Académique Documents
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AGENDA
1. Engines
2. Genset View
3. Power View
4. Philosophy
5. System Designation
6. Cooling Systems
7. Engine Ratings
8. Standardized Components
9. Options
Series 1600-G00
NDE
DE
DE - Driving End
NDE - Non Driving End
Page 4 / MTU Onsite Energy Technical Product Overview / 01.07.2010
MTU Onsite Energy Diesel Generator Sets S1600
Philosophy S2000
S4000
3B 3D 3B 3D
DS 3310 D5S
Diesel
Standby Power
50 Hz
Standard Product
D - Dieselgenerator Set
G - Gasgenerator Set
H - Hotmodul
C - Combined Heat and Power
B - Baseload (Continius)
P - Prime Power
M - (Hot) Module
R - Reduced CHP
S - Standby Power
B - Biogas
D - Diesel
N - Natural Gas
S - Sewage Gas
M - Methanol
V - Various Fuels
5 - 50 Hz
6 - 60 Hz
C - Custom Product
Page 8 / MTU Onsite Energy Technical Product Overview / 01.07.2010
S - Standard Product
MTU Onsite Energy Diesel Generator Sets
Cooling Systems
TD Version TB Version
(Air charge Air) (Water charge Air)
S1600
S2000
S4000
Technical Features:
Unit mounted radiator
Complete system solution with unit-mounted
radiator including fan drive, fan and piping
Single-circuit cooling system with
air charge air cooling
Thermostat-controlled coolant circuits
Benefits:
All-in-one solution
Cooling system available for 40C and 50C
ambient air temperature (for 200Pa)
Split Circuit
Charge air Cooling
High Temperature
Circuit &
Low Temperature
Circuit.
Comes with built-in heat
exchanger (charge air cooler)
Re-cooling system can be
installed separately and be
located away from the GenSet
room
Benefits:
Remote radiator can be located in
another area away from the genset
Flexible, individual facility
and system planning
Charge-air preheating in low-load
operation
Adaption kit incl.all flanges
Cooling system available for 40C and 50C
40 versions
Ratings between 800 up to 1285 kVA and 705 up to 1240 kWe
50 Hz 60 Hz
Rating 880 - 1265 kVa 800 1150 kVA 705 1200 kWe 640 1090 kWe
50 Hz 60 Hz
Rating 900 - 1285 kVA 820 1170 kVA 735 1240 kWe 670 1130 kWe
1: Outlet box
2: Base
3: Dual fuel prefilter (option)
4: Battery
5: Circuit breaker
connection panel
6: Circuit breaker
1: Air filter
2: Digital voltage regulator
3: Generator
4: Control panel
5: Battery
6: Jacket water heater
(optional)
7: Engine
8: Unit-mounted radiator
Innovation Box
Base mounted to isolate electrical components from engine / generator
Control mounts right or left side
Circuit breakers mount right or left for single or utilize both sides for dual
Houses battery charger and batteries
Mounting for metering, paralleling, and differtial CT kits
Control and
Cooling
Monitoring
System System
Optimization
Control Panel - TA-Luft optimized
- Control variant 1: - Fuel optimized
Terminal box - EPA 40 CFR89 / Tier2
Fuel System
- Fuel main filter
Starting / Charging
- Electric starter (24 VDC)
Air intake
- Battery charging generator
- Standard air filter
Voltages
- 380/400/415V (50Hz) Generator
- 380/440/480V (60Hz) - Marathon generator
1600:
- 400/230V (50Hz)
- 480/277V (60Hz)
Page 46 / MTU Onsite Energy Technical Product Overview / 01.07.2010
MTU Onsite Energy Diesel Generator Sets S1600
Base Frame S2000
S4000
Base Frame:
Engineered steel base frame solution
Lifting eyes and drilling holes (to bond the base frame to the basement)
Engine and alternator resiliently mounted on the base frame
(20V60 Hz only rigid mounted available)
Fit for container
Same design
Innovation Box
Flexible design,
prepared for additional options
Bolted solution; no welding in production
Modular system
Weight and cost saving design
Design fit for IBC
Technical Features:
Duplex filter
Removes solid contaminants
Benefits:
Most compact design
High efficiency
Low flow restriction
Long life filter element
Easy installation
and simple maintenance
Fuel System
Fuel prefilter
Single fuel prefilter with
water separator
Double fuel prefilter with
