuitCET37(BN/WH).
Yes GOtoC6.
C6CHECKTHETRSENSORRESISTANCE
MeasuretheresistancebetweenTRsensorpins2and3componentside,whileshiftingthe
transmissionmanualcontrolleverasfollows:
PARKposition,3,3705,230ohms
REVERSEposition,1,2501,750ohms
NEUTRALposition,630870ohms
DRIVEposition,330450ohms
LOWposition,150250ohms
Aretheresistanceswithintheexpectedvalues?
No INSTALLanewTRsensor.REFERtoTransmissionRange(TR)Sensorinthis
section.TESTthesystemfornormaloperation.
16/03/2016 2008Fusion
PINPOINTTESTD:ELECTRONICPCA
NOTE:ReadandrecordallDTCs.AllTransmissionRange(TR)sensorandOutputShaftSpeed(OSS)
DTCsmustberepairedbeforeenteringoutputstatecontrol.
D1ELECTRONICDIAGNOSTICSSETUP
IgnitionOFF.
SelectPARK.
ChecktomakesuretransaxlemainvalvebodyvehicleharnessC1534isfullyseated,terminalsare
fullyengagedintheconnectorandingoodconditionbeforeproceeding.
InstalltheTransmissionFluidPressureGaugeintothelinetap.
Connectthescantool.
Starttheengine.
DoesthevehicleentertheDataLoggerMode?
Yes REMAINinDataLoggerMode.GOtoD2.
No REPEATproceduretoENTERDataLoggerMode.Ifvehicledidnotenteroutputstate
control,REFERtoPowertrainControl/EmissionsDiagnosis(PC/ED)manualfor
diagnosisofTransmissionControlModule(TCM).
D2SOLENOIDFUNCTIONALTEST
MonitortheTransmissionFluidPressureGauge.
SelectPCAPID.
Increaseenginespeedabove1,500rpm.
Changepsivalue.
MonitortheTransmissionFluidPressureGaugeandthecommandedpressure.
Selectanothervalue50150psi.
Doesthepressurereadingmatchthecommandedpressure?
Yes CLEARDTCs.TESTthesystemfornormaloperation.
No GOtoD3.
D3CHECKTHETRANSAXLEMAINVALVEBODYVEHICLEHARNESSFORASHORTTO
POWER
IgnitionOFF.
Disconnect:TransaxleC1534.
Disconnect:TCMC2352A.
IgnitionON.
MeasurethevoltagebetweentransaxlemainvalvebodyvehicleharnessC15347,circuitCET42
(GN/VT)andground.
16/03/2016 2008Fusion
MeasurethevoltagebetweentransaxlemainvalvebodyvehicleharnessC15342,circuitCET43
(GY)andground.
No GOtoD4.
D4CHECKTHETRANSAXLEMAINVALVEBODYVEHICLEHARNESSFORASHORTTO
GROUND
IgnitionOFF.
MeasuretheresistancebetweentransaxlemainvalvebodyvehicleharnessC15347,circuitCET42
(GN/VT)andground.
(GY)andground.
16/03/2016 2008Fusion
Yes GOtoD5.
D5CHECKTHETRANSAXLEVEHICLEHARNESSFORANOPEN
(GN/VT)andTCMC2352A5,circuitCET42(GN/VT).
(GY)andTCMC2352A6,circuitCET43(GY).
Istheresistancelessthan5ohms?
Yes GOtoD6.
No REPAIRthecircuitforanopen.TESTthesystemfornormaloperation.
D6CHECKTHETRANSAXLEMAINVALVEBODYINTERNALHARNESSFORASHORTTO
GROUND
Removethetransmissionfluidpan.RefertoTransmissionFluidPan.
Disconnect:PressureControlSolenoidA(PCA)SolenoidElectricalConnector.
MeasuretheresistancebetweentransaxlemainvalvebodyinternalharnessC15342(component
side,transaxleinternalharness)andground.
16/03/2016 2008Fusion
MeasuretheresistancebetweentransaxlemainvalvebodyinternalharnessC15347(component
