Installation SCR - NH3-supply system to reactor

Installation of NH3-vessel (V=60m3) outside next to E-Filter Balcke Durr inlcuding Pump
Installation of dosing unit

Piping from NH3 vessel to dosing unit D

Total ca. 2x 80 mtr., 24 elbows and 68 welds
Installation of supports
Installation of piping and valves for filling purposes

Piping from dosing unit to IM01

Total ca. 2x 50 mtr., 10 elbows and 24 welds
Installation of supports

Installation of 1x injection modules IM 01

Connecting piping and hoses between IM01 and injectionmodules

Piping from dosing unit to IM02

Total ca. 50 mtr., 10 elbows and 24 welds
Installation of supports

Installation of 1x injection modules IM 02

Connecting piping and hoses between IM02 and injectionmodules

Injection lances
9x penetrations Diam 50 in ducting dub
9x installation of lances with valve and flowmeter
Installation of manifold and connect to 9 lances

Installation of air piping

pset (2 pumps) and piping

N25 SS304

DN15 SS304

DN15 SS304

bbel uitvoeren
Balcke Durr - SCR site activities

Supply ducting parts by Flow Vision

Upper part - inlet duct to reactor dimension flow area 9000x3800, plate thickness 5 mm
Lower part - Inlet duct dimension flow area 4500 x 900 total length 18 mtr. 650 kg/mtr
Lower part outlet duct dimension flow area 4800 x 1700 total length 5 mtr 780 kg/mtr

Removal works on site by Subcontractor

Welding hoisitng lugs to exisitng duct to be removed
Removal exisiting fluegas duct in 2 parts
Installation of Blind plate at location of the Louvre damper at Boiler outlet.
Modification pipeline and platform

Installation works
Cutting the existing ducting at two locations
Removal of the Boiler fluegas outlet duct (bypass)
Installation of supporting steelconstruction by Solvay
Transport of the reactor
Hoisting of the reactor
Installation of the reactor
Installation of 3 sootblowers
Installation of piping
Modification platform of exisitng fan for clean bagfilter of coal conveyer
Transport and installation of Reactor blocks
Fixation of Reactor blocks
Modification of existing fluegas damper in Boiler outlet
Installation of supports for the ducts
Installation of connecting ducts to the boiler outlet and fluegas duct towards Rotary air h
Installation of two (2) expansion joints

Dimensions and weights:

Upper reactor Thickness Verst. sg number
Side 6,542 2,800 0,005 1,5 8000 2
Front 3,764 2,800 0,005 1,5 8000 1
Upper side 6,542 3,764 0,005 1,5 8000 1

lower reactor Thickness Verst. sg number

Side 4,770 7,155 0,005 1,5 8000 1
Side 1,500 7,155 0,005 1,5 8000 1
Side 1,500 4,770 0,005 1,5 8000 2
schuine deel 2,000 5,646 0,005 1,5 8000 2
schuine deel 7,155 7,000 0,005 1,5 8000 1

Inlet duct x
Side 4,500 1,000 0,005 1,5 2 8000 19
Front 1,500 1,000 0,005 1,5 2 8000 19

Outlet duct
Side 4,800 1,000 0,005 1,5 2 8000 6
Front 1,700 1,000 0,005 1,5 2 8000 6
 (in scope FV)
r (in scope FV)
r (in scope FV)

(In scope Solvay)

heater

2198 kg
632 kg
1477 kg
4308 kg.

2048 kg
644 kg
859 kg
1355 kg
3005 kg
7910 kg
10260 kg
3420 kg
13680 kg

3456 kg
1224 kg
4680 kg
Sulzer - SCR site activities

Supply ducting parts by Flow Vision

Upper part - inlet duct to In scope FlowVision
Lower part - Inlet duct di In scope FlowVision
Lower part outlet duct dim In scope FlowVision

Removal works on site by Subcontractor

Welding hoisitng lugs to exisitng duct to be removed
Removal exisiting fluegas duct in 2 parts
Installation of Blind plate at inlet rotary air heater.
Modification 2 small pipelines and platform

Installation works
Cutting the existing ducting at two locations
Removal of the Boiler fluegas outlet ducts
Installation of supporting steelconstruction by Solvay
Transport of the reactor
Hoisting of the reactor
Installation of the reactor
Installation of 3 sootblowers
Installation of piping
Modification platform of exisitng fan for clean bagfilter of coal conveyer
Transport and installation of Reactor blocks
Fixation of Reactor blocks
Installation of supports for the ducts
Installation of connecting ducts to the boiler outlet and fluegas duct towards Rotary air heater
Installation of two (2) expansion joints

Dimensions and weights:

Upper reactor Thickness Verst. sg number
Side 3,764 2,000 0,005 1,5 8000 2 903
Front 2,862 2,000 0,005 1,5 8000 1 343
Upper side 3,764 2,862 0,005 1,5 8000 1 646
1893

lower reactor Thickness Verst. x sg number

Side 3,764 1,000 0,005 1,5 2 8000 1 452
Side 2,862 7,155 0,005 1,5 2 8000 1 2457
2909

Inlet duct x
Side 4,000 1,500 0,005 1,5 2 8000 14 10080
Front 0,900 1,000 0,005 1,5 2 8000 14 1512
11592
Outlet duct
Side 1,700 1,000 0,005 1,5 2 8000 6 1224
Front 1,700 1,000 0,005 1,5 2 8000 6 1224
 (in scope FV)
(in scope FV)
(in scope FV)

(In scope Solvay)

kg
kg
kg
kg.

kg
kg
kg

kg
kg
kg
kg
kg
2448 kg