Dimensions in(mm)

Distrib. Distrib.
Master/ Generator Utility Tie with 800- with Graphic
At Main Master Generator Controls Breaker 2000AF 3200AF with 42
Bus, A Controls Controls (Single, Dual) Controls CB CB LCD

Up to 32 / 72 32 / 72 32 / 72 32 / 72 26 / 72 32 / 72 32 / 72
6,000A

7000-
32 / 84 32 / 84 32 / 84 32 / 84 26 / 84 32 / 84 32 / 84
10,000A

Master / Generator

72 84 72 84 72 84
(1829) (2134) (1829) (2134) (1829) (2134) A SCO Power Te chnologies
50 Hanover Road Florham Park
NEW JERSE Y 07932
USA

8 0 0 8 0 0 A SCO
Master / W W W. A SCO P OW E R . CO M
94 Master 94 Gen or Gen 94 Dual Generator A SIA
(2388) (2388) (2388)
AUS TRALIA

BRAZIL

C AN A DA

32 32 32 GERMANY
(813) (813) (813)
J A PAN

ME X I CO

SOUTH AFRIC A

Distribution SOUTH AMERIC A

UNITED ARAB EMIR ATE S

72 84 72 84
(2134) (2134) UNITED KINGDOM
(1829) (1829)
U N I T E D S TAT E S

Notes:
1) Dimensions are for NEMA 1 type enclosure only Emerson Network Power.
2) Typical Section Height is 94 inches at any main bus size
94 3) Section that includes 4000/5000AF Circuit Breaker(s) will The world leader in business-critical continuity. EmersonNetworkPower.com
(2388) be 36 in. in width
4) A SWGR line-up consisting of a 5000AF CB will not be UL
AC Power Systems Embedded Power Power Switching & Controls Site Monitoring
1558 listed Connectivity Integrated Cabinet Solutions Precision Cooling Surge & Signal Protection
5) For NEMA 3R (outdoor) type enclosure each SWGR section
width will increase four inches. DC Power Systems Outside Plant Services
6) Dimensions above are typical. They may vary depending on
custom specifications and design limitations
26 26 32 Emerson Network Power and the Emerson Network Power logo are trademarks and service marks of Emerson Electric Co. 2007 Emerson Electric Co.
(660) (660) (914) Publication 3181 December, 2007 Printed in the U.S.A.
12
 ASCO 7000 Series Digital PCS Switchgear Specifications*
Discover the awesome power
of the ASCO Low Voltage
7000 Series generator paralleling
Control Switchgear

System Operational
Modes
Automatic standby
Prime power
Parallel with utility
System Control Screen Operator Interface
Load management
control (Automatic
generator load demand
and bus load optimiza-
tion) for up to 128 ATSs
or electrically operated
feeder circuit breakers
Manual load shed
bypass control with
bus under-frequency
protection
Hard wired engine start
and load shed relays
System test without
load (Off-line)
Test with load (On-line)
Emergency stop
Audible alarm horn
Automated manual
paralleling provisions
Engine Generator Control
Automatic engine start
Automatic synchroniz-
ing and paralleling
Engine governor con-
trol, load sharing, soft
loading/unloading
No external load
share components
required
Adjustable engine
via touch screen with and capturing any of power relay PCS Power Supply Remote Generator Alarm 5 cycle closing
a Synchroscope or via displayed screens, in- Device 40Q loss of Best DC source selector & Status Annunciation Auxiliary and bell alarm
push-buttons, mounted cluding event data logs. excitation (reverse VAR) system Up to two optional contacts
on the master door relay Power from 24VDC Remote Annunciator Electronic trip units
The Generator Control Device 15/25V auto engine start batteries panels touch screen with LSIA functions on
The Master Control Touch Touch Screen and manual synchroniz- DC-DC converter type or LED lamp generators and LSIG
ASCO DPC 12 or 15 ing relays type with monitoring or LSI trip functions on
Panel (OIP) TFT color (optional) System Communications capability to provide distribution
ASCO DPC 12 or 15 Screens to control and Engine Protection Alarms Serial modbus RTU mas- the total system and Power metering and
(optional) TFT color monitor each or each (if properly equipped) ter/slave (RS 485/232 individual generators communication capabil-
Real time clock pair of generators Low coolant temp- ports) status, alarms and ity.
Customized screens Compact flash card erature pre-alarm Ethernet 100-base-T display functions
with JCAHO records portable memory High coolant temp- supporting, modbus Capability to locate Enclosure and Bussing
capability capability for storing erature pre-alarm TCP/IP Remote Annunciation UL 1558 constructed,
Basic OIP Screens: and capturing any of Low oil pressure pre- CAN network peer-to- panels up to 6500 feet listed & labeled.
Main menu displayed screens, in- alarm and shutdown peer protocol (2000m) from the Up to 600V, 3-phase,
System overview cluding event data logs. Low fuel alarm DeviceNet master/slave paralleling switchgear 4-wire AC system, 100%
screen with the Low engine battery via fiber optic Ethernet copper neutral and 25%
one-line diagram Metering alarm Remote Power Monitoring communication. ground bus.
Metering (Bus and Voltage ( A-B, B-C, C-A Overcrank shutdown Options Compliance with Up to 10000A main bus.
generators) or A-N, B-N, C-N) Overspeed shutdown Standard or customized NFPA 99 Silver plated copper
Manual paralleling Current A,B,C PC based SCADA (ASCO bus with up to 200kAIC
control kW, KWH Utility Protective PowerQuest) remote Additional optional bracing level for 4
ATS status kV-A Relying (for parallel with power monitoring sys- Features cycles.
System setup kVar utility mode with utility-tie tem via ethernet Breaker lifting devices Bus duct risers available
control Power factor controls only) 42 inch LCD mimic (portable or overhead). up to 6000A.
Bus protection and Synchroscope 0.25% accuracy graphic panel (mounted Load bank circuit Top and bottom conduit
setup Engine battery voltage Based on true RMS in the switchgear line- breaker cable entry.
Engine generator Running time meter sensing up or stand alone) to Electrically or manually Mechanical set screw
protection and Utility grade type, display of the emer- operated distribution type or compression
setup System Bus Protective discrete or multi-func- gency power system breakers type lugs.
Utility control and Relaying tional solid state, field elements, including Spare parts Enclosure types:
setup 0.25% accuracy adjustable relays ATSs. Circuit breaker test kit NEMA 1, NEMA 3R,
Utility metering based on true RMS Device 32 reverse Firewalled communi- Custom sized 24VDC (consult ASCO for
Utility protection sensing power relay (three cation capability with station battery system design limitations)
and setup Device 27/59 - Bus un- phase) building management (including batteries, Pull Boxes for NEMA 1
Utility status and der/over Voltage Relay Device 27/59 - under/ system network via eth- rack and charger). type enclosure.
alarms (three phase) over voltage relay ernet or data concen- Extended (up 5 years) ANSI gray.
Engine generator Device 81O/U bus (three phase) trated (Gateway PLC) ASCO Warranty. Shipping splits at each

