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Instruction Manual

CENTERVIEW
8000 / 8000e
Version 3.3 - September 16, 2015

English Version - Copy of Original (German)


CONTENT

TABLE OF CONTENTS
1. CONTACT ................................................................................. 5

2. INSTRUCTION MANUAL REFERENCES .......................................... 6


2.1 USED SIGNAL WORDS AND SYMBOLS ............................................................. 7
2.2 STRUCTURE AND CONTENT OF THE MAIN CHAPTERS ...................................... 9

3. SAFETY ADVICES .......................................................................10


3.1 DECLARATION OF CONFORMITY ................................................................. 12
3.2 INTENDED USE ............................................................................................ 13
3.2.1 REQUEST FOR PERSONNEL ............................................................................................ 13
3.2.2 FORESEEABLE MISUSE .................................................................................................... 14
3.2.3 BEHAVIOR IN CASE OF EMERGENCY ............................................................................. 14
3.2.4 CONSIDERATION OF THE INSTRUCTION MANUAL ........................................................ 15
3.2.5 SAFETY LABELING AT DEVICE ......................................................................................... 15
3.2.6 RESIDUAL RISK AND PRECAUTIONS ................................................................................ 15

4. DEVICE DESCRIPTION ...............................................................16


4.1 DEVICE SAMPLES ......................................................................................... 17
4.2 MEASURING PRINCIPLE ................................................................................ 19
4.2.1 NOTES ON COMPARING MEASURING AND LABORATORY VALUES ................................ 20
4.3 TECHNICAL DATA ........................................................................................ 25
4.4 INTERFACES OVERVIEW ................................................................................ 27
4.5 SCOPE OF DELIVERY .................................................................................... 28

5. INSTALLATION ..........................................................................29
5.1 DEVICE ASSEMBLY ....................................................................................... 31
5.1.1 TRANSPORT LOCK ......................................................................................................... 32
5.1.2 ALIGN THE MEASURING HEAD ....................................................................................... 33
5.1.3 FIXING THE DEVICE STAND ............................................................................................ 34
5.1.4 SPECIALTY FOR CENTERVIEW 8000 C............................................................................. 35
5.2 WIRING ...................................................................................................... 37
5.2.1 GROUNDING ................................................................................................................ 38
5.2.1.A GROUNDING SCREW AT THE DEVICE STAND .............................................................. 41
5.2.1.B GROUNDING AT CENTERVIEW 8000 C ....................................................................... 41
5.2.2 VOLTAGE SUPPLY .......................................................................................................... 42
5.2.3 SIGNAL LINES ................................................................................................................ 44
5.3 HIGH FREQUENCY GENERATOR (QGE) ......................................................... 46
5.3.1 QGE - DIMENSIONS ...................................................................................................... 47
5.3.2 QGE - CONNECTIONS ................................................................................................. 48
5.3.2.A QGE - CONNECTIONS (OLD VERSION) ...................................................................... 49

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CONTENT

5.3.3 CONNECTION GENERATOR - CENTERVIEW................................................................... 50


5.3.4 LED................................................................................................................................ 52
5.3.5 SETTING POSSIBILITIES VIA S1 TO S3 .............................................................................. 53
5.4 'OPTION | COMPRESSED-AIR RINSING .......................................................... 54

6. INITIATION ...............................................................................56
6.1 ZERO ADJUSTMENT ECCENTRICITY ............................................................... 56
6.1.1 REQUIREMENTS ............................................................................................................. 57
6.1.2 INSTALL THE CALIBRATION CONSTRUCTION ................................................................. 58
6.1.3 PROCEEDING ................................................................................................................ 60
6.2 MEASURING OPERATION ............................................................................. 65
6.2.1 SMALL DIAMETER AT CENTERVIEW 8010 / 8010E ........................................................... 66
6.3 DEVICE CONNECTIONS (SIOB-XX) ................................................................ 67
6.3.1 ANALOG OUTPUT / DIGITAL INPUT / RELAY CONTACT .................................................. 68
6.4 CONNECTION CABLES TO SIKORA DISPLAY DEVICES ..................................... 69
6.4.1 CONNECTION TO ECOCONTROL 6000 / 1000 ........................................................... 69
6.4.2 CONNECTION TO ECOCONTROL 2000 ....................................................................... 69
6.4.3 CONNECTION TO ECOCONTROL 600 ......................................................................... 70
6.4.4 CONNECTION TO REMOTE 2000 / DISPLAY 2000 ......................................................... 70
6.5 CONFIGURATION VIA DIAGNOSTIC SOFTWARE ............................................ 71
6.5.1 RS232 CONNECTION CABLE FOR SETUP/DIAGNOSTIC ................................................. 72
6.6 SC400 (ASCII) TELEGRAM ............................................................................. 73
6.6.1 TELEGRAM STRUCTURE .................................................................................................. 73
6.6.2 VALUE SETTINGS ............................................................................................................ 74
6.6.3 CHECKSUM BYTE BCC ................................................................................................... 74
6.6.4 TIME OUT ...................................................................................................................... 74
6.6.5 RECEIVING TELEGRAM SLAVE (MEASURING DEVICE) ....................................................... 75
6.6.6 SENDING TELEGRAM SLAVE (MEASURING DEVICE) ......................................................... 76
6.6.7 REMOTE INDICATION (MEASURING DEVICE) - EXTERNAL PC .......................................... 80
6.7 'OPTION | PROFIBUS DP .............................................................................. 81
6.7.1 INTERFACE .................................................................................................................... 81
6.7.2 TELEGRAM STRUCTURE .................................................................................................. 82
6.7.3 DATA MODULES ............................................................................................................ 82
6.7.3.A MODULES 1 TO 3 - IN DATA (FROM DEVICE) ............................................................... 83
6.7.3.B MODULES 1 TO 3 - OUT DATA (TO DEVICE) ................................................................ 85
6.7.3.C MODULE 4 - IN DATA (FROM DEVICE) ......................................................................... 86
6.7.3.D MODULE 4 - OUT DATA (TO DEVICE) .......................................................................... 88

7. OPERATION .............................................................................91
7.1 SWITCH DEVICE ON .................................................................................... 91
7.2 SWITCH DEVICE OFF ................................................................................... 91
7.3 MOTOR STOP FUNCTION ............................................................................ 92

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CONTENT

7.4 ERROR DISPLAY (DIODES ON MAIN PBC) ....................................................... 94


7.5 CENTERVIEW 8000E TFT MONITOR ............................................................... 95
7.5.1 DIAMETER DISPLAY ......................................................................................................... 96
7.5.2 WALL THICKNESS DISPLAY .............................................................................................. 97
7.5.3 CLOUD DISPLAY ............................................................................................................ 98
7.5.4 CONFIGURATION PAGE ................................................................................................ 99
7.5.5 USE OF AN ECOCONTROL ......................................................................................... 100

8. MAINTENANCE ....................................................................... 101


8.1 FRAME CLEANING ..................................................................................... 101
8.2 MEASUREMENT OPENING CLEANING ......................................................... 101
8.3 CENTERVIEW 8000E TFT MONITOR ............................................................. 103
8.4 CHECKING THE MEASURING ACCURACY .................................................... 104
8.4.1 CHARACTERISTIC FOR CENTERVIEW 8010 / 8010E ...................................................... 105
8.4.2 CHARACTERISTIC FOR CENTERVIEW 8025 / 8025E ...................................................... 105

9. APPENDIX ............................................................................... 106


9.1 TECHNICAL DRAWINGS ............................................................................. 106
9.1.1 CENTERVIEW 8010 ...................................................................................................... 107
9.1.2 CENTERVIEW 8010E ..................................................................................................... 108
9.1.3 CENTERVIEW 8010 C ................................................................................................... 109
9.1.4 CENTERVIEW 8010E C ................................................................................................. 110
9.1.5 CENTERVIEW 8025 ...................................................................................................... 111
9.1.6 CENTERVIEW 8025E ..................................................................................................... 112
9.1.7 CENTERVIEW 8025 C ................................................................................................... 113
9.1.8 CENTERVIEW 8025E C ................................................................................................. 114
9.1.9 HIGH FREQUENCY GENERATOR (QGE) ....................................................................... 115
9.1.9.A HIGH FREQUENCY GENERATOR (CA-250)................................................................. 116
9.1.10 TOROIDAL TRANSFORMER ........................................................................................... 117
9.1.10.A TOROIDAL TRANSFORMER AT STAND ........................................................................ 118
9.2 SYSTEM SURVEY......................................................................................... 119
9.2.1 EXAMPLE - INSTALLATION BEFORE COOLING TROUGH ............................................... 120
9.2.2 EXAMPLE - INSTALLATION AFTER COOLING TROUGH .................................................. 121
9.2.3 EXAMPLE - CALIBRATION BEFORE COOLING TROUGH ................................................ 122
9.2.4 EXAMPLE 1 - CALIBRATION AFTER COOLING TROUGH ................................................ 123
9.2.5 EXAMPLE 2 - CALIBRATION AFTER COOLING TROUGH ................................................ 124
9.3 OVERVIEW RELEVANT PATENTS ................................................................... 125
9.4 REVISION OVERVIEW.................................................................................. 126

10. GLOSSARY ............................................................................. 128

11. INDEX .................................................................................... 129

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CONTACT

1. CONTACT

SIKORA AG
Bruchweide 2
28307 Bremen
-Germany-
Phone : +49 (0) 421 / 48 900 - 0

Fax : +49 (0) 421 / 48 900 - 90

Email : sales@sikora.net

Internet : www.sikora.net

An actual overview for all sales and service offices can be found on our website under Sales &
Service. Contact your country specific office for service advices. Most countries offer locally SIKORA
service engineers. If you could not found an own sales and service office for your country or have no
direct contact person, refer to our service central office in Germany.

Phone : +49 (0) 421 / 48 900 - 50

Email : service@sikora.net

In case of error or problems using your SIKORA device, we recommend reading the corresponding
chapters of this instruction manual first. If this provides insufficient, contact your responsible service
for assistance.

Make sure you have the corresponding device number when talking to your SIKORA contact
person. This will assure a quick processing of your request!

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INSTRUCTION MANUAL REFERENCES

2. INSTRUCTION MANUAL REFERENCES


This instruction manual is a copy of the german original version. All rights are reserved!

Neither the document nor parts of it may be reproduced in any form or processed, duplicated or
broadcasted by using electronic systems without the prior permission of the SIKORA AG.

All corresponding documents / appendices have been produced with the appropriate care. The
instruction manual content based on the ISO/IEC 82079-1 also as the directive 2006/42/EC of the
European Parliament and of the Council of 17 May 2006 on machinery and amending directive
95/16/EC (recast) annex I chapter 1.7.4.1 general principles for the drafting of instructions. The
use of this guideline reference to content requirements of an instruction manual for all SIKORA
devices only and is not automatically binding to fulfill this directive. To comprehend the fulfilled
directives during production of the accordant SIKORA device, consult the corresponding declaration
of conformity.

The SIKORA AG meets the demands of instruction responsibility about installation, operation,
maintenance, possible safety risks and foreseeable misuse with the appropriate care. Possible wrong
information respect to the documentation will not be impossible and exist without own knowledge.
If you find such wrong information contact your respective contact person to correct / actualize this
state of knowledge.

There is no responsibility at all for direct, indirect, random or other damages as well as subsequent
damages, resulting from incorrect or abusive use of this document and the associated products. The
same applies for a correct or incorrect use of the product with the assistance of this document by
persons that are not destined resp. trained for this product.

The SIKORA AG is not liable for damages or problems resulting from the use of options which are no
original SIKORA products.

Information in this instruction manual is subject to change without notice


and does not represent a commitment on the part of SIKORA AG.

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INSTRUCTION MANUAL REFERENCES

2.1 USED SIGNAL WORDS AND SYMBOLS


The advices / safety indications used at this documentation are harmonized labels and comply with
the standards ANSI Z535 and ISO 3864-2.

HINT Special remark to corresponding text passage.

The listed information here makes the use with the corresponding device or the corresponding event easier.

REFERENCE Cross reference to another chapter or external documentation.

For further information, read the chapter / documentation named at this reference.

NOTICE Device specific andvice


about operating procedures, events or material.
Regard this advice for intended use of the SIKORA device and its components. Disregard can lead to incorrect use
up to physical device damage.

CAUTION Safety indication or warning advice


with corresponding about operating procedures, events or material.
pictograph
Obey the shown information absolutely.
Non-compliance can lead to device damages or to slight, moderate injuries!
The compliance has to be provided by the customer. The SIKORA AG is not liable for non-compliance / disregard.

WARNING Safety indication or warning advice


with corresponding about dangerous operating procedures, events or material.
pictograph
Obey the shown information absolutely.
Non-compliance can lead to device damages or to heavily injuries up to death!
The compliance has to be provided by the customer. The SIKORA AG is not liable for non-compliance / disregard.

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INSTRUCTION MANUAL REFERENCES

CAUTION LASER BEAM!


Safety indication or warning advice to handle laser beam.
Obey the shown information absolutely.
Non-compliance can lead to slight, moderate injuries!
The compliance has to be provided by the customer. The SIKORA AG is not liable for non-compliance / disregard.

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INSTRUCTION MANUAL REFERENCES

2.2 STRUCTURE AND CONTENT OF THE MAIN CHAPTERS


This instruction manual is divided into different main chapters, sorted to its usage. The subdivision
and directive of the chapters refer to the standard composition and use of the measuring device with
all important safety and application criteria.

Main chapter Content


Safety advices Listing of all relevant safety regulations, precautions and/or certificates to
use the measuring device. Furthermore references for the intended use.

Device description General overview of the measuring device, existing measuring principles,
technical data and available interfaces. At the end of the chapter is a
listing of the included and optional scope of delivery.

Installation This chapter describes all general instructions to mount the measuring
device. It consists of the device assembling and wiring also as optional
components if available, to install them to/into the measuring device.

Initiation This chapter describes all functions and instructions for the configuration
and initiation of the measuring device. It includes besides general
information of the measuring device the different customer interfaces and
possible data telegrams for communication with the measuring device.

Operation This chapter describes all instructions and proceedings for the general
operation of the measuring device.

Maintenance An overview of all instructions and operations for maintenance, care and
servicing the measuring device.

