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01-804 16-lndustrial Engine

SCANIA
Engine
Motor
1
- ',Iotor
Moteur
Motor

Sub groups Undergrupper. Untergruppen Sous-groupes Grupos subordinados

01-B06 01 Cylinder head Cylinderhuvud Zylinderkopf Culasse Culata ......"".. """ ........... 01-01: 1

01-B14 05 Cylinder block Cylinderblock Zylinderblock Bloc moteur


Bloque motor ............................................................................................................. 01-05: 1

01-C 1o 10 Crank mechanism Vevmekanism Kurbeltrieb Equipage mobile

Tren alternativo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ........................ 01-10: 1

01-C16 15 Timing gear Motortransmission Motorsteuerung Distribution

Distribucin .................................. . . . . . ............................... . . . . . ...... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-15: 1

01-C22 20 Lubrication system Smrjsystem Schmiersystem

Systme de lubrification Sistema de lubricacin .............................. . ......... . . . . . . . . . . . 01-20: 1

01-D16 25 Exhaust manifold. Avgassamlarrr Auspuffkrmmer


Collecteur d'chappement Colector de escape ....................................................... 01-25: 1

I 1-D20 30 Turbocharger Turboladdare Turbolader Turbocompresseur

Turbocompresor ........................................................................................................ 01-30: 1

01-D24 40 Intake manifold Inloppsrr Ansaugkrmmer Tubulure d'admission

Colector de admisin ................................................................................................. 01-40: 1

01-E04 45 Air intake Luftintag LufteinlaB Prise d'air Toma de aire .................................... 01-45: 1

01-E10 50 Engine suspension Motorupphngning Motoraufhngung Suspension moteur


Suspensin del motor ................................................................................................ 01-50: 1

01-E14 55 Power take-off Kraftuttag Nebenantrieb Prise de mouvement


Toma de fuerza ......................................................................................................... 01-55: 1

01-E20 60 Protective casing Skyddskapa Abdeckung Couvercle de protection

Cubierta protectora ..... ....................................... . . . . . . .. . . . ............. ............................... 01-60: 1

01-E24 99 Repair kit Reparationssats Reparaturkit Kit de rparation

Juego de reparacin .................................................................................................. 01-99:1

Al! righlS reserved, Scania CV AS, Sweden

0000- 2004-05 Page 1


01-806 16-lndustrial Engine
SCANIA
Cylinder head
Cylinderhuvud
1-01
Zylinderkopf
Culasse
Culata

Contents

Cylinder head
01-808 DC16 .A. .......... . . ....................................... . . . . . . . .................................................. . . . .. . . . . . . ........ 01-01:003
Rocker cover
01-B10 DC16 A EN - 1018724SSS ............................................................................................. 01-01:005
Rocker cover
01-B12 DC16 A EN1018725-SSS ............................................................................................. 01-01:007

Innehll

Cylinderhuvud
01-B08 DC16 A . .... . . .
.. .. . . .... .. ............... ...................... . ...... . . . . . . . ..... . . . . . . . . . . . . . . ..
. . . . . .. .. . . . ... . ...... . . . . . . . . . 01-01:003
. . ..

Ventilkpa
01-B10 DC16 A EN - 1018724SSS ............................................................................................. 01-01:005
Ventilkapa
01-B12 DC16 A EN 1018725-SSS ............................................................................................. 01-01:007

Inhalt

Zylinderkopf
01-B08 DC16 A .......................................................................... ....... . . . . . ....... . . . . . . . . . . . . . . . . . . ..... . . . . . . . . . 01-01:003
. .

Ventildeckel
01-B10 DC16 A EN - 1018724SSS ............................................................................................. 01-01:005
Ventildeckel
01-B12 DC16 A EN 1018725-SSS ............................................................................................. 01-01:007

Table de matieres

Culasse
01-B08 DC16 A ..... ............... . ...... ......... . . . . . . . . .
........................................ ...... . .
.. . . . . . ......... . . . . . . . . .......... 01-01:003
Couvre-culasse
01-B10 DC16 A EN- 1018724SSS ............................................................................................. 01-01:005
Couvre-culasse
01-B12 DC16 A EN1018725-SSS ............................................................................................. 01-01:007

Contenido

Culata
01-B08 DC16 A ............................................................................................................................... 01-01:003
Tapa de culata
01-B10 DC16 A EN - 1018724SSS ............................................................................................. 01-01:005
Tapa de culata
01-B12 DC16 A EN1018725-SSS ............................................................................................. 01-01:00;

AII righls reserved, Scania CV AB, Sweden

0000- 2004-05 Page


01-808 16-lndustrial Engine
SCANIA
Cylinder head
Cylinderhuvud 1-01
DC16A

Fig. Part No DimensionfType/Notes Quantity Description


A B C D

1 450 275 .................................... .. 8 Cylinder head . ............. . . Cylinderhuvud ................ .

574 374 1307) ........................... . 8 Cylinder head . ................. . Cylinderhuvud ...................


2 1 365 196 8 -Sleeve ............................. . Hylsa ............................... .

3 1 345 683 036 mm ........................................ 16 'Core plug........................ . Sklplugg ........................


. .

4 1 436 192 ................................................... 24 'Rivet plug ........................ . Nitplugg .......................


5 1 403823 .................. ............................... 32 Valve guide .. ................. . . 'Ventilstyrning .................. .

6 1 403825 std intake ...................................... 16 -Valve seat insert.............. . -Ventilsatesring ..... " , . . .......

1 403826 oz intake ............ .......................... 16 -Valve seat insert.............. . -Ventilsatesring ... .

7 1 403828 std exhaust ........................... 16 -Valve seat insert.......... . . -Ventilsatesring ................ .

1 403829 oz exhaust .................................... 16 -Valve seat insert .............. . -Ventilsatesring o

8 803 509 IOx80 ............................................ 16 Pin ................................... .. Pinne .................................


9 803 466 8x20 .............................................. 16 Pin ............................... . Pinne ... .. ..
" . . . ., . ., ... ..., .........

lO 1 468 555 K ................................... 8 Gasket .............................. . Packning ...........................


11 1 328 563 K ................................................ 32 Sealing .............................. Tatning ............................ ..

12 1 477 022 (1333230) ...................................... 16 Intake valve ...................... . Inloppsventil .................... ..

13 1 307 117 intake ............................................ 16 Valve spring.................... . . Ventilfjader ...................... . .

14 1 305 723 intake ............................................ 16 Valva spring collar ............ . Ventilfjaderbricka.............. .

15 1 445830 . . . . . . . . . ........................... . . .. . . . . . . . . ...... 16 Exhaust valve .................. .. Avgasventil ...................... ..

16 1 307 115 exhaust, ou ................................... 16 Valve spring...................... . Ventilfjader ...................... ..

17 1 307 116 exhaust, in .......................... 16 Valve spring ............ .. Ventilfjader ...................... ..

18 1 305 724 exhaust ......................................... 16 Valve spring collar ............. Ventilfjaderbricka .............. .

19 377 338 64 Collet ................................ . Knaster ............................. .

20 x 1 514 623 (1512324') .................................... . 16 Valva bridge ...................... Ventilok ............................ .

21 1 451 946 48 Screw ............................. Skruv ...........................


22 1 487 541 (1364741) .................................... . 8 Baaring bracket ................ . Lagerbock ............ .

23 1 501 092 (1439805) .......................... .. 8 Shaft ................................. . Axel .................................. .

24 1 436 192 8 'Rivet plug ........................ . Nitplugg ........................... .


25 1 487 542 (1445924) ................... .................. 16 Tight-fit screw .................... Passkruv .......................... .

26 1 438 752 intake ........................................... . 8 Rocker arm ....................... . Vipparm .. ................ . .

27 1 481810 MIO ................................... .. 8 eAdjusting screw .... .. -Justerskruv ...................... .

28 394 640 MIO ............................................... 8 -Hexagon nut .................... . Sexkantsmutter ............... .

29 1 438 755 exhaust, ........................................ 8 Rocker arm ........ .............. . Vipparm ....... .................... .

30 1 481 810 MIO .... ......................................... . 8 -Adjusting screw ...... . Justerskruv. ...... . . o " " , ..

31 394 640 MIO ...... ..................... ................ . . 8 -Hexagon nut.. ... . . . ...
.. . . . .... . Sexkantsmutter . o

32 x 1 521889 (1465288') injector iniector ............ 8 Rocker arm ........................ Vipparm .............................
33 1 421 095 8 -Adjusting screw .............. .. Justerskruv...................... .

