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CLIENTE - CUSTOMER
Daelim
LOCALITA' - PLANT LOCATION
FIRENZE
Kuwait
COMMESSA - JOB IMPIANTO - PLANT
1102680-81 MAA Refinery
TITOLO - TITLE
020
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Table of Contents
Table of Contents..........................................................................................................................................2
List Of Figures...............................................................................................................................................3
Acronyms ......................................................................................................................................................4
1 Introduction...........................................................................................................................................5
1.1 Modelling Inputs and Assumptions ...............................................................................................................5
1.1.1 Equipments...........................................................................................................................................5
1.1.2 Gas Compositions ................................................................................................................................5
1.1.3 Volume Specifications ..........................................................................................................................5
1.1.4 Boundary Conditions ............................................................................................................................6
1.1.5 Assumptions .........................................................................................................................................6
1.2 Steady State Validation.................................................................................................................................7
2 Emergency Stop Analysis ....................................................................................................................8
2.1 Emergency Stop Event Description ..............................................................................................................8
2.2 Additional Assumptions.................................................................................................................................8
2.3 Run 1 Results.............................................................................................................................................9
2.4 Run 2 Results...........................................................................................................................................10
2.5 Conclusions.................................................................................................................................................12
Reference List .............................................................................................................................................13
3 Appendix A Volume Table...............................................................................................................14
4 Appendix B ESD Acceptance Criteria .............................................................................................17
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List Of Figures
FIGURE 1. Run 1 Operative Path...........................................................................................................................9
FIGURE 2. Run 2 Operative Path.........................................................................................................................10
FIGURE 3. Run 2 Rotational Speed .....................................................................................................................10
FIGURE 4. Run 2 Suction and Discharge Pressure .............................................................................................11
FIGURE 5. Run 2 Suction and Discharge Temperature.......................................................................................11
FIGURE 6. Run 2 ASV Mass Flow .......................................................................................................................11
FIGURE 7. Run 2 HGBV Mass Flow ....................................................................................................................12
FIGURE 8. Plant Simplified PFD .............................................................................................................................14
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Acronyms
ASV, Anti Surge Valve
ESD, Emergency Shut Down
HGBV, Hot Gas Bypass Valve
MCS, Maximum Continuous Speed
SCL, Surge Control Line
SLL, Surge Limit Line
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1 Introduction
Feed gas compression plant (unit 231) is composed of 2 gas turbine driven compressor trains running in
parallel. Each compression train comprises the following major equipments for train A(see Ref. 2):
1.1.1 Equipments
2
Train Inertia: 382.5 kg-m
Mechanical and Friction losses: Hysys Friction loss factor parameter is set in order to match
mechanical and frictional losses at rated speed, see Ref. 1.
Compressor Maps: CASE 5 compressor maps of Ref. 3 have been used in the simulation.
Anti Surge Valve (FCV-5001): CV - C1 - have been adjusted based on HYSYS Fisher universal
sizing method in order to match the process condition reported in Ref. 10. Anti surge valve
characteristic as per Ref. 10.
Coolers-Heat Exchangers (E-233-012A/B, E-231-001A, E-231-002A/D, E-231-006A/B): volumes,
outlet temperatures and pressure drops are in accordance to Ref. 5, Ref. 6, Ref. 7, Ref. 8.
Scrubbers (V-231-004A- V-231-005A): volume as per Ref. 4,Ref. 9.
Suction Isolation valve (XV-2041): 30 valve body size. Closing time 30s.
Pressure Safety Valves Set (PSV-2082/3 PSV-2102): 1300 psig.
Discharge Isolation valve (XV-2101): 24 valve body size. Closing time 24s.
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1.1.5 Assumptions
Pressure drops due to pipe fittings, swages, elbows and tees are not considered since these values
are considered negligible compared to compressor normal operating range of pressure.
Air coolers and heat exchangers have been modelled as heat exchanger with maximum available
duty in accordance to Ref. 5, Ref. 6, Ref. 7, Ref. 8.
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2.5 Conclusions
Run 1 (Section 2.3). Simulated shut down event shows that operative point passes SLL and does
not recover until the end of simulation.
Run 2 (Section 2.4). Simulated shut down event shows that operative point does not pass SLL thus
the compressor coast down is considered safe with respect to surge event. Addition of HGBV is
mandatory.
TABLE 2 reports three operating conditions obtained from Run 2 at different time to be used for HGBV CV
definition. Data reported in the table are obtained with a HGBV recovery factor of 0.9. Gas composition is in
accordance with Case 5 of Ref. 1.
The results are relevant to a HGBV with a quick opening characteristic and with an opening time of 1 s.
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Reference List
Document GE Doc.# Rev. Customer Doc # Rev.
Ref. 1 Compressor Data Sheet (Feed Gas
SOK7352885 1 VP-18-101-231-001A/B-D-003 2
Service) BCL607
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FCV-5001
E-233-012
E-231-006 XV-2101
PSV-2041
MOV-2062 E-231-001
PSV-2102
MOV-2061
XV-2102
V-231-004
XV-2081/83
V-231-005
XV-2041
E-231-002
XV-2055 LCV-2107
LCV-2041
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