Yes GOtoD7.
normaloperation.
D7CHECKTHETRANSAXLEMAINVALVEBODYINTERNALHARNESSFORANOPEN
MeasuretheresistancebetweentransaxlemainvalvebodyinternalharnessPCAconnectorpin2
(componentside,transaxleinternalharness)andtransaxlemainvalvebodyinternalharnessC15342.
MeasuretheresistancebetweentransaxlemainvalvebodyinternalharnessPCAconnectorpin7
(componentside,transaxleinternalharness),andtransaxlemainvalvebodyinternalharnessC1534
7.
16/03/2016 2008Fusion
Yes GOtoD8.
normaloperation.
D8CHECKSOLENOIDRESISTANCEATTHESOLENOID
MeasuretheresistancebetweenPCAsolenoidpins.
Istheresistancebetween2.4and7.3ohms?
Yes GOtoD9.
No INSTALLanewPCAsolenoid.TESTthesystemfornormaloperation.
D9CHECKTHESOLENOIDFORASHORTTOGROUND
MeasuretheresistancebetweenthePCAsolenoidpinsandthesolenoidbody.
Yes REFERtoDiagnosisBySymptomfordiagnosisofpressureconcerns.TESTthe
No INSTALLanewPCAsolenoid.TESTthesystemfornormaloperation.
16/03/2016 2008Fusion
PINPOINTTESTE:ELECTRONICPCB
NOTE:RefertotheTransaxle5thGearValveBodyVehicleHarnessConnectorillustrationTransaxle
NOTE:ReadandrecordallDTCs.AllTransmissionRange(TR)sensorandOutputShaftSpeed(OSS)
DTCsmustberepairedbeforeenteringoutputstatecontrol.
E1CHECKTHETRANSAXLE5THGEARVALVEBODYVEHICLEHARNESSFORASHORT
TOPOWER
IgnitionOFF.
Disconnect:Transaxle5thGearValveBodyVehicleHarnessC1535.
IgnitionON.
Measurethevoltagebetweentransaxle5thgearvalvebodyvehicleharnessC15352,circuitCET45
(YE/BU)andground.
Yes REPAIRcircuitCET45(YE/BU)forashorttopower.TESTthesystemfornormal
operation.
No GOtoE2.
E2CHECKTHETRANSAXLE5THGEARVALVEBODYVEHICLEHARNESSFORASHORT
TOGROUND
Measuretheresistancebetweentransaxle5thgearvalvebodyvehicleharnessC15352,circuit
CET45(YE/BU)andground.
Yes GOtoE3.
No REPAIRcircuitCET45(YE/BU)forashorttoground.TESTthesystemfornormal
operation.
16/03/2016 2008Fusion
E3CHECKTHETRANSAXLE5THGEARVALVEBODYVEHICLEHARNESSFORANOPEN
Measuretheresistancebetweentransaxle5thgearvalvebodyvehicleharnessC15352,circuit
CET45(YE/BU)andTCMC2352A.
Yes GOtoE4.
No REPAIRcircuitCET45(YE/BU)foranopen.TESTthesystemfornormaloperation.
E4CHECKTHEPCBTRANSAXLEINTERNALHARNESSFORASHORTTOGROUND
IgnitionOFF.
Removethe5thgearvalvebodycover.RefertoMainControlinthissection.
Disconnect:PressureControlSolenoidB(PCB)SolenoidElectricalConnector.
Measuretheresistancebetweentransaxle5thgearvalvebodyvehicleharnessC15352(component
Yes GOtoE5.
E5CHECKTHETRANSAXLEINTERNALHARNESSFORANOPEN
MeasuretheresistancebetweentransaxleC15352,andPCBcomponentsidetransaxle5thgear
valvebodyinternalharnesspin2.
16/03/2016 2008Fusion
MeasuretheresistancebetweengroundandPCBcomponentconnectorpin3.
Yes GOtoE6.
E6CHECKSOLENOIDRESISTANCEATTHESOLENOID
MeasuretheresistancebetweenPCBsolenoidpins.
Istheresistancebetween2.0and7.3ohms?
Yes GOtoE7.
No INSTALLanewPCBsolenoid.TESTthesystemfornormaloperation.