water separator switchable
Fuel cooler
(only Series 1600/4000)
Technical Features:
Model: SEPAR SWK 2000
Water separator and fuel filter
for light diesel fuel
5-stage filtration
(multi-stage centrifugal system)
Water level probe
Benefits:
Most compact design
High efficiency
Low flow restriction
Long life filter element
Easy installation and
simple maintenance
Technical Features:
Model: SEPAR SWK 2000/18 UMS
Duplex filter, switchable
Water separator and fuel filter
for light diesel fuel
5-stage filtration
(multi-stage centrifugal system)
Water level probe
Benefits:
Most compact design and high efficiency
Low flow restriction
Long life filter elements
Easy installation and simple maintenance
Replacement of filter while engine
is running
1: Inspection port
2: NPT fuel supply dip tube
3: Emergency vent
4: NPT fuel return
5: NPT overflow
6: NPT normal vent
7: NPT containment drain
8: NPT tank fill
( 500-25000 l )
Indicator
Benefits:
Compact design, vibration-resistant
Improved reliability and durability
with reduced weight and cost
Models with additional filter element
ensure engine protection also during
filter service
Variety of sizes to fit customer needs
Durable, long-lasting finish, corrosion-free
Mounted filter service indicator
Removing of 99.99% of dust and dirt
particulate entering the engine airstream
1: Inlet cap Flexible, easy installation
2: Outlet pipe
3: Outlet hose
4: Mounting clamps
Easy and fast service; no tools necessary
5: Mounting bracket
6: Large media valve
7: Heavy duty air filter
a: Air
b: Filtered air
Page 61 / MTU Onsite Energy Technical Product Overview / 01.07.2010
MTU Onsite Energy Diesel Generator Sets S1600
Connecting Frame S2000
S4000
5kW 3.8MW
120V - 15kV
Application Experience
Product Reliability / Durability
Technical Leadership / Support
Corporate Commitment to support the Power Technology Business
Available Capacity
Ease of conversion
Technical support
US capacity
UL 2200 approvals
ISO Certification
Russian
ABS
Lloyd
CSA Certified
CE Certified
UL:
Insulation system UL1446 Component Recognized
UL2200 recognized
The only generator product so recognized
5 - 2500 kW
All facilities worldwide
MAGNAMAX
150 to 2400 kW
DVR2000E / PMG
Manufactured in Wausau
and Monterrey
Alternator
Anti condensation heater
CTs (measuring/protection)
PT100 sensors Type: MAGNAMAX
Voltages
- 50Hz; 380/400/415V
- 60Hz; 440/480V
Bearing RTD
Winding RTD
Differential
current transformer
Parallel current transformer
Voltage regulator
VAR/PF control
MAGNAPOWER
1500 to 3000 kW
480, 4160, and 13,800 Volts
DVR2000E / PMG
Manufactured in Wausau
Starting System
High-performance
electrical starters
Lead-acid batteries
with carriers and cables
Battery charger (Version 1-6)
Technical Features:
AC Input 120 or 240V +/-10%
DC Output: 12/24V 10A
UL, NFPA110, CE certified
1: Mounting bracket
2: Battery charger box
3: Diagnostic display
4: DC Volt/Ampere meter display
5: RED for internal charge failure
6: RED for excessive
battery voltage
7: GREEN for temperature-
corrected charge voltage
8: GREEN for normal AC input
9: GREEN for normal voltage
Used in all versions (float charge)
10: YELLOW for boost voltage
(fast charge)
11: RED for open, wrong voltage
or reversed battery
12: RED for low battery voltage
13: RED for low or missing
Page 74 / MTU Onsite Energy Technical Product Overview / 01.07.2010 AC input
14: Meter mode selector
MTU Onsite Energy Diesel Generator Sets S1600
Lube Oil Extraction Pump S2000
S4000
Technical Features:
Mechanical, semirotary
hand pump
Vertical installation
position, suction
connection at bottom
Benefits:
Electric pump for
servicing not needed
Technical Features:
UL-C/US certificate
E250789 (60 Hz models)
UL file No. E250789
CE compliant
(50 Hz models)
Single or 3-phase system
Flow rate of 38 l/min
(10 GPM)
Adjustable thermostat from
32 to 55 C
90to 130 F
Benefits:
Uniform engine heating due to