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SAFETY ADVICES

3. SAFETY ADVICES

CAUTION LASER BEAM!


Never directly look into the laser beam!

Use no optical tools (like e.g. mirrors) to redirect the


laser beam!
Obey the shown information absolutely.
Non-compliance can lead to slight, moderate injuries!
The compliance has to be provided by the customer. The SIKORA AG is not liable for non-compliance / disregard.

CAUTION LASER BEAM!


Never repair the device by yourself!
There will be risk of injury to your eyes!
Obey the shown information absolutely.
Non-compliance can lead to slight, moderate injuries!
The compliance has to be provided by the customer. The SIKORA AG is not liable for non-compliance / disregard.

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SAFETY ADVICES

CAUTION Danger through energized conductor!

To prevent from danger, use the function MOTOR STOP


while the line stands still!
Details for the function can be found at the chapter MOTOR STOP
function (page 92) of this instruction manual.
Obey the shown information absolutely.
Non-compliance can lead to device damages or to slight, moderate injuries!
The compliance has to be provided by the customer. The SIKORA AG is not liable for non-compliance / disregard.

CAUTION Risk of injury for the hands!

Do not seize into the openings while removing /


installing the protective hood!
Otherwise there will be a risk of injury (bruise) for your fingers, because
the protective hood abuts closely on device components.

This is essential for the opening at the bottom as well as for the
measuring openings.
Obey the shown information absolutely.
Non-compliance can lead to device damages or to slight, moderate injuries!
The compliance has to be provided by the customer. The SIKORA AG is not liable for non-compliance / disregard.

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SAFETY ADVICES

3.1 DECLARATION OF CONFORMITY

DECLARATION OF CONFORMITY
We confirm that the product

DIAMETER AND ECCENTRICITY MEASURING DEVICE


CENTERVIEW 8000
is in conformity with the EC directives 2006/95/E.E.C. and 2004/108/E.E.C.

This declaration is valid for all products which are produced in accordance with the technical
documentation which is part of this declaration.

For verification of conformity with regard to safety requirements and electromagnetic compatibility
the following harmonized standards are applied:
EN 61010-1 Safety requirements for electrical equipment for measurement,
control and laboratory use.
Part 1: General requirements.

EN 61000-6-2 Electromagnetic compatibility (EMC)


Part 6-2: Generic standards - Immunity for industrial environments.

EN 61000-6-4 Electromagnetic compatibility (EMC) Part 6-4:


Generic standards: Emission standard for industrial environments

This declaration is given under the sole responsibility of:


SIKORA AG, BRUCHWEIDE 2, 28307 BREMEN, GERMANY
SIKORA AG
Bruchweide 2
28307 Bremen/Germany
Phone: +49 421 48900 0
sales@sikora.net
www.sikora.net Fulfills requirements according to
DIN EN ISO 9001:2008

The following declaration of conformity is a content report of the original document only, which is part of the product delivery / available at the SIKORA AG
(depending on order). It has no serial number, date or signing.

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SAFETY ADVICES

3.2 INTENDED USE


The CENTERVIEW 8000 / 8000e measuring head is used as stand-alone measuring system to measure
different production values. Therefore, depending on it usage, it is integrated to the production line
at chosen place and/or combined with other SIKORA devices.

3.2.1 REQUEST FOR PERSONNEL


In general the same workplace conditions apply as for the production line.

Before using the measuring device / system, read the instruction manual.

A basic instruction for the personnel will be realized during an optionally initial operation (depending
on customer order), according to the locally necessity. A specific or safety training of operating
personal is not necessary.

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SAFETY ADVICES

3.2.2 FORESEEABLE MISUSE


The following practice is not permitted for the measuring device and its components:

The use of the device or its components as hand tool or striking tool.
The use of the device as throwing object.
The use of the device frame as seating or footprint.

Further foreseeable misuses for the measuring device and its components are not known on side of
the SIKORA AG.

If possible foreseeable misuses appear, the SIKORA AG has to be informed immediately so they can
be documented to guarantee the intended use of the measuring device ant its components. The
SIKORA AG will assume no liability for not known foreseeable misuses.

3.2.3 BEHAVIOR IN CASE OF EMERGENCY


In case of emergency de-energize the device
to prevent from further damage or hazard sources.
Proceed according to the instructions of your destined specialists (safety delegate or other
specialist).

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SAFETY ADVICES

3.2.4 CONSIDERATION OF THE INSTRUCTION MANUAL


The safety instructions and guidelines of this documentation have to be obeyed!
If noted precautions of this documentation are disregarded, an intended use can not be guaranteed.
The SIKORA AG will assume no liability for generated damages through incorrect device use or
disregard of noted safety advices. Same for misuse operation or at the moment unknown
foreseeable misuses which are not noted in this documentation.

In the case of foreseeable misuse which is not noted in this documentation so far or not sufficient
description of operating processes / safety advices, contact the respective contact person (sales or
service), so we can add your information to future documentation updates.

3.2.5 SAFETY LABELING AT DEVICE


Regard the accordant safety labeling at device and its components.
If the safety labeling is disregarded, an intended use can not be guaranteed. SIKORA AG will assume
no liability for generated damage through incorrect use or disregard of labeled safety advices.

3.2.6 RESIDUAL RISK AND PRECAUTIONS


All known residual risks are accordant to possibility and destined precaution listed in the
corresponding chapter of this documentation. Proceed as shown in the safety advices and
precautions of this documentation, to guarantee an intended use of the device.

Unknown and therefore not documented residual risks are not excluded.
The SIKORA AG endeavors to complete the explanations for residual risk and precaution. In the case
of a missing documentation, contact the respective contact person.

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DEVICE DESCRIPTION

4. DEVICE DESCRIPTION
The CENTERVIEW 8000 / 8000e measuring head is a precision device for measuring the eccentricity,
diameter and ovality during production. The device is able to determine the location of the round,
stranded or solid conductor in the insulation material at any line speed. Thus the operator can
readjust the die head during production in order to reach maximum concentricity.

The measuring system is equipped with two sensor-guided motors which are used to adjust the
measuring head horizontally and vertically so the conductor is always located in the middle of the
measuring head opening.

The CENTERVIEW 8000 / 8000e has the ability to measure and display the eccentricity of isolation
wall thickness at 8 points. Also it could collect single measuring values with high precision to show
them into point form inside a coordinate system at the display unit. This will lead to an allocation of
commonness, showing the operator the deviation range of the eccentricity values. In case of rotating
eccentricity values, the operator could initiate adapted procedures with this information.

The CENTERVIEW 8000 / 8000e has three serial interfaces for transferring measuring and operational
data to and from the device. The interfaces can be used to connect the CENTERVIEW 8000 / 8000e to
a SIKORA display unit or an external line computer, as Profibus interface (Option) and as a Setup and
Diagnostic Interface.

Also, there are four analogue outputs (optional board configurable via setup software) for
transmitting the measuring data, one digital input which is used for the MOTOR STOP function and a
fault contact.

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DEVICE DESCRIPTION

4.1 DEVICE SAMPLES


Device samples CENTERVIEW 8000

CENTERVIEW 8010 CENTERVIEW 8025

CENTERVIEW 8010 C (= Compact)

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DEVICE DESCRIPTION

Device samples CENTERVIEW 8000e

CENTERVIEW 8010e (= enhanced) CENTERVIEW 8025e (= enhanced)

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DEVICE DESCRIPTION

4.2 MEASURING PRINCIPLE


The non-contact measuring method used is based on the application of highly sophisticated
measuring technique thus providing reliable measuring values of eccentricity and outer diameter.

Data are measured without contacting the surface of the measuring object by applying an
inductive-optical measuring principle. The inductive part is used to locate the conductor position
inside the measuring head by observing the current flow in the conductor. The optical system is used
to measure the position and the diameter of the insulated cable.

Optical measurement is done by sending out light from a laser diode which shines on the measuring
object thus casting a shadow on the receiver, a CCD line. The image information is then evaluated by
integrated signal processors. Measuring data acquisition remains precise even with vibrating
measuring objects due to the extremely short exposure time.

Measurement geometry of two-axes laser measuring

HINT Ovality display


through surface condition
Regard that the reason for a product ovality can result from the surface
condition (roughness) of the product. Thereby higher measuring values
can be displayed, as the product really has.

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DEVICE DESCRIPTION

4.2.1 NOTES ON COMPARING MEASURING AND LABORATORY VALUES


For the checking of cable samples, most laboratories apply optical measuring methods. However,
comparing these measuring values directly with those coming from the CENTERVIEW cannot be done
right away. Deviations result from the two measuring methods being completely different as well as
from environmental effects.

Checking the measuring values of just one particular cable spot in the laboratory will not be sufficient
at all:

The CENTERVIEW 8000 / 8000e displays a value of eccentricity which is averaged from the values
measured over a certain length of cable (compare the corresponding settings and their
explanation in the configuration section Customer Setup of the Diagnostic Program) and not a
value at a certain selected point. As a result, this displayed value cannot be equivalent to the one
measured at one single spot. Additionally, the eccentricity of the cable produced does not
necessarily occur homogeneously and may vary over the length of the cable. Optical
measurement of just one single sample cannot consider this behaviour.

Merely cutting the measuring object may already lead to its deformation, thus leading to
differing values. Any cutting-off process, however careful it is done, means layer deformation,
especially when forces applied for separation affect the cut and if a temperature rise at cutting
can cause strain. Cutting also causes a compensation of the forces formed by material shrinkage,
especially in longitudinal direction of the insulation, with corresponding effect on the thickness
of each single layer.

Placing one single sample differently in the microscope may already lead to different results.
This means:
Values from a single cut do not compare with values displayed by our measuring devices!

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DEVICE DESCRIPTION

Additional risks when comparing:

There should be identical temperature of the tested cable at each measuring process in order not
to neglect the temperature coefficient of the insulation.
If the conductor is removed too, the cable sample will be partially relieved concerning the radial
forces. This causes considerable changes in all measuring values including outer diamter and
conductor diameter.

Thus, to obtain at least approximately comparable values from samples, several precautions must be
taken.

More than just one cut is required; preferably 10 cuts should be prepared. To do so, take from the
cable produced a section whose length is proportional to the averaging time configured (see
Diagnostic Program) for the CENTERVIEW 8000 / 8000e.

HINT Cutting a sample with a saw and checking this cut


without any further preparation is unacceptable and
leads to adulteration results!

Schematic representation of taking a sample section

Mark the beginning and the end as well as the cable position and the direction of production
accordingly! Note down the values displayed at the position of mark 2, these represent the average
values for the section concerned.

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DEVICE DESCRIPTION

Taking the sample must be done carefully, using appropriate tools and avoiding deformation of the
cable.

Divide the sample section into 10 segments of equal length. In order to measure each sample
identically concerning position and place, each segment must be marked so its position during
production can be seen, like by

its order (by numbering),


its direction of production (by making an according mark),
he cable position (by making an according mark, e.g. at the top side of the cable).
Next a probe is taken from each segment, which must be marked in the same way. All samples must
be taken identically, i.e. the cutting area of each sample must be at the same side of each segment.

Schematic representation showing marking of cable segments and samples

When measuring the samples, their alignment in the profile gauge must be identical for each sample
and the measurement must be taken at identical position and side.

The following example is to illustrate how to proceed, showing the measurement of four values per
sample.

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DEVICE DESCRIPTION

Example: Inspection side for sample measurement

Example: Places for taking measurement values

Sample measurement value evaluation is illustrated following the example above.

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DEVICE DESCRIPTION

Evaluation of sample measuring values

Compare this calculated value with the one indicated by the CENTERVIEW 8000 / 8000e.

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DEVICE DESCRIPTION

4.3 TECHNICAL DATA

200 V AC -5% to 230 V AC +10%


alternative (automatic switch)
Voltage supply
100 V AC -5% to 115 V AC +10%
50/60 Hz, 200 VA
Temperature range
Measuring head +5 ... +50 C | +41 ... +122F
High frequency generator +5 ... +50 C | +41 ... +122F
Toroidal transformer +5 ... +80 C | +41 ... +176 F
Air humidity max. 95% (without condensation)
Serial interface RS485
Set-up and diagnostic interface RS232
Profibus DP (optional for CENTERVIEW 8000e)
Interfaces Analog output (optional for CENTERVIEW 8000e)
configuration via diagnostic interface
Digital input (MOTOR STOP)
Relay contact (READY)

CENTERVIEW 8010 / 8010e CENTERVIEW 8025 / 8025e


Measuring opening 16 mm | 0.63 inch 35 mm | 1.38 inch
Field of sight 12.5 mm | 0.49 inch 28 mm | 1.1 inch
Product diameter 0.25 (optional 0.05*) to 10 mm 0.5 to 25 mm
0.01 (optional 0.002*) to 0.4 inch 0.02 to 0.98 inch
Measuring accuracy
Eccentricity 1.0 m | 0.04 mil 1.0 m | 0.04 mil
Stranded: 2.0 m | 0.08 mil Stranded: 2.0 m | 0.08 mil
Diameter 1.0 m | 0.04 mil 1.0 m | 0.04 mil
Repeatability
Eccentricity 1.0 m | 0.04 mil 1.0 m | 0.04 mil
Diameter 0.1 m | 0.004 mil 0.1 m | 0.004 mil
FFT Analysis 0.003 m | 0.00012 mil 0.005 m | 0.0002 mil
Resolution Selectable:
0.1 m | 0.004 mil (for CENTERVIEW 8010 / 8010e)
1.0 m | 0.04 mil
10 m | 0.4 mil
(Factory setting: 1.0 m)
Exposure time 0.25 s
Measuring rate 500 Hz

* Optional product diameter: CENTERVIEW 8010 / 8010e MICRO for micro-coax cables

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DEVICE DESCRIPTION

CENTERVIEW 8010 8010e 8010 C 8010e C


Dimensions
Height [mm] 1107 1227 251.5 251.5
[inch] 43.58 48.31 9.90 9.90
1
Line height [mm] 915 - 1110 915 - 1111 176.5 8.00 176.5 8.00
[inch] 36.02 - 43.70 36.02 - 43.74 6.95 0.31 6.95 0.31
Width [mm] 150 150 244 244
[inch] 5.91 5.91 9.61 9.61
Depth [mm] 200 200 642 762
[inch] 7.87 7.87 25.28 29.99
Weight (approx.)
CENTERVIEW 33 kg
HF generator 7 kg
RK transformer 7 kg

CENTERVIEW 8025 8025e 8025 C 8025e C


Dimensions
Height [mm] 1110.4 1174 336 336.5
[inch] 43.72 46.22 13.23 13.25
1
Line height [mm] 915 - 1110 915 - 1110 176.5 8.00 176.5 8.00
[inch] 36.02 - 43.70 36.02 - 43.70 6.95 0.31 6.95 0.31
Width [mm] 319 320 243.85 244
[inch] 12.56 12.59 9.60 9.61
Depth [mm] 200 200 646.4 710
[inch] 7.87 7.87 25.45 27.95
Weight (approx.)
CENTERVIEW 40 kg
HF generator 7 kg
RK transformer 7 kg

1
Automatically adjustment (Factory setting: 1000 mm | 39.4 inch)

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DEVICE DESCRIPTION

4.4 INTERFACES OVERVIEW

Serial interface RS485 Display unit


External PC

Serial interface RS485


(Option) Profibus system
CENTERVIEW 8000 / 8000e

Serial interface RS232 PC for


setup / diagnostic

Customer device
Analog output (Option)
like line control, SPS, line
recorder

Overview
external connections Digital input
Customer device

Customer device
Relay contact
like external signalling
device, line control

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DEVICE DESCRIPTION

4.5 SCOPE OF DELIVERY

HINT Check the parts after unpacking carefully for damage and completeness
of the components.