E7CHECKTHESOLENOIDFORASHORTTOGROUND
MeasuretheresistancebetweenthePCBsolenoidpinsandthesolenoidbody.
16/03/2016 2008Fusion
Yes REFERtoDiagnosisBySymptomfordiagnosisofpressureconcerns.TESTthe
No INSTALLanewPCBsolenoid.TESTthesystemfornormaloperation.
PINPOINTTESTF:INTERMEDIATESHAFTSPEEDSENSORANDOSSSENSOR
NOTE:RefertotheIntermediateShaftSpeedSensorandOutputShaftSpeed(OSS)SensorConnector
illustrationsTransaxleConnectorLayoutsinthissection.
F1ELECTRONICDIAGNOSTICSSETUP
Checktomakesurethetransaxleharnessconnectorsarefullyseated,terminalsarefullyengagedin
connectorandingoodconditionbeforeproceeding.
Connectthescantool.
IgnitionON.
SelecttheintermediateshaftspeedorOSSsensorPID.
Yes REMAINinDataLoggerMode.GOtoF2.
No REPEATproceduretoENTERDataLoggerMode.IfvehicledidnotenterDataLogger
diagnosisofTransmissionControlModule(TCM).
F2DRIVECYCLETEST
Starttheengine.
WhilemonitoringtheappropriatesensorPID,drivethevehiclesothatthetransaxleupshiftsand
downshiftsthroughallgears.
DoestheintermediateshaftspeedorOSSsensorPIDincreaseanddecreasewithengineand
vehiclespeed?
Yes GOtoF3.
No IftheintermediateshaftspeedorOSSsensorPIDdoesnotincreaseanddecrease
withengineandvehiclespeed,INSPECTforopenorshortinvehicleharness,sensor,
aTCMconcern,orinternalhardwareconcern.GOtoF4.
F3DRIVECYCLETESTERRATIC
WhilemonitoringtheappropriatesensorPID,drivethevehiclesothatthetransaxleupshiftsand
downshiftsthroughallgears.
16/03/2016 2008Fusion
IstheintermediateshaftspeedorOSSsensorPIDsignalerratic(droptozeroornearzeroand
returntonormaloperation)?
Yes Ifthesensorsignaliserratic,INSPECTforintermittentconcernintheharness,sensor
orconnector.GOtoF4.
No CLEARallDTCs.RERUNOnBoardDiagnostic(OBD).
F4CHECKTHESENSORBATTERYSUPPLYCIRCUITFORASHORTTOGROUND
IgnitionOFF.
Disconnect:OSSSensorC193.
Forintermediateshaftspeedsensor,measuretheresistancebetweensensorC10883,circuitCE613
(WH/VT)andground.
ForOSS,measuretheresistancebetweenOSSsensorC1933,circuitCE613(WH/VT)andground.
Yes GOtoF5.
F5CHECKTHESENSORBATTERYSUPPLYCIRCUITFORANOPEN
Forintermediateshaftspeedsensor,measuretheresistancebetweenintermediateshaftspeed
sensorC10883,circuitCE613(WH/VT)andtheTCMC2352A10,circuitCE613(WH/VT).
16/03/2016 2008Fusion
FortheOSSsensor,measuretheresistancebetweenOSSsensorC1933,circuitCE613(WH/VT)
andTCMC2352A10,circuitCE613(WH/VT).
Yes GOtoF6.
F6CHECKTHEGROUNDCIRCUITFORANOPEN
MeasuretheresistancebetweenOSSsensorC1931,circuitGD120(BK/GN)andground.
Disconnect:C2352B.
MeasuretheresistancebetweenintermediateshaftspeedsensorC10881,circuitVET28(GY/VT)
andTCMC2352B5,circuitVET28(GY/VT).
16/03/2016 2008Fusion
Yes Ifrepairinganintermediateshaftspeedsensorconcern,GOtoF7.IfrepairinganOSS
sensorconcern,GOtoF8.
No REPAIRthesensorgroundcircuitforanopen.TESTthesystemfornormaloperation.