34 815 115 MI2 ............................... ............... 8 -Hexagon nut ................. . Sexkantsmutter .... 0

35 nsp, .... . .. " , . . . . . . . . . . ....... . ..... . ....... .


.... . . 8 'Rivet plug ....................... .. Nitplugg ........................... .

550 469 see 01-F08, 1-99; 9 ...................... . Gasket kit .......................... Packningssats ................. .

551 387 see 01-F04, 1-99; 5 ..................... .. General overhaul kit .......... Helrenoveringssats .......... .

1307. en: Exchange uni!. See also Scania Service Exchange. sv: Utbytesenhe!. Se aven Scania Bytessystem.
de: Austauscheinhei!. Siehe auch Austausch-System. Ir: Organe change standard. Voir galement Echange standard.
es: Unidad de reemplazo. Ver tambin Sistema de Intercambio.

Al! righls reservad, $cania CV AB, Sweden

1693-106442 2004-05 page 3


8

10

.
11

9
01-810 16-lndustrial Engine
SCANIA
Rocker cover
Ventilkapa
1-01
DC16A
-

Serial No EN - 1018724 SSS A

Fig. Part No Dimension/Type/Notes Quantity Description

A B C D

1 1 476 399 lo, . . . . . ........ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Rocker cover ..................... Ventilkpa .........................


2 1 476 506 K lo, ................................................. . 8 Rocker cover gasket......... . Ventilkpspackning .......... .
3 812 519 M8x30 .......................................... . 32 Flange screw ......... . Flansskruv ................ .
4 1 51198 3 (1398884) .. .................................. . 8 Rocker cover ... " .. . . ..... . ...... Ventilkpa ........................ .
1 51198 3 (1398884) ...................................... 7 Rocker cover .................... . Ventilkpa ........................ .
1 51198 3 (1398884) ..................................... . 6 Rocker cover ..................... Ventilkpa .........................
5 1511984 (140890 3) ..................................... . 1 Rocker cover ................... . Ventilkpa ........................ .
1511 984 (140890 3) ..................................... . 2 Rocker cover ..................,,, Ventilkpa ........................ .
6 1411 851K up ................................................. . 8 Rocker cover gasket.......... Ventilkpspackning .. .
7 1 345 682 025 mm ............................. . Core plug .......................... . Sklplugg ......................... .
1 345 682 025 mm ........................................ 2 Core plug ........................... Sklplugg ......................... .
8 9 31 106 1 Filler cap ........................... . Pfyllningslock ..................
9 1422 162 40 Flange screw .................... . Flansskruv .........................

10 1 386 347 Instruktionsskylt ................ . Instruktionsskylt ............... ,


11 1507 676 DC16 40 A ........... .......................... Plate ...................... . Skylt ........................ .
1507 677 DC16 41A .................................... . . Plate .................................. Skylt ................................. .

12 1 411 348 2 Plate ................... ............. . Skylt .....................


fuel draining bransleavrinning

550 469 see 01 -F08, 1-99; 9 .................. . Gasket kit ..................... .... Packningssats .................. .
551 387 see 01-F04, 1-99; 5 ...................... . General overhaul kit .......... Helrenoveringssats . . . . . o o . ,

Al! righls reserved, Scania CV AB, Sweden

1670-127265 2004-05 Page 5


BCANIA
8
VARNINGI'
'HE FlEl 1'\AN[ OLO HUST
F
BE
UNI
INEO BEfORE
INJECTOR 15 R E VED
1IIU..

7
01-812 16-lndustrial Engine
SCANIA
Rocker cover
Ventilkapa
1-01
DC16A

Serial No EN 1018725 - SSS

Fig. Part No DimensionfType/Notes


Qty Description

1 x 1 503 190 8 Rocker cover .... .... , . Ventilkapa ........................ .

2 x 1491 697 8 Rocker cover ....... .. Ventilkapa ........................ .

3 x 1449 542K 8 Gasket ............................. . Packning ....................... .

4 812 5 23 M8x50 . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . ....... . . . . . . . 32 Flange screw .................. .. Flnsskruv ....................... .


5 x 1 505 3 66K 8 Gasket .............................. Packning ......................... . .

6 1422 162 24 Flange screw .................. . . Flansskruv ........................

7 13 86347 Instruktionsskylt ................ Instruktionsskylt ............... .

8 1411348 2 Plate ................................. Skylt.. ................................

x 1 725 112 see 01-F1O, 1-99; 11 ........................................... 8 Gasket kit..... .................. . . Packningssats.. ............... .

cylinder head cylinderhuvud

AII rights reserved. Scania CV AB, Sweden

1672-133415 2004-05 page 7


01-814 16-lndustrial Engine
SCANIA
Cylinder block
Cylinderblock
1-05
Zylinderblock
Bloc moteur
Bloque motor

Contents

Cylinder block
01-618 DC16 A .............................. . . . . . . . . .................. . . . . . . . . . . . . . . . . . . .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-05:005
Flywheel housing
01-620 DC16 A . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . ........... . . . . . . .. . . . . . . . . . . . ....... .. . ...... . . . . . . .... . ... . ... ... . ..... . .......... . . .. ...... . 01-05:007
Oil sump
01-622 DC16 A . .. .. ... . . .
.. .. ..... .. .... .
. . .................. ... ... . ................ . . . . . . . ..... .. ..................... . . . . . . . ..... . ......... 01-05:009
Timing gear casing, tront
01-624 DC16 A . ............... . .......... . ..... ,............................................................................................. 01-05:011
Casing, vibration isolator
01-C02 DC16 A . . . . . . . . ... . . . . . . . . . .. . . . . . . . ... . . ... . ..... .. . ............ . ... ... ... . ............. .... .. ..
. . ..... . .. . .
. . . ............ , ......... 01-05:013
Crankcase ventilation, closed
01-C04 DC16 A .............. . .... . .
.. ..... . .
.. .................... . ... . ... . ...... . . . . . . . . . . ........... . . . . . . . . ....... . . . . . . . ........ . ........ 01-05:015
Crankcase ventilation, pointing up
01-C06 DC16 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . ...... ... ....... . ... . . . . . . . .... . . .
. .. . ..... .. ..... . ..... ... . ....
. . . . ........ .. . . ... .. . .. 01-05:017
. ..

Crankcase ventilation, pointing down


01-C08 DC16 A ...... . ...... .
............................. . ......... . ......... . . . . . . . . . . . . .................. . . . . . ........ . . . . . . . . ............. 01-05:019

Innehll

Cylinderblock
01-618 DC16 A . . .. .............................. . ...... , ..................................................................................... 01-05:005
Svanghjulskapa
01-620 DC16 A . . . . . . . . . . . . .. . . . . . . . . . .. . . . . . ..... . . ... . . .
.. . . . .. . ...... . . .. .
. .. . ... .
....... .... . ..... . . ...... . ...
.. . . . ... . .
.. ... ....... ... . 01-05:007
..

Oljesump
01-622 DC16 A ... . ....... . ......... . ............ . . . . . ......... . . . . ........................ . . .. ........ . ............. . .............. . ...... . 01-05:009
..

Transmissionskapa, tramre
01-624 DC16 A . . . . . . . . . .. . . . . . . . . . .. . . . . ... ...
. ............ .
... ..... . .. . ..
. . . .. ............ . . . . . .... ..... .
. .. .. .. .. .. . ........ .. , .......... 01-05:011
..

Kpa, vibrationsisolator
01-C02 DC16 A ..... . ................. . ............. . . . . . . . . . . . .................. . .
. . . . . . . . . ................ . . . ..... , ......................... 01-05:013
Vevhusventilation, sluten
01-C04 DC16 A . . . . ....... . .. . ....... ... ... .... ......... . ............. . . . .. .
. .. .. . ..... ......... . .. . .. .
.. . .. . ... ... ..... .
. .. .... . . , .......... 01-05:015
.