If you miss components at delivery or they are damaged, contact the


service of SIKORA AG or your responsible office.

Standard parts of delivery:

1 Measuring head from device set CENTERVIEW 8000 / 8000e with stand
1 High frequency generator
1 Toroidal transformer
1 Silver wire (for zero adjustment eccentricity)
1 Cleanser
1 Device CD with instruction manual and relevant documentations also as DIAGNOSTIC software

Optional components (depending on order):

Product 99-5001 Profibus DP (allready standard for CENTERVIEW 8000)

Product 90-5021 Analog output (allready standard for CENTERVIEW 8000)

Product 90-5601 Universal field bus module (Profibus, Profinet IO, CANopen, DeviceNet,
EtherNet/IP)

Product 90-0601 Compressed-air rinsing

Product 90-0164 Stand for high frequency generator and toroidal transformer

Product 90-0391 Calibration set to check the measuring accuracy

Product 90-0393 Calibration construction for zero adjustment eccentricity


(includes product 90-0301)

Evaluation software 'Lump/Neckdown'


Evaluation software 'Extreme value averaging'

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INSTALLATION

5. INSTALLATION
The measuring device can be installed directly after the extruder crosshead or after the cooling
section. See the installation examples in the Appendix at Subchapter System Survey. Plan the exact
place of installation together with our technicians.

To achieve best results concerning accuracy of extruder die adjustment and saving of insulation
material, it is best to place the measuring head at a point in the line, where the cable has just passed
the extruder crosshead and its core is coated by the insulation material.

When installing the measuring head at a place where the cable has left the cooling trough, care has
to be taken to keep the test object dry, as drops of water may cause measuring errors resp. error
messages.

Keep in mind that the high frequency generator must be installed near the toroidal transformer at a
certain minimum distance.. Also, there are some minimum distances to be kept when installing the
measuring head. These are shown in the figures at chapter System survey (page 119).

NOTICE The HF voltage induced by the toroidal transformer is used for the zero
eccentricity alignment using a bare wire and must not be reduced or
applied to ground!
Regard this advice for intended use of the SIKORA device and its components. Disregard can lead to incorrect use
up to physical device damage.

The Protected Area shown in these illustrations marks a section of the line, where there must not be:
Any contacting measuring device.
Non-insulated line equipment (e.g. guiding rolls).

However there can be at the Protected Area:


Non-contacting measuring device (e.g. like SIKORA measuring systems).
Insulated line equipment like for instance insulated guiding rolls.
Under certain circumstances: a SIKORA Spark Tester (exception because of its high internal
resistance). Therefore, contact our service office first.

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INSTALLATION

HINT Contact the SIKORA AG Service if you have difficulties in


keeping the spacing required because of limited space
in your line!

Using a conductor preheater may cause a substantial current flowing through the cable conductor.
Thus, the resulting voltage may result in varying diameter measuring values. In this case the
conductor must be additionally grounded after the pre-heater, before the extruder, by mounting a
grounded metal guiding roll. According to the type of preheater used, this may not be sufficient. In
this case, contact our service office to consider installing a ferrite tunnel between preheater and
extruder, thus making the line more high-resistive. Grounding by means of a guiding roll or brush
after this tunnel (towards the extruder) is mandatory as otherwise grounding will be too
high-resistive.

HINT If the conductor preheater is supplied by the


manufacturer Plustherm, this firm will -on request-
furnish the ferrite tunnel as well.

At the installation site, temperature should be kept in a range from +5 ... +50 C | +41 ... +122F, air
humidity for the CENTERVIEW 8000 / 8000e is max. 95% (without condensation).

For mounting the stand to the floor there are four slotted holes at the base. If the floor is uneven, we
recommend you first fix a level steel plate on the floor onto which the stand can be mounted.

Installation of a wiper is recommended in those cases, where lumps exceeding the CENTERVIEW
8000 / 8000e measuring opening in size may occur.

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INSTALLATION

5.1 DEVICE ASSEMBLY


Regard the minimum distances between CENTERVIEW 8000 / 8000e and cooling trough / extruder /
toroidal transformer / line equipment as shown at System survey (page 119).

On installing the measuring head you have to decide how to place it in regard to the direction of
view. For the device itself a certain direction of production is not mandatory. In most cases, this
depends on the situation of the connectors locality. You have to decide and configure from which
side (red or green) of the measuring head you want to look at the cable when watching the
eccentricity display.

Background: The eccentricity display illustrates a virtual cable cross-section inside the masuring head.
Depending on the direction of view, the eccentricity has to be configured. This also refers to the
angle of eccentricity being counted in clockwise direction always.

The two sides with the measuring openings are marked with colored dots (red and green) for
identification.

Measuring head marks for GREEN VIEW or RED VIEW


- Illustration shows CENTERVIEW 8010, applies analogously to CENTERVIEW 8025 -

HINT Later, when configured the device for your installation,


use the DIAGNOSTIC software to configure your
direction of view for the device.

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INSTALLATION

5.1.1 TRANSPORT LOCK


The CENTERVIEW 8000 / 8000e is delivered with a transport lock to prevent the motors from
damaging during transport, unpacking and mounting. Therefore do not remove the transport screw
until the measuring device nearly stands at its designated place.

You can find a transport screw for protection at the side of the measuring device. It is connected to a
cable, which is fixed to the voltage connector. This cable is just an optical aid to really remove the
transport screw before first initiation (voltage supply) of the motors. The cable has no electrical
meaning.

First remove the transport screw.


Next remove the sticker over the voltage supply.
Remove the cable from the voltage supply.

Transport screw at the device side Cable with sticker as optical aid

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INSTALLATION

5.1.2 ALIGN THE MEASURING HEAD


Now adjust the measuring head to its measuring position in the line. Therefore, carry and clamp a
cable through the measuring head, according to the further production situation. If your line height
differs from the 1 meter factory setting height, you have to switch the CENTERVIEW 8000 / 8000e on,
so the integrated motors could reposition the measuring head to right height.

The CENTERVIEW 8000 / 8000e is placed correctly, when the test object passes concentrically
through the whole length of the measuring head opening. Check this by reading out the [ P AS S
A N G L E ] at DIAGNOSTIC software. The horizontal and vertical value each must not exceed a value of

0.3. If necessary adjust the measuring head and/or the guiding rolls if any installed.

Move the CENTERVIEW 8000 / 8000e to a position where the


middle of the opening is in line with the line center point.

To control position, there are arrows at stand side (behind


clear-sightedness tape). Showing directly upward means a
perpendicular position. If the arrow leads to one side to
much, adjust the stand to this side until the motors of the
measuring head reposition and the arrow points to the top.

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INSTALLATION

OK

Measuring head seen from side... ...and seen from the top

NOT
OK

Test object not Sagging test object, not centered on Test object not running straight, not
centered whole length centered on whole length

The line height has been pre-adjusted at the SIKORA AG factory; the motors are in middle position.
Within the range specified, the CENTERVIEW 8000 / 8000e automatically adapts itself to the line
height.

NOTICE The motors compensate deviations in height of 100 mm | 4 inch.


Consider this when installing the connection cables!

Regard this advice for intended use of the SIKORA device and its components. Disregard can lead to incorrect use
up to physical device damage.

Movements of the test object during production do not influence measurement accuracy.

5.1.3 FIXING THE DEVICE STAND


Mount the stand to the floor with four threaded bolts M12. There are four slotted holes at the base
for horizontal adjustment of the stand.

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INSTALLATION

5.1.4 SPECIALTY FOR CENTERVIEW 8000 C


Before starting the final device assembly of the laying CENTERVIEW 8000 C, check the position
marker at the measuring device.

At delivery, the point is in the middle of the circle as standard.

If it is not, the measuring device position has to be set first, before you start
to arrange the cable and start the device assembly.

The configuration can be realized via the DIAGNOSTIC software at the [ D I AG N O S I S ] >> [ S E R I AL
I N P U T /O U T P U T ] part. A message appears, that the function can be used offline only.

Regulate the horizontal and vertical motor to the


corresponding direction until the point is in the middle
of the circle.

Regard, that the motor will move as long as the


corresponding direction is activated. E.g. as long as
[ L E F T ] is clicked, the motor turns to left until [ S T O P ]

is clicked again.

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INSTALLATION

With the position marker in the middle, you can continue with the actually device assembly.

Completely de-energize the measuring device. Lead the cable through the measuring opening and
visually control its concentricity. Correspondingly adjust the measuring device until the cable visually
lays horizontal and vertical in the middle.

Now reconnect the voltage supply for the measuring device. The device automatically starts to
adjust. By reading the angle at the DIAGNOSTIC software at [ P AS S A N G L E ] , you can check the
adjustment.

HINT Regard that the horizontal and vertical [ P AS S A N G L E ] display is


inverted for the CENTERVIEW 8000 C.
The horizontal angle stands for the vertical displacement.
The vertical angle stands for the horizontal displacement.

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INSTALLATION

5.2 WIRING

All SIKORA measuring and display devices are


conceived (produced) for the TN network (TN-S,
TN-C, TN-C-S). Regard this for the grounding and
voltage supply of the device.

Example TN network

NOTICE If no TN network exists at the place of installation


(TT network or IT network), it has to be provided by the
customer by interconnecting a transformer!
Regard this advice for intended use of the SIKORA device and its components. Disregard can lead to incorrect use
up to physical device damage.

Execute the wiring in the corresponding order of the following sub chapters. It guarantees an
appropriate wiring procedure.

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INSTALLATION

5.2.1 GROUNDING
Regard to connect not only the measuring device grounding (PE) correctly, but also provide for the
right voltage potential among conductor L and N.

The protective earth wire can be connected at destined


grounding clamps.

L and N are allowed maximal device specification voltage


supply compared to the grounding. Preferable N (Neutral)
should possess a zero potential and L (Line) the specific
voltage supply compared to N (see sketch).

Especially when using a transformer / converter you have to mind to ground the Zero conductor
respectively the midpoint (e.g. rotating current) additional to PE to avoid sparkover voltage.

NOTICE Sparkover voltage can release incorrect data transfer or damage the
internal serial interfaces! Regard for a competent grounding and cable
laying.
Regard this advice for intended use of the SIKORA device and its components. Disregard can lead to incorrect use
up to physical device damage.

In general, the SIKORA AG basically recommend the installation of a solid ground connection close to
the line and leading straight from the pay-off to the take-up in order to provide fundamental
grounding. Therefore, use copper wire with at least 10 mm.

Take great care to ground your installation properly and sufficiently. This is of vital importance for
the inductive part of the measuring system. If the grounding is insufficient, the inductive part will not
be able to provide a correct measuring result. In order to locate the conductor position inside the
measuring head, the inductive part observes the current flow in the conductor. This current flow
because of the voltage induced by the toroidal transformer, and of course only if the electric circuit
being represented by the conductor, the pay-off and the cooling trough or the take-up is closed.

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INSTALLATION

Depending on the installation of your CENTERVIEW 8000 / 8000e, the measuring current flows as
shown in the drawings below:

Installation between extruder and cooling trough (example)

1)
Always install the toroidal transformer close to the CENTERVIEW 8000 / 8000e, in this example at
the beginning of the cooling trough. Regard minimum distance as shown in System Survey
(Appendix).

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INSTALLATION

Installation after cooling trough (example)

1)
Always install the toroidal transformer close to the CENTERVIEW 8000 / 8000e, in this example at
the beginning of the cooling trough. Regard minimum distance as shown in System Survey
(Appendix).

In this case, the SIKORA AG strongly recommend the installation of a ground connection with at least
10mm leading straight from the pay-off to the take-up in order to provide fundamental grounding.

Grounding at the take-up may be problematic, as the conductor is already completely insulated here
thus making ground connection unreliable and insufficient. Avoid this situation by grounding all
guiding rolls at the take-up.

NOTICE Installation of toroidal transformer always must be at production


direction after CENTERVIEW measuring head!

Regard this advice for intended use of the SIKORA device and its components. Disregard can lead to incorrect use
up to physical device damage.

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INSTALLATION

5.2.1.A GROUNDING SCREW AT THE DEVICE STAND

NOTICE Before connecting the voltage supply to the measuring


device, you have to ensure the grounding first!
Regard this advice for intended use of the SIKORA device and its components. Disregard can lead to incorrect use
up to physical device damage.

The grounding screw is arranged at the front


side of the mounting plate of the measuring
device stand.

5.2.1.B GROUNDING AT CENTERVIEW 8000 C

The grounding at the CENTERVIEW 8000 C is not


realized at a device stand but directly at the measuring
head.

The used grounding screw can be found at the rear side


of the device below the voltage connection.