Youre in Total Command cool-down timer

The ASCO 7000
Series Generator Paralleling
Control Switchgear is the
worlds most intelligent
and advanced multiple-
engine power control sys-
tem. It can be custom en-
gineered to meet todays business- critical facilities.
specific requirements for The 7000 Series system
a wide range of emergency is based on state-of-the-art
power applications... from digital control technology
industrial/commercial to and can synchronize and
large healthcare and parallel any existing kW
size of engine-generators.
It provides sophisticated
engine control, load man-
agement and communica-
tions capabilities, including
unsurpassed power system
monitoring and protection.
System Controls
Redundancy Multiple parameter
Master PLC redundancy:
hot standby or hot
standby synchronized
Multiple (Master OIP
type) touch screens for
the generator controls
Real time clock
Two automated manual
paralleling provisions:
alarms and shut-
downs
kW trending
over/under Frequency
relay
Generator Protective
service trending Relaying Device 67 - directional
Event data log 0.25% accuracy
Full range of service Based on true RMS
Log in sensing
Compact flash card Device 27/59 - under/
portable memory over Voltage Relay
capability for storing (three phase)
Device 81O/U over/
under frequency relay
Device 32 reverse
Device 81O/U over/
under frequency relay
Device 47 negative
sequence voltage relay
overcurrent relay
Device 86 lockout
relay
modbus slave
Remote internet/in- Circuit Breakers
UL 1066 ( ANSI C37)
section to ease instal-
lation.
tranet connectivity
via internal or external rated, drawout, power Environment
ASCO Thin Web Server. circuit breakers (any Temperature range 0oF
specified brand) with to 125oF.
frame size up to 5000A. Humidity range 0 to
Up to 200 kAIC rated 95%, non-condensing.
(including fused break-
ers) * For detailed specifications please
request publication 3179
Electrically operated on
generators and dis-
tribution

1 13 14
Operational Modes :
Prime Power
Emergency / Automatic Standby Power
Utility ParallelING
System Highlights
7000 Series Generator Paralleling Control Switchgear for
Mission-Critical and Healthcare Applications
115-600V, 3-phase, 4-wire,
100% neutral, 25% copper
ground bus, 50/60 Hz, AC
system
UL 1558 construction, listing
& labeling
Up to 10,000A main bus with
up to 200kAIC bracing level for
four cycles
Generator breaker frame
size up to 5,000A
Enclosure types: NEMA 1;
NEMA 3R
Bus duct risers up to 6,000A
Top or bottom conduit entry
Unlimited number of engine
generators for parallel
operation
Master control: 12 or 15 color
touch screen operator interface
panel with customized screens
Redundant: 12 or 15 touch
screen panels for the generator
controls
Master PLC redundancy:
Hot standby or hot standby
synchronized
Generator PLC redundancy
standard
Two manual paralleling
provisions
42 inch LCD graphic display
panel integrated into the
switchgear line-up and / or
stand alone - wall mounted
Two types of the remote
annunciation panels available
(LED or touch screen type)
Up to two remote annunciation
panels for each system, located
up to 6,560 feet from switch-
gear
Any specified circuit breaker
brand [Square-D, Siemens,
Eaton]
Electrically or/and manually
operated distribution circuit
breakers
Load control for up to 128
power transfer switches/circuit
breakers
Load demand and bus load
optimization controls
No traditional (external) load
share components are required
Serial modbus RTU ( Master/
slave RS485/RS232 ports) or
ethernet communication
capability with power transfer
switches and SCADA system)
Communication with building
management network for
monitoring via data con-
centrator or firewall
Internet/intranet connectivity
via ASCO thin web server
Event log and historical date
trending
Extended switchgear warranty
up to 5 years
2
 42
Fig. 1
A Smart When normal source
power fails the switch-
gear power control system
24 x 7 x 365 (PCS) will start all engine-
generators when the power
transfer switches receive a
Power Guard downstream signal. The first
generator to achieve an ac-
ceptable level of voltage and
frequency connects to the
The 7000 Series Generator Paralleling
emergency bus. A PCS sig-
Switchgear stands ready 24 x 7 x 365, nal initiates connection of
ensuring immediate and reliable the priority one loads to the
emergency bus. The switch-
response to a loss of utility power. gear then synchronizes the
3
remaining generator(s),
connects each to the bus
and signals all power trans-
fer switches to connect
assigned priority loads to
the emergency source.
If a generator fails
the PCS automatically dis-
connects it from the emer-
gency bus, shuts it down
and signals the associated
lowest priority loads to
shed
The 7000 Series Genera-
tor Paralleling Switchgear
stands ready 24x7x365,
ensuring immediate and
reliable response to a loss
of utility power.
 Typical Applications:
The elevation (Fig. 1) and
one-line diagram (Fig. 2)
show a typical, four engine-
generator paralleling system
for automatic standby opera-
tional mode.

