SAUDI ARAMCO ID/Project Inspection Engineering Support Unit Rev. 2014.09.

00 30-Sep-14

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of On-Plot Piping SATIP-W-011-01 8-Nov-15 MECHANICAL

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
SUBCNTR CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW

1.1 Review WPS, PQR (New, Existing) SAIC-W-2001 SAIC-W-2001 RH RH RH

SAIC-W-2035 SAIC-W-2035
Welder/Welding Operator Certs Review Use SATR-W-2003
1.2 RH R R
and Issuance of JCC

Weld Repair Procedure and WPS to be

1.3 SAIC-W-2002 SAIC-W-2002 RH RH RH
used including specific instructions

Procedure for Weld ID, Traceability,

Requirements of SAEP-1160 Sect 6 are
1.4 Tracking & Status Reporting (SAEP- SAIC-W-2008 SAIC-W-2008 RH RH RH
incorporated.
1160*)

Post Weld Heat Treatment (PWHT)

1.5 SAIC-W-2003 SAIC-W-2003 RH RH RH
Procedure & Equipment Package

Weld Hardness Testing Procedure &

1.6 SAIC-W-2012 SAIC-W-2012 RH RH RH
Proposed M&TE Equipment Records

Gap Control Procedure & Inspection of SAIC-W-2037 SAIC-W-2037

1.7 RH RH RH
Welded Socket & Threaded Joints

Positive Material Identification

1.8 SAIC-L-2004 SAIC-L-2004 RH RH RH
Procedure (Alloy Verification)

Refer to respective SATIP for NDE. (SATIP-NDE-UT-

1.9 Non-Destructive Testing Procedure See Remarks See Remarks
01, LPT-01 MPT-01, RT-01)

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/Project Inspection Engineering Support Unit Rev. 2014.09.00 30-Sep-14

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of On-Plot Piping SATIP-W-011-01 8-Nov-15 MECHANICAL

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
SUBCNTR CNTRCTR
ARAMCO

Procedure for Control of Welding

1.10 SAIC-W-2009 SAIC-W-2009 RH RH RH
Consumables

Welding Overlays & Clad Materials*

1.11 See Remarks See Remarks Refer to SATIP-W-014-01(*Rare application)

1.12 Welding Strip Linings* (As Required) See Remarks See Remarks Refer to SATIP-W-015-01 (*Rare application)

Welding Special* Corrosion-Resistant

1.13 Materials (As Required) See Remarks See Remarks Refer to SATIP- W-016-01 (*Rare application)

2.0 MATERIAL RECEIVING

Receiving Inspection & Verification of Contractor & SA shall verify and inspect first
Welding Consumable Controls in Place SAIC-W-2010 delivered batch of consumables & check for
2.1 SAIC-W-2010 H W W
(Properties, type, source, segregation, SATR-W-2009 compliance to approved control procedures with
storage, Issue, Handling, etc.) random checks thereafter

SAIC-W-2011 First Calibration witnessed, Random witnessing by

2.2 Verify Welding Equipment Calibration SAIC-W-2011 H W W
SATR-W-2011 Contractor & SA thereafter.

Verify Positive Material Identification of SAIC-L-2010

Refer to Note 1 General Notes for SA Inspection
2.3 Low Alloy, Stainless Steel, Nickel & SAIC-L-2010 SATR-L-2012 H W W
responsibility.
Copper Based Materials (As Required) SATR-L-2013

3.0 INSTALLATION

Welding Overlays & Clad Materials

3.1 See Remarks See Remarks See SATIP-W-014-01 (As Required)

Welding Strip Linings

3.2 See Remarks See Remarks See SATIP-W-015-01, etc. (As required)

Welding Special* Corr-Resistant Mat'ls

3.3 See Remarks See Remarks See SATIP-W-016-01 (As Required)

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/Project Inspection Engineering Support Unit Rev. 2014.09.00 30-Sep-14

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of On-Plot Piping SATIP-W-011-01 8-Nov-15 MECHANICAL

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
SUBCNTR CNTRCTR
ARAMCO

Welding Consumable Control (Storage, SAIC-W-2032 Refer to Note 1 (General)

3.4 SAIC-W-2032 H W W
Handling, Issue & Conditioning) SATR-W-2010

Contractor & S Aramco's responsibilities varies as

follows:
SAIC-W-2033
a) "W" -for build-up thickness not exceeding 1/3 of
3.5 Buttering or Weld Build-Up of Joints SAIC-W-2033 SATR-W-2006 H W/H W/H
the metal thickness or 10mm whichever is less.
b) "H" - for build-up thickness exceeding the above
and requiring CSD's approval.