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INSTALLATION

5.2.2 VOLTAGE SUPPLY

CENTERVIEW 8000
Pin 1
L = 200 V AC -5% to 230 V AC +10%
alternative (automatic switch)
100 V AC -5% to 115 V AC +10%
50/60 Hz, 200 VA

Pin 2 Pin 3 Pin 4


not connected N 0 V AC not connected

CENTERVIEW 8000 C
Pin 1
L =200 V AC -5% to 230 V AC +10%
alternative (automatic switch)
100 V AC -5% to 115 V AC +10%
50/60 Hz, 200 VA

Pin 2 Pin 3
N 0 V AC not connected

QGE
Pin 1
L = 100 to 240 V AC 10%, 50/60 Hz, 140 VA

Pin 2
allready factory-connected

Pin 3
N 0 V AC

NOTICE Ensure grounding before main supply connected!


Grounding will be on device housing only, all other ground cables are
already connected by factory.
Regard this advice for intended use of the SIKORA device and its components. Disregard can lead to incorrect use
up to physical device damage.

In the case of the optional voltage supply the CENTERVIEW 8000 / 8000e will internal switch
automatically to accordant voltage.

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INSTALLATION

When designing the device, special attention has been laid on preventing power-line interferences.
Additionally, when installing the device the SIKORA AG recommend that you use only those power
lines which correspond to the EMC (electromagnetic compatibility).

If in doubt, you better provide a separate power line from your main distributes directly to the device
and do not connect any other loads to it.

NOTICE The maximum permissible current is carried by the measuring device


power plug must not exceed a value of 6 A.

Regard this advice for intended use of the SIKORA device and its components. Disregard can lead to incorrect use
up to physical device damage.

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INSTALLATION

5.2.3 SIGNAL LINES


When installing the signal lines, note they can pick up interferences that can influence measuring
system performance. A separate installation away from power lines and at sufficient distance to
magnetic stray fields will guarantee reliable device performance.

NOTICE Regard the reference potential of the electronics (GND) is insulated


from the protective earth (earth, grounding, housing) and connected to
it according to our guide line only.
Regard this advice for intended use of the SIKORA device and its components. Disregard can lead to incorrect use
up to physical device damage.

Install the wiring as required for your application. Note that the measuring head connection cables
must be sufficiently long for the measuring head to be moved vertically by its motors. The range of
this movement may be up to 200 mm | 8 inch!

Refer also to chapter Device connections (SIOB-xx) (page 67) for pin assignment and where to find
the respective connectors. Note that these are located on the main PCB mounted in the device
housing stand, so you have to open the side panel in order to do the connecting.

NOTICE Before you open the housing, always cut off the device
voltage supply!
Regard this advice for intended use of the SIKORA device and its components. Disregard can lead to incorrect use
up to physical device damage.

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Pass your connection cables through the cable clamps. Do not forget to close the panel again.

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INSTALLATION

5.3 HIGH FREQUENCY GENERATOR (QGE)


Place the high frequency generator at any place suitable, however near the toroidal transformer.

NOTICE Do not extend the toroidal transformer connection cable!

Regard this advice for intended use of the SIKORA device and its components. Disregard can lead to incorrect use
up to physical device damage.

NOTICE Before connecting the mains, make sure the ground connection exists!

Regard this advice for intended use of the SIKORA device and its components. Disregard can lead to incorrect use
up to physical device damage.

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INSTALLATION

5.3.1 QGE - DIMENSIONS


The housings of the generator is equipped with four threaded holes (see following drawing). Avoid
the mounting directly underneath the tube parts, because faulty sealing may lead to leakage of water
drops into the electronic.

4xM8 = Mounting possibility of the high frequency generator.

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INSTALLATION

5.3.2 QGE - CONNECTIONS


Open the housing to do the connecting and feed the cables through the respective cable inlets.

Red marked connections: factory-made connected


Green marked connections: connected by customer

Plug Connection Configuration


ST1A Signal feedback toroidal 1 Cable Green\White
(already factory-made connected) 2 Cable Brown (width)
3 Cable Green\White
4 GND
5 GEN-ST (Service only)
ST1B Control 1 +15 V
Connection to CENTERVIEW. 2 External control input (control voltage)
This plug is galvanically separated from 3 GND
QGE electronics. The ground should 4 Switch control mode (CENTERVIEW or self
thus not be connected with each other. control)
The input always have a defined status. 5 Switch signal strength for self control (7dB
or 17dB)
6 not connected
ST3 Voltage supply 1 L with end splice
100 to 240 V AC 10%, 50/60 Hz, 140 2 already factory-made connected with box
VA grounding
Working temperature: 3 N with end splice
0 +45 C | +32 +113 F PE with cable socket at box grounding
ST5 Output stage 1 Output to internal toroidal
}
(already factory-made connected) 2 (2 black, twisted cables)
3
} Output stage
4
ST1 Toroidal transformer 1 Connection repeater 1 for ext. toroidal
(already factory-made connected) 2 Connection repeater 2 for ext. toroidal

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INSTALLATION

5.3.2.A QGE - CONNECTIONS (OLD VERSION )


Open the housing to do the connecting and feed the cables through the respective cable inlets.

Red marked connections: factory-made connected


Green marked connections: connected by customer

Plug Connection Configuration


ST1A Signal feedback toroidal 1 Cable Green
(already factory-made connected) 2 Cable Red (width)
3 Cable White
4 GND
5 GEN-ST (Service only)
ST1B Control 1 +15 V
Connection to CENTERVIEW. 2 External control input (control voltage)
This plug is galvanically separated from 3 GND
QGE electronics. The ground should 4 Switch control mode (CENTERVIEW or self
thus not be connected with each other. control)
The input always have a defined status. 5 Switch signal strength for self control (7dB
or 17dB)
ST3 Voltage supply 1 L with end splice
100 to 240 V AC 10%, 50/60 Hz, 140 2 already factory-made connected with box
VA grounding
Working temperature: 3 N with end splice
0 +45 C | +32 +113 F PE with cable socket at box grounding
ST5 Output stage 1 Output 1 2 black cables, twisted to
(already factory-made connected) 2 Output 2 internal generator toroidal
RK Toroidal transformer Cable 1 and 3 as labeled
(already factory-made connected) Screen at box grounding

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INSTALLATION

5.3.3 CONNECTION GENERATOR - CENTERVIEW

HINT This connection is necessary to use the device. Without this connection
the generator makes a very low output (for safety) only.

The control cable should be preferably be equipped with a tight screen wire mesh (and additional
with a screen sheet at ideal case).

Generator CENTERVIEW Always lead the control cable


ST1B ST8 through the corresponding
Pin 1 Pin 1 opening at the generator
Pin 2 Pin 2 (through the ferrite core).
Pin 3 Pin 3
Pin 4 Pin 4
Pin 5 Pin 5
Pin 6 Pin 6
(free) (free)

ST8 6-pol connector


1 +15 V
2 Control voltage
3 GND CENTERVIEW
4 Switch internal / external generator control
5 Switch 17 dB / 7 dB
6 Screen

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HINT The connection cable to the high frequency generator (ST1B) is not part
of delivery and has to be provide by the customer.

Connect the control cable


screening at the
corresponding grounding
screw (with connector)
inside the casing

HINT CENTERVIEW 8000 C


At the CENTERVIEW 8000 C, the plug is inside the device. Therefore open
the rear cover to reach the electronic. Lead the cable though the
designated opening at the device rear side and connect the plug to the
electronic. The grounding can be found on the subtend side of the
opening at the device frame.

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5.3.4 LED

Power-ON-LED: f this LED shines, then the switching power supply is working
The power supply should then not be touched, because some
components conduct voltages.

Output-voltage-LED: The bigger the output amplitude, the brighter the LEDs shines.
At maximum output voltage the LED shines the brightest.

Current-limiter-LED: This LED shines if the persistent current is limited by the generator.

Short-circuit-LED: If this LED shines, then the final stage had shortly been deactivated
because of a short-term current peak resp. short circuit.

Input-current-LED: If this LED shines, the internal current sensor at the toroidal
transformer receive a sufficing signal.

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5.3.5 SETTING POSSIBILITIES VIA S1 TO S3

S1-1 17dB (only CENTERVIEW control, if S2-2 or S2-3)


S1-2 10dB (only CENTERVIEW control, if S2-2 or S2-3)
S1-3 7dB (only CENTERVIEW control, if S2-2 or S2-3)

S2-1 Generator controls itself (nominal)


S2-2 CENTERVIEW controls the generator
S2-3 CENTERVIEW controls the generator an

S3-1 Generator controls on approx. 17dB as long as S2-1 is set (nominal)


S3-2 Generator controls to approx. 7dB as long as S2-1 is set
S3-3 Generator controls to approx. 7dB as long as S2-1 is set

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5.4 'OPTION | COMPRESSED-AIR RINSING


In special circumstances the connection of a compressed-air rinsing could be useful, like in the case
of exceptionally encumbered environmental condition at measuring head installation place. Under
these circumstances, the occurrence of substantial steam also as fume- or grime-formation of flying
talcum dust near the extruder could be possible. At measuring straight to the drawing die, there is
the fine oil fog in the measured wire environment.

Under these hindered conditions, we recommend to rinse the measuring head with cleaned
compressed-air. To refit the measuring gauge, an appropriate construction set is available optionally.

Use from the SIKORA AG offered / installed compressed-air rinsing only, it is explicit manufactured
for the measuring head. Other rinsing systems can interfere with the measuring or clean the device
insufficient.

Using unfiltered compressed-air could lead to a stronger fouling of the optical device components. To
prevent from oil residues inside compressed-air, you should install an external oil extractor. Also
humid compressed-air could lead to corrosion at the electrical contacts.

The construction set U 500 INLINE 2000


compressed-air rinsing consists:

1 Filter 3 m
1 Pressure reducer
1 Elbow with adapter
1 Connection tube 8 mm (0.315 inch)
1 Connection tube 4 mm (0.157 inch)
1 Connection part for measuring head

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U 500 INLINE compressed-air rinsing for CENTERVIEW

NOTICE Set the pressure reducer to 1.0 bar!

Regard this advice for intended use of the SIKORA device and its components. Disregard can lead to incorrect use
up to physical device damage.

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6. INITIATION

6.1 ZERO ADJUSTMENT ECCENTRICITY

HINT Configure the CENTERVIEW 8000 / 8000e at the


DIAGNOSTIC software,
function E C C E N T R I C I T Y Z E R O A D J U S T M E N T .

After installing and connecting your CENTERVIEW 8000 / 8000e completely, the device has to be
adjusted. Usually this is done by an experienced SIKORE technician. In general, you will not have to
adjust your CENTERVIEW 8000 / 8000e again.

However, repeating the device adjustment may become necessary in certain cases:

The device has been moved to a different place of installation,


You have taken a sufficient number of test samples according to which eccentricity measurement
does not seem to be correct.

Adjustment of the CENTERVIEW 8000 / 8000e means zero-point adjustment, i.e. defining the point of
zero eccentricity. Therefore, use the accordant DIAGNOSTIC software. Also regard the information in
chapter System survey (page 119).

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6.1.1 REQUIREMENTS
To perform your adjustment measurement, you must observe certain conditions. Most important of
all, you need a reliable calibration normal which is used to simulate a Zero Eccentricity-object. This
normal must be of very high quality: a round conductor, completely straight, not bent or damaged in
any way, it must not have any scratches or kinks. These requirements can be met by making a
calibration normal from a specific piece of silver wire (part of delivery) which is stretched by a certain
amount directly in your line thus eliminating any bends or uneven parts.

Observe that there must not be any contacting devices in the section being passed by the calibration
normal. If there are any guiding rolls, these must be insulated. This is most important, as the HF
voltage induced is used for aligning the point of zero eccentricity and must not be deducted in any
way.

NOTICE Absolutely never just strip the cable being in the line!

Regard this advice for intended use of the SIKORA device and its components. Disregard can lead to incorrect use
up to physical device damage.

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6.1.2 INSTALL THE CALIBRATION CONSTRUCTION

The calibration normal / silver wire is tensioned via a


corresponding construction around the CENTERVIEW
and goes through the measuring device. This
construction has to be constructed on customer side or
can be obtained at the SIKORA AG.

The decribed installation here is executed at the


SIKORA calibration equipment. It is the same for a
customer construction.

Proceed as follow to mount the construction:

Remove the CENTERVIEW device stand from the


ground.
Arrange the calibration equipment at the
corresponding place.

Arrange the CENTERVIEW device stand onto the


calibration equipment and screw both together to
the ground. Kalibriervorrichtung der SIKORA AG

Install the ground connection of


both guide roll devices and of the
measruing device to the grounding
screw of the CENTERVIEW ground
plate.

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Adjust the guide rolls height with the line. This can be checked via the
DIAGNOSTIC software with the function [P AS S AN G LE] .

The rolls inclusive holder are height adjustable with the two attachment screws.
Maybe you have to shorten the lower rubber seal of the stand, if the application has
to be set lower.

If the guide rolls are also used during running production for the attenuation of vibrating product,
the adjustment is done. Otherwise lower the application for the production and adjust it again for
the next calibration.

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6.1.3 PROCEEDING
The SIKORA AG recommend you proceed as described below:

The line must be stopped.


Only for those devices using the MOTOR STOP function:
In order to manually set the MOTOR STOP Information to OFF and ON with the DIAGNOSTIC
software, disconnect the interface supplying the line information (e.g. profibus serial interface cable
or digital input MOTOR STOP) for the time you are calibrating the device, for example by pulling the
respective connector at the CENTERVIEW 8000 / 8000e.

Start the DIAGNOSTIC Program.


Set MOTOR STOP to OFF to stop the motors to keep them from trying to center the measuring
head automatically when the calibration normal is being installed.

In the DIAGNOSTIC program selection bar, click


[ S E T U P ] >> [ E X T E R N AL S E T T I N G S ] >> [ S E N D M O T O R S T AT U S ] >> [ M O T O R S T O P ] >> [O K]

>> [O K] .
Watch the motor status message box at the bottom of the page to change to Motor OFF.

Put the wire to be used as calibration normal into the line. The wire must not drag or sag, it must
be straight as during production and in exactly the same position. The bare conductor must be
free; it must not touch any metal parts like metal guiding rolls for instance.

Install the calibration normal / silver wire as follow (marked as blue line at the picture):

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A. Fix the wire to the grounding socket at the stand without the crank handle (wind it
several times for a better hold).