(Figs. 3-4) show typical

systems for paralleling four
engine-generators with Fig. 2
utility operational mode.

Fig. 3 Fig. 4

Load Demand is
the one load management
feature that automatically
determines and keeps the
minimum number of gen-
erators on-line required to
carry actual kW load
Bus Load
Optimization
another standard load
management feature that
automatic sheds block of
load to prevent overloading
of the remaining gen-
erators and automatically
re-adds individual loads to
the bus per a prescribed
sequence and according
to their priority value if any
generator fails.
Parallel with Utility
is an alternative to the
standby and prime power
PCS automatic closed-tran-
sition operational mode that
allows reduce energy costs
by shaving your facilitys PCS will simultaneously
peak energy demand and/or open the generator breakers
export/import power to/ and allow running to their
from the electric utility programmed cooldown
period PCS is now back to
Automatic Standby/ (or Util-
When Normal Source ity) Mode.
Power is restored
each ATS, senses utility
source is within tolerance
and, after time delay,
individually retransfers to
the normal position When
last ATS has retransferred
to the normal position, the

4

Creative, responsive, customer -
focused and competitive.
Innovative Design
and Development
Engineering Team
is a carefully selected
combination of experienced
engineers with decades
of accomplishments and
advanced degrees, and the
most recent college gradu-
ates in the power system
controls and apparatus.
As one team they success-
fully employ cutting-edge
technology to the research,
development and quick
implementation of the new
paralleling switchgear/
5
power switching & controls
concepts, solutions and
systems.
The state-of-the art large
power laboratory allows
provide new equipment
prototype and performance
testing under real conditions
that can qualify designs un-
der listing agency standards.
Dependable Project
Management
is presented by more than
20 regionally focused proj-
ect managers. Each project
manager is 100% account-
able for the total satisfaction
of the customerselectrical
contractors, owners, con-
struction managers, con-
sulting engineers, engine
generator dealers, channel
partners and etc.
He ensures that each his
PCS project stages such as
submittals, approvals, all
drawings, changes, deliver-
ies, interfaces, start-ups and
etc. are done accurately,
on-time and meet the qual-
ity standards expected by
our customer base.
ASCO is the Global Leader in
Power Switching & Controls.
Professional Product
Management
team is a vital bridge be-
tween our engineering
and sales; that is why every
ASCOs power switching &
controls product line has a
dedicated manager.
With progressive experi-
ence in the power switching
& controls design & ap-
plications engineering and
knowledge in depth of all
product lifecycle stages, a
product manager is capable
effectively drive our de-
sign/development teams for
the next generation of PCS
Switchgear Technology to
ensure our leadership in the
market.
Knowledgeable
Applications Engi-
neering and Sales
Forces a large enough to
cover all Nationwide Regions
and International business
areas.
ASCO Sales and Applica-
tions Engineering support
group are both working in
synch to satisfy the custom-
ers.
Applications engineers
are trained, skilled and
well cooperated, so every
member of the applica-
tions engineering team is
able to provide technical
support and quotations for
any PCS/ATS/VATS product
regardless voltage class,
product type or applica-
tions requested.
Applications team also
provides competent daily
technical support to eld
sales via phone and/or
internet.
Best in the Industry
Field Service supported
by more than 100 skilled
Technicians who prop-
erly maintain and test the
power control systems and
transfer switches coast to
coast.
Emergency Service is
dispatched and Technicians
are available 24/7 in most
areas. Fully stocked vans
with ASCO logo support
them during onsite visits,
including Switchgear start-
ups.
PCS Switchgear Design
Supports Reliable Operation:
Dedicated Master Controls
send engine start signals to
generators and provide load
management within entire
emergency power system.
In the event the Master PLC
fails, the master controls will
still issue engine start sig-
nals allowing all loads to be
energized by closing break-
ers manually or by initiating
PTSs transfer automatically.
Master PLC Redundancy
is available for: Hot
Standby or Hot Standby
Synchronized.
Two Manual Paralleling
Provisions are a touch
screen with a synchroscope
and additional push-buttons
mounted on the MasterSec-
tion door.
Best Battery System
circuitry selects the best DC
source among the generator
starting batteries to provide
regulated control power to
the Master and all Gen-
erator controls, including
PLCs (even during engine
cranking). Also any engine
battery can feed the paral-
leling circuit breaker shunt
trip if that engine battery
has failed.
Priority Load Control au-
tomatically adds load to the
generator bus as generators
come on-line, and shed load
as kW load capacity de-
creases. Loads are added in
an optional stepping fashion
to minimize transients on
the engine generator and
the system bus.
Manual Load Shed Bypass
allows operator manually
re-add previously shed load
via push-buttons. In the
event of operators error
the controls will protect the
power system subsequent
overload will automatically
re-shed load detected by
bus underfrequency.
Bus Load Optimization
allows, automatic shed
block(s) of load shedding
when any generator on-line
fails to prevent overloading
of remaining generators and
re-add loads to the system
bus according their priority
value and a prescribed user
selectable sequence.
Generator Controls can
be designed within dedi-
cated individual generator
sections or dual generator
sections. In both approach-
es, the controls enable
generator PLC redundancy
if one generator PLC fails
the second generator PLC
takes over. The generator
PLC provides engine start/
stop, cranks the engine,
monitors engine alarms and
shutdowns and controls the
paralleling breaker.
Multiple (Master OIP type)
Touch Screens are available
for the generator controls.
Firewalled Communica-
tion facilitates communica-
tion with Building Manage-
ment Monitoring Networks
via Ethernet Data and/or
Concentrated (Gateway
PLC) Modbus.
6
The heart of ASCOs Power Control System is a
fully integrated DPC with cutting-edge
technology that combines a controller, color-
touch operator interface, networking, and I/O
modules into a single, compact unit, using pro-
grammable software for graphics and logic.