Vevhusventilation, upptriktad
01-C06 DC16 A .......... . . .
.. .. .......... . .... . ............. . . . . . . . . . . . . .... . . . . . . . . . . . . ....... . ...... . ...... . . . . . . . .......... . ... . ... . ...... 01-05:017
Vevhusventilation, nedtriktad
01-C08 DC16 A . . . . . . . . . . . . . . . . .. . . . . . . . . . . ... .... ...... . .... . ..... ... .... . . .. .. ..
. . .. . . . . . ...... . . . . . . . . . . . .. . ..... . ... ... . . ...
. .. .. ......... 01-05:019

AII righlS reservad, Scania CV AB, Sweden

0000- 2004-05 Page 1


01-815 16-lndustrial Engine
seANlA

Cylinder block

Cylinderblock
1-05
Zylinderblock

Bloc moteur

Bloque motor

Inhall

Zylinderblock
01-B18 DC16 A ........ . . . . . . . . . . . . . . . . . . . . . . . . . ........... . . . . . . ................................................... . . . ............ . . . . . . . . . . . 01-05:005
Schwungradgehause
01-B20 DC16 A ............................................................................................................................... 01-05:007
Olwanne
01-B22 DC16 A ............................................................................................................................... 01-05:009
Steuergehause, vordere
01-B24 DC16 A ............................................................................................................................... 01-05:011
Abdeckung, Schwingungsdampfer
01-C02 DC16 A ............................................................................................................................... 01-05:013
Kurbelgehauseentlftung, geschlossen
01-C04 DC16 A ............................................................................................................................... 01-05:015
Kurbelgehauseentlftung, nach oben gerichtet
01-C06 DC16 A ............................................................................................................................... 01-05:017
Kurbelgehauseentlftung, nach unten gerichtet
01-C08 DC16 A ............................................................................................................................... 01-05:019

Table de malieres

Bloc moteur
01-B18 DC16 A ............................................................................................................................... 01-05:005
Carter de volant
01-B20 DC16 A ............................................................................................................................... 01-05:007
Carter d'huile
01-B22 DC 16 A ............................................................................................................................... 01-05:009
Carter de distribution, avant
01-B24 DC16 A ............................................................................................................................... 01-05:011
Couvercle, garniture antivibrations
01-C02 DC16 A ............................................................................................................................... 01-05:013
Ventilation de carter, ferme
01-C04 DC16 A ............................................................................................................................... 01-05:015
Ventilation de carter, oriente vers le haut
01-C06 DC16 A ............................................................................................................................... 01-05:017
Ventilation de carter, oriente vers le bas
01-C08 DC16 A ............................................................................................................................... 01-05:019

Al! righlS resaNad, Scania CV AB, Sweden

0000 2004-05 Page 2


01-816 16-lndustrial Engine
SC"ANIA
Cylinder block
Cylinderblock
1-05
Zylinderblock
Bloc moteur
Bloque motor

Contenido

Bloque motor
01-B18 DC16 A .... " .., .."""" .." .., ....", .. , .., .., .. , .. , ............................................................................... 01-05:005
Cubierta del volante motor
01-B20 DC16 A .. ..
. . . . . . . .
.. . . . . . . , ... , ...................................., ............. , ......................, ........................ , .. , 01-05:007
Crter de aceite
01-B22 DC16 A . . . . . . . . . . ........ . . . . . . . . ............... . . . . . . . . ......................................... ..................................... 01-05:009
Carcasa de la distribucin, delante
01-B24 DC16 A ............... . ............................ , .................................................................................. 01-05:011
Tapa, aislante de vibraciones
01-C02 DC16 A . . . . . . . . . . . . . . . . . . . . . .... . . . . ..
. . . .......... .. . . . . .................... , ........................... , ............ ,............... 01-05:013
Ventilacin del crter, cerrada
01-C04 DC16 A ..... ..................... , ......................................................................................, ............. 01-05:015
Ventilacin del crter, dirigido hacia arriba
01-C06 DC16 A ....... . . . ..... . . . . ....... . .
. . . . . . . . ... . . . . . . . . .. . . . ............ . . . . . . . . . ........... . .
.. . . . . . .................... . , .... 01-05:017
........

Ventilacin del crter, dirigido hacia abajo


01-C08 DC16 A .................. , ....... , .................................................................................................... 01-05:019

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0000- 2004-05 Page 3


21
/
35

24

22
l '-----


14

12

13

1
23

38

/'
/@,./'
~
9

10

11 16

I
8 3
6 18

7
01-818 16-lndustrial Engine
SCANIA
Cylinder block
Cylinderblock
1-05
DC16A

Fig. Part No Dimension/Type/Notes Quantity Descrption


A B C D

1 513 346 (1482538') .................................... . Cylinder block .................... Cylinderblock .................... .


2 nss, ......................... ,,,.. ,,.... ,,........ ,, 4 Searing cap ...................... Lager6verfall .......... " ..... ...
3 nss, rear, .......................... ,............. 1 -Bearing cap ,.,.... ",,,..,,,, .... Lagerverfall . . . . ,..............

4+5 x 1 729 990 (1449203) ........ ....... ....... ......... ....... 5 oBearing shell ....... ............. oLagerskal .........................
6 803 466 8x20 .............................................. 5 Pln ..............,........... " ..... , .. Pinna ........................ ...... . ,

7 1 441 698 ....................................................... 10 Screw ........ o , ..... Skruv ................... ............


,

8 1 413 557 10 Screw ............................... Skruv .... ....... ...,.. , ........


, . . .. .

9 1 423 067 10 eSearing bushing ............... eLagerbussning . . . ... 0

10 1 378 301 021 mm ........................................ 1 oCore plug.......................... oSkalplugg ........................ .

11 1 424 452 4 Core plug.......................... oSkalplugg .........................


12 1 436 193 oRivet plug ......................... oNitplugg ........................... .

13 1 484 492K 8 Cylinder liner ..................... Cylinderfoder .................... .

14 1 433 063 K 8 Oring ................................ Oring ................................


15 1 328 995K 147.5x4 ......................................... 8 O-ring ................................ O-ring ................................

16 1 350 815 STO .............................................. . 4 Thrust bearing ................... Axiallager ..........................


17 1 444 214 4 Piston cooling nozzle ......... Kolvkylningsmunstycke .....
18 339 840 Ml0xl .......................................... . 4 Banjo screw....................... Banjoskruv ................, , . ... . ,

19 1 423 521 4 Cover .... ............................. Lock .................................. .

20 1 446 214K 4 Gasket ............................... Packning ...........................


21 812 521 M8x40 ........................................... 32 Flange screw.............. ....... Fliinsskruv .........................
22 1 501 178 (1423469') ..................................... 2 Cover ................................. Lock .................................. .
23 1 375 383K 2 Gasket ............................... Packning ...........................
24 812 521 M8x40 ........................................... 20 Flange screw..................... Flansskruv ........................,
25 1 472118 1 Cover ................................. Lock ...................................
26 1 446 215K 1 Gasket ............ ....... ............ Packning ......................... ..

27 812 519 M8x30 ........................................... 6 Flange screw..................... Fliinsskruv .........................


28 235 804 3 Drain tap ............................ Avtappningskran ...............
29 812 414 14.2x17.9 ..................................... . 3 Gasket ............................... Packning ...........................
30 1 421 617 Plate .................................. Skylt ..................................
31 1 468 513 81) ................................................. Plug ................................... Plugg ............................... ..

32 1 413 934K 81) ................................................. Oring ................................ O-ring ................................


33 812 515 81) M8x16 .................................... . Flange screw ........... .......... Fliinsskruv ........................ .

34 1 467 942 1 Cover ................................. Lock ...................................


35 812 519 M8x30 .......................................... . 4 Flange screw ..................... Fliinsskruv ....................... ..

36 1 467 944 Cover ................................. Lock ...................................


37 1 441 435K Oring ................................ O-ring ................................
38 812519 M8x30 .......................................... . Flange screw...... ............... Flansskruv .........................

39 see 01-D06. 1-20; 9 ..................... . . Oil cooler ........................... Oljekylare ..........................


engine motor

551 349 see 01F16. 1-99; 17 ................... .. Repair kit ........................... Reparationssats ................
551 387 see 01F04. 1-99; 5 ....................... General overhaul kit .......... Helrenoveringssats ......... ..

81. en: When there is no compressor. sv: Nar kompressor saknas. de: Wenn derKompressor fehlt. fr: En I'absence de
compresseur. es: Cuando no hay compresor.

Al! righls reserved, Scania CV AB, Sweden

1697-127052 2004-05 Paga 5


23
26
22 /
A

15
01-820 16-lndustrial Engine

Flywheel housing
Svanghjulskapa
1-05
DC16 A

Fig. Part No Dimensionrrype/Notes Quantity Description


A B C D

1 1 533 826 (1518668) . ... . . . . . ... . . . . .".. . .. . ... ...