B. Pull the wire above the guide roll and through the attachment.

C. Pull the wire through the measuring device.

D. Pull the wire through the attachment and then above the guide roll on the other side.

E. Lead the wire inside the eye of the crank


handle.

F. Adjust the wire above the guide rolls.

G. Set the wire to tension by rotating the


crank hanlde.

H. Repeat point F. and G. if necessary.

Advice to the wire:


By stretching the wire a perfect round cross section is created. This is important to check the
inductive sensors, which function for the position determination of the conductor inside the
isolation. Because onlya a round conductor can create a magnetic field with consistent shared
strength and hence all four sensors can measure the same field strength at correct conductor
position inside the measuring head.
The position of the wire can be determinded and checked at installation with the help of the
DIAGNOSTIC software (function [ P AS S AN G L E] ).

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Connect the grounding cable (yellow) and the signal cable (red). Regard the side of the toroidal
transformer.
The yellow grounding cable is always connected at the opposide side of the toroidal.
The red signal cable is connected on the toroidal side and leads to an intended ground
connection at the toroidal (yellow connector).

Cable connections with toroidal right Cable connections with toroidal left

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Start the motors again and wait till they automatically center the measuring head.
In the diagnostics program selection bar, click
[ S E T U P ] >> [ E X T E R N AL S E T T I N G S ] >> [S E ND M O TO R S T AT U S ] >> [M O TO R R UN ] >> [OK]

>> [O K] .
Watch the motor status message box to change to Motor ON.

Check the wire passage angle through the measuring head after calibration normal insertion:
The [ P AS S A N G L E [ ] ] will be shown separated in horizontal and vertical direction inside the
DIAGNOSTIC software. It should be a low value with a maximum of 0.3. Therefore, adjust the
cable guides if necessary.
Watch the DIAGNOSTIC software, eccentricity display. Consider the numerical values indicated
there (numerical values ECCENTRICITY and ANGLE) whether these still meet your requirements

If necessary, set the eccentricity display to zero:


In the DIAGNOSTIC software selection bar, click E C C E N T R I C I T Y Z E R O A D J U S T M E N T for
zero-point adjustment.

Prompt the request: D O YOU W ISH TO PROCES S E C C E N T R I C I T Y Z E RO A D JUS TM E NT ? with

YES,

Prompt the request: D O YOU W ISH TO USE SI NGLE OR 8 AD J U S T M E N T S T E P S ? with S I N G L E

AD J U S T M E N S T E P .

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The window shown to the right appears. There,


after finishing the measuring value check, the
mean values of eccentricity (X- and Y-axis) are
shown, together with buttons ZERO ADJUST
and C AN C EL .

Click ZERO AD J U ST to accept the mean


values for adjusting your CENTERVIEW.

This may take a few seconds. Next the


eccentricity display will indicate the value zero.
Adjustment is finished.

HINT Touching the bare wire may be irritating, however is not


dangerous to your health.

Wear protective gloves if necessary.

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6.2 MEASURING OPERATION


Before starting CENTERVIEW 8000 / 8000e operation the device has to be configured using the
DIAGNOSTIC software to adapt it to your production line. This should be done by an experienced
SIKORA technician. The default values that have been configured at our factory are shown under
C U S T O M E R S E T U P as well.

Measuring accuracy as specified is reached after about 15 minutes.

NOTICE Do not touch the light source and sensors with your fingers (fouling the
measuring openings!) or with metal objects (scratches!).

Regard this advice for intended use of the SIKORA device and its components. Disregard can lead to incorrect use
up to physical device damage.

CAUTION LASER BEAM!


The device works with an infrared laser diode and equates to laser class
1M corresponding to the EN 60825-1. Regard that these laser beams are
invisible for human eyes! Avoid looking into the light source.
Obey the shown information absolutely.
Non-compliance can lead to slight, moderate injuries!
The compliance has to be provided by the customer. The SIKORA AG is not liable for non-compliance / disregard.

To protect the measuring device keep the covering always closed. Open it for maintenance only.

Note that the cable has to pass through the line far enough before any eccentricity measuring values
are available. This is because the inductive part of the measuring system will not be able to provide a
correct measuring result before the electric circuit being represented by the conductor, the pay-off
and the cooling trough or the take-up is closed. Keep this in mind after line start-up and when cutting
the cable.

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6.2.1 SMALL DIAMETER AT CENTERVIEW 8010 / 8010E

HINT Via the standard DIAGNOSTIC interface you can only display the
CENTERVIEW video but not configure this function.

For configuration and optical calibration the DIAGNOSTIC software has


to be access via the DIAGNOSTIC SLAVE interface.
It can be found at the opposite side of the electronic inside the casing
(exclusion C version: the interface can be found at the rear side outside
of the device).

For diameter smaller 0.7 mm | 0.03 inch the setting [ S M AL L D I AM E T E R ] has to be set to [Y E S ] at
the DIAGNOSTIC software.

Start the DIAGNOSTIC software and set the following under [ S E T U P ] >> [ C U S T O M E R S E T U P ] at tab
[ G E N E R AL ] :

Small diameter option: [ Y E S ]


Confirm the setting with [A P P L Y ] .

For diameter above 0.7 mm | 0.03 inch this option should not be activated.

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6.3 DEVICE CONNECTIONS (SIOB-XX)

ST3 Analoge output, digital input, relay contact


ST8 HF generator control
ST11 Serial interface RS232 Setup/Diagnostic
ST12 Serial interface RS485 Display unit
ST13 Serial interface RS485 Profibus

At the CENTERVIEW 8000 C the connections ST11, ST12 and ST13 are not at the electronic but as
separate connections at the rear side of the measuring device.

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6.3.1 ANALOG OUTPUT / DIGITAL INPUT / RELAY CONTACT

ST3 / ST 4 18-pol connector


Analog output channel 1 ... 4 (Option). configuration via diagnostic interface
1 Analog CH1 = -10 V ... +10 V
2 GND
3 Analog CH2 = -10 V ... +10 V
4 GND
5 Analog CH3 = 0 V ... +10 V
6 GND
7 Analog CH4 = 0 V ... +10 V
8 GND
Digital input MOTOR STOP, supply with line information RUN/STOP
Digitaler bipolar 24 V input, that means any polarity
9 logical 0 = 5 V or open = RUN
}
10 logical 1 = 17 V and < 32 V = STOP
Relay contact CENTERVIEW READY
13 Contact closed = device ready
}
14 open = device not readyt
15 Contact closed = device not ready
}
16 open = device ready
17
} Earth potential (Screen)
18

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6.4 CONNECTION CABLES TO SIKORA DISPLAY DEVICES

6.4.1 CONNECTION TO ECOCONTROL 6000 / 1000

6.4.2 CONNECTION TO ECOCONTROL 2000

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6.4.3 CONNECTION TO ECOCONTROL 600

6.4.4 CONNECTION TO REMOTE 2000 / DISPLAY 2000

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6.5 CONFIGURATION VIA DIAGNOSTIC SOFTWARE


A special setup and diagnostic programm from the SIKORA AG gives the possibility to set customer
specific parameters of the measuring device and select different diagnostic functions.

REFERENCE For a detailed description to use the DIAGNOSTIC software, read the
DIAGNOSTIC software user manual for the corresponding measuring
device.

Regard to use always the actual version of the software DIAGNOSTIC. It can be found on the Device
CD, delivered with the measuring device or obtain by the SIKORA AG service.

Using an older version, a correct function of the software DIAGNOSTIC with the measuring device can
not be guaranteed. The software is downward compatible; older measuring device can be used with
the actual version also!

The DIAGNOSTIC software is a stand-alone application without need for installation or further
configuration. Copy the software to the desired computer which you want to connect to the
measuring device.

HINT If the measuring device is connected to a corresponding


ECOCONTROL display device, you can directly use and
operate the SIKORA DIAGNOSTIC software at it.

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6.5.1 RS232 CONNECTION CABLE FOR SETUP/DIAGNOSTIC

HINT The RS232 interface is for connection and controlling the measuring
device via the SIKORA DIAGNOSTIC software.

To connect (1:1 standard connection) you can use any usable D-Sub
connection system available on market or at the SIKORA AG.

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6.6 SC400 (ASCII) TELEGRAM


The data communication between the SIKORA measuring device and other data devices will be
realized via Serial interface RS485 with recorded data transmission.

The appropriate device acts as MASTER and sends request telegrams to the SIKORA measuring
device. The SIKORA measuring device only sends a telegram to the MASTER as reaction answer for
the request.

Theoretically the data transfer rate is limited by the Baud rate only.

6.6.1 TELEGRAM STRUCTURE

Transmission mode START-STOP asynchronous without hardware handshake


Transmission range max. 1000 m (3280 feet)
Connection cable DUE 4503 Li2Y(St)+CY or LIFYCY
Access mode MASTER-SLAVE principle (measuring device as SLAVE)
Data security Parity bit, checksum sign
Format ASCII code 1 2 ............ n x z
1 = Start bit
2 = First data bit LSB
n = last data bit MSB
x = Parity bit
z = Stop bit

The following parameters can be set:


Number of data bit 7/8
Parity bit EVEN / ODD / NO / MARK / SPACE
Stop bit 1 / 1.5 / 2
Transmission speed 2400 / 9600 / 14400 / 19200 / 115200 Baud (bit/s)

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6.6.2 VALUE SETTINGS

STX : START OF TEXT 02 hex ETX : END OF TEXT 03 hex


ACK : ACKNOWLEDGE 06 hex SUB : SUBSTITUTE 1A hex
NAK : NEGATIVE ACKNOWLEDGE 15 hex BCC : BLOCK CHECK CHARAKTER

6.6.3 CHECKSUM BYTE BCC


The checksum byte is calculated as follows (xor = Exclusive Or):

Checksum =
IDB1 xor IDB2 ... xor DB1 ...xor DBn
xor ETX with setting sent by MASTER
resp.
IDB1 xor IDB2 xor IDB3 xor ETX with request sent by MASTER

IDB1 xor IDB2 ... xor NAK xor ETX with reaction or setting or if ID is
missing (sent by SLAVE)

DB1 ... xor DBn xor ETX with reaction on request


(sent by SLAVE)

Checksum < 20H?

(yes) (no)

BCC = Checksum + 20H BCC = Checksum

6.6.4 TIME OUT


Data transmission is subject to following time-out criteria:
A. Maximum permissible delay time between two characters within a telegram:
adjustable 200 / 500 / 1000 / 2500 ms
If this criterion is fulfilled, the receiver waits for a new telegram start.

B. Maximum permissible delay time between receiving the last character of a request telegram and
sending the first character of the according reply: 500 ms
If this criterion is fulfilled, the sender reacts by sending a request telegram again.

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6.6.5 RECEIVING TELEGRAM SLAVE (MEASURING DEVICE)


Protocol Type: SC400

Setting:

STX IDB1 IDB2 IDB3 DB1 ... DBn ETX BCC


ID = Identification (3 Byte) DB = Data (n Byte)

ID DB Content:
-ASCII- -ASCII- Set Value
000 DB1...DB5 Nominal value diameter
001 DB1...DB4 +Tolerance diameter
002 DB1...DB4 -Tolerance diameter
019 DB1...DB4 +Tolerance diameter (short time)
020 DB1...DB4 -Tolerance diameter (short time)
035 DB1 MOTOR STOP
036 DB1..DB6 Tolerance standard deviation eccentricity (ECC)

Request:

STX IDB1 IDB2 IDB3 ETX BCC


ID = Identification (3 Byte)

ID Meaning:
-ASCII- Identification for requested parameter
001 Status and actual value diameter
003 Status, sign and deviation diameter
004 Nominal value diameter
005 +Tolerance diameter
006 -Tolerance diameter
008 Status and actual value diameter axis - Blue
012 Status and actual value diameter axis - Magenta
016 Status and actual value ovality
023 +Tolerance diameter (short time)
024 -Tolerance diameter (short time)
033 Status and minimum diameter
034 Status and maximum diameter
035 MOTOR STOP
036 Tolerance standard deviation eccentricity (ECC)

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ID Meaning:
-ASCII- Identification for requested parameter
209 Status and absolute value eccentricity
210 Status and angle eccentricity
211 Status and standard deviation ECC axis - Blue
212 Status and standard deviation ECC axis - Magenta
213 Status and standard deviation ECC absolute value
300 Actual values
301 Default values
320 Actual values
321 Default values
330 Actual values
331 Default values

6.6.6 SENDING TELEGRAM SLAVE (MEASURING DEVICE)


Protocol type: SC400

Reaction to incorrect receiving telegram:

STX NAK ETX BCC

Telegram not recognized


- ID not numerical
- Data Byte not numerical
- Checksum Error
- Telegram Length Error

STX IDB1 IDB2 IDB3 NAK ETX BCC

Default-ID resp. Request-ID is missing

Reaction to default:

STX ACK ETX BCC

Default ok

Reaction to request:

STX DB1 ... DBn ETX BCC


DB = Data (n Byte)
Data Byte not used are transmitted as ?