ASCO Digital Paralleling

Controller (DPC)

Front Rear

The controller uses a real-time operating system and offers the following advantages:

Hot-backup processor
(PLC) capability.
True RMS sensing
for power metering
with the two 3-phase
600VAC inputs and two
3- phase 0-5A inputs.
Customized program-
ming including screens
using ladder logic
from a single software
package.
Complete genera-
tor control logic with
ATS intelligent power
transfer, soft loading
and unloading, base
load and import/export
operations.
Manual Paralleling with Programmable 3-phase
Graphical Synchro-
scope.
Graphical 270 degree
gauge type meters for
power instrumentation.
Comparing two gen-
erators together and
generator with a total
bus on one screen.
Electrical one-line
diagram representation
showing Circuit Breaker
positions on generators,
feeders, and ties.
Remote monitoring via
Generator and Utility Building Management
relay protection func- Network (Modbus RTU
tions. Serial RS485 or/and
Peer-to-Peer network- Modbus TCP/IP Ether-
ing between units, net).
supporting CAN, Remote diagnostics
DeviceNet, Modbus or using industrial-grade
Ethernet protocols. analog modem or Eth-
Data trending up to ernet IP connection.
16 parameters, with
auto/manual trigger-
ing of data storage on
compact ash.
Compact ash slot
and card for capturing
screen displays and data
for remote analysis.
7
 ASCO

12:12 PM
Logged In-2 Metering
Generator 1 Generator Bus Total
Digital Paralleling Controller BUS 300 60 300 60 BUS
400 400
200 ASCO 58 ASCO 62 200 ASCO 58 ASCO 62
GEN 1 GEN 1
VOLTS HERTZ VOLTS HERTZ
100 500 56 64 100 500 56 64
GEN 2 GEN 2
480V 60.00Hz 480V 60.00Hz
Single Metering Dual Metering Manual Paralleling GEN 3 GEN 3
500 450 1000 900
GEN 4 750 300 600 600 GEN 4
250 ASCO ASCO 500 ASCO 1500 ASCO 1200

System Setup Gen Setup Gen Protection AMPERES KILOWATTS AMPERES KILOWATTS
0 1000 150 750 0 2000 300 1500

452A 300kW 904A 600kW

kW Trending Multi - Trending ATS Status 600 0 1200 0

-200 200 -400 400
400 800 800
ASCO ASCO ASCO 1600 ASCO
-400 400 -800 800
One - Line Event Log Alarm Status .
VOLT AMPERES
200 x1000 1000
KILOVARS
O
W FA
S
.
VOLT AMPERES
400 x1000 2000
KILOVARS

-600 600
ASCO -1200 1200

SL

T
375kVA 225kVAR 750kVA 450kVAR

A B C SY A B C
NCH PE
VOLTS 480 481 481 ROSCO VOLTS 480 481 481
Log In AMPS 452 450 450 AMPS 904 900 900

PF 0.80 kWH 100 PF 0.80 kWH 200

Main Menu. Easily navigate through all screen displays Dual Metering. Simultaneously view metering for any
from the Main Menu. Log in here to gain access to vari- two generators. When viewing bus metering on the
ous levels of information. right side, a synchroscope will show if the source on the
left side is in phase with the bus.

12:12 PM
12:12 PM Manual Paralleling
Logged In-2 1 of 2 ATS Status NEXT Logged In-2

Generator 1
0 0.00 Manual Control 0 0.00 Manual Control
ATS-1 Engine Start ATS-2 Engine Start ATS-3 Engine Start
Norm. Emer. Priority Norm. Emer. Priority Norm. Emer. Priority GEN 1 Volt Setpt PF Setpt Voltage PF Freq Setpt KW Setpt Frequency Load
Source Avail. Source Avail. Source Avail.
ATS Position
101 ATS Position
102 ATS Position
103 GEN 2
RAISE RAISE RAISE RAISE
Bypass Pos. kW Bypass Pos. kW Bypass Pos. kW
GEN 3
Byp. Act.
50 Load Shed
Byp. Act.
50 Byp. Act.
50
Load Shed Load Shed GEN 4
LOWER LOWER LOWER LOWER
Time Dly. Time Dly. Time Dly.
Hand Off Auto Hand Off Auto Hand Off Auto
0.0 0.0 0.0 VOLTS PF FREQ kW
GEN 480 0.8 GEN 60 300
BUS 480 0.8 BUS 60 600
ATS-4 Engine Start ATS-5 Engine Start ATS-6 Engine Start
Norm. Emer. Priority Norm. Emer. Priority Norm. Emer. Priority
Source Avail. Source Avail. Source Avail.
ATS Position
104 ATS Position
105 ATS Position
106 Sync Mode
W FA
CB Status
O S
ASCO

SL
Bypass Pos. kW Bypass Pos. kW Bypass Pos. kW OFF

T
Byp. Act.
50 Load Shed
Byp. Act.
50 Byp. Act.
50 Gen Status
RUN CB Control EMERGENCY
Load Shed Load Shed
Not in Auto STOP
Time Dly. Time Dly. Time Dly. CHECK
SY
Hand Off Auto Hand Off Auto Hand Off Auto Auto Start NCH PE
0.0 0.0 0.0 Running
PERM ROSCO OPEN CLOSE OFF
0.0o

ATS Status. If the ATSs are provided with communica- Manual Paralleling. Manually adjust the voltage and
tions capability, this advanced ATS Status screen pro- frequency of the on-coming generator and manually
vides additional information, such as source availability initiate the closing of the paralleling breaker.
and ATS position.