F7CHECKTHEINTERMEDIATESHAFTSPEEDSENSORGROUNDCIRCUITFORASHORT
TOGROUND
Disconnect:TRSensorC1537.
MeasuretheresistancebetweenintermediateshaftspeedsensorC10881,circuitVET28(GY/VT)
andground.
Yes GOtoF8.
No REPAIRthesensorgroundcircuitforashorttoground.TESTthesystemfornormal
operation.
F8CHECKTHESENSORSIGNALCIRCUITFORASHORTTOGROUND
ForOSSsensor,measuretheresistancebetweenOSSsensorC1932,circuitVET26(BN/GN)and
ground.
Forintermediateshaftspeedsensor,measuretheresistancebetweenintermediateshaftspeed
sensorC10882,circuitVE822(YE/BU)andground.
16/03/2016 2008Fusion
Yes GOtoF9.
F9CHECKTHESENSORSIGNALCIRCUITFORASHORTTOPOWER
ForOSSsensor,measurethevoltagebetweenOSSsensorC1932,circuitVET26(BN/GN)and
ground.
Forintermediateshaftspeedsensor,measurethevoltagebetweenintermediateshaftspeedsensor
C10882,circuitVE822(YE/BU)andground.
No GOtoF10.
F10CHECKTHESENSORSIGNALCIRCUITFORANOPEN
Disconnect:TCMC2352B.
16/03/2016 2008Fusion
FortheOSSsensor,measuretheresistancebetweenOSSC1932,circuitVET26(BN/GN)andTCM
C2352B17,circuitVET26(BN/GN).
Fortheintermediateshaftspeedsensor,measuretheresistancebetweenintermediateshaftspeed
sensorC10882,circuitVE822(YE/BU)componentsideandTCMC2352B19,circuitVE822
(YE/BU).
Yes GOtoF11.
F11CHECKFORVOLTAGEATTHESENSOR
Connect:TCMC2352A.
Connect:TCMC2352B.
IgnitionON.
MeasurethevoltagebetweenOSSsensorC1932,circuitVET26(BN/GN)andground.
MeasurethevoltagebetweenintermediateshaftspeedsensorC10882,circuitVE822(YE/BU)and
ground.
16/03/2016 2008Fusion
Isthevoltageapproximately5volts?
Yes INSTALLanewsensor.TESTthesystemfornormaloperation.
No INSTALLanewTCM.TESTthesystemfornormaloperation.
PINPOINTTESTG:TSSSENSOR
NOTE:RefertotheTurbineShaftSpeed(TSS)SensorConnectorillustrationsTransaxleConnector
G1ELECTRONICDIAGNOSTICSSETUP
Checktomakesurethetransaxleharnessconnectorsarefullyseated,terminalsarefullyengagedin
connectorandingoodconditionbeforeproceeding.
Connectthescantool.
IgnitionON.
SelectTSSPID.
Yes REMAINinDataLoggerMode.GOtoG2.
diagnosisoftheTransmissionControlModule(TCM).
G2DRIVECYCLETEST
Starttheengine.
WhilemonitoringtheTSSPID,drivethevehiclesothatthetransaxleupshiftsanddownshiftsthrough
allgears.
DoestheTSSPIDspeedincreaseanddecreasewithengineandvehiclespeed?
Yes GOtoG3.
No IftheTSSPIDspeeddoesnotincreaseanddecreasewithengineandvehiclespeed,
INSPECTforopenorshortinvehicleharness,sensor,aTCMconcernorinternal
hardwareconcern.GOtoG4.
G3DRIVECYCLETESTERRATIC
WhilemonitoringtheTSSPID,drivethevehiclesothatthetransaxleupshiftsanddownshiftsthrough
allgears.
IstheTSSPIDspeedsignalerratic(droptozeroornearzeroandreturntonormaloperation)?
16/03/2016 2008Fusion
Yes Ifthesensorsignaliserratic,INSPECTforintermittentconcernintheharness,sensor
orconnector.GOtoG4.
No CLEARallDTCs.RERUNOnBoardDiagnostic(OBD).
G4CHECKTHEHARNESSFORASHORTTOPOWER