Contractor & S. Aramco's responsibilities varies as

follows:
W/H W/H a) "W" - for Welding on normal services at normal
Pre-Welding & Weld Joint Fit-Up SAIC-W-2005
3.6 SAIC-W-2005 H See See conditions, refer to Note 1 of the General Notes.
Inspection SATR-W-2006
remarks remarks b) "H" - for critical welds, i.e..; Tie-Ins, buttering, Hot
Taps, NDE-In-Lieu of Hydro & others as determined
by project requirements.

Contractor & S. Aramco's responsibilities varies as

follows:
a) "S" - Generally is a surveillance activity for Saudi
S/W S/W
SAIC-W-2006 Aramco, except in welding of stainless steel piping
3.7 In-Process Weld Inspection SAIC-W-2006 W See See
SATR-W-2007 and piping in low temp service.
Remarks Remarks
b) "W" - S. Aramco inspects and verifies Heat Input
at random or on routine basis for low temp service
and for stainless steel welding.

Inspect Welds for Socket Joints and

3.8 SAIC-W-2037 SAIC-W-2037 H W W
Seal Welded Thread Jts. - Gap Control

SAIC-W-2007
3.9 Post-Welding Visual Inspection SAIC-W-2007 SATR-W-2007 H W W

Repair of Weld Joints or Base Metal by

3.10 SAIC-W-2013 SAIC-W-2013 W S S
Welding (Prior to Weld Acceptance)

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/Project Inspection Engineering Support Unit Rev. 2014.09.00 30-Sep-14

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of On-Plot Piping SATIP-W-011-01 8-Nov-15 MECHANICAL

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
SUBCNTR CNTRCTR
ARAMCO

Selection of Weld Joints for NDE*

SAIC-W-2015 SA Participates in selection Process daily.
3.11 (Follow NDE Process SAIC-W-2015 H W W
Control Proc.)

Verify NDE Method Application and *Refer to the respective NDE SATIP
3.12 Evaluation, Documentation & Reporting See Remarks See Remarks W / RH* W / R* W / R* (SATIP-NDE-UT-01, LPT-01, MPT-01, RT-
of Results* 01, etc.):

Database Reporting (per SAEP-1160)

a) Production Weld Status,
SAIC-W-2016
b) Welder & Project Repair Rate
SATR-W-2013, Data tracking system(s) shall be maintained & kept
3.13 c) Welder's Individual Repair Rate SAIC-W-2016 H R R
SATR-W-2018, current & available for SA review at all times.
d) NDE & backlog of
SATR-W-2019
welds & status
e) Special Process* status per weld

SAIC-W-2004
3.14 Post Weld Heat Treatment Inspection SAIC-W-2004 H W&R W&R Refer to Note 1 of the General Notes
SATR-W-2005

Verification of Hardness Testing SAIC-W-2014

3.15 SAIC-W-2014 H W&R W&R Refer to Note 1 of the General Notes
Application and Results SATR-W-2012

Positive Material Identification (PMI) of SAIC-L-2010

3.16 Deposited Weld for alloyed materials SAIC-L-2010 SATR-A-2012 H W&R W&R Refer to Note 1 of the General Notes
within the scope of SAES-A-206. SATR-A-2013

SAIC-W-2036
Modification or Re-Work After Weld SAIC-W-2036
3.17 H H H
Acceptance (Use with SAIC-W-2013)

4.0 PRE-COMMISSIONING

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/Project Inspection Engineering Support Unit Rev. 2014.09.00 30-Sep-14

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of On-Plot Piping SATIP-W-011-01 8-Nov-15 MECHANICAL

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
SUBCNTR CNTRCTR
ARAMCO

Final Welding Insp & Documentation a) Refer to SATIP for Pressure Testing.
4.1 (Database Report, Welding Summary/ SATR-W-2008 H R R b) Verify SAEP-1160 Database Requirements are
Record & Weld Map) per SAEP-1160 complied.

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/Project Inspection Engineering Support Unit Rev. 2014.09.00 30-Sep-14

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of On-Plot Piping SATIP-W-011-01 8-Nov-15 MECHANICAL

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
SUBCNTR CNTRCTR
ARAMCO

GENERAL NOTES

The first three incidents of each Inspection or testing activity listed as "W' require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may
1
adjust the levels of Saudi Aramco participation based upon the Contractors performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC
3
organization representative is not present.
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization
4
representative in attendance.
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND

H Hold Point for QC Inspection/ Test R Review of Documents

W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Subcontractor Inspection

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/Project Inspection Engineering Support Unit

Saudi Aramco: Company General Use

Rev. 2014.09.00

8-Nov-15

Saudi Aramco: Company General Use

30-Sep-14

Saudi Aramco: Company General Use

8-Nov-15 8-Nov-15

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/Project Inspection Engineering Support Unit

Saudi Aramco: Company General Use

Rev. 2014.09.00

8-Nov-15

Saudi Aramco: Company General Use

30-Sep-14

Saudi Aramco: Company General Use

8-Nov-15 8-Nov-15

Saudi Aramco: Company General Use