. .. .. ' . 1 Flywheel housing............... Svanghjulskpa .................
2 1 433 183 K .......... . ...
.. ........ .. . . ..... . ... . . ..
.. .. ........ . 1 Shaft seal .......................... Axeltatning ....................... .

3 814 898 M12x100 ...... " .. .. ..... . .. .. ....


. .. . ... .., ... 11 Hexagon screw.................. Sexkantsskruv ................ .. ,

4 132 248 13x28 ............................................ 11 Washer .............................. Bricka ................................


5 812 543 Ml0x60 ", ......... . . ...... ... . . . . " ........ .. . . 6 Flange screw..................... Flansskruv ...................... .. ,

6 812 537 M10x30 ......................................... 3 Flange screw..................... Flansskruv ....................... ..

7 1 528 942 168) (1446898') ............................. 1 Lid.......................... ,........... Lucka ................................ .

8 1 437 280 K ..... .. . .... ... ... ... .... .


. . ..... .
..... .. ...... ...
. . . . 1 -O-ring ............................... O-ring ......................., . , .. . ..

9 812 537 M1 Ox30 ......................................... 2 Flange screw..................... Flansskruv .........................


10 16 022 ............. ... . . ..... .. . . . ..... . ... ... . ... .. . ..... .. 1 Cover ................................. Lock ...................................
11 812 516 M8x20 ........................................... 2 Flange screw .. ................... Flansskruv .........................
12 803 579 16x35 o ............... . . . . ........... . . . . . . . . . . . . . 2 Pin ..................................... Pinne .................. . .... . ..
, . .. .. .

13 1 423 446 . . . . . . . ........ . . . . . . . . . . . . . . ..... . . . . . . . . . . . . . . . . . . . . . 2 Cover ................... ", .... " ..... Lock, ............., ... . .
. .. ....... .. ...

14 237 903 021 mm ......... . " ......." . . ..... . ... .


. .. .. " 1 Core plug ........................... Sklplugg ........................ ..

15 1 505 507 K ..... . . . ....


. .. . ...... ....... . . . .. ..... . .... . ......... 1 Gasket ............................... Packning ...........................
16 x 1 519 110 81) " . , ....... " ... o ' , , , . , , , ..... ..... . . . .. 1 Cover ................................. Lock .................................. .
17 1 351 681 81) .. . .............. .. ... . ....................... . .. 4 Stud ................................... Pinnskruv ......................... .

18 323 790 K 81) 114,5x3, ..................... , .... ,, .


. .. .. 1 O-ring ................................ O-ring ............................... .

19 345 083 K 81) .. .. . ...... .... ... ... ....... . ..... . .......... ... . 1 Sealing ring ....................... Tatningsring ..................... .

20 815 133 81) M10 ......................................... 4 Flange nut ......................... Flansmutter ..................... ..

21 812 989 M6x16, ............., ........ . . .... . . . . . ..... .. . , 2 Sell-tapping screw............. Sjalvgangande skruv ....... ..

22 1360 442 . ..... . ..., ... .


. . .. .. ... .. . " .... .
..... . .... ....
. . ..... 2 Lifting eye .......................... Lyftogla ............................ ..

23 812 537 M10x30 ........................................ . 4 Flange screw..................... Flansskruv ....................... ..

24 see 02-D20, 16-45: 1 ..................... Rotation speed sensor ...... Varvtalsgivare ................. ..

25 see 02-D20, 16-45: 1 ..................... Rotation speed sensor ...... Varvtalsgivare .................. .

26 812 317 . . . . . . . . . . . .............. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Plug ................................... Plugg ............................... . .

551 387 see 01-F04, 1-99: 5 ....................... General overhaul kit .......... Helrenoveringssats .......... .

81. en: When there is no compressor. sv: Nar kompressor saknas. de: Wenn der Kompressor lehlt. Ir: En I'absence de
compresseur. es: Cuando no hay compresor.
168. en: Engine without power take-off. sv: Motor utan kraftuttag. de: Motor ohne Nebenantrieb. Ir: Moteur sans prise de
force. es: Motor sin toma de fuerza.

AII riQhlS reservad, Scania CV AS, Sweden

1608-131406 2004-05 Page 7


01-822 16-lndustrial Engine
SCANIA
Oil sump
Oljesump 1-05
DC16A

Fig. Part No DimensionfType/Notes Quantity Description


A B C D

1 412 832 Oil sump ........... ................ Oljesump ........................


2 180435 -Thread insert.................... Ganginsats...................... .

1 460 362 K assy ........ .................................... . 1 Gasket............................... Packning .............. ..

3 nss ...... .. , .. ... . . ,,, ... ,, . . . ..... .... ..... , .. . 2 Gasket.............................. Packning ................. .

4 nss . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Gasket.............................. Packning ......................... .

5 1 3629 22 M8x60................ .......................... 26 Flange screw..................... Flansskruv.............


6 1423 608 1 Magnetic plug.................... Magnetpropp...........
7 1423 610K 1 Washer.............................. Bricka ................................

551 387 sea 01-F04, 1-99; 5 ....................... General overhaul kit. ......... Helrenoveringssats .......... .

Al! righlS reselVed, Scania CV AB, Sweden

1646-127243 2004-05 Page 9


15
/

14

18 1

19
I
11

8
01-824 16-lndustrial Engine
SCANIA
Timing gear casing, fron!
Transmissionskapa, framre
1-05
DC16A

Fig. Par! No DimensionfType/Notes Quantity Description


A B C D

1 498 204 Timing gear casing Transmissionskapa ...........


2 1 380 962 -Gear ................................. Kugghjul ...........................
3 1 365 856 Shaft .............................. . Axel ........ .........................
4 1 314 088 'Ball bearing ..................... Kullager ..
5 804 829 eRetaining ring ......... -Sprring ................
6 1 331 933 2 'Guide sleeve .................... Styrhylsa . ............ .

7 812321 2 'Plug ............ .... ............... Plugg ............... ............... .

8 812 376 M22xl.5x9 . ................................ 2 'Screw plug ................ ....... Propp ...... ....................... .

9 812 418K 22.2x26.9 ........................... . 2 Gasket.................... Packning ,,, .. . . ... . .... ... . .. .
. . ..

10 1 327 064 1 .Spring ............................... -Fjder ...............................


11 300 271 Piston ............................... -Kolv ................................. .
12 302 473 Spring............................... Fjader ... .......................... .

13 259 102 Piston .........................."", Kolv,."""""""", ...


,. ." .. "".
14 1 420 963 Overflow valve................ ,. verstrmningsventil .......

15 1 412 878K Gasket ............................... Packning .......................... .

16 812 519 M8x30 .......................................... . 7 Flange screw ....., ....." ." ..... Flansskruv,.", .........., ... . . ...

17 812 525 M8x60 ........................................... 8 Flange screw ............... ,..... Flansskruv .... . . , .. . . . . . . ., . . . .....

18 see 02-A06, 13-15: 1 .................... . Hydraulic pump ............... Hydraulpump .... ............... .

19 see 01-J06, 3-01: 1 ....................... . Feed pump ................ ........ Matarpump ..


fuel bransle

20 1468 517 Cover ........... ..................... Lock .................. ............... .

21 368 035 64.5x3 .......................................... . 1 O-ring ................................ O-ring ................ .............. .

22 800 610 Ml0x50 ......................... .............. . 2 Stud .................................. Pinnskruv ..........................


.

23 815 133 MIO ...................................... 2 Flange nut ........................ . Flansmutter ...................... .

24 x 1 535521 (1471744) KiVSats ........................ . Oil pressure sensor ........... Oljetrycksgivare ................ .

see 02-D22, 16-45: 3 .....................

25 393 187K 11.3x2.4 ........................................ 1 O- ring ................................ O-ring ............... ................


26 812502 M6xI6 ................... . . . . . . . . . . . . . . . . . . . . . . . . 2 Self-tapping screw............. Sjalvgangande skruv ........ .

551 387 see 01-F04, 1-99: 5 ...................... . General overhaul kit .......... Helrenoveringssats .......... .

Al! righlS reservad, Scania CV AS, Sweden

1612-131154 2004-05 Page 11


13
/3
01-C02 16-lndustrial Engine
seANlA
Casing, vibration isolator
Kapa, vibrationsisolator
1-05
- DC16 A

Fig. Part No DimensionfType/Notes Quantity Description


A B C D

1 1 442863 Housing ....... Hus ........................ .

2 803 579 16x35 ........... . 2 Pin ..................................... Pinna ..................... .

3 1 427 660 K 1 Gasket ............................... Packning ...........................