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ID DB Content:
Request -ASCII- Actual value
-ASCII-
001 DB1 Status diameter
DB2...DB6 Diameter
003 DB1 Status diameter
DB2 Sign diameter
DB3...DB7 Diameter
004 DB1...DB5 Nominal value diameter
005 DB1...DB4 +Tolerance diameter
006 DB1...DB4 -Tolerance diameter
008 DB1 Status diameter axis - Blue
DB2...DB6 Diameter axis - Blue
012 DB1 Status diameter axis - Magenta
DB2...DB6 Diameter axis - Magenta
016 DB1 Status ovality
DB2...DB6 Ovality
023 DB1...DB4 +Tolerance diameter (short time)
024 DB1...DB4 -Tolerance diameter (short time)
033 DB1 Status minimum diameter
DB2DB6 Minimum diameter
034 DB1 Status maximum diameter
DB2DB6 Maximum diameter
035 DB1 MOTOR STOP
0 : run
1 : stop
036 DB1...DB6 Tolerance standard deviation eccentricity
209 DB1 Status
DB2...DB5 Absolute value eccentricity
210 DB1 Status
DB2...DB5 Angle eccentricity
211 DB1 Status
DB2...DB6 Standard deviation eccentricity axis - Blue
212 DB1 Status
DB2...DB6 Standard deviation eccentricity axis - Magenta
213 DB1 Status
DB2...DB6 Standard deviation eccentricity absolute value
300 DB1 Status mean value
DB2...DB6 Mean value
DB7 Sign deviation
DB8...DB12 Deviation
DB13...DB17 Value - Blue >> diameter axis - Blue
DB18...DB22 Value - Magenta >> diameter. axis - Magenta
DB23...DB27 Ovality
DB28DB37 0 as dummy

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ID DB Content:
Request -ASCII- Actual value
-ASCII-
301 DB1...DB5 Nominal value
DB6...DB9 +Tolerance
DB10...DB13 -Tolerance
DB14...DB17 Lump tolerance
DB18...DB21 Neck tolerance
DB22DB25 ? as dummy
320 DB1 Status mean value
DB2DB6 Mean value
DB7 Sign deviation
DB8DB12 Deviation
DB13...DB17 Value - Blue diameter >> axis - Blue
DB18DB22 Value - Magenta diameter >> axis - Magenta
DB23DB27 Ovality
DB28 Status eccentricity
DB29DB33 Absolute value eccentricity
DB34...DB38 Angle eccentricity
321 DB1...DB5 Nominal value
DB6...DB9 +Tolerance
DB10...DB13 -Tolerance
DB14...DB17 Lump tolerance
DB18...DB21 Neck tolerance
DB22 MOTOR STOP
330 DB1 Status mean value
DB2DB6 Mean value
DB7 Sign deviation
DB8DB12 Deviation
DB13...DB17 Value - Blue diameter >> axis - Blue
DB18DB22 Value - Magenta diameter >> axis - Magenta
DB23DB27 Ovality
DB28 Status eccentricity
DB29DB33 Absolute value eccentricity
DB34...DB38 Angle eccentricity
DB39 Status standard deviation ECC axis - Blue
DB40...DB46 Standard deviation ECC axis - Blue
DB47 Status standard deviation ECC axis - Magenta
DB48...DB54 Standard deviation axis - Magenta
DB55 Status standard deviation ECC absolute value
DB56...DB62 Standard deviation ECC absolute value

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ID DB Content:
Request -ASCII- Actual value
-ASCII-
331 DB1...DB5 Nominal value
DB6...DB9 +Tolerance
DB10...DB13 -Tolerance
DB14...DB17 Lump tolerance
DB18...DB21 Neck tolerance
DB22 MOTOR STOP
DB23...DB29 Tolerance standard deviation eccentricity

Coding DBn Diameter: Eccentricity:


Status-Byte: 0 Measuring value ok Measuring value ok
1 Tolerance exceeding standard
deviation
2 Overflow range standard deviation
3 No measuring object No measuring object
4 Measuring value not ok, too low Measuring value not ok, too low
5 Measuring value not ok, too high Measuring value not ok, too high
6 Measuring value not ok, dirt Measuring value not ok, dirt
7 M. value not ok, underexposure M. value not ok, underexposure
8 M. value not ok, inductive error
9 M. value not ok, out of range
A Lump Lump
B Neckdown Neckdown
C Lump and neckdown Lump and neckdown
F Measuring value ok, dirt warning Measuring value ok, dirt warning
H M. value not ok, MOTOR STOP

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6.6.7 REMOTE INDICATION (MEASURING DEVICE) - EXTERNAL PC


Protocol type: Remote indication

SOH NUL STX ? DB1 ... DB5 PP EOT S


DBB1 ... DBB5 SB
DBT1 ... DBT5 ST
DBMI1 ... DBMI5
DBMA1 ... DBMA5
DB = Data (n Byte)

DB Meaning:
-ASCII- Setting for requested parameters
DB1DB5 Mean value, 5 Digit ASCII if value o.k. Otherwise BLANK or HELP
PP Position decimal point
S Status mean value
DBB1DBB5 Mean value BOT-camera
SB Status BOT-camera
DBT1DBT5 Mean value TOP-camera
ST Status TOP-camera
DBMI1DBMI5 Minimum value
DBMA1DBMA5 Maximum value

Camera Status diameter Status eccentricity


Status Status standard deviation ECC
00 Measuring value ok Measuring value ok
Measuring value ok
01 Lump Lump
Tolerance overexceed
02 Neckdown Neckdown
No measurement
03 Lump and neckdown Lump and neckdown
04 Dirtiness warning Diritness warning
10 Measuring value not ok, no object Measuring value not ok, no object
20 M. value not ok, no measurement M. value not ok, no measurement
30 Measuring value not ok, too low Measuring value not ok, too low
40 Measuring value not ok, too high Measuring value not ok, too high
80 Measuring value not ok, dirt Measuring value not ok, dirt
F0 Measuring value not ok, underexposed Measuring value not ok, underexposed
F1 Measuring value not ok, inductive error
F2 Measuring value not ok, out of range
F3 Measuring value not ok, MOTOR STOP

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6.7 'OPTION | PROFIBUS DP


The SIKORA measuring device acts as SLAVE. The SLAVE address is set to 50, this value can be
changed to any value from 0125 using the diagnostic interface.

The required projecting files for the SIKORA measuring device are supplied on the delivered product
CD. While using the projecting files, you can select from the amount of data modules for data
transmission listed in this instruction manual.

6.7.1 INTERFACE

Profibus interface RS485 9-pole D-Sub socket


8 Profibus A Configuration via
3 Profibus B set-up and diagnostic interface
5 GND
6 +5V

The device interface supplies the voltage needed for the Profibus load resistances. The load
resistances themselves are not integrated.

In order to keep a reliable system the SIKORA AG recommend installing a terminating element, like
for instance the Siemens "Load Resistance for Profibus" Order No. 6ES7972-0DA00-AA0.

If an Actor or Sensor is used as terminating element for the bus system, removing this element will
not remain without consequences.

HINT To use a Profibus DP interface an accordant hardware


assembly is necessary!

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6.7.2 TELEGRAM STRUCTURE

Transmission mode L2-Bus (RS485)


Transmission range up to 1,5 Mbit/s with auto detection
Access mode MASTER-SLAVE principle (measuring device as SLAVE)
Data format see Profibus DIN 19245 Part 3

6.7.3 DATA MODULES


Linear data modules

Module 1 Module 2
IN data: DB0DB16 IN data: DB0DB24
OUT data: DB0DB5 OUT data: DB0DB8
cv2000_1.gsd cv2000_3.gsd cv2000_2.gsd cv2000_3.gsd

Module 3
IN data: DB0DB25
OUT data: DB0DB9
cv2000_3.gsd

Addressable data modules

Module 4
IN data: DB0DB8
OUT data: DB0DB7
cv2000_3.gsd

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6.7.3.A MODULES 1 TO 3 - IN DATA (FROM DEVICE )

DB Meaning Value Content: Remark


Actual value
DB0 Status DM 00 hex ok
(Diameter) 01 hex no cable
02 hex too low
04 hex too high
08 hex dark
10 hex dirty
20 hex no measuring
40 hex ambient light too high
80 hex distortion
DB1 identification 12 hex device identifier low nibble 2 = XY DIAMETER
high nibble 1 = SIKORA
DB2 check byte 00 hex status DM <> 00 hex status: not ok
FD hex status DM == 00 hex status: ok, distortion
FE hex status DM == 00 hex status: ok, clean gauge
FF hex status DM == 00 hex status: ok
DB3 range 10 measuring range CV2010, CV8010
25 CV2025, CV8025
30 WA2030
80 WA2080
100 CV2100
160 WA2160
DB4..DB5 DM-X xxxx hex DM-X [selected unit]
DB6..DB7 DM-Y xxxx hex DM-Y [selected unit]
DB8..DB9 lump count 0-65535 LUMP option1)
DB10..DB11 neck count 0-65535 LUMP option1)
DB12 Status ECC 00 hex ok
(Eccentricity) 01 hex no cable
02 hex too low
04 hex too high
08 hex dark
10 hex dirty
20 hex no measuring
40 hex inductive error
80 hex out of range
81 hex MOTOR STOP
DB13..DB14 ECC absolute xxxx hex ECC absolute value
[selected unit]
DB15..DB16 ECC angle xxxx hex ECC angle
[selected unit]
END MODULE 1

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DB Meaning Value Content: Remark


Actual value
DB17..DB18 FFT index 0-256 fast fourier index
DB19..DB20 FFT xxxx hex DM-mean FFT
magnitude [selected unit]
DB21..DB22 minimum DM xxxx hex minimum diameter minimum from DM-X/Y in last
mean interval
DB23..DB24 maximum DM xxxx hex maximum diameter maximum from DM-X/Y in last
mean interval
END MODULE 2
DB25 SRL xx hex DM-mean SRL [dB]
magnitude

1) If no configuration with LUMP option is available, this value will be set to zero.

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6.7.3.B MODULES 1 TO 3 - OUT DATA (TO DEVICE )

DB Meaning Value Content: Remark


Actual value
DB0..DB1 tolerance 0-9999 lump-tol [selected unit] LUMP option
lump
DB2..DB3 tolerance 0-9999 neck-tol [selected unit] LUMP option
neck
DB4 reset 00 hex no reset LUMP option
lump/neck 01 hex reset lump counter
02 hex reset neck counter
03 hex reset lump/neck
counter
DB5 MOTOR STOP 0 run
1 stop
END MODULE 1
DB6.0 FFT 0 stop
start/stop 2) 1 start
DB6.1 FFT reset 2) 0 no
1 yes
DB6.2 FFT 0 new index quit, no new
index sync 2) index
1 index one new step
DB7..DB8 nominal value xxxx hex nominal value [selected
DM 1) unit]
END MODULE 2
DB9 FFT/SRL xx hex low nibble: FFT 0 = 260.4 Hz
control 2) frequency range [Hz] 1 = 130.2 Hz
2 = 52.1 Hz
3 = 26.0 Hz
4 = 13.0 Hz
5 = 5.2 Hz
6 = 2.6 Hz
7 = 1.3 Hz
8 = 0.5 Hz

high nibble: FFT length 0 = 512


1 = 1024
2 = 2048
3 = 4096
4 = 8192

1) Nominal value DM could be used for output DEVI analog or to calculate absolute threshold for lump option.
2) FFT/SRL settings in DB5 and DB8 are ignored if ECOCONTROL (Master) is connected.

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6.7.3.C MODULE 4 - IN DATA (FROM DEVICE )

DB Meaning Value Content: Remark


Actual Value
DB0...DB4 Measuring DB0...DB1 DM-X 0 65535 [selected unit]
Output DB2...DB3 DM-Y 0 65535 [selected unit]
DB4 status DM 00 hex = ok
Depend from 01 hex = no cable
Output 02 hex = too low
Control Bit 04 hex = too high
0-2 (see 08 hex = dark
OUT-DATA) 10 hex = dirty
20 hex = no measuring
DB0...DB1 minimum DM 0 65535 [selected unit]
DB2...DB3 maximum DM 0 65535 [selected unit]
DB4 status DM see status DM above
DB0...DB1 position-X -32767 32768 [sel. unit]
DB2...DB3 position-Y -32767 32768 [sel. unit]
DB4 status DM see status DM above
DB0...DB1 lump count 1) 0 65535
DB2...DB3 neck count 1) 0 65535
DB4 warning status 00 hex = no warning
01 hex = clean
DB0 identifier 12 hex, Bit 4..7: 1=SIKORA,
DB1 range Bit 0..3: 2=XY and ECC
3 = Laser2003
10 = CENTERVIEW2010, 8010
25 = CENTERVIEW 8025
30 = WANDEXE 2030
80 = WANDEXE 2080
100 = CENTERVIEW 2100
180 = CENTERVIEW 2180

DB2...DB4 not used 0


DB0...DB1 ECC absolute value 0 65535 [selected unit]
DB2...DB3 ECC angle 0 65535 [selected unit]
DB4 status ECC 00 hex = ok
01 hex = no cable
02 hex = too low
04 hex = too high
08 hex = dark
10 hex = dirty
20 hex = no measuring
40 hex = inductive error
80 hex = out of range
81 hex = MOTOR STOP

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DB Meaning Value Content: Remark


Actual Value
DB5 FFT/SRL Index 0 - 255 Amplitude Index
DB6 ... DB7 FFT/SRL 0 - 65535 FFT Amplitude [selected unit]
Output
(freq*100) FFT Max. Frequency [Hz]
Depend from (magn*100) SRL Amplitude [dB]
Output SRL Max. Frequency [MHz]
Control Bit
4-5 (see
OUT-DATA)
DB8 Output xx hex Echo from
control DB0 OUT-data

1) If no configuration with LUMP option is available, this value will be set to zero.