IgnitionOFF.
Disconnect:TurbineShaftSpeed(TSS)SensorC143.
IgnitionON.
MeasurethevoltagebetweenTSSsensorC1431,circuitVET33(WH/OG)andground.
MeasurethevoltagebetweenTSSsensorC1432,circuitRET33(WH/VT)andground.
No GOtoG5.
G5CHECKTHETCMANDHARNESSFORGROUND
IgnitionOFF.
Connect:TCMC2352B.
MeasuretheresistancebetweenTSSsensorC1431,circuitVET33(WH/OG)andground.
MeasuretheresistancebetweenTSSsensorC1432,circuitRET33(WH/VT)andground.
16/03/2016 2008Fusion
Yes GOtoG7.
No GOtoG6.
G6CHECKTHEHARNESSFORASHORTTOGROUND
IgnitionOFF.
MeasuretheresistancebetweenTSSsensorC1431,circuitVET33(WH/OG)andground.
MeasuretheresistancebetweenTSSsensorC1432,circuitRET33(WH/VT)andground.
G7CHECKTHERESISTANCEOFTHETSSSENSOR
MeasuretheresistancebetweenTSSsensorC143pin1,componentsideandTSSsensorC143pin
16/03/2016 2008Fusion
2,componentside.
Recordtheresistance.Resistanceshouldbeasfollows:
273333ohmsat20C(4F)
330390ohmsat21C(70F)
487601ohmsat160C(302F)
Aretheresistanceswithinspecification?
Yes GOtoG8.
No INSTALLanewsensor.TESTthesystemfornormaloperation.
G8CHECKTHESENSORFORASHORTTOGROUND
MeasuretheresistancebetweenTSSsensorC143pin1,componentsideandground.
Yes INSTALLanewTSSsensor.TESTthesystemfornormaloperation.
No REFERtoDiagnosisBySymptomfordiagnosisofshiftortorqueconverterconcerns.
PINPOINTTESTH:TRANSAXLEFLUIDPRESSURESWITCH
H1CHECKTHEHARNESSFORASHORTTOGROUND
IgnitionOFF.
Disconnect:TransmissionFluidPressureSwitchC1536.
16/03/2016 2008Fusion
MeasuretheresistancebetweentransmissionfluidpressureswitchconnectorC1536,circuitCET46
(YE/GN)andground.
Yes GOtoH2.
No REPAIRcircuitCET46(YE/GN)forashorttoground.TESTthesystemfornormal
operation.
H2CHECKTHEHARNESSFORANOPEN
MeasuretheresistancebetweentransmissionfluidpressureswitchC1536,circuitCET46(YE/GN)
andTCMC2352B20,circuitCET46(YE/GN).
Yes GOtoH3.
No REPAIRcircuitCET46(YE/GN)foranopen.TESTthesystemfornormaloperation.
H3CHECKTHEOILPRESSURESWITCH
Connect:TCMC2352B.
Starttheengine.
Measuretheresistancebetweentransmissionfluidpressureswitchandgroundwiththeselectorlever
inPARKandDRIVE.
16/03/2016 2008Fusion
Istheresistancegreaterthan10,000ohmsinPARKandlessthan5ohmsinDRIVE?
No INSTALLanewtransmissionfluidpressureswitch.TESTthesystemfornormal
operation.
PINPOINTTESTI:TCM
NOTE:RefertotheTransmissionControlModule(TCM)ConnectorillustrationTransaxleConnector
NOTE:RefertotheTransmissionControlModule(TCM)RelayConnectorillustrationTransaxle
I1CHECKSJBFuse26(7.5A)
IgnitionOFF.
Checkfuse:SmartJunctionBox(SJB)26(7.5A).
Yes GOtoI2.
No REPAIRcircuitCBP18(GY/OG)forashorttoground.TESTthesystemfornormal
operation.
I2CHECKCIRCUITCBP18(GY/OG)FORANOPEN
Disconnect:SJBFuse26(7.5A).
Disconnect:TransmissionControlModule(TCM)Relay.
MeasuretheresistancebetweentheoutputsideofSJBfuse26(7.5A)andTCMrelaypin86,circuit