12:12 PM 12:12 PM
Logged In-2 1 of 2 Multi Trending NEXT Logged In-2 Generator One-Line

1 kW Trending 1 kVars
0 0
0 0
0 0
K
K
W
V
A
A
T
R
T
S
S
1 1
0 0
0 0
0 0
0 Time (sec) 29.68 0 Time (sec) 29.68

6
3 Voltage L - N 5 Frequency
0 0
0 0 Generator 1 Generator 2 Generator 3 Generator 4
F
r
V e Not in Auto Not in Auto Not in Auto Not in Auto
o q
u
l e Auto Start Auto Start Auto Start Auto Start
t n
s c
y Running Running Running Running
1 5
0 5
0 0 VOLTS 480 VOLTS 480 VOLTS 480 VOLTS 0
0 0
0 Time (sec) 29.76 0 Time (sec) 29.76 AMPS 452 AMPS 452 AMPS 0 AMPS 0
FREQ 60 FREQ 60 FREQ 0 FREQ 0
AUTO SCREEN kW 300 kW 300 kW 0 kW 0
CAPTURE
Gen 1 - Red Gen 3 - Blue kVARS 225 kVARS 225 kVARS 0 kVARS 0
STOP
Gen 2 - Yellow Gen 4 - Green OFF PF 0.80 PF 0.80 PF 0.00 PF 0.00

Multi-Trending. Trend up to four parameters per screen One Line. See up to four generators on a single screen
at the same time with the option to automatically per- with power flow indication, metering, and status infor-
form a screen capture to a compact flash card every five mation.
minutes.
8
N e t w o r k Y o u r E m e r g e n c y Power System*
ASCO communications products make it easy to Local area networks Web-enabled communica-
and remote networks are tions allow access to your
monitor your prime power, emergency and/or supported with either single power system from any-
standby power distribution systems onsite or or multiple points of access. where in the world.
remotely.
PCS Remote
Annunciator

Utility
Power

Engine-Generator Engine-Generator

RS485 MODBUS RS485 MODBUS

Fiber Optic Ethernet

PCS
Remote
Annunciator Ethernet Modbus TCP/IP

ASCO 5220 Building

Power Manager Management
System

or RS485

ASCO 7000 SERIES

Power Control System

or RS485 MODBUS and/or RS485 MODBUS

RS485

ASCO 5110
Serial Module
(72A)

ASCO 7000 SERIES

Power Transfer
Switch

9
 HUB

Ethernet Connectivity
to Facility Network ATS Remote
Annunciator

Remote
Internet Access PC
Email Email
Server Pager

PCS Remote ASCO

PowerQuest Thin Web Server
(SCADA)

HUB

ASCO 5150
Connectivity
Firewall Modules
(72E)

RS485 and/or

Legend
RS232
Ethernet
To Additional Fiber Optic
Power Transfer Ethernet
Switches RS485
RS485
ASCO 5110 MODBUS
Serial Module
(72A) * Exemplary diagram

ASCO 7000 Series ASCO 7000 Series

Power Transfer Switch Closed-Transition -
Transfer/Bypass Switch
10
Typical Network Configurations Switchgear Remote
7000 Series Generator Paralleling Switchgear
can be interfaced with the downstream power Annunciation
transfer switches by using the serial based,
7000 Series PCS Switchgear design offers
Ethernet and/or hybrid (serial/Ethernet)
two types of Remote Annunciation Panels
network communication methods as shown
in NEMA 1 enclosures:
in the diagrams below:

Touch screen type Remote LED type Remote

Serial (Acc. 72A on each ATS)
Ethernet (Acc. 72E on each ATS)
Annunciator with one 12-15
inch color display, which
fully duplicates the Mas-
ter OIP to provide system
and individual generators status, alarm (horn with
remote status, alarm (horn
with silencing push-button)
and display functions.
Annunciator has traditional
discrete LED status tiles to
provide system and indi-
vidual generators remote
silencing push-button) and
display functions. Both
types of Remote Annun-
ciation Panels are capable
of communicating with
the paralleling SWGR via
Ethernet.

Ethernet Cables
(4) #14AWG

Hybrid - serial/Ethernet
(Acc. 72A on each ATS and Acc. 72E in
the Switchgear for each serial loop)

11
Dimensions in(mm)

Distrib. Distrib.
Master/ Generator Utility Tie with 800- with Graphic
At Main Master Generator Controls Breaker 2000AF 3200AF with 42
Bus, A Controls Controls (Single, Dual) Controls CB CB LCD

Up to 32 / 72 32 / 72 32 / 72 32 / 72 26 / 72 32 / 72 32 / 72
6,000A

7000-
32 / 84 32 / 84 32 / 84 32 / 84 26 / 84 32 / 84 32 / 84
10,000A

Master / Generator

72 84 72 84 72 84
(1829) (2134) (1829) (2134) (1829) (2134) A SCO Power Te chnologies
50 Hanover Road Florham Park
NEW JERSE Y 07932
USA