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6.7.3.D MODULE 4 - OUT DATA (TO DEVICE )

DB Meaning Value Content: Remark


Actual Value
DB0 Control byte xx hex Bit 3..0: Select 0 = Status + DM
selection Measuring Output 1 = Status + min/max
2 = Status + POS
3 = Lump/Neck count
4 = Identification
5 = Eccentricity

Bit 5..4: Select FFT/SRL 0 = FFT Magnitude


Output 1 = FFT max. freq. X-axis
2 = SRL Magnitude
3 = SRL max. freq. X-axis
DB1 Adressing xx hex Select the meaning of 0 = do nothing
Mode of DB2...DB3 1 = lump tolerance
Settings 2 = neck tolerance
3 = reset lump/neck
4 = nom. value DM
5 = MOTOR STOP
DB2 ... DB3 Settings 1) 0 - 9999 lump tolerance
0 - 9999 neck tolerance
(Depend on 0-3 lump/neck reset 0 = do nothing
Adressing 1 = reset lump counter
Mode, see 2 = reset neck counter
DB1) 3 = reset lump and neck
counter
0 - 65535 nom. diameter (or DM
width)
0-1 MOTOR STOP 0 = Motor runs
1 = Motor stops
DB4 FFT data xx hex FFT start/stop Bit 0: 0 = Stop
command 2) Bit 0: 1 = Start

FFT reset Bit 1: 0 = no reset


Bit 1: 1 = reset

FFT index sync Bit 2: 0 = FFT index quit


Bit 2: 1 = next FFT index

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DB Meaning Value Content: Remark


Actual Value
DB5 Adressing of xx hex Select the meaning of 0 = do nothing
SRL- DB6...DB7 1 = line speed
Parameters 2) 2 = rel. prop. velocity
3 = cable length
4 = atten. cond.
5 = atten. frequency cond.
6 = control
7 = atten. dielectricum
8 = atten. frequency
dielectricum
9 = cable information
10 = FFT/SRL average
11 = nom. diam. insulated
core (layer 2)
12 = nom. diam. core

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DB Meaning Value
Content: Remark
Actual Value
DB6...DB7 Setting of SRL- (speed*10) line speed [m/min] or [ft/min]
Parameters 2) 1-100 rel. prop. velo. [%]
0 - 65535 cable length [m] or [ft]
(atten*10) attenuation condition [dB/100m] or [dB/100ft]
attenuation freq. cond. [MHz]
DB6 control: frequency 0 = 260.4 Hz
range 1 = 130.2 Hz
2 = 52.1 Hz
3 = 26.0 Hz
4 = 13.0 Hz
5 = 5.2 Hz
6 = 2.6 Hz
7 = 1.3 Hz
8 = 0.5 Hz
DB7 control: FFT-length 0 = 512
1 = 1024
2 = 2048
3 = 4096
4 = 8192
(atten*10) attenuation dielectrium [dB/100m] or [dB/100ft]
atten. freq. dielectrium [MHz]
DB6 cable construction 0 = Coax: Solid Outer Cond.
1 = Coax: Braided Outer Cond.
2 = Cat.UTP: Small Pairage
Cable
3: Cat.UTP: High Pairage
Cable
4: Cat.STP
DB7 RL Prediction source 0 = O.D. Insul. Core (Layer 2)
1 = O.D. Cond.
2 = O.D. Insul. Layer 1
1 - 255 FFT/SRL average
0 - 65535 nom.diam. insul. core [selected unit]
(layer 2)
0 - 65535 nom.diam. core [selected unit]

1) Nominal value DM could be used for output DEVI analog or to calculate absolute threshold for lump option.
2) FFT/SRL settings in DB4...DB7 are ignored if ECOCONTROL (Master) is connected.

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7. OPERATION
The CENTERVIEW 8000 / 8000e can:

Either work as a stand-alone device with its data being sent out via the analog interface (Option),
in this case the analog output channels must be configured using the setup and diagnostic
software unless you prefer to use the default values set at our factory.
Or can be controlled via one of the three serial interfaces by an external computer, an
ECOCONTROL (SIKORA display unit) or by a Profibus system. If necessary, the interfaces have to
be configured using the Setup and Diagnosis Software.

HINT Using the analog output does not exclude the use of any
serial interface and vice versa.

Its relay contact informs you whether the CENTERVIEW 8000 / 8000e is ready or not.

Use the CENTERVIEW 8000 / 8000e digital input to activate the MOTOR STOP function.

7.1 SWITCH DEVICE ON


Make sure the measurement openings are free from dirt.
Supply the measuring device with the specified voltage supply.

7.2 SWITCH DEVICE OFF


Disconnect the device from the power line by pulling the main supply connector.

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7.3 MOTOR STOP FUNCTION

CAUTION Danger trough energized conductor!

To prevent from danger, use the function MOTOR STOP


while the line stands still!
Obey the shown information absolutely.
Non-compliance can lead to device damages or to slight, moderate injuries!
The compliance has to be provided by the customer. The SIKORA AG is not liable for non-compliance / disregard.

While the MOTOR STOP function is active, the generator will be controlled down during line
stand-still, to prevent from danger by touching the energized conductor.

At restart and non-active MOTOR STOP, the generator will be controlled up again.

CAUTION Danger trough blank areas!


For safety reasons, prevent from touching the conductor during line
progress.

If a blank area will be touched during running production, there can be


treatment through:
Affright from shock current, leading to dangerous activity.
Light burn marks at touching point.

Obey the shown information absolutely.


Non-compliance can lead to device damages or to slight, moderate injuries!
The compliance has to be provided by the customer. The SIKORA AG is not liable for non-compliance / disregard.

During line stand-still the wire or conductor could possibly hang down in the measuring head
opening. In this case, its motors will move down the measuring head in order to center the wire
again. When the line is running again, the wire will get pulled tight again and will possibly drag along
the edge of the measuring head opening.

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To avoid this happening, use the Motor Stop


function. Supply the information Line Stopped /
Line Running via one of the following:

External contact to digital input MOTOR


STOP (Main PBC ST3 Pin9 and Pin10)

Profibus interface (RS485)


Interface to external PC (RS485)
Diagnosis interface (RS232)

As soon as the line is stopped, the measuring head motors will be stopped as well in order to prevent
the head from following the wire.

When the line runs again, the motors will be enabled again.

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7.4 ERROR DISPLAY (DIODES ON MAIN PBC)

On the main PCB which you find inside the


device housing stand, there are six diodes. These
diodes supply information about the device
status.

Open the side panel and check the diodes if


necessary.

Compare what you see with the table below.

Diode D1 Diode D2 Diode D6

OK OK OK
ON ON ON
No Receiver Signal No Receiver Signal No Receiver Signal

OFF Receiver not ready OFF Receiver not ready OFF Receiver not ready /
Internal inteface
SIOB-SPU not ok
(check Hardware
Revision)

Diode D5 Diode D4 Diode D3

OK OK OK
OFF ON OFF
Inductive Error No Receiver Signal Inductive Error

ON Measuring head is OFF Receiver not ready / ON Measuring head is


not centered / Internal inteface not centered /
Receiver signal not SIOB-SPU not ok Receiver signal not
ok (check Hardware ok
Revision)

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7.5 CENTERVIEW 8000E TFT MONITOR


The device series CENTERVIEW 8000e has an integrated 7'' TFT monitor with touch screen for several
displays.

It is divide into two areas:

On the left side is the corresponding graphical display.


On the right side are all other relevant product informations, which can be shown at the
graphical display.

The graphical display can be changed via function key to the Diameter display (page 96), the Wall
thickness display (page 97) and a Cloud display (page 98).

REFERENCE The display language can be set at the configuration page (page 99).

All picture examples at this instruction manual are made with the english
language pack, which is default at the CENTERVIEW 8000e display.
Through definite position and symbolic of every theme it can be assign to
any language.

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7.5.1 DIAMETER DISPLAY

This graphical display shows the diameter as cross section (means a graphical cross section of the
product).

The outer diameter and the eccentricity are available as display windows in mm or inch.

HINT If M AS T E R M O D E is O N at the Configuration page (page 99), the core


diameter (Nom(Core)) as well as the nominal values and tolerances at
the corresponding display windows can be changed manually.

Therefore, touch the corresponding value (black font) and enter the
desired value via a numeric pad.

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7.5.2 WALL THICKNESS DISPLAY

This graphical display is just available with a set core diameter (Nom(Core)), because the
CENTERVIEW 8000 / 8000e can determine the outer diameter only.

It shows the wall thickness as cross section (means a graphical cross section of the product).

The outer diameter and the average wall thickness are available as display windows in mm or inch.

HINT If M AS T E R M O D E is O N at the Configuration page (page 99), the core


diameter (Nom(Core)) as well as the nominal values and tolerances at
the corresponding display windows can be changed manually.

Therefore, touch the corresponding value (black font) and enter the
desired value via a numeric pad.

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7.5.3 CLOUD DISPLAY

This graphical display shows the eccentricity of the product as a scatter plod (cloud) display. This
makes it possible to have a detailed overview about the measuring values and its occurrence,
without disregarding the single measuring value.

The outer diameter and the average wall thickness are available as display windows in mm or inch.

HINT If M AS T E R M O D E is O N at the Configuration page (page 99), the core


diameter (Nom(Core)) as well as the nominal values and tolerances at
the corresponding display windows can be changed manually.

Therefore, touch the corresponding value (black font) and enter the
desired value via a numeric pad.

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7.5.4 CONFIGURATION PAGE

Via the configuration page the following settings are available:

Master Mode ON While activated, the core diameter as well as the nominal values and
tolerances at the display windows can be manual set.

OFF Core diameter and nominal values / tolerances can not be manual set.
The CENTERVIEW gets its designations via profibus or ECOCONTROL
and works as REMOTE.

Wall Thickness ON Needs the designation of the core diameter (Nom(Core)) for right
calculation. It has to be larger than zero.

OFF The wall thickness will not be calculated and displayed.

Language You can switch the display to an available language here.

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7.5.5 USE OF AN ECOCONTROL


M AST E R M O D E

If an ECOCONTROL display device is connected to the CENTERVIEW 8000e, the monitor automatically
switches to SL AV E mode.

In that case, all configurations from the ECOCONTROL are imported and via the monitor are no
configurations changeable.

C L O U D D I S P L AY

If an ECOCONTROL display device is connected to the CENTERVIEW 8000e, the cloud display (scatter
plot display) can be activated either at the ECOCONTROL or at the monitor (not both at same time).

The cloud display can be set at the C U S T O M E R S E T T I N G S - G E N E R AL S E T T I N G S of the


DIAGNOSTIC software at S C AT T E R P L O T D I S P L AY [ CE NT E R VI EW / E CO C O NT RO L] .

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MAINTENANCE

8. MAINTENANCE

NOTICE Customer changes or


repairs of the measuring device
which are not explicit documented at this chapter for customer
processing, are not permitted without prior acceptance of the SIKORA
AG and lead to a loss of all warranty claims!

To validate your warranty claims always contact the SIKORA AG before


these arrangements.

HINT The measuring device itself


needs no maintenance!

The SIKORA AG recommend taking care that the openings for the light are kept clean and free of any
kind of dirt. To be sure, check the openings regularly, for instance after production completion.

8.1 FRAME CLEANING


To clean the frame, do not use any aggressive cleaner. Cleaning with industrial alcohol like 99 Ethanol
(99% alcohol level) is not permitted also, because it could lead to paint dissolution. You can reorder
cleaner at our service. Solely use products tested by the SIKORA AG.

8.2 MEASUREMENT OPENING CLEANING


Clean the measuring openings preventively at certain intervals according to your production
surroundings. In general, this will be about once per week. Whenever the CENTERVIEW 8000 / 8000e
itself detects dirt on the measuring openings, the status byte in the telegrams sent by the device will
be set accordingly.

If this message occurs occasionally, you should check and clean the measuring openings at the next
possible opportunity. Do not wait until the message keeps occurring permanently!

If the message keeps occurring after cleaning, we recommend you repeat the cleaning procedure
while simultaneously checking the result by watching the Raw Video at the DIAGNOSTIC software
(Function D I AG N O S I S / V I D E O / R AW V I D E O ).

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For cleaning, use only the cleansing tissues provided for this measuring head. Do not use anything
else like a piece of cloth, a sponge or similar!

If you run out of cleansing tissues, you can order more at our service office. Only apply those brands
of tissues approved by us. Do not use just any kind of cleansing tissues, as some of these may leave
residue.

NOTICE Avoid touching the openings with your fingers or with


metal objects!
Regard this advice for intended use of the SIKORA device and its components. Disregard can lead to incorrect use
up to physical device damage.

When cleaning the measuring openings, proceed as follows:

Remove the measuring object from the CENTERVIEW 8000 / 8000e before opening the device.
Remove the measuring head cover:
Open the latches at both sides of the measuring head and carefully pull off the cover. Do not
grasp into the openings.

Examples at CENTERVIEW 8010 (same for all CENTERVIEW measuring heads)

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MAINTENANCE

Clean the measuring openings:


There are eight measuring openings, four to be found at each side, facing each other. Clean each
one by wiping it carefully and in one direction only with cleansing tissue, do not rub or scrub!

Illustration of a CENTERVIEW 8010 (same for all CENTERVIEW measuring heads)

Replace the cover. Regard to position the red point on the protective hood above the red point
on stand. Do not grasp into the openings to prevent from finger crushes.
Close the latches.

NOTICE Always keep the measuring head frame close, otherwise the device
could gets dirty and reacts on extraneous lights!

Regard this advice for intended use of the SIKORA device and its components. Disregard can lead to incorrect use
up to physical device damage.

8.3 CENTERVIEW 8000E TFT MONITOR


Clean up the display surface as often as necessary. Therefore, use a soft handkerchief and a mild
cleanser.

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MAINTENANCE

8.4 CHECKING THE MEASURING ACCURACY


To check the measuring accuracy you need a calibration set, which can be received from the SIKORA
AG optionally.

REFERENCE The calibration set ist for checking only. It can not be used for the
adjustment of the measuring device. Therefore you need a
corresponding calibration construction and a special wire.

See chapter zero adjustment eccentricity (page 56).

Proceed as follow:

Open the cover from your CENTERVIEW 8000 / 8000e measuring head.

Take the desired pin gauge as well as the pin attachment from the calibration equipment.

Insert the pin gauge inside the pin attachment.

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MAINTENANCE

Lead the pin attachment inside the CENTERVIEW 8000 / 8000e measuring head and start to
check the measuring accuracy via the DIAGNOSTIC software.

Therefore, you have to connect the PC with the DIAGNOSTIC software once to the diagnostic
interface at the device front side and once to the diagnostic interface at the device rear side.
Both times the check-up has to be done. While looking frontal to the device from the side with
the connected diagnostic interface, the left optical system will be checked.

HINT The determined measuring value should be same to the


measuring value from the delivered certification within
denoted tolerances.
If the measuring result differs from it, contact the
SIKORA service.

After finish the measuring accuracy check, close the cover of the CENTERVIEW 8000 / 8000e
measuirng head again.

8.4.1 CHARACTERISTIC FOR CENTERVIEW 8010 / 8010E


At the CENTERVIEW 8010 / 8010e the pin gauge leads through both optical systems. It has to be
insert from one side only and can be used to check both optical systems.

To prevent the measuring device from permanent adjustment, if it detects the pin gauge at both
optical systems but is not insert accurately centered, activate the MOTOR STOP function (page 92)
first.

8.4.2 CHARACTERISTIC FOR CENTERVIEW 8025 / 8025E


At the CENTERVIEW 80205 / 8025e the pin gauge will not lead through both optical systems.
Therefore, it has to be insert to each measuring opening side of the corresponding optical system. It
is always the left optical system, seen from the side where the diagnostic interface is used.