CBP18(GY/OG).
16/03/2016 2008Fusion
Yes GOtoI3.
No REPAIRcircuitCBP18(GY/OG)foranopen.TESTthesystemfornormaloperation.
I3CHECKRE406(GY/VT)FORANOPEN
MeasurethevoltagebetweenTCMrelaypin86,circuitCBP18(GY/OG)andTCMrelaypin85,circuit
RE406(GY/VT).
Yes GOtoI6.
No GOtoI4.
16/03/2016 2008Fusion
I4CHECKTHETCMGROUNDCIRCUIT
MeasuretheresistancebetweenTCMrelaypin85,circuitRE406(GY/VT)andTCMC2353B16,
circuitRE406(GY/VT).
Yes GOtoI5.
No REPAIRcircuitRE406(GY/VT)foranopen.TESTthesystemfornormaloperation.
I5CHECKTHETCMGROUNDSUPPLYCIRCUITFORANOPEN
MeasuretheresistancebetweenTCMC2352A1,circuitGD120(BK/GN)andground.
MeasuretheresistancebetweenC2352A9,circuitGD120(BK/GN)andground.
16/03/2016 2008Fusion
No REPAIRcircuitGD120(BK/GN)foranopen.TESTthesystemfornormaloperation.
I6CHECKBJB16(15A)
Checkfuse:BatteryJunctionBox(BJB)16(15A).
Yes GOtoI8.
No GOtoI7.
I7CHECKCIRCUITSBB16(VT/RD)FORASHORTTOGROUND
Disconnect:BJBFuse16(15A).
MeasuretheresistancebetweentheoutputsideofBJBfuse16(15A),circuitSBB16(VT/RD)and
ground.
Yes GOtoI9.
16/03/2016 2008Fusion
No REPAIRcircuitSBB16(VT/RD)forashorttoground.TESTthesystemfornormal
operation.
I8CHECKCIRCUITSBB16(VT/RD)FORANOPEN
MeasuretheresistancebetweentheoutputsideofBJBfuse16(15A),andTCMrelaypin30,circuit
SBB16(VT/RD).
Yes GOtoI10.
No REPAIRcircuitSBB16(VT/RD)foranopen.TESTthesystemfornormaloperation.
I9CHECKTHETCMPOWERCIRCUITFORASHORTTOGROUND
Disconnect:OutputShaftSpeed(OSS)SensorC193.
MeasuretheresistancebetweenTCMrelaypin87,circuitCE613(VT/BK)andground.
16/03/2016 2008Fusion
No REPAIRcircuitCE613(VT/BK).TESTthesystemfornormaloperation.
I10CHECKTHETCMPOWERSUPPLYFORANOPENCIRCUIT
MeasuretheresistancebetweenTCMrelaypin87andTCMC2352A2,circuitCE613(WH/VT).
MeasuretheresistancebetweenTCMrelaypin87andC2352A10,circuitCE613(WH/VT).
16/03/2016 2008Fusion
Yes GOtoI11.
No REPAIRcircuitCE613(WH/VT)foranopen.TESTthesystemfornormaloperation.
I11CHECKFORPOWERFROMTHESJB
IgnitionON.
MeasurethevoltagebetweenTCMC2352A3andground.
16/03/2016 2008Fusion
No REPAIRcircuitSBP07(WH/RD).TESTthesystemfornormaloperation.
Copyright2016FordMotorCompany

2008 Fusion Teste

Transféré par

Informations du document

Copyright

Formats disponibles

Partager ce document

Partager ou intégrer le document

Options de partage

Avez-vous trouvé ce document utile ?

Ce contenu est-il inapproprié ?

Droits d'auteur :

Formats disponibles

2008 Fusion Teste

Transféré par

Droits d'auteur :

Formats disponibles

16/03/2016 2008Fusion

SelectorLever TCM MainValveBody 5thGear

SelectorLever TCM MainValveBody 5thGear

TransaxleMainValveBodyVehicleHarnessC1534and ShiftSolenoid Ground

TransaxleMainValveBodyVehicleHarnessC1534andTransaxle5th Shift Ground

TransaxleMainValveBodyVehicleHarnessC1534and Shift TCMC2352A

Vous aimerez peut-être aussi