Académique Documents
Professionnel Documents
Culture Documents
Composites: Part B
journal homepage: www.elsevier.com/locate/compositesb
a r t i c l e i n f o a b s t r a c t
Article history: This study is concerned with the inuence of Nickel, as reinforcement, in an aluminumsilicon (AlSi)
Received 16 April 2014 alloy when regarding wear behavior. For these composites, the effect of Ni content, in the tribopair per-
Received in revised form 7 July 2014 formance, was evaluated. For this purpose, the pin but also the counterface wear behavior was analyzed.
Accepted 19 September 2014
Nickel particulate reinforced aluminumsilicon (AlSi) composites, with 5, 12.5 and 20 wt.% Ni were
Available online 5 October 2014
produced by a hot-pressing route. Microstructural characterization showed a uniform distribution of
the Ni particulates in the AlSi matrix. EDS and XRD analyses revealed that the particle/matrix interface
Keywords:
was formed by Al3Ni intermetallic. Reciprocating pin-on-plate wear tests were performed with AlSi
A. Metalmatrix composites (MMCs)
B. Interface
and AlSiNi pins against a gray cast iron (GCI) counterface. It was observed that the wear behavior of
B. Wear the AlSiNi/GCI tribopair is improved when compared with the AlSi/GCI system.
E. Sintering 2014 Elsevier Ltd. All rights reserved.
Nickel particle
http://dx.doi.org/10.1016/j.compositesb.2014.09.017
1359-8368/ 2014 Elsevier Ltd. All rights reserved.
102 G. Miranda et al. / Composites: Part B 69 (2015) 101110
Table 1
Chemical composition of AlSi alloy (according to manufacturer).
Element Al Si Fe Cu
wt.% 88.352 11.5 0.145 0.003
2. Experimental details
Fig. 2. (a) AlSi and (b) Ni powders size distribution (according to the manufacturer).
G. Miranda et al. / Composites: Part B 69 (2015) 101110 103
Fig. 6. SEM images of (a) AlSi; (b) AlSi-5wt.%Ni; (c) AlSi-12.5wt.%Ni and (d) AlSi-20wt.% Ni composites.
Fig. 7. SEM images of (a) AlSi-5wt.%Ni; (b) AlSi-12.5wt.%Ni and (c) AlSi-20wt.% Ni composites with marked zones (matrix, interface and particle core) for EDS analysis.
20.63 lm, while 10% of the particles have a diameter lower than
Table 3 7.11 lm. This dispersion explains the fact that in all the produced
Chemical composition (in wt.%) of matrix, interface and particle core (marked as Z1, composites, two types of particles are found: particles with a
Z2 and Z3 in Fig. 7) for AlSiNi composites, obtained in polished surfaces, by EDS.
Nickel core surrounded by an Al3Ni interface and particles where
Matrix (Z1) Interface (Z2) Particle core (Z3) all Ni reacted with aluminum, forming particles with Al3Ni exclu-
AlSi-5wt.%Ni sively. The latter ones are formed from the smaller Ni powders,
Al 77.54 58.92 2.01 while the former are originated by particles with higher diameter.
Ni 38.60 94.54
Si 17.73 0.82 0.52
O 4.72 1.66 2.93
3.2. Hardness
AlSi-12.5wt.%Ni
Al 70.83 55.55 4.02
Ni 42.59 93.82
The results of hardness measurements for AlSi alloy and AlSiNi
Si 25.14 0.76 0.56 composites are given in Table 4. It can be seen that the hardness
O 4.03 1.10 1.60 increased with the addition of the reinforcement as compared to
AlSi-20wt.%Ni the AlSi alloy. The addition of 5 wt.% Ni led to an increase of
Al 66.83 59.21 1.56 16.6% in hardness, while with 20 wt.% Ni added the increase is
Ni 38.33 96.34 47.3%.
Si 29.34 1.04
Nickel hardness is around 115 HV [15], while the hardness of
O 3.83 1.43 2.10
Al3Ni is reported as 841 HV [10]. Therefore, this substantial
G. Miranda et al. / Composites: Part B 69 (2015) 101110 105
Fig. 10. Weight loss after wear tests of the produced AlSi alloy and AlSiNi
Fig. 9. Interface area fraction for the produced AlSiNi composites. composites.
106 G. Miranda et al. / Composites: Part B 69 (2015) 101110
Fig. 11. Evolution of the COF with sliding distance for AlSi alloy and AlSiNi composites.
(coming from the matrix alloy); iron and carbon (coming from
the GCI) were found. Nickel was detected in the plates used against
the AlSiNi composites, showing an increasing amount as the Ni
content increases in the composite, as expected.
For all GCI plates used for sliding against AlSi alloy and AlSiNi
composites, EDS analysis of the transferred material revealed the
presence of oxygen, with similar percentages. This high oxygen
content may indicate the presence of some aluminum oxides. No
substantial amount of oxygen (0.81 wt.%) was found in the white
zones of the plates (corresponding to GCI), showing that the plates
were not oxidized previously to the wear test.
Fig. 13. GCI counterface plate wear tracks used for sliding against (a and b) AlSi alloy and (c and d) 5wt.%Ni; (e and f) 12.5 wt.%Ni and (g and h) 20wt.%Ni reinforced AlSi
composites.
In Fig. 15, the marked zone Z2, corresponding to the matrix, shows In Fig. 16, SEM and BSE corresponding images are presented in
the presence of iron, coming from the GCI plate. In this zone the order to conclude about the topography in the former and chemical
oxygen content is 25 wt.% revealing this way an oxidation phe- composition in the later.
nomenon in the AlSi alloy. Z1 zone shows evidences of material It is known that the particulate-matrix interface plays a vital
transfer from the GCI plate to the pin, once the iron content is role in the delamination wear mechanisms [4]. In this work, AlSi
around 79 wt.%, revealing also some oxygen and carbon. pins delaminated areas present higher deepness than the AlSiNi
108 G. Miranda et al. / Composites: Part B 69 (2015) 101110
Table 5 Table 6
Chemical composition (in wt.%) of the material transfer zones (marked as Z1 in Specic wear rate (mm3 N 1 m 1) of the pins for the
Fig. 12) in GCI plates used for sliding against AlSi alloy and AlSiNi composites. produced AlSi alloy and AlSiNi composites.
Fig. 14. SEM images of (a) AlSi; (b) AlSi-5wt.%Ni; (c) AlSi-12.5wt.%Ni and (d) AlSi-20wt.% Ni composites pins wear tracks.
G. Miranda et al. / Composites: Part B 69 (2015) 101110 109
Fig. 16. SEM images of (a and b) AlSi-5wt.%Ni; (c and d) AlSi-12.5wt.%Ni and (e and f) AlSi-20wt.% Ni composites pins wear tracks.
Fig. 17. SEM images of (a) AlSi-5wt.%Ni; (b) AlSi-12.5wt.%Ni and (c) AlSi-20wt.% Ni composites wear tracks, with marked zones (matrix, interface and core) for EDS analysis.
may inuence the wear process. In the AlSiNi/GCI system here consequence of some counterface material transfer to the matrix
presented, Ni particulates are the main responsible for the differ- zone of the pins (as in the AlSi/GCI system). The interface zone
ences in the wear behavior of the composites, when comparing composition showed some variability, possibly due to Al3Ni ne
with the unreinforced AlSi/GCI. particle formation and subsequent mixture of those with AlSi
Regarding the chemical composition of AlSiNi pins after wear delamination fragments, as well as some eventually transferred
tests (Table 8), a higher iron content was found in the matrix, GCI.
110 G. Miranda et al. / Composites: Part B 69 (2015) 101110