Académique Documents
Professionnel Documents
Culture Documents
Completed:
1. Prepared a list of equipment currently in ETP with their corresponding capacity
3. Biological treatment process not performing as expected. Possible reasons include higher influent COD, insuffi
TDS
3500.00 18000.00
16000.00
3000.00
14000.00
2500.00
12000.00
2000.00 10000.00
1500.00 8000.00
6000.00
1000.00
4000.00
500.00 2000.00
0.00 0.00
1 2 3 4 5 6 7 8 9 10 11 1 2 3
ogical treatment 1st COD reduction of 20% in biological treatment 2nd stage and 20% COD removal in RO
tertiary treatment
clude higher influent COD, insufficient aeration tank DO, formation of colloidal sludge
COD pH
18000.00 8.50
16000.00
8.00
14000.00
7.50
12000.00
10000.00 7.00
8000.00 6.50
6000.00
6.00
4000.00
5.50
2000.00
0.00 5.00
1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7
COD removal in RO
pH
3 4 5 6 7 8 9 10 11
E
Design
Sl.no Stream Description Equipment
pH COD in COD out
1 High TDS Effluent Collection Tank T-9001
High TDS
2 High TDS Effluent Equalization Tank T-9002
stream
3 Clarifier Tank T-9004
4 Equalization/Neutralization Tank T-9023 A/B 6500.0 6500.0
5 Neutralization Tanks T-9025 A/B
6 Primary Clarifier T-9027
7 pH correction tank T-9029 6500.0 6500.0
8 Aeration Tank (First Stage) T-9030 A/B/C 6.5-8.5 6500.0 250.0
Low TDS
9 stream Secondary Clarifier (First Stage) T-9031
10 Aeration Tank (Second Stage) T-9032 6.5-8.5 6500.0 250.0
11 Secondary Clarifier (Second Stage) T-9033
12 Tertiary settling tank T-9035
13 Treated holding tank T-9037
14 RO Permeate Holding Tank T-9039 6.5-8.5 250.0
API-2&3
API-1&3
SRU
API-4&5
API-6&7
API-8
Storm pit
ETP step wise effluent characteristics
RO
Tertiary Polishing Treated Permeate CT makeup
RO Plant Distillate
settling tank tank holding tank Holding
Tank
T-9035 T-9036 T-9037 1st Stage 2nd Stage 3rd Stage T-9039
40 30 60 100
190 132
7.65 7.66 7.65 7.28 6.99 7.11 7.12 8.31 8.14
3130.00 3180.00 3150.00 280.00 164.00 212.00 220.00 290.00 400.00
260.00 258.00 229.00
5000.00 800.00 2800
161.00 111.00
7.60 7.57 7.38 6.98 6.15 6.89 6.25 7.81 7.52
2980.00 3000.00 3030.00 260.00 166.00 245.00 215.00 241.00 253.00
321.00 355.00 326.00
3500.00 1000.00 1600 3400
172.00 119.00
7.65 7.68 7.60 7.21 6.88 6.94 6.76 8.01 8.00
2960.00 3030.00 2910.00 260.00 126.00 230.00 197.00 216.00 330.00
284.00 236.00 283.00
4000.00 600.00 2000 4800
104.00 78.00
7.93 7.99 8.16 8.19 8.74
2850.00 2930.00 2960.00 280.00 1030.00
265.00 279.00 278.00
2750.00 1800 4200
115.00 78.00
7.68 7.54 7.13 7.05 6.29 6.59 6.32 7.89 8.81
2880 2980 3020 248 117 181 188 360 355
263 227 229
4000 800 1600 3000
172 118
7.61 7.68 7.16 6.92 6.41 6.68 6.59 8.08 8.61
3080 3010 3030 330 168 238 234 460 1190
280 22 195
3800 800 1800 4000
150 104
7.61 7.66 6.98 6.91 6.21 6.47 6.31 8.84 8.36
2980 2990 3010 267 130 187 187 260 500
229 239 239
4750 1300 1800 2500
178 120
7.41 7.71 6.91 6.51 5.24 5.98 5.99 8.31 8.4
