L T P C

U14MCT701 INDUSTRIAL AUTOMATION II

3 0 0 3
Course Outcomes
After successful completion of this course, the students should be able to
CO1: Classify the different types of communication protocols
CO2: Explain the importance of SCADA systems
CO3: Summarize the fundamentals of Distributed control systems
CO4: Design power supply, panel disk control for automation.
CO5: Describe various safety related parameters in designing automated system
Pre-requisite
Nil

CO/PO Mapping
(S/M/W indicates strength of correlation) S-Strong, M-Medium, W-Weak
Programme Outcomes(POs)
COs
PO1 PO2 PO3 PO4 PO5 PO6 PO7 PO8 PO9 P10
CO1 S S S
CO2 S
CO3 S S
CO4 S S
CO5 S S S

Course Assessment methods:

Direct Indirect
Internal test I
Internal test II
Internal test III Course end survey
End semester Examination
Assignment

INDUSTRIAL COMMUNICATION PROTOCOLS 9 Hours

Definition of protocol, Introduction to Open System Interconnection (OSI) model,
Communication standard (RS232, RS485), Modbus (ASCII/RTU), Introduction to third party
interface, concept of OPC (Object linking and embedding for Process Control), HART Protocol:
Introduction, frame structure, programming, implementation examples, benefits, advantages and
limitation.
Foundation Fieldbus H1: Introduction, frame structure, programming, implementation examples,
benefits, advantages and limitation. Comparison of HART, Foundation Fieldbus, Devicenet,
Profibus, Controlnet, Industrial Ethernet.
SCADA SYSTEMS 9 Hours
SCADA Concept of SCADA systems, Programming techniques for : Creation of pages,
111

Signature of the chairman BOS /

Department of Mechatronics Engineering
Sequencing of pages, Creating graphics & animation, Dynamos programming with variables,
Trending, Historical data storage & Reporting, Alarm management, reporting of events and
parameters, Comparison of different SCADA packages, Interfacing PLC and SCADA using
communication link (RS232, RS485) , Protocols (Modbus ASCII/RTU) and OPC, Development
stages involved for PLC based automation systems, Application Development using SCADA
system.
DISTRIBUTED CONTROL SYSTEMS 9 Hours
DCS introduction, Various function Blocks, DCS components/block diagram, DCS Architecture
of different makes, comparison of these architectures with automation pyramid, DCS
specification, latest trend and developments, DCS support to Enterprise Resources Planning
(ERP), performance criteria for DCS and other automation tools.
DESIGN OF POWER SUPPLY, PANEL AND CONTROL DESK FOR 9 Hours
AUTOMATION
Power Supply: Power requirements calculation, Redundancy in Power supply schemes, Choice
of Circuit Breakers Inrush current, Interrogation Power Supply for Inputs / Outputs
Panels and Control Desks: Buffer Termination / Marshalling Cabinets, Power Supply,
Distribution in Panels, Control Desks / Panels, PLC/DCS Panels, Earthing Power, signal and
Panel Earthing, Network Cabinets and Racks - Preparation of Wiring Diagrams - Identification
and Tagging of cables & instruments - Common wiring practices - Cable schedule and choice of
cables.
PROCESS SAFETY AND SAFETY MANAGEMENT SYSTEMS 9 Hours
Introduction to process safety, risk, risk terminologies, consequence and risk, risk measurement,
Process Hazard Analysis (PHA), Hazard and operability study ( HaZOp), Safety Integrity Level
(SIL), Introduction to IEC61511 standard for Functional safety , protection layers, Safety
Instrumented System: function, architecture, safety life cycle, Application of safety system.

Theory: 45Hr Total Hours: 45

REFERENCES
1.

2.
3. Frank D. Petruzella, -Hill Companies,
3rdEdition, March 2013.
4.
International, UK, 1992.
5.

112

Signature of the chairman BOS /

Department of Mechatronics Engineering