8 0 0 8 0 0 A SCO
Master / W W W. A SCO P OW E R . CO M
94 Master 94 Gen or Gen 94 Dual Generator A SIA
(2388) (2388) (2388)
AUS TRALIA

BRAZIL

C AN A DA

32 32 32 GERMANY
(813) (813) (813)
J A PAN

ME X I CO

SOUTH AFRIC A

Distribution SOUTH AMERIC A

UNITED ARAB EMIR ATE S

72 84 72 84
(2134) (2134) UNITED KINGDOM
(1829) (1829)
U N I T E D S TAT E S

Notes:
1) Dimensions are for NEMA 1 type enclosure only Emerson Network Power.
2) Typical Section Height is 94 inches at any main bus size
94 3) Section that includes 4000/5000AF Circuit Breaker(s) will The world leader in business-critical continuity. EmersonNetworkPower.com
(2388) be 36 in. in width
4) A SWGR line-up consisting of a 5000AF CB will not be UL
AC Power Systems Embedded Power Power Switching & Controls Site Monitoring
1558 listed Connectivity Integrated Cabinet Solutions Precision Cooling Surge & Signal Protection
5) For NEMA 3R (outdoor) type enclosure each SWGR section
width will increase four inches. DC Power Systems Outside Plant Services
6) Dimensions above are typical. They may vary depending on
custom specifications and design limitations
26 26 32 Emerson Network Power and the Emerson Network Power logo are trademarks and service marks of Emerson Electric Co. 2007 Emerson Electric Co.
(660) (660) (914) Publication 3181 December, 2007 Printed in the U.S.A.
12
 ASCO 7000 Series Digital PCS Switchgear Specifications*
Discover the awesome power
of the ASCO Low Voltage
7000 Series generator paralleling
Control Switchgear

System Operational
Modes
Automatic standby
Prime power
Parallel with utility
System Control Screen Operator Interface
Load management
control (Automatic
generator load demand
and bus load optimiza-
tion) for up to 128 ATSs
or electrically operated
feeder circuit breakers
Manual load shed
bypass control with
bus under-frequency
protection
Hard wired engine start
and load shed relays
System test without
load (Off-line)
Test with load (On-line)
Emergency stop
Audible alarm horn
Automated manual
paralleling provisions
Engine Generator Control
Automatic engine start
Automatic synchroniz-
ing and paralleling
Engine governor con-
trol, load sharing, soft
loading/unloading
No external load
share components
required
Adjustable engine
via touch screen with and capturing any of power relay PCS Power Supply Remote Generator Alarm 5 cycle closing
a Synchroscope or via displayed screens, in- Device 40Q loss of Best DC source selector & Status Annunciation Auxiliary and bell alarm
push-buttons, mounted cluding event data logs. excitation (reverse VAR) system Up to two optional contacts
on the master door relay Power from 24VDC Remote Annunciator Electronic trip units
The Generator Control Device 15/25V auto engine start batteries panels touch screen with LSIA functions on
The Master Control Touch Touch Screen and manual synchroniz- DC-DC converter type or LED lamp generators and LSIG
ASCO DPC 12 or 15 ing relays type with monitoring or LSI trip functions on
Panel (OIP) TFT color (optional) System Communications capability to provide distribution
ASCO DPC 12 or 15 Screens to control and Engine Protection Alarms Serial modbus RTU mas- the total system and Power metering and
(optional) TFT color monitor each or each (if properly equipped) ter/slave (RS 485/232 individual generators communication capabil-
Real time clock pair of generators Low coolant temp- ports) status, alarms and ity.
Customized screens Compact flash card erature pre-alarm Ethernet 100-base-T display functions
with JCAHO records portable memory High coolant temp- supporting, modbus Capability to locate Enclosure and Bussing
capability capability for storing erature pre-alarm TCP/IP Remote Annunciation UL 1558 constructed,
Basic OIP Screens: and capturing any of Low oil pressure pre- CAN network peer-to- panels up to 6500 feet listed & labeled.
Main menu displayed screens, in- alarm and shutdown peer protocol (2000m) from the Up to 600V, 3-phase,
System overview cluding event data logs. Low fuel alarm DeviceNet master/slave paralleling switchgear 4-wire AC system, 100%
screen with the Low engine battery via fiber optic Ethernet copper neutral and 25%
one-line diagram Metering alarm Remote Power Monitoring communication. ground bus.
Metering (Bus and Voltage ( A-B, B-C, C-A Overcrank shutdown Options Compliance with Up to 10000A main bus.
generators) or A-N, B-N, C-N) Overspeed shutdown Standard or customized NFPA 99 Silver plated copper
Manual paralleling Current A,B,C PC based SCADA (ASCO bus with up to 200kAIC
control kW, KWH Utility Protective PowerQuest) remote Additional optional bracing level for 4
ATS status kV-A Relying (for parallel with power monitoring sys- Features cycles.
System setup kVar utility mode with utility-tie tem via ethernet Breaker lifting devices Bus duct risers available
control Power factor controls only) 42 inch LCD mimic (portable or overhead). up to 6000A.
Bus protection and Synchroscope 0.25% accuracy graphic panel (mounted Load bank circuit Top and bottom conduit
setup Engine battery voltage Based on true RMS in the switchgear line- breaker cable entry.
Engine generator Running time meter sensing up or stand alone) to Electrically or manually Mechanical set screw
protection and Utility grade type, display of the emer- operated distribution type or compression
setup System Bus Protective discrete or multi-func- gency power system breakers type lugs.
Utility control and Relaying tional solid state, field elements, including Spare parts Enclosure types:
setup 0.25% accuracy adjustable relays ATSs. Circuit breaker test kit NEMA 1, NEMA 3R,
Utility metering based on true RMS Device 32 reverse Firewalled communi- Custom sized 24VDC (consult ASCO for
Utility protection sensing power relay (three cation capability with station battery system design limitations)
and setup Device 27/59 - Bus un- phase) building management (including batteries, Pull Boxes for NEMA 1
Utility status and der/over Voltage Relay Device 27/59 - under/ system network via eth- rack and charger). type enclosure.
alarms (three phase) over voltage relay ernet or data concen- Extended (up 5 years) ANSI gray.
Engine generator Device 81O/U bus (three phase) trated (Gateway PLC) ASCO Warranty. Shipping splits at each