4 1 381 059 K . . . . . .................................................. 1 Gasket ... ........... ............... Packning .......................... .

5 812543 Ml0x60 ......................................... 11 Flange screw ..................... Flansskruv ......... . . . . . . . . . .. . . .

6 812539 Ml0x40 ......................................... 2 Screw . . . . . . . .. . . . . . . . . . . . . . . . . . . . . o . . Skruv ................................ .

7 3 72 098 (306) ............. .............................. . Cover ................................. Lock ................................. ..

8 1 39 1 726 K (306) ............................................. 1 Gasket ............................... Packning ......................... . .

9 812502 (306) M6xI6 ................................ . 3 Self-tapping screw............. Sjalvgangande skruv ........ .

10 see 01-120, 2-40; 1 .................. Engine haater ................. Motorvarmare ................... .

11 x 1539 107 (147173 7) ..................................... . Temperatura sensor ........., Temperaturgivare ............. .

see 02-D20, 16-45; 1 .....................

12 39 3 187 K 11.3 x2.4 ........................................ O-ring ................................ O-ring .............................. ..


13 812502 M6xI6 .......................................... . Self-tapping screw....... Sjalvgangande skruv ....... ..

551 387 see 01-F04, 1-99; 5 ...................... . General overhaul kit .......... Helrenoveringssats """" ...

13 06. en: Without electric engine heater. sv: Utan elektrisk motorvarmare. de: Ohne elektrischer Motorheizung. fr: Sans
chauffe-moteur lectrique. es: Sin calentador elctrico de motor.

AII righls reserved, Scania CV AB, Sweden

1604-115912 2004-05 Page 13


2

10

/
18

22
(


;j
01-C04 16-lndustrial Engine
SCANIA
Crankcase ventilation, closed
Vevhusventilation, sluten
1-05
DC16 A

Fig, Par! No DimensionfType/Noles Qty Description

1516040 (1487 682') """".".""" '" ' """"" """" '" " "" . Filter housing"" """""""" Filterhus"""""""",
1 nss, .................. . . . . . . . . . . ....... . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . 'Housing ............................ 'Hus ......... " ..... .. . .. . ..... . ..... .

2 1 47 8 688 1 .Cavar ....................""........ Lock ............. .................. .

3 nss, ..... ........................................................... ,.... 2 Screw...................." ........ Skruv ..",.... ...... . ... . . . ......

1 486 634 kiVsats ...... """. .. ..... ,..,. .,., ,. .. ",., , , ..,,...,,....,,...
. . " . . , . 'Filter "",,,,,,,,,,,,,,,,,,.,,,,,,,,,, Filter """.".""""."""""".
4 nss ................. ................................................... Prefilter........."................. Frfilter .
5 nss ..................................................................... . Filter ".."",......."...... ".."" Filter .................... "",,,,,,,
6 x 15 1603 9 'Heat shield "......"............. 'Varmeskold .................... .

7 1447 124 """."",..,..,..", """."".""."., ....",.. , "",.""",....." 4 Screw """" ..."....".."" ..,.. Skruv . . ..... .. .. . . . .. . ..."." . ." .

8 812519 M8x30" "....................."................ ", ..." ,..,....,..... 3 Flange screw ..................... Flansskruv .." ..... . . . .......... . .

9 1502 013 Hose ..".."........ " ......."""... Slang..." . . . . .............. .... .... . .

10 1466101 Hose clamp ...................."., Slangklamma .........,:"" . ", .

11 1466101 Hose clamp""""", ........."" Slangklamma .........."...."..

12 x 15 24060 assy ." . . ... , . .. ..".... .... . ........,.... ........... . ....


' . . .. .. . .. .. .. Pipe .................."...........".. Ror,.."" ....... " .... " ... "., ,,
.. .. ,

13 1430068 Elbow union""....""""...... Vinkelnippel .." . . . . ..

14 1466074 'Hose clamp ......" "............ Slangklamma........" . .... . .. .

1
5 1493 96
5 Hose assy ,......,................ Slangledning ......,. , "", , . . . ..

nss ...... Check valve ,..............,.... Sackventil." ....", ............ .

16 146607 2 Hose clamp....., ............,.".. Slangklamma ........... . ,. .... . .

17 812502 M6x16........................" ........ "......................"..... 1 Self-tapping screw..""""", Sjalvgangande skruv ..... ".

18 8125 19 M8x30.""" .... ", ..",..........", ........,...,...........,.,....., 5 Flange screw " .. . . .. "...".... .. Flansskruv ......." .... " ..... . .. .

19 8125 21 M8x40......, .......... , ..... " .... ", ,, , . . . ................... ,, .. ..


. . Flange screw " "". .. ..... . ... . . Flansskruv .. ""
. ............ .. .. .

20 1441435 O-ring,." ..... " ,. "", . , .


. .. .. . . . .. . . O-ring ...,. ...., ..,. ,.", . , ,
. " . . ... "
21 1 43 8 649 Pipe assy " .... . .." . .... ....
. .. .. . . Rorledning " .... ."
. . .. .
22 1 43 8 6
54 Reservoir , ... . "
.. . . . . ." ... " .... " Behllare""... ". . ..".. ..", .. .. .

23 143 1 168 1 Hose ". "".. . . """. "


. . . . " .. "" .. Slang.... " , , " .. ... "", ." .. ", ", ..

24 1466 101 2 Hose clamp ....." ..... ".... " . " . Slangklamma",..""
25 1 481 88
5 1 Crankcase ventilation pipe Vevhusventilationsrr .,.. .. .

26 750 2 2 6 21x4... ",.. ",... . ,. . ... ,. .. . " . . ..,,,,, ..


. " . . . . . .... . ...... .,,,,. . .. O-ring","", . .... ", ..... "" .. O-ring................,", .......... , '

27 812516 M8x20....... " " ........... """"". """ . " . . " " ",,,,,,, ,, . .. . . Flange screw ..................... Flansskruv ".....""" ... ." . . .. .

28 812502 M6x16.......... " ... . . .. ". . .. ..". ..... ...... .. .....


. . .. . . . .. . ., . .... Self-tapping screw........... .. Sjiilvgiingande skruv ..." ...

29 146
5 112 (142 7544) assy ................................................... Housing ......"..."" ............" Hus ....." . . .... .. ... ".. ". .. . . .. . . . .

30 1 42 7546 Cove r..........,........ , ...,...,.... Lock ....."" .. . . ...... " . . ....... ...
31 1 42 7547 Diaphragm ....,..".".,........., Membran ......................,.,
32 143 8 840 Spring .........,' .......,............ Fjader ".", .. .. .... "" . . .. . . . . . . . .
33 812 989 M6x16",."", ........,............"........".. ""..............". 3 Self-tapping screw............ 'Sjalvgangande skruv """.
34 1 435 061 """""""""""""",.",., .. ",........ """,...""""""...,." 1 Prefilter ..................,.,........ Frlilter ..,......... ." . . . ......... .

5
3 812516 M8x20' . . , ... . , .,..
.. .... ." .. .. .. . .. . . . . . . . . . . . . , " " . ... . . . .. ....." Flange screw".."".........,.. Flansskruv ................" .", .

36 1446 216 1 Gasket.."......... "" ........ "".. Packning "".. " ... . .... . .. ..",
. .

37 812516 M8x20 4 Flange screw ..............."" .. Flansskruv ..."""" . ".. . .... .. .

\11 righls reserved, Scania CV AB, Sweden

1649-132246 2004-05 page 15


4

co
(')
..-

en
o
..-
01-C06 16-lndustrial Engine
SCANIA
Crankcase ventilation, pointing up
Vevhusventilation, uppatriktad
1-05
DC16 A

Fig. Part No Dimension!Type/Notes Qty Description

1109580 Lead-through union........... Genomforingsnippel. ..... .

2 1362 889 Gasket ............................... Packning .......................... .

3 1 109368 Nut..................................... Multer................................


4 390 008 L=200 mm..... ..................................................... 1 Hose........... .......... Sl ang ............................... .

5 1 466 077 1611 .................................... . . . . . . . . . . ................ 2 Hose clamp........................ Slangklmma... ................

\11 righlS reserved, Scania CV AS, Sweden

1647-109138 2004-05 Page 17


10

fr - - -
01-C08 16-lndustrial Engine
SCANIA
Crankcase ventilation, pointing down
Vevhusventilation, nedatriktad
1-05
DC16A

Fig. Part No DimensionfType/Notes Qty Description

1 465 112 assy .......... . . . . . ........................... . . . . . . . . . . . . . . . . . . . . . . . .. Housing ............................. Hus .................................. .