forced circulation of the coolant
Extended hose life and reduced
heater maintenance due to
reduced outlet temperature
Reduced electrical consumption
on engine startup
Controls for automatic operation
included
Minimal material, space, and time
for mounting due to compact design
Simple to install
Offers more efficient heating than
thermosiphon tank heaters
Circuit Breakers
and
Automatic Transfer Switches
Technical Features:
Brand: Square-D, 100% rated;
600 V, electronic trip circuit breakers
Manually-operated (P-frame) or
electrically-operated (NW-type)
Different circuit breaker models:
1200 A, 1600 A, 2000 A
UL489 and IEC 60947-2 dual rated
Meets CSA C22.2 No.5-02 and
NOM/NMX requirements;
CE approved
High dielectric strength due to
molded case made of a glass-
reinforced insulating material
True RMS sensing devices
Benefits:
Flexible connection capabilities
High interrupting ratings
Field-installable accessories
in a small package
ET electronic trip system
Micrologic electronic trip system
provides capacity for future growth
with:
adjustable rating plugs
adjustable long-time pickups
100% ratings
Optional metering features
Technical Features:
Type: SERIES 300
UL 1008 and CSA 22.2
NFPA 110 and NEC
30 to 3000 A
240, 400 or 480 V AC,
three-phase system
Wall or floor mounted
Benefits:
Twenty-four-seven protection
Automatic test programs
Standard features:
Voltage and frequency sensing
Prevention of nuisance starting
In phase monitor
Standard engine exerciser
50 or 60 Hz selectable switch
Three-phase/single phase
switch
Optional accessories:
Programmable engine
exerciser with enhanced
function
Anti condensation
heater
Lockable protective
window
Technical Features:
Type: Series 7000, automatic
conventional 2-position transfer switch
UL 1008 and CSA 22.2
NEC, CE marked,
IEC 60947-6-1 compliant
Three-phase system
50 or 60 Hz selectable
Four pole counts
True double-throw operation
Unique single-solenoid operator
Wall or floor mounted
Available in open, delayed, closed
and closed soft load configurations
Digital
Genset
DGC-2020
Controller
Supplying
Load
Alarm
Not in
Auto Alarm Lamp
Silence Test
Controller
Single genset without main
Single genset with ATS or GB
Genset in parallel operation
(island)
Single genset for short time
parallel (with the grid)
Only S2000, S4000
Single genset for permanent
parallel operation with the grid
Only S2000, S4000
CAN open and SAE J1939
(only version 1)
Enclosure Design
Enclosures
Level 1 Standard (Internal Critical Silencer)
Enclosure
Enclosure
Innovation Box
Common enclosure for all levels
Modular design allows additional
scoops to any enclosure
Large access doors for
easy inspection and service
Standard Color
Quality Documents
- Test records
- ISO certification
- Test procedures/ specs
- Build checklist
Overhaul Literature
IBC compliance
UL Compliance
CE Compliance
Attachment
kW (HP) 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
0-7 (0 - 10) ( 10.5 ) / 8.0 / 1.0 ( 7.5 ) / 8.0 / 0.80
( 7.5 ) / 6.6 / 0.40
8 - 18 (11 - 24) ( 9.5 ) / 6.6 / 0.80 ( 7.5 ) / 6.6 / 0.80
19 - 36 (25 - 48) ( 9.5 ) / 5.5 / 0.80 ( 7.5 ) / 5.5 / 0.60 ( 7.5 ) / 5.5 / 0.30
( 4.7 ) / 5.0 / 0.03
37 - 55 (49 - 74) ( 4.7 ) / 5.0 / 0.30
9.2 / - / - / - ( 7.5 ) / 5.5 / 0.60
56 - 74 (75 - 99) ( 4.7 ) / 5.0 / 0.40
3.5/0.1 5.0/0.02 0.40/0.19/5.0/0.02
75 - 129 (100 - 173) 9.2 / - / - / - ( 6.6 ) / 5.0 / 0.30 ( 4.0 ) / 5.0 / 0.30
130 - 224 (174 - 301) 9.2 / 1.3 / 11.4 / 0.54 ( 6.6 ) / 3.5 / 0.20 ( 4.0 ) / 3.5 / 0.20
225 - 449 (302 - 602) 9.2 / 1.3 / 11.4 / 0.54 ( 6.4 ) / 3.5 / 0.20 ( 4.0 ) / 3.5 / 0.20 2.0/0.19/3.5/0.02 0.40 / 0.19 / 3.5 / 0.02
450 - 560 (603 - 751) 9.2 / 1.3 / 11.4 / 0.54 ( 6.4 ) / 3.5 / 0.20 ( 4.0 ) / 3.5 / 0.20
NOx/HC/CO/PM
(NOx+NMHC)/CO/PM Tier 1 Tier 2 Tier 3 Tier 4 Interim Tier 4 Final
in g/kWh * Applies to portable power generation >1200 hp
** Applies to portable power generation >751 hp