Youre in Total Command cool-down timer

The ASCO 7000
Series Generator Paralleling
Control Switchgear is the
worlds most intelligent
and advanced multiple-
engine power control sys-
tem. It can be custom en-
gineered to meet todays business- critical facilities.
specific requirements for The 7000 Series system
a wide range of emergency is based on state-of-the-art
power applications... from digital control technology
industrial/commercial to and can synchronize and
large healthcare and parallel any existing kW
size of engine-generators.
It provides sophisticated
engine control, load man-
agement and communica-
tions capabilities, including
unsurpassed power system
monitoring and protection.
System Controls
Redundancy Multiple parameter
Master PLC redundancy:
hot standby or hot
standby synchronized
Multiple (Master OIP
type) touch screens for
the generator controls
Real time clock
Two automated manual
paralleling provisions:
alarms and shut-
downs
kW trending
over/under Frequency
relay
Generator Protective
service trending Relaying Device 67 - directional
Event data log 0.25% accuracy
Full range of service Based on true RMS
Log in sensing
Compact flash card Device 27/59 - under/
portable memory over Voltage Relay
capability for storing (three phase)
Device 81O/U over/
under frequency relay
Device 32 reverse
Device 81O/U over/
under frequency relay
Device 47 negative
sequence voltage relay
overcurrent relay
Device 86 lockout
relay
modbus slave
Remote internet/in- Circuit Breakers
UL 1066 ( ANSI C37)
section to ease instal-
lation.
tranet connectivity
via internal or external rated, drawout, power Environment
ASCO Thin Web Server. circuit breakers (any Temperature range 0oF
specified brand) with to 125oF.
frame size up to 5000A. Humidity range 0 to
Up to 200 kAIC rated 95%, non-condensing.
(including fused break-
ers) * For detailed specifications please
request publication 3179
Electrically operated on
generators and dis-
tribution

1 13 14
 ASCO 7000 Series Digital PCS Switchgear Specifications*
Discover the awesome power
of the ASCO Low Voltage
7000 Series generator paralleling
Control Switchgear

System Operational
Modes
Automatic standby
Prime power
Parallel with utility
System Control Screen Operator Interface
Load management
control (Automatic
generator load demand
and bus load optimiza-
tion) for up to 128 ATSs
or electrically operated
feeder circuit breakers
Manual load shed
bypass control with
bus under-frequency
protection
Hard wired engine start
and load shed relays
System test without
load (Off-line)
Test with load (On-line)
Emergency stop
Audible alarm horn
Automated manual
paralleling provisions
Engine Generator Control
Automatic engine start
Automatic synchroniz-
ing and paralleling
Engine governor con-
trol, load sharing, soft
loading/unloading
No external load
share components
required
Adjustable engine
via touch screen with and capturing any of power relay PCS Power Supply Remote Generator Alarm 5 cycle closing
a Synchroscope or via displayed screens, in- Device 40Q loss of Best DC source selector & Status Annunciation Auxiliary and bell alarm
push-buttons, mounted cluding event data logs. excitation (reverse VAR) system Up to two optional contacts
on the master door relay Power from 24VDC Remote Annunciator Electronic trip units
The Generator Control Device 15/25V auto engine start batteries panels touch screen with LSIA functions on
The Master Control Touch Touch Screen and manual synchroniz- DC-DC converter type or LED lamp generators and LSIG
ASCO DPC 12 or 15 ing relays type with monitoring or LSI trip functions on
Panel (OIP) TFT color (optional) System Communications capability to provide distribution
ASCO DPC 12 or 15 Screens to control and Engine Protection Alarms Serial modbus RTU mas- the total system and Power metering and
(optional) TFT color monitor each or each (if properly equipped) ter/slave (RS 485/232 individual generators communication capabil-
Real time clock pair of generators Low coolant temp- ports) status, alarms and ity.
Customized screens Compact flash card erature pre-alarm Ethernet 100-base-T display functions
with JCAHO records portable memory High coolant temp- supporting, modbus Capability to locate Enclosure and Bussing
capability capability for storing erature pre-alarm TCP/IP Remote Annunciation UL 1558 constructed,
Basic OIP Screens: and capturing any of Low oil pressure pre- CAN network peer-to- panels up to 6500 feet listed & labeled.
Main menu displayed screens, in- alarm and shutdown peer protocol (2000m) from the Up to 600V, 3-phase,
System overview cluding event data logs. Low fuel alarm DeviceNet master/slave paralleling switchgear 4-wire AC system, 100%
screen with the Low engine battery via fiber optic Ethernet copper neutral and 25%
one-line diagram Metering alarm Remote Power Monitoring communication. ground bus.
Metering (Bus and Voltage ( A-B, B-C, C-A Overcrank shutdown Options Compliance with Up to 10000A main bus.
generators) or A-N, B-N, C-N) Overspeed shutdown Standard or customized NFPA 99 Silver plated copper
Manual paralleling Current A,B,C PC based SCADA (ASCO bus with up to 200kAIC
control kW, KWH Utility Protective PowerQuest) remote Additional optional bracing level for 4
ATS status kV-A Relying (for parallel with power monitoring sys- Features cycles.
System setup kVar utility mode with utility-tie tem via ethernet Breaker lifting devices Bus duct risers available
control Power factor controls only) 42 inch LCD mimic (portable or overhead). up to 6000A.
Bus protection and Synchroscope 0.25% accuracy graphic panel (mounted Load bank circuit Top and bottom conduit
setup Engine battery voltage Based on true RMS in the switchgear line- breaker cable entry.
Engine generator Running time meter sensing up or stand alone) to Electrically or manually Mechanical set screw
protection and Utility grade type, display of the emer- operated distribution type or compression
setup System Bus Protective discrete or multi-func- gency power system breakers type lugs.
Utility control and Relaying tional solid state, field elements, including Spare parts Enclosure types:
setup 0.25% accuracy adjustable relays ATSs. Circuit breaker test kit NEMA 1, NEMA 3R,
Utility metering based on true RMS Device 32 reverse Firewalled communi- Custom sized 24VDC (consult ASCO for
Utility protection sensing power relay (three cation capability with station battery system design limitations)
and setup Device 27/59 - Bus un- phase) building management (including batteries, Pull Boxes for NEMA 1
Utility status and der/over Voltage Relay Device 27/59 - under/ system network via eth- rack and charger). type enclosure.
alarms (three phase) over voltage relay ernet or data concen- Extended (up 5 years) ANSI gray.
Engine generator Device 81O/U bus (three phase) trated (Gateway PLC) ASCO Warranty. Shipping splits at each