3280 3240 3220 330 160 260 240 320 42.8
242 245 204
5125 720 990 5800
195 134
7.61 7.68 7.53
3140 3210 378
217 197
4000 2000
149 116
7.71 7.45 7.01 6.41 6.8 6.75 7.79 8.08
3110 3180 324 183 296 265 784 644
205 215
5625 1040 2750 4500
218 143
7.71 6.82 6.51 6.05 6.24 6.1 8.21
3210 3280 310 188 246 248 820
181 184
5875 2250 3650
126 82
7.71 7.31 6.91 6.21 6.58 6.79 8.64 9.53
3220 3210 307 144 204 215 250 250
180 177
5250 2750 3400 4600
184 131
7.61 7.36 7.01 6.61 6.71 6.82 8.81 9.21
3210 3220 365 182 302 280 640 1440
209 167
5625 2900 4050 5200
138 97
7.61 7.52 6.73 8.35 9.21
3260 3340 220 460 480
209 179
4500 650 2300 4300
184 133
7.54 7.15 7.05 6.61 6.84 6.89 8.34 9.48
3310 3320 391 188 297 285 470 640
217 218
5250 1100 2100 3000
166 114
7.68 7.61 7.21 6.5 6.89 6.69 8.31 9.14
3280 3280 356 208 315 308 450 760
213 204
3250 1100 2300 4600
138 95
7.61 7.73 6.99 6.81 6.86 6.94 8.38 9.21
3200 3290 336 174 240 242 370 560
229 263
4750 1050 2160
161 106
7.68 7.6 6.98 6.52 6.81 6.69 8.31 9.2
3210 3320 344 188 268 269 434 628
227 186
4875 800 2000 4900
172 113
7.78 7.71 9 9.55
3100 3210 360 430
206 162
5000 2300 3560
60
10
20
10
15
5
30
Storm API 2&3
RO reject SRU API 4&5 API 8 pit API 6&7 API 1&3 CT 1007 CT 1005
drain (soap)
T-9002
68
58
7.85 9.28 6.98 7.14 3.34 10.14 6.68 8.31 8.98
864 550.00 1290.00 940 2550 4650 1440 420 920
9000.00 11935.25 13021.74 10896.43 7583.33 11059.52 58902.17 48760.87 625.00 500.00
pH variation is low. Least value is found in the 2nd stage of RO but
subsequently pH increases slightly
Productio
Date API-1&3 API-2 &3 API-4&5
COD COD
pH TDS (PPM) pH TDS (PPM) pH
(PPM) (PPM)
June 15, 2017 10.14 4350 16200 8.9 1810 19440 8.75
June 16, 2017 10 4010 12 8800 25000
June 19, 2017 9.6 2500 38880 4.2 1500 9720 7
June 20, 2017 2.2 2710 10 3980
June 21, 2017 1.5 24000 36000 11.7 2700 12000 6.7
June 22, 2017 4.6 3100 56000 4.9 1200 42000 7.7
June 23, 2017 1.80 16300.00 41000.00 3.10 1900.00 29000.00 6.90
June 24, 2017 11.08 1800.00 19000.00 6.20
June 26, 2017 4.20 6070.00 38000.00 7.10 2450.00 39000.00 7.08
June 27, 2017 8.16 6070.00 44000.00 2.50 4440.00 63000.00 7.94
June 29, 2017 8.51 5720.00 35000.00 4.05 1470.00 8.92
June 30, 2017 12.68 29800.00 43200.00 7.79 1780.00 38880.00 7.69
July 03, 2017 11.12 2570.00 10.85 1560.00 34020.00 7.78
July 05, 2017 12.50 28000.00 63720.00 5.42 1620.00 85620.00 7.59
July 06, 2017 10.59 2780.00 29160.00 2.76 4010.00 48600.00 7.41
July 07, 2017 10.77 2650.00 25380.00 4.02 2340.00 20520.00 7.83
July 11, 2017 11.86 5650.00 38340.00 3.28 2000.00 21160.00 7.40
July 13, 2017 10.50 4130.00 39420.00 4.41 1720.00 55080.00 7.68
July 15, 2017 10.14 4650.00 49000.00 6.68 1440.00 39500.00 7.40
July 18, 2017 10.41 3330.00 80000.00 12.40 4680.00 24000.00 9.94
July 20, 2017 9.92 3820.00 37000.00 11.68 5000.00 40500.00 8.99
July 22, 2017 9.39 6470.00 69000.00 10.58 6520.00 52000.00 9.45