1 nss ......................................................... . Housing............................ -Hus. . . . . . . . . . . . . ............ . ..

2 1 427546 -Caver................................ -Lock................................ .

3 1 427547 Oiaphragm........................ -Membran ........................ .

4 1 438 840 1 Spring............................... 'Fjader ............................ . .

5 812 989 M6x16................................................... . 3 'Self-tapping screw............ 'Sjalvgangande skruv ...... .

6 1 435 061 Prefilter............ .......... -Forfilter .......................... .

7 812516 M8x20..................................................... . eFlange screw .


... ..... o -Flnsskruv.......... .. ,. ....... . .

8 1 446 216 1 Gasket................... Packning..... .............. . .

9 812521 M8x40................................................... . 4 Flange screw ......... Flnsskruv .................. .

10 1502 011 Crankcase ventilation pipe Vevhusventilationsrr ..... . .

11 750 226 K 21x4 .................................................................... O-ring.................... . O-ring.... ...........................


12 812502 M6x16 ................................................................. Self-tapping screw ............ . Sjalvgangande skruv ........
13 812516 M8x20............. .................................................. . Flange screw .... .............. .. Flansskruv ............... .

551 387 see 01-F04, 1-99; 5 ........................................... .. General overhaul kit .......... Helrenoveringssats...........

AII righls reservad, Scania CV AB, Sweden

1648-127225 2004-05 page 19


01-C10 16-lndustrial Engine
SCANIA
Crank mechanism
Vevmekanism
1-10
Kurbeltrieb
Equipage mobile
Tren alternativo

Contents

Crank mechanism
01-C12 DC16A .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . ................................... 01-10:003
Pistan
01-C14 DC16A ............................................................................................................................... 01-10:005

Innehall

Vevmekanism
01-C12 DC16A ............................................................................................................................... 01-10:003
Kolv
01-C14 DC16A ............................................................................................................................... 01-10:005

Inhalt

Kurbeltrieb
01-C12 DC16A ............................................................................................................................... 01-10:003
Kolben
01-C14 DC16A ............................................................................................................................... 01-10:005

Table de matieres

Equipage mobile
01-C12 DC16 A ............................................................................................................................... 01-10:003
Pistan
01-C14 DC16 A ............................................................................................................................... 01-10:005

Contenido

Tren alternativo
01-C12 DC16A ............................................................................................................................... 01-10:003
Pistn
01-C14 DC16 A ............................................................................................................................... 01-10:005

Al! righls reserved, Scania CV AB, Sweden

0000- 2004-05 Page 1


/1
I
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I
I
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7

14 17
01-C12 16-lndustrial Engine
SCANIA
Crank mechanism
Vevmekanism
1-10
DC16A

Fig. Par! No DimensionfType/Notes Quantity Description


A B C D

see 01-C14,1-10;5 ....................... 8 Pistan .................... ............ Kolv ...................................


2 1 444 153 8 Connecting rod ................. . Vevstake ...........................
3 1 433 020 . . . . . . . . . . . . . ........ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Screw ..................... Skruv ............... ................
4 x 1 437 123 (1402370) ..................................... . 8 eSearing bushing ........ ". .. . . eLagerbussning ""
5 nss ........................................ .. 8 -Bearing cap ..... .. ... " . ..... .. . . Lageroverfall ... ............... .

6 x 1 729 992 (550480) ........................................ 8 Bearing shell...................... Lagerskal ..............


7 1 428 616 ..................................................... . . Crankshaft ......................... Vevaxel .............................
570 970 1307) .................. ................ . Crankshaft ...................... Vevaxel .............................
8 nss ....... .............. ......................... . 6 Counterweight .............. . Motvikt" ....... , ... . . ..... .......
. . .

9 397 882 ............................ .......................... 12 Sleeve ................... . .... , .. Hylsa


10 347 189 12 Screw ............................. . Skruv",........ " , . .....
. ... ... ..,..

11 1 377 913 Crankshaft damper ........... . Svangningsdampare ........ .

12 1 514 668 (1434338) ..................................... . Shaft journal ..................... . Axeltapp ........................... .


13 1 365 812 M14x74.5 ...................................... 6 Screw ..................... . Skruv ..... .......................... .

14 1 466 704 1 Crankshaft gear ................ . Vevaxelkugghjul ................


15 803 519 12x40 ........................................... . n ........... ........................ . Pinne ................ ...,.. ... ... . . ..

16 Flywheel ............................ Svanghjul ......................... .

17 x 1 527 913 (1487566) ...................................... -External ring gear. ............ Kuggkrans ....................... .

18 1 313 606 Ball bearing ..................... . Kullager ........................... .

19 804 835 062 mm ........................................ 2 -Snap ring .... ",....." ........... . LAsring ............ ............... .

20 1 506 395 (1388328) M16x90 .............. 10 Screw .......... . . . . 0 , Skruv ................................


21 1 392 708 K Shaft seal .......................... Axeltatning ....................... .

551 387 see 01-F04, 1-99; 5 ...................... . General overhaul kit .......... Helrenoveringssats ........ . "

1307. en: Exchange unit. See also Scania Service Exchange. sv: Utbytesenhet. Se aven Scania Bytessystm.
de: Austauscheinheil. Siehe auch Austausch-System. Ir: Organe change standard. Voir galement Echange standard.
es: Unidad de reemplazo. Ver tambin Sistema de Intercambio.

AII righls reserved, Scania CV AB, Sweden

1693-11 9937 2004-05 Page 3


2

""'

q
1: i
I
I
I
I
01-C14 16-lndustrial Engine

Piston
Kolv
1-10
DC16A

Fig. Part No DimensionfType/Notes Quantity Description


A B C D

t 435 2t 1K ....................................................... 8 Piston ................................ Kolv ...................................


K nss ........ ........ ..........
. . ..... .............
... 8 Piston ........ ,................ , ..... Kolv ..................................

550 255 K 8 Piston ring kit............ " ...... Kolvringssats .............. .


2 t 424 902 K up.................................................. 8 Compression ring........... "Kompressionsring .. " , .
3 247 573 K ................................................... 8 Compression ring........... "Kompressionsring .......... .
4 1304642 K ....................................................... 8 Oil scraper ring ............... Oljeskrapring.................. .

5 1305643 K ....................................................... 1
6 'Retaining ring ..... .............. 'Splming .......................... .
6 1305629 K 8 'Gudgeon pin................... 'Kolvtapp .......................... .

55t 349 see 01-F16, 1-99; 17 ..................... Aepair kit .......................... Reparationssats o

AII righls reservad, Scania CV AB, Sweden

1673-101091 2004-05 Page 5


01-C16 16-lndustrial Engine
SCANIA
. Timing gear
Motortransmission
1-15
Motorsteuerung
Distribution
Distribucin

Contents

Timing gear
01-G18 DG16 A . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . ...... . . . . . . ...................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-15:003

Innehilll

Motortransmission
01-G18 DG16 A . . . . . ................... .......... . .... . ....... . .
. . . . . . .. . . . . . . . . . ... . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....... ... ... . . . . . 01-15:003

Inhalt

Motorsteuerung
01-G18 DG16 A . ....... . .
.. ... . ...... . .. .
. . .
. . . . . . . . . . . . . .. . . . . . . . . . . . . . . ....... . . . . . . . . . . . . . . .... . . . ..... .. ... ...... .. ....... ..
. .... .. ....... 01-15:003

Table de matieres

Distribution
01-G18 DGI6A ............................................................................................................................... 01-15:003

Contenido

Distribucin
01G18 DG16 A . . . . . . . . . ........... ........... . . . . . . . . ........... . . . ...... ................ . ....... . ..... .. .. ...... . . . . . . ... . . . . . . . . . . . . ....... 01-15:003

Al! rights reserved, Scania CV AB, Sweden

0000- 2004-05 page


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16
01-C18
01-e18 16-lndustrial Engine
SCANIA
SCANIA 16-lndustrial Engine
Timing gear
Timing g e a r
Motortransmission
Motortransmission 1-15
1-15
DC16A
DC16A
Fig. Fig. PartPart
No No DimensionIType/Notes
Dimension!Type/Notes Quantity
Quant ity DDescription
escript ion
A
A S
S C
C DD

1 1 444827
1 444 827 LHLH. .. ...................................... ..
t I I I I I ,,, I I II 1 Camshaft
Camshaft . . . . .... . . .
. . ............ . . .. . .. .. ... . 1.
Kamaxe
Kamaxel . . .... .. .. . . . .. .
.....l ..........................
, .
.. . . . . .