Youre in Total Command cool-down timer

The ASCO 7000
Series Generator Paralleling
Control Switchgear is the
worlds most intelligent
and advanced multiple-
engine power control sys-
tem. It can be custom en-
gineered to meet todays business- critical facilities.
specific requirements for The 7000 Series system
a wide range of emergency is based on state-of-the-art
power applications... from digital control technology
industrial/commercial to and can synchronize and
large healthcare and parallel any existing kW
size of engine-generators.
It provides sophisticated
engine control, load man-
agement and communica-
tions capabilities, including
unsurpassed power system
monitoring and protection.
System Controls
Redundancy Multiple parameter
Master PLC redundancy:
hot standby or hot
standby synchronized
Multiple (Master OIP
type) touch screens for
the generator controls
Real time clock
Two automated manual
paralleling provisions:
alarms and shut-
downs
kW trending
over/under Frequency
relay
Generator Protective
service trending Relaying Device 67 - directional
Event data log 0.25% accuracy
Full range of service Based on true RMS
Log in sensing
Compact flash card Device 27/59 - under/
portable memory over Voltage Relay
capability for storing (three phase)
Device 81O/U over/
under frequency relay
Device 32 reverse
Device 81O/U over/
under frequency relay
Device 47 negative
sequence voltage relay
overcurrent relay
Device 86 lockout
relay
modbus slave
Remote internet/in- Circuit Breakers
UL 1066 ( ANSI C37)
section to ease instal-
lation.
tranet connectivity
via internal or external rated, drawout, power Environment
ASCO Thin Web Server. circuit breakers (any Temperature range 0oF
specified brand) with to 125oF.
frame size up to 5000A. Humidity range 0 to
Up to 200 kAIC rated 95%, non-condensing.
(including fused break-
ers) * For detailed specifications please
request publication 3179
Electrically operated on
generators and dis-
tribution

1 13 14
Dimensions in(mm)

Distrib. Distrib.
Master/ Generator Utility Tie with 800- with Graphic
At Main Master Generator Controls Breaker 2000AF 3200AF with 42
Bus, A Controls Controls (Single, Dual) Controls CB CB LCD

Up to 32 / 72 32 / 72 32 / 72 32 / 72 26 / 72 32 / 72 32 / 72
6,000A

7000-
32 / 84 32 / 84 32 / 84 32 / 84 26 / 84 32 / 84 32 / 84
10,000A

Master / Generator

72 84 72 84 72 84
(1829) (2134) (1829) (2134) (1829) (2134) A SCO Power Te chnologies
50 Hanover Road Florham Park
NEW JERSE Y 07932
USA

8 0 0 8 0 0 A SCO
Master / W W W. A SCO P OW E R . CO M
94 Master 94 Gen or Gen 94 Dual Generator A SIA
(2388) (2388) (2388)
AUS TRALIA

BRAZIL

C AN A DA

32 32 32 GERMANY
(813) (813) (813)
J A PAN

ME X I CO

SOUTH AFRIC A

Distribution SOUTH AMERIC A

UNITED ARAB EMIR ATE S

72 84 72 84
(2134) (2134) UNITED KINGDOM
(1829) (1829)
U N I T E D S TAT E S

Notes:
1) Dimensions are for NEMA 1 type enclosure only Emerson Network Power.
2) Typical Section Height is 94 inches at any main bus size
94 3) Section that includes 4000/5000AF Circuit Breaker(s) will The world leader in business-critical continuity. EmersonNetworkPower.com
(2388) be 36 in. in width
4) A SWGR line-up consisting of a 5000AF CB will not be UL
AC Power Systems Embedded Power Power Switching & Controls Site Monitoring
1558 listed Connectivity Integrated Cabinet Solutions Precision Cooling Surge & Signal Protection
5) For NEMA 3R (outdoor) type enclosure each SWGR section
width will increase four inches. DC Power Systems Outside Plant Services
6) Dimensions above are typical. They may vary depending on
custom specifications and design limitations
26 26 32 Emerson Network Power and the Emerson Network Power logo are trademarks and service marks of Emerson Electric Co. 2007 Emerson Electric Co.
(660) (660) (914) Publication 3181 December, 2007 Printed in the U.S.A.
12