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APPENDIX

9. APPENDIX

9.1 TECHNICAL DRAWINGS


In this chapter you find all relevant technical drawings for the SIKORA measuring devices of this
instruction manual.

CENTERVIEW 8010 (page 107)


CENTERVIEW 8010e (page 108)
CENTERVIEW 8010 C (page 110)
CENTERVIEW 8010e C (page 110)

CENTERVIEW 8025 (page 111)


CENTERVIEW 8025e (page 112)
CENTERVIEW 8025 C (page 113)
CENTERVIEW 8025e C (page 114)

High frequency generator (QGE) (page 115) + CA-250 (page 116)


Toroidal transformer (page 117) + stand (page 118)

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APPENDIX

9.1.1 CENTERVIEW 8010

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APPENDIX

9.1.2 CENTERVIEW 8010E

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APPENDIX

9.1.3 CENTERVIEW 8010 C

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APPENDIX

9.1.4 CENTERVIEW 8010E C

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APPENDIX

9.1.5 CENTERVIEW 8025

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APPENDIX

9.1.6 CENTERVIEW 8025E

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APPENDIX

9.1.7 CENTERVIEW 8025 C

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APPENDIX

9.1.8 CENTERVIEW 8025E C

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APPENDIX

9.1.9 HIGH FREQUENCY GENERATOR (QGE)

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APPENDIX

9.1.9.A HIGH FREQUENCY GENERATOR (CA-250)

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APPENDIX

9.1.10 TOROIDAL TRANSFORMER

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APPENDIX

9.1.10.A TOROIDAL TRANSFORMER AT STAND

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APPENDIX

9.2 SYSTEM SURVEY


The following examples show the schematic overview of a production line with integrated
CENTERVIEW 8000 / 8000e according to its installation and callibration.

Example - Installation before cooling trough (page 120)


Example - Installation after cooling trough (page 121)
Example - Calibration before cooling trough (page 122)
Example 1 - Calibration after cooling trough (page 123)
Example 2 - Calibration after cooling trough (page 124)

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APPENDIX

9.2.1 EXAMPLE - INSTALLATION BEFORE COOLING TROUGH

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APPENDIX

9.2.2 EXAMPLE - INSTALLATION AFTER COOLING TROUGH

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APPENDIX

9.2.3 EXAMPLE - CALIBRATION BEFORE COOLING TROUGH

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APPENDIX

9.2.4 EXAMPLE 1 - CALIBRATION AFTER COOLING TROUGH

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APPENDIX

9.2.5 EXAMPLE 2 - CALIBRATION AFTER COOLING TROUGH

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APPENDIX

9.3 OVERVIEW RELEVANT PATENTS


Method for visualising the eccentricity of cables in the eccentricity measurement of the cables.

USA Patent number: US 7 761 245

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APPENDIX

9.4 REVISION OVERVIEW

No. Date of release Changes


Chapter Type Content

3.3 16.09.2015 Safety advices Change Declaration of conformity


Installation Adding Transport lock
Change Wiring
Connection generator -
CENTERVIEW
Initiation Change Connection cables to SIKORA display
devices
3.2 13.08.2014 All Change New document structure
3.1 27.05.2014 Installation Adding Device assembly - Specialty for
CENTERVIEW 8000 C
Grounding at CENTERVIEW 8000 C
HFG (QGE) Change Setting possibilities via S1 to S3
Connection generator -
CENTERVIEW
Interfaces Change SIOB-xx
HF generator control
3.0 20.11.2013 Safety indications at Change Adaption to ANSI Z535
all chapters
Interfaces Change Voltage supplies
Technical data Change Voltage supply
2.3 16.09.2013 Device description Adding Advice Ovality display through
surface condition
Operation Adding Use of an ECOCONTROL
Maintenance Adding Checking the measuring accuracy
Data commun. Change Chapter divides to single chapter
SC400, Profibus DP
Technical data Change Voltage supply
Technical drawings Change CENTERVIEW 8010 / 8010e, HFG
CA-250, Toroidal with stand
System survey Change Installation before / after cooling
trough
2.2 29.04.2013 Scope of delivery Adding Zero adjustment eccentricity
Installation Change
Installation Adding Grounding screw at the device stand
HFG (QGE) Change Connection generator -
CENTERVIEW
Operation Change CENTERVIEW 8000e TFT monitor
Small diameter at CENTERVIEW
8010 / 8010e
Warning advice laser beam
Maintenance Change Checking the measuring accuracy
System survey Change Installation before/after cooling
trough

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APPENDIX

2.1 05.12.2012 Intended use Adding Foreseeable misuse


HFG (QGE) Change QGE connection ST1 (RK) and
graphic
Operation Adding Small diameter at CENTERVIEW
8010 / 8010e
Change CENTERVIEW 8000e TFT monitor
Maintenance Change Measurement opening cleaning
Adding Checking the measuring accuracy
All Change Device graphics
2.01 13.08.2012 Technical data Adding Remark to CENTERVIEW 8000 /
8000e MICRO
2.0 27.06.2012 All Adding CENTERVIEW 8000e
Operation Adding CENTERVIEW 8000e TFT monitor
Maintenance Adding CENTERVIEW 8000e TFT monitor
1.11 15.02.2012 Device description Adding Overview relevant patents
HFG (QGE) Change New QGE connections (old version
also implemented)
Interfaces Change QGE voltage supply
1.1 01.12.2011 HFG (QGE) Change QGE connections and interfaces
Technical drawings Change complete drawings

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GLOSSARY

10. GLOSSARY M
MEASURING AXES
A Measuring axes denotation:
X-axis = Blue axis = Vertical
AC / DC Y-axis = Magenta axis = Horizontal
= Alternating current (voltage)
= Direct current (voltage)
O
C OSC
= Outer semi conductor
CCD
= Charge-coupled device
Light sensitive, electronic component. P
PE
D = Protective earth
Electric conductor for safety purpose (protection against
DM electric strike).
= Diameter

DSP
Q
= Digital signal processor QGE
Used for continuous processing of digital signals. = Quartz crystal generator.
Special high frequency generator for the SIKORA devices
E CENTERVIEW 2000/8000 and SICCON 600.

ECC
= Eccentricity
U
UNIT OF LENGTH
EMC At the manual all corresponding lengths are stated as
= Electromagnetic compatibility metrical and american unit of length.
Describes the freedom from interferences for electrical 1 meter (m) = 3.28 feet (ft)
or electronic devices with their environment. 1 millimeter (mm) = 0.039 inch (inch)
1 micrometer (m) = 0.039 Mil (mil)
G
W
GND
= Ground WT
Reference potential for signal and operating voltage. = Wall thickness

I
INS
= Insulation

IR
= Infrared

ISC
= Inner semi conductor

L
LED
= Light-emitted diode.
A diode emitting light by flowing current (as infrared
radiation or ultraviolet radiation, depending on type).

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INDEX

11. INDEX
EXAMPLE 2 - CALIBRATION AFTER COOLING TROUGH ............. 124

F
A FIXING THE DEVICE STAND ........................................................ 34
AC / DC .................................................................................. 128 FORESEEABLE MISUSE ................................................................ 14
ALIGN THE MEASURING HEAD ................................................... 33 FRAME CLEANING ................................................................... 101
ANALOG OUTPUT / DIGITAL INPUT / RELAY CONTACT .............. 68
APPENDIX ................................................................................ 106
G
GND ....................................................................................... 128
B GROUNDING ............................................................................ 38
BEHAVIOR IN CASE OF EMERGENCY ......................................... 14 GROUNDING AT CENTERVIEW 8000 C ...................................... 41
GROUNDING SCREW AT THE DEVICE STAND ............................. 41
C
CCD ....................................................................................... 128
H
CENTERVIEW 8000E TFT MONITOR .....................................95, 103 HIGH FREQUENCY GENERATOR (CA-250) ............................... 116
CENTERVIEW 8010 .................................................................. 107 HIGH FREQUENCY GENERATOR (QGE) ..............................46, 115
CENTERVIEW 8010 C ............................................................... 109
CENTERVIEW 8010E ................................................................ 108
I
CENTERVIEW 8010E C ............................................................. 110 INITIATION ................................................................................ 56
CENTERVIEW 8025 .................................................................. 111 INS .......................................................................................... 128
CENTERVIEW 8025 C ............................................................... 113 INSTALL THE CALIBRATION CONSTRUCTION ............................. 58
CENTERVIEW 8025E ................................................................ 112 INSTALLATION ........................................................................... 29
CENTERVIEW 8025E C ............................................................. 114 INSTRUCTION MANUAL REFERENCES ........................................... 6
CHARACTERISTIC FOR CENTERVIEW 8010 / 8010E ................... 105 INTENDED USE .......................................................................... 13
CHARACTERISTIC FOR CENTERVIEW 8025 / 8025E ................... 105 INTERFACE ................................................................................ 81
CHECKING THE MEASURING ACCURACY ................................ 104 INTERFACES OVERVIEW ............................................................. 27
CHECKSUM BYTE BCC ............................................................... 74 IR ............................................................................................ 128
CLOUD DISPLAY ........................................................................ 98 ISC .......................................................................................... 128
CONFIGURATION PAGE ............................................................ 99
CONFIGURATION VIA DIAGNOSTIC SOFTWARE ........................ 71 L
CONNECTION CABLES TO SIKORA DISPLAY DEVICES ................. 69
LED ....................................................................................52, 128
CONNECTION GENERATOR - CENTERVIEW ............................... 50
CONNECTION TO ECOCONTROL 2000 ................................... 69 M
CONNECTION TO ECOCONTROL 600 ..................................... 70
MAINTENANCE ........................................................................ 101
CONNECTION TO ECOCONTROL 6000 / 1000 ........................ 69
MEASUREMENT OPENING CLEANING ...................................... 101
CONNECTION TO REMOTE 2000 / DISPLAY 2000 ..................... 70
MEASURING AXES .................................................................... 128
CONSIDERATION OF THE INSTRUCTION MANUAL ..................... 15
MEASURING OPERATION ........................................................... 65
CONTACT ................................................................................... 5
MEASURING PRINCIPLE .............................................................. 19

D MODULE 4 - IN DATA (FROM DEVICE) ........................................ 86


MODULE 4 - OUT DATA (TO DEVICE) ......................................... 88
DATA MODULES ........................................................................ 82
MODULES 1 TO 3 - IN DATA (FROM DEVICE).............................. 83
DECLARATION OF CONFORMITY .............................................. 12
MODULES 1 TO 3 - OUT DATA (TO DEVICE)............................... 85
DEVICE ASSEMBLY ..................................................................... 31
MOTOR STOP FUNCTION ......................................................... 92
DEVICE CONNECTIONS (SIOB-XX) ............................................. 67
DEVICE DESCRIPTION ................................................................ 16 N
DEVICE SAMPLES ....................................................................... 17
NOTES ON COMPARING MEASURING AND LABORATORY VALUES
DIAMETER DISPLAY ..................................................................... 96
................................................................................................. 20
DM.......................................................................................... 128
DSP ......................................................................................... 128 O
E OPERATION .............................................................................. 91

ECC ........................................................................................ 128 '


EMC ........................................................................................ 128
'OPTION | COMPRESSED-AIR RINSING ....................................... 54
ERROR DISPLAY (DIODES ON MAIN PBC) .................................... 94
'OPTION | PROFIBUS DP ............................................................ 81
EXAMPLE - CALIBRATION BEFORE COOLING TROUGH ............. 122
EXAMPLE - INSTALLATION AFTER COOLING TROUGH .............. 121
EXAMPLE - INSTALLATION BEFORE COOLING TROUGH ........... 120
O
EXAMPLE 1 - CALIBRATION AFTER COOLING TROUGH ............. 123 OSC........................................................................................ 128
OVERVIEW RELEVANT PATENTS ................................................. 125

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INDEX

P Z
PE ........................................................................................... 128 ZERO ADJUSTMENT ECCENTRICITY ............................................ 56
PROCEEDING ............................................................................ 60

Q
QGE ....................................................................................... 128
QGE - CONNECTIONS ............................................................. 48
QGE - CONNECTIONS (OLD VERSION) ..................................... 49
QGE - DIMENSIONS .................................................................. 47

R
RECEIVING TELEGRAM SLAVE (MEASURING DEVICE) ................... 75
REMOTE INDICATION (MEASURING DEVICE) - EXTERNAL PC ....... 80
REQUEST FOR PERSONNEL ........................................................ 13
REQUIREMENTS ......................................................................... 57
RESIDUAL RISK AND PRECAUTIONS ............................................ 15
REVISION OVERVIEW ............................................................... 126
RS232 CONNECTION CABLE FOR SETUP/DIAGNOSTIC ............. 72

S
SAFETY ADVICES ........................................................................ 10
SAFETY LABELING AT DEVICE ..................................................... 15
SC400 (ASCII) TELEGRAM ........................................................... 73
SCOPE OF DELIVERY .................................................................. 28
SENDING TELEGRAM SLAVE (MEASURING DEVICE) ..................... 76
SETTING POSSIBILITIES VIA S1 TO S3 .......................................... 53
SIGNAL LINES ............................................................................ 44
SMALL DIAMETER AT CENTERVIEW 8010 / 8010E ........................ 66
SPECIALTY FOR CENTERVIEW 8000 C ......................................... 35
STRUCTURE AND CONTENT OF THE MAIN CHAPTERS .................. 9
SWITCH DEVICE OFF ................................................................. 91
SWITCH DEVICE ON .................................................................. 91
SYSTEM SURVEY ....................................................................... 119

T
TECHNICAL DATA ...................................................................... 25
TECHNICAL DRAWINGS ........................................................... 106
TELEGRAM STRUCTURE .........................................................73, 82
TIME OUT.................................................................................. 74
TOROIDAL TRANSFORMER ....................................................... 117
TOROIDAL TRANSFORMER AT STAND ....................................... 118
TRANSPORT LOCK ..................................................................... 32

U
UNIT OF LENGTH .................................................................... 128
USE OF AN ECOCONTROL ..................................................... 100
USED SIGNAL WORDS AND SYMBOLS .......................................... 7

V
VALUE SETTINGS ....................................................................... 74
VOLTAGE SUPPLY ...................................................................... 42

W
WALL THICKNESS DISPLAY .......................................................... 97
WIRING ..................................................................................... 37
WT .......................................................................................... 128

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