2 2
x 1 507404
1x 507404 (1444828*)RH
(1444828') RH ....................... .. ....
.............................. ,. . 1 Camshaft
Camshaft..............................
................. ..........KaKamaxel
max el .. .. ...... .. .. . . . .. .
.. ..................... . . . . . .. , . . . .. .

3 3 803 490
803490 1 Ox25
1Ox25 .. . .. . ... . . ...... ... .. . . .
........................................... . , .. . . . . .. . . . . . . I 4 2 Pin . t I . Pinne
Pin. .....................................
..... . .. . . Pin..................................
ne ................................
. . . . . . . . ... . .

4 4 1 381
1 381 970970 ., '1 ' 1" " .', 111 I
2 Guide
Guideflange ..................
flange ".. Sty
...... .... ........... rflns
. Sty ... ....................
rflans . .. .. .. . . .......
.... .. .. .. . . .. . ..

5 5 1 360 986
1 360986 M1Ox30
M10x30 .
.......... .. ............... .. .......... . I I I 1 .. I I I I I . . . . . .. . . . . . . . . 4
4 Flange
Flangescrew
screw ..... ........ .......Flnsskruv
..................... .. ..............
. Flansskruv .. .. . .. ..
..... ........ .. . . . . . . . . . .

6 6 1 423 939
1 423939 . . . . ' . . 9 . .. . " . . . . . . t . . .. . .
. . . .. . . 1 . .
22 Thrust
Thrustwasher..
washer.... .............. Tryckbricka
.................. .......................
.. T ryckb ricka .
....................... ,
7 7 1 48050 501
1 480 1 RHAH.t
.....................
......... ................................
... .. ... .... .......
... 1
1 , . .. . . . " ." . , . Gear
Gear...................................
................ ,..... . Kugghjul
Kugghju...........................
l .... ....................... . .

8 8 1 480 501
1 48050 1 LHLH .. ...
............................................... .. 11
till , , . I .. . , 1 1- Gear ,.................... , ............ , Kugghjul
Gear ............................... .. . Kugghjul ...... ......... .......... .. .. . . . . . . ........... , .. I

9 394 595 M1Ox40 . .. 10 Hexagon screw.................. Sexkantsskruv .. . . .. . . ..... ..


9 394595 M 10x40 ......................................... 10 .t I '

Hexagon screw .... .............. Sexkantsskruv .................. .


. ' ,
. ... . . . .

, , , ! . .. . ,., , , t

10 1 398 294 1 1 1 1 ' 0 1 1 Gear . . 1 1 1 Kugghjul ll . ... . . .. . . . . . . . .. . .. ... .


. .

10 1 398294 Gear ...... .. .............. .. .......... Kugghjul .. ...... .. ................. .


11 1 525 077 (1313361) I 1 Sal! bearing ....................... Kulager .. ...... . ... . .. . .. . . . . . .. . . . .

11 1 525077 (1313361) .. .. .......................... .. ..... . Sall bearing ....................... Kullager ........... ....... .......... .
12 804 842 080 mm ....... .. ... .. . ... ....... . .. . . , . .. . . . . . ,. 1 Snap ring . . ... .......... . . . . L.sring .............................. .
. . .. . . . .

12 13
804842
1 353 861
080 mm .... ....................... ............ .
1 1 1 1 1 .11 1 . 1
Snap ring.. ..... ........ .. .. .. ...... Lasring ............................. .
Spacing sleeve .................. Distanshylsa ......................
13 14 1 353861
1 362 621 a , 1 Spacing
Shaft sleeve .. .. .. .. ..........
.................................. Distanshylsa
Axel . ... .. ... ........
. . ...... .. .. l. . . . .. .. .. . . . "

14 15 1 36262
1 351 1
682 M18x120 . .. . . " ... . .. , .. "" I , , " 1 Shaft..
Screw .. ........ .... ......... ........ Axel .................................
.. ... . Skruv ..................................
l ,
..
.. . . .

15 1 351 682 M 1&120


.. . . . ......
. ... ..............................
. . .... . , .... . . .. ,..
. .. . . . . .. . .. .. . . .. .. . . . .. .. . . .
Screw .. .............. .... ............ Skruv ................................ .
16 see 01-C12, 1-10; 3 ....................... 1 Crankshaft gear................. Vevaxelkugghjul.............. . .

16 .
see. .01C .
12,
. ... . . .. . . .. . .
1-1. 0;. 3 ......................
. . . . . .. .. . . . . . . . . . . .... .. . . .. . . . .. .. . . Crankshaft gear ................. Vevaxelkugghjul ......... .. .... .
1 428 271 lo a.s S y I 1 I 1 Pto drive gear . . . .. ... . . . Kraftuttagskugghjul . .. . . .
. .. . . .. .. . . . . .

17 1 427649 lo assy, .......................................... .


1 428271 1 .. . . . . ... .. . . . . .. . .. 1 1 Spacing
Pto drivesleeve
gear.................. Dstanshylsa
...... ............. ...................
Kraftuttagskugghjul .
........ ... .

17 18 1 427652
1 427649 . . . . .. . .....
. . . . . . . . . . .. . . . . . . . . .. . ... . .. . . . . . . .... . . 1 Gear . . ............
Spacing sleeve................. .... .. eKugghjul
... ... ....... . .. .................
.. Distanshylsa . . . . . .;, . . .. ... . . . I

18 19 1 382 012
1 427652 . .. .. .. . . ..... . . .. .. . . . . ... . . . .. ...
. . . . . . . . . . . . . .. . . . .. . . 1 Sal! bearing
Gear . .. .... ......... . Kullager
.. ............................... .. .....
Kugghjul
. . . .. . ....... . .
.........................
.
.. . . " . . . . . .

19 20 1 385 979
1 382012 . .. .. . . .. .
1 , , .. . . ... . . , . 1 Sall
Sallbearing ......................
bearing Kullager
...... ...... .......... ...........................
Kullage .
r .......................... ..
20 21 804 846
1 385979 . . . .. .. . . ...
. . . . . ... . . .. . .
. . . .... . . . .. . . .. . .. ... . . . .. . .. . . . 1 Snap ring. . ...
Sall bea ri ng ..... ..... ...........eLasring
.. .. . . . . .. . . .. . . . . .
. Kullager
H ..

.......................... ..
H . . . H . . . .. . . .. . . ,

22 1 427653 1 Shaft jou mal..................... Axeltapp ... ... .. . . . .. .. ..


21 804846 . a " .

Snap ring ........................ . Lasring ............................ .


. . . . . . . . . .

23 809837 M 1 O x80 . . . , . . . . . , I ................... I 4 Hexag on socket screw ...... Sexkanthalsskruv ... . .. . . ... . . .

22 1 427653 Shaft journal .. ........ .. ........ Axeltapp .. ....................... ..


. .. .. .. .... ... . .. .. .... .. . . . .... .. .. .
. . , . . .. . . . .. . . . . . . .

23 809837 M1 0x80 ......................................... 4 Hexagon socket screw ...... Sexkanthalsskruv ............ ..


1 428 270 up assv. .... ,. , .,. . . , . .. . ... . . ... ...
.. .. . ... . ....
. . .. 1 Pto drive gear.................... Kraftuttagskugghjul ... ..... . . .

24 1 427649 . . . . . .. . . . . . .. . . .. . , , ' 1 . .. .. .. . . . .. . . ; 1 Spacing sleeve................. Distanshylsa.................... .

25
1 428270
1 427650
up. assy, ...................................... ..
... .. . ... . . . .. . .. ... . .. . ...... .
. . . .. . . . . . .. . . . . .. . ... . . 1
Pto drive gear. ...... .... .........
-Gear l ,
Kraftuttagskugghjul .......... .
Kugghjul .......... .. . .. . . ... . . , . .. . ..

24 26
1 427 649012
1 382 . . ... . ...... . . ......... .... ... 6 , 1 -Spacing
Sall bearing sleeve ..............
. ......... . "", ......
.
Oistanshylsa
Kullager
..
..
.......................... . o
.

25 27 1 427650
1 385 979 . . . .. .... .. . . .. ..
. . . . . . .. . . .. . ..
. . . . . . . . ... . . . . . . . . . . . . . . 1 Gear
Sall .. .........
bearing .. ....................
. .... .
Kugghjul
. ... ... . .. Kullager . . ............................
... ....... .... ... . .
. .
... . . . .. .

