A

4T40E, 4T45E
4 SPEED FWD (Full Electronic Control)

C 453
Revision 02/2015
 A
4T40E, 4T45E
4 SPEED FWD (Full Electronic Control)

C 454
4T40E, 4T45E
4 SPEED FWD (Full Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES Cont...
Kit Master Overhaul ....................... 95-ON 1 4T40E.MOHK01 301A 2nd Clutch
Kit Overhaul Kit (Transtec) (121.7mm ID x 2.26mm x 8T) ... 95-ON 3 4T40E.STP06
(Inc Moulded Pistons) ............... 95-ON 1 4T40E.OHK01 302B Reverse Input (Waved)
(101.5mm ID x 0.99mm x 30T) . 95-ON 1 4T40E.STP05
303B Reverse Input
GASKETS (101.5mm ID x 2.24mm x 30T) . 95-97 3 4T40E.STP04
304C Coast Clutch
100J Bottom Pan ............................... 95-ON 1 4T40E.GAS01
(62mm ID x 1.75mm x 12T) ...... 95-ON 4 4T40E.STP08
305D Direct Clutch (Internal Teeth)
(126mm OD x 1.88mm x 16T) .. 95-ON 6 4T40E.STP03
RUBBER COMPONENTS 307F Forward Clutch
(103.5mm ID x 1.75mm x 30T) . 95-ON 7 4T40E.STP01
125J Turbine Shaft 'O' Ring 308F Forward Clutch (Waved)
(Green Coated) ......................... 95-ON 1 TH125.OR01 (103.5mm ID x 0.99mm x 8T) ... 95-02 1 4T40E.STP02

METAL CLAD SEALS PRESSURE PLATES

150J Converter Seal .......................... 95-ON 1 TH125.MCS01 402D Direct Backing
151H Axle Left Hand .......................... 95-ON 1 4T40E.MCS02 (16 Internal Teeth) ..................... 95-ON 1 4T40E.PP02
152J Axle Seal Right Hand ................ 95-ON 1 4T40E.MCS02
153J Axle Sleeve Right Hand (Inner)
(Axle Seal Runs on This) .......... 95-ON 1 4T40E.MCS03 SPRINGS & CIRCLIPS
154J Axle Sleeve Left Hand (Inner)
415H Spring, Accumulator
(Axle Seal Runs on This) .......... 95-ON 1 4T40E.MCS03
(Case Cover Side) .................... 95-ON 3 4T40E.SPR01
NI Manual Lever ............................ 95-ON 1 4L30E.MCS04
NI Circlip, Output Shaft .................. 95-ON 2 4T40E.CIR01

MOULDED PISTONS
FILTERS
170A 2nd Clutch ................................. 95-ON 1 4T40E.PIS04
450J Filter, Oil Pck Up ....................... 95-ON 1 4T40E.FIL01
171B Reverse Input............................ 95-ON 1 4T40E.PIS03
NI EPC Solenoid Screen
172C Coast Clutch ............................. 95-ON 1 4T40E.PIS05
(Snaps Into Seperator Plate) .... 95-ON 1 4L60E.FIL03
173D Direct Clutch ............................. 95-ON 1 4T40E.PIS02
174F Forward Clutch.......................... 95-ON 1 4T40E.PIS01
BANDS
500A Intermediate Band..................... 95-ON 1 4T40E.BAN01
SEALING RINGS 501F Low/Reverse Band.................... 95-ON 1 4T60E.BAN02
200A Driven Sprocket Support ........... 95-ON 2 4T40E.SSR01
202G Forward Clutch.......................... 95-ON 2 4T40E.SSR02 BUSHINGS
Kit Bushing Kit ................................ 95-ON 1 4T40E.BK01

FRICTION PLATES
Kit Friction Plate (Aftermarket) ....... 95-ON 1 4T40E.FRK01 THRUST WASHERS & BEARINGS
Kit Friction Plate (Alto) ................... 95-ON 1 4T40E.FRK51
250A 2nd Brake Kit Thrust Washer Kit (6 Pieces) .... 95-ON 1 4T40E.TWK01
(167mm OD x 1.80mm x 36T) .. 95-ON 3 4T40E.FRP04 662H Bearing, Pump Shaft ................. 95-ON 1 4T40E.BE01
251B Reverse Input Clutch
(134.7mm OD x 1.80mm x 48T) 95-ON 3 4T40E.FRP03
252C Coast Clutch
(83mm OD x 1.80mm x 20T) .... 95-ON 4 4T40E.FRP05 ELECTRICAL COMPONENTS
253D Direct Clutch (External Teeth)
700H Internal Wiring Harness
(99.75mm ID x 1.80mm x 36T) . 95-ON 6 4T40E.FRP02
(Except Daewoo) ...................... 95-ON 1 4T40E.ELE04
254F Forward Clutch
701H Pressure Switch Manifold
(127mm OD x 1.80mm x 30T) .. 95-ON 7 4T40E.FRP01
(Includes TFT Sensor) .............. 95-ON 1 4T40E.ELE01
702H Solenoid, TCC (PWM) .............. 95-ON 1 4T40E.SOL02
703H Solenoid, EPC (Borg Warner)
STEEL PLATES (Click Here for Info) ................... 95-02 1 4T40E.SOL01
703H Solenoid, EPC (Pressure)
Kit Steel Plate (Aftermarket)........... 95-97 1 4T40E.STK01 (Silver, Bosch) ........................... 03-ON 1 4T40E.SOL05
Kit Steel Plate (Alto) ....................... 95-97 1 4T40E.STK51 704H Solenoid, 1-2 Shift ('A') ............. 95-ON 1 4T40E.SOL03
Kit Steel Plate (Alto) 705H Solenoid, 2-3 Shift ('B') ............. 95-ON 1 4T40E.SOL03
(With Turbulator Hole Steels) .... 98-ON 1 4T40E.STK52 707J Output Speed Sensor (VSS) ..... 95-ON 1 4T40E.ELE03
300A 2nd Clutch (Waved) 708J Turbine/Input Speed Sensor
(121.7mm ID x 1.78mm x 0T) ... 95-ON 1 4T40E.STP07 (Internal Part) (4 Cylinder) ........ 95-ON 1 4T40E.ELE02