July 24, 2017 9.40 6450.00 70000.00 9.97 1330.00 80000.00 7.89
July 25, 2017 9.31 6520.00 68000.00 10.04 5470.00 20000.00 8.31
July 26, 2017 9.58 6240.00 86000.00 11.24 5520.00 93000.00 8.24
July 27, 2017 9.21 6700.00 77000.00 10.18 2530.00 62000.00 8.40
July 28, 2017 9.38 7840.00 90000.00 4.01 3990.00 64000.00 8.20
July 31, 2017 9.32 8280.00 90000.00 5.03 2710.00 84000.00 8.30
August 01, 2017 9.24 7970.00 89000.00 5.79 1020.00 11000.00 8.18
August 02, 2017 8.58 8720.00 81000.00 11.42 2480.00 23500.00 7.78
August 03, 2017 9.14 8280.00 77000.00 9.51 2410.00 28500.00
August 04, 2017 9.81 8800.00 85000.00 8.31 1320.00 55000.00 7.71
August 05, 2017 9.26 8120.00 70000.00 9.38 4110.00 70000.00 9.11
August 07, 2017 9.32 8120.00 83000.00 10.52 3620.00 39000.00 7.89
August 08, 2017 9.34 5720.00 48000.00 5.89 1980.00 62000.00 7.95
August 09, 2017 9.32 5560.00 23000.00 6.64 3280.00 96000.00 7.70
August 10, 2017 9.39 5640.00 55000.00 7.63 2560.00 50000.00 7.54
Average 8.89 7712.22 56706.06 7.70 2947.30 44458.29 7.93
10 3780.404 60 17783.314
Production blocks Low TDS Pits Effluent quality report
API-4&5 API-6&7 API-8 SRU
COD COD COD
TDS (PPM) pH TDS (PPM) pH TDS (PPM) pH TDS (PPM)
(PPM) (PPM) (PPM)
1830 5400 7.6 1480 12960 7.3 1380 8000 11.0 8300
8.5 1360 7.6 1200 12.0 5060
1280 8.5 1100 10.5 2450
7.0 1610 20000 7.7 1710 8000 9.0 2020
1400 3000 4.7 1500 15000 6.5 1710 6000 10.2 295
1280 4000 7.6 1380 13000 7.4 1580 6000 8.8 1350
1020.00 4000.00 6.60 1500.00 4000.00 6.30 1730.00 4000.00 8.89 1360.00
1200.00 8000.00 4.30 2050.00 8000.00 6.60 1510.00 7000.00 9.20 529.00
1060.00 7.10 1110.00 32000.00 7.30 1320.00 5000.00 9.18 900.00
2840.00 7.52 1240.00 36000.00 7.21 1210.00 3000.00 9.84 587.00
760.00 6.58 1160.00 28000.00 7.52 1180.00 3000.00 8.88 697.00
1020.00 3780.00 6.39 1660.00 48060.00 7.54 1480.00 9.39 1770.00
815.00 7.40 1650.00 16200.00 7.58 943.00 30780.00 8.99 515.00
655.00 3780.00 7.68 1520.00 46980.00 7.65 1040.00 8960.00 9.30 1160.00
670.00 5890.00 10.88 1550.00 37800.00 6.79 897.00 10800.00 9.91 780.00
578.00 4560.00 9.21 1560.00 7560.00 7.51 749.00 5940.00 8.99 509.00
890.00 6450.00 10.01 1670.00 43740.00 7.28 1040.00 7680.00 10.59 389.00
567.00 2160.00 7.18 1810.00 57240.00 7.71 1430.00 6580.00 10.05 440.00
680.00 3680.00 3.34 2550.00 40000.00 7.14 940.00 4560.00 9.28 550.00
920.00 24500.00 9.01 1520.00 17000.00 7.20 890.00 6850.00 10.49 460.00
948.00 6500.00 8.40 1430.00 23500.00 7.78 860.00 5500.00 9.20 860.00
770.00 7.91 1410.00 25000.00 7.81 710.00 9.18 810.00
756.00 18000.00 7.51 1560.00 13000.00 7.68 800.00 7500.00 9.21 4100.00
850.00 10000.00 7.61 1520.00 8000.00 8.01 620.00 3250.00 9.35 2450.00
690.00 8560.00 7.68 1420.00 7000.00 7.79 710.00 4560.00 10.21 680.00
710.00 7.79 1320.00 5500.00 8.61 340.00 6850.00 10.21 680.00
690.00 6.69 1200.00 10.51 760.00 9.21 530.00
750.00 9.53 1990.00 7000.00 9.91 930.00 5500.00 9.08 1140.00