26 28 1 382012
804 846 ......... . . .
. . . . .... 1.'.1 ........... .. . ..... . .. . . . . . . . . . . 1 Sall bearing ..... .................
. .. I
K
Snap ringl . .. .. .. ... . . ,. eLasring ... .. .. . , ullager..
..........................
.. . . .. ...
.. .
.. . . . . . .. . . .. . . , .

27 29 1 385979
1 427653 .... .. . .. ... .... . ..... .. . . .. . .
.. . . . . .. .. . .... . . . . . . 1 -S all bearing
Shaft ..... .... ..... .......Axeltapp
joumal ..................... . eK ullager.. ... .. . .. ............ .
.. ......... .......... . . . . . . . ..

28 30 804846
809 837 M 1 O x80 .. . . . ... . . ... .. . . . . .. . . " , i , I .... . 4 H exag on
Snap socket screw
ring........ ........ ........
........Sexkanthalsskruv
Lasring ............ ..... ...
.. ............... .. . .. .

29 1 427653 . . . .. . . . .. . .. ..... . . .. .. . . . . . .
. . . . . . . . . . . . .. . . .. . .. , .. .. . . Shaft journal ........ .. ........... Axeltapp ......................... ..
30 31 809837 . . .. . ..
1 424 466 M10x80 . ... .. .. .... .. . ..... . .. .
. ...........................
.... .. . .. . . ... . . . . . .. . . . . .. . .. 41 Gear ...............
Hexagon socket . . . .......
. ...screw KugghJul
, ...........................
Sexkanthalsskruv
.. . . . .. .
............ .... .

32 394 595 M1Ox40 ....................................... . . " . 3 Hexagon screw . .. .. .. . . .. . . . .. . . Sexkantsskruv . ... ... .. . . . . . . . . . .

31 33 1 424466 see 01-E16, 1-55; 3 ...................... . Pto drive


Gear gear ................... . Kr
................................ .. aftu tt ags ku
Kugghjul gghj u l ... . . .
.......................... .. . . . . .

32 34 394595 see 01-L06,


M10x40 10-15; 1 ......................
........................................ .

3 Compressor
Hexagon screw .................Kompressorkugghjul
gear.............. .. . ...
. Sexkantsskruv ................. .. . .. .

Oil pump gear .


33 35 see 01-D 02, 1-20; 5 ......................
see 0 1-E1 6, 1-55; 3 ........... .. .. .. .... .. .

Pto d rive gear .......... .. . . .... . Oljepumpskugghjul............


............. . Kraftuttagskugghjul .......... .
. . . . . .

36 see 02-A06, 13-15; 1 '" . ..... . . .. . . Hydraulic pump ............... .. Hydraulpump ....................
34 see 0 1-L06, 10-15; 1 .................... .. . . . . . .

Compressor gear. .. ........... . Kompressorkugghjul ....... .. .

gear kugghjul
35 see 0 1-D02, 1-20; 5 ...................... . Oil pump gear. .................. . Oljepumpskugghjul ........... .
37 see 01-824, 1-05; 11 ................... .. Feed pump ....................... Matarpump ........................ .

36 see 02-A06, 13-15; 1 .................... . Hyd raulic pump . ............. .. Hydraulpump ........... ..
gear kugghjul
gear kugghjul
....... .. ..... . . . ................... ...... . . . . . . . . . .. . . . .

37 see0 1-S24, 1-05; 11 ........ Feed pump ....................... . Matarpump .............. ..


1 513 104 (1442903) .... . .. . . . .. . . . . . ... .. ... I . .. .. . . .
. . . . . . 4 Valve tappet ...................... Ventillyftare .. . . ... . . . .... . . . .. . ...

38 nss . . . . . . . . .. . .. . . . . .. ... .. . .
. . . . .. . . "' . . . . . . I 1 gear
Shaft................................. AxeI
kugg hjul ................. ttt

39 1 513 105 (1442905) .. . . . . ... . .. ......... .. . .


. . . . . . . . . . ...
. 2 Roller tappet..................... Rullyftare .. . .. . ... . .. ..... .. . . . . .. .

40 1 513104
1 513 944 (1442903)
(1423852)...................................... 4
1 i , .
Valve tappet.....................
-Roller tappet ...................... Ventillyftare
-Rullyftare .. . ......................
.. .. .. . .. . . . . . . .. . . . . . . .

38 41 1 513 107 nss ...........................


(1442904) ........
... . .. ........ . . ..... . . ..
. ..... 1
2 . . , . . . . . . .... . .
Shaft tappet
Roller .. .. .. ..... .. . R ull
................................. yft a re
Axel .. .. . . ...... . .... .
.................................
. . .
. . . . . . . . .. . . .

39 42 1 513812 0 19mm ....................


105354 (1442905) ...... ........ ... . .. .. ............
, ......... . . .. . 4
2 . . . . . . . .. . E-circlip .................Sparryttare
............................
Roller tappet... . R ullyftare .. ..
..... . .. . ..
.. ..................... . . . . . . .. . . .

40 43 1 513944 nss . . .. .. ......................................


(1423852) . .. . ... .. .. . ... .. ... .
. .. . . .. 2
1 .. . . . . .. . . . .. . . . . . . . Guide
Rollersleeve
tappet.. ....................
......... .........Styrhylsa
. Rullyftare .........................
......................... . .

41 44 1513107 M1Ox60 .........................................


812 543 (1442904) .......................... 16 2 Flange
Rollerscrew .....................
tappet... ....... .. Flansskruv
Rullyftare ....................... .
......................... . .

42 812354 0 19mm ........................ 4 E ~ci rclip ................. ......... . Splinyttare ................ .

1 43
AII rights reservad,
44
1663-123636
812543
nss ...... ... ................ ... .................... 2
Scania CV M10x60
AB, Sweden ........................................ 16
2004-05
Guide sleeve .... ... .. Styrhylsa .......... .......... .... ..
Flange screw .................... . Flansskruv ........................ .
page 3

Al! righlS reservad, Scania CV AB, Sweden

1663-1 23636 2004-05 Page 3


01-C20 16-lndustrial Engine
seANlA
Timing gear
Motortransmission
1 15 -

DC16A

Fig. Part No DimensionfType/Notes Quantity Description


A B e D

45
46
t 4255t5
1 474179
.......................... .... . , ...... ..... . . . ..... .
.......... " ...... . .....
.. ..... ......... . .
. . ... ....
16
8
Pushrod .......... . . . . . . . .1
.. . Tryckstng .........................
Pushrod ............... ............. Tryckstng .........................

Al! righls reserved, Scania CV AB, Sweden

1663-123636 2004-05 Page 5


01-C22 16-lndustrial Engine
SCANIA
Lubrication system
Smrjsystem 1-20
Schmiersystem
Systeme de lubrification
Sistema de lubricacin

Contents

Oil pump
01-002 OC16A . . . ....... . . . . . . ................. . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . ......... . . . . . . . . . . . . . . . . . . . . ............. . . ................. 01-20:005
Centrifugal oil cleaner
01-004 OC16A ............................................................................................................................... 01-20:007
Oil cooler
01-006 OC16A ............................................................................................................................... 01-20:009
Lubrication, turbocharger
01-008 OC16A ............................................................................................................................... 01-20:011
Oil filler, dipstick
01-010 OC16A EN - 1019152 SSS ............................................................................................. 01-20:013
Oil filler, dipstick
01-012 OC16A EN 1019153 - SSS ............................................................................................. 01-20:015
Oil discharge, oil sump normal
01-014 OC16A ............................................................................................................................... 01-20:017

Innehll

Oljepump
01-002 OC16A .. ............................................................................................................................ 01-20:005
Centrifugaloljerenare
01-004 OC16A ............................................................................................................................... 01-20:007
Oljekylare
01-006 OC 16A ............................................................................................................................... 01-20:009
Sm6rjning, turboladdare
01-008 OC16A ............................................................................................................................... 01-20:011
Oljepfyllning, matsticka
01-010 OC16A EN - 1019152 SSS ............................................................................................. 01-20:013
Oljepfyllning, matsticka
01-012 OC16A EN 1019153 - SSS ............................................................................................. 01-20:015
Oljeavtappning, oljesump normal
01-014 OC16A ............................................................................................................................... 01-20:017

Al! rights reservad, Scania CV AB, Sweden

0000- 2004-05 page 1

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