455
4T40E, 4T45E
4 SPEED FWD (Full Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
VALVE BODY PARTS TOOLS & MANUALS
Kit TCC Control Valve Sleeve NI ATSG Repair Manual ................ 95-ON 4T40E.MAN01
(Sonnax) Requires Tool NI Case Connector Remover ........ 95-ON 4T40E.TOOL01
4T40E.VA03 or 4T40E.VA10 .... 95-ON 1 4T40E.VA02 NI Cooler Line Seal Remover ........ 95-ON 4T40E.TOOL02
Kit Tool Kit For 4T40E.VA02 NI Cooler Line Seal
(Sonnax) ................................ 95-ON 1 4T40E.VA03 Remover & Replacer................. 95-ON 4T40E.TOOL03
Kit Tool Kit for 4T40E.VA2 for use with NI Valve Body Reaming Fixture
Sonnax Valve Body Reaming Fixture Muliti-purpose (Sonnax) ........ 1 AG4.VA05
.................................................. 95-ON 1 4T40E.VA10 NI Tool Kit For 4T40E.VA02
NI Valve Body Reaming Fixture (Sonnax) ................................ 95-ON 1 4T40E.VA03
Muliti-purpose (Sonnax) ........ 1 AG4.VA05 NI Tool Kit for 4T40E.VA2 for use with
Kit AFL Valve Sleeve Kit Sonnax Valve Body Reaming Fixture
(Sonnax) Requires Tool .................................................. 95-ON 1 4T40E.VA10
4T40E.VA11 .............................. 95-ON 1 4T40E.VA04 NI Tool Kit for 4T40E.VA04
Kit Tool Kit for 4T40E.VA04 (Sonnax) ................................ 95-ON 1 4T40E.VA11
(Sonnax) ................................ 95-ON 1 4T40E.VA11 NI Tool Kit for 4T40.VA05
Kit Oversize Pressure Regulator Valve (Sonnax) ................................ 95-ON 1 4T40E.VA06
(Sonnax) Requires Tool
4T40E.VA06 .............................. 95-ON 1 4T40E.VA05
Kit Tool Kit for 4T40.VA05 Click here to view special tools for this transmission
(Sonnax) ................................ 95-ON 1 4T40E.VA06
Kit Boost Valve & Sleeve Kit
(Sonnax) ................................ 95-ON 1 4T40E.VA07

HARD PARTS
802B One Way Clutch, 2nd Clutch
(Roller 12 Element) ................... 95-ON 1 4T40E.OWC01
807C One Way Clutch, Input .............. 95-ON 1 4T40E.OWC03
810E Reaction Sun Gear
& Drive Shell ............................. 95-ON 1 4T40E.POT01
814E Input Carrier (4 Pinion).............. 95-ON 1 4T40E.PL01
821G One Way Clutch Low/Forward
(Roller) ...................................... 95-ON 1 4T40E.OWC02
839H Pump Assy ................................ 95-ON 1 4T40E.PUM01
840H Shaft, Pump Drive ..................... 95-ON 1 4T40E.SH02
844H Piston Accumulator
(1-2, 2-3 & 3-4).......................... 95-ON 3 4T40E.ACC01
845J Drive Chain 19.05mm Wide
(Rocker Joint Type) ................... 95-ON 1 4T40E.CH01
845J Drive Chain 22.22mm Wide
(42 Links, Rigid Chain).............. 97-ON 1 4T60E.CH01
848J Shaft, Turbine
(152.40mm Long)...................... 95-ON 1 4T40E.SH03
849J Stator Support ........................... 95-ON 1 4T40E.SUP01
852J Shaft, Output Right Hand
(92mm Long)............................. 95-ON 1 4T40E.SH01
860J Oil Pan ...................................... 95-ON 1 4T40E.PAN01

SPECIAL ITEMS
Kit Channel Plate Sleeve (Sonnax)
(Inc Sleeve & Shaft
Sealing Rings)........................... 95-ON 1 4T40E.SL01
NI Valve, Oil Level Control
(Bi-Metal Strip) .......................... 95-ON 1 4T40E.VA01

456