820.00 5750.00 7.62 710.00 1000.00 9.61 650.00 9.17 650.00
960.00 8.61 680.00 2375.00 9.81 900.00 6500.00 10.21 1320.00
7.79 1210.00 4750.00 9.38 690.00 2625.00 10.14 1900.00
780.00 9125.00 7.68 950.00 875.00 7.89 1130.00 9.28 280.00
1410.00 4500.00 7.71 670.00 8.31 1320.00 3125.00 9.21 1310.00
1420.00 7.61 1220.00 7560.00 9.01 980.00 25500.00 10.78 1120.00
620.00 4750.00 6.23 1220.00 7.97 1820.00 22750.00 11.72 3710.00
615.00 6.89 1420.00 19250.00 8.29 1520.00 1500.00 10.88 932.00
625.00 13625.00 7.58 1190.00 11000.00 7.98 1130.00 10.39 1025.00
967.03 7273.18 7.48 1416.67 19354.69 7.91 1105.65 7838.28 9.78 1449.14
10 484.87879 15 1935.4688 5 261.27586 20
196
ETP
SRU Storm Pit ETP Equalization tank First stage Clarifier
COD COD COD COD
pH TDS (PPM) pH TDS (PPM) pH TDS (PPM)
(PPM) (PPM) (PPM) (PPM)
21600 9.49 2190 9000 10.0 3120 15120 8.0 2940 8640
8.99 1500 7000 9.0 2960 15000 7.7 3010 7000
16200 9.21 1670 6480 7.5 2580 10800 7.6 3080 7560
7.2 1830 7000 7.2 2690 15000 7.1 2990 9000
4000 9.73 2010 10000 7.1 2560 16000 7.5 2860 7000
2000 8.9 3120 17000 7.3 2770 18000 7.4 2920 8000
11000.00 7.50 2860.00 15000.00 8.00 2570.00 11000.00 7.50 2970.00 7000.00
19000.00 9.38 4760.00 18000.00 7.30 2580.00 18000.00 7.53 2960.00 10000.00
3000.00 9.55 3500.00 14000.00 8.08 3100.00 14000.00 7.50 3050.00 8000.00
10.28 2940.00 8000.00 7.69 2980.00 14000.00 7.60 2980.00 7000.00
8.89 3170.00 5000.00 7.58 2580.00 10000.00 7.62 3010.00 5000.00
17280.00 7.46 2960.00 18360.00 7.58 3010.00 8100.00
4320.00 9.45 2040.00 16740.00 9.68 3360.00 18160.00 7.58 3130.00 5940.00
11880.00 7.71 1710.00 22680.00 7.73 3180.00 19980.00 7.59 3210.00 7560.00
12420.00 7.54 1650.00 7560.00 7.84 2420.00 17820.00 7.71 3300.00 5400.00
10800.00 7.34 1480.00 8640.00 7.31 2690.00 15660.00 7.49 3190.00 6480.00
3240.00 6.38 1710.00 8450.00 7.59 2560.00 17280.00 7.50 3100.00 7560.00
5940.00 7.89 1080.00 1620.00 10.05 2450.00 16740.00 7.90 3040.00 7560.00
6850.00 6.98 1290.00 5000.00 8.21 2380.00 17000.00 7.79 2890.00 7000.00
11000.00 9.21 1850.00 7000.00 9.13 2040.00 19500.00 7.71 3000.00 5000.00
19000.00 8.52 2120.00 8000.00 8.47 2760.00 14500.00 7.70 2560.00 6500.00
16750.00 9.98 2460.00 12250.00 8.08 2520.00 17750.00 7.87 2910.00 8000.00
18250.00 9.61 2710.00 13500.00 8.00 2840.00 19250.00 7.59 2810.00 6750.00
34580.00 10.31 3550.00 12250.00 7.40 3020.00 22500.00 7.50 2990.00 8400.00
8750.00 9.21 2450.00 17000.00 9.28 3410.00 22500.00 7.66 3100.00 7500.00
6850.00 8.58 3020.00 4000.00 8.61 3080.00 20250.00 7.89 3080.00 7500.00
500.00 9.61 2710.00 10500.00 8.31 3160.00 20000.00 7.81 3010.00 8750.00
16250.00 9.81 2220.00 25000.00 8.43 2750.00 20250.00 7.58 3150.00 9750.00
7250.00 9.78 1250.00 6250.00 7.64 2980.00 19750.00 7.52 3090.00 8125.00
2750.00 10.54 3330.00 18500.00 8.45 3450.00 16250.00 7.78 3130.00 9375.00
11875.00 9.26 2420.00 18750.00 7.79 3290.00 14250.00 7.34 3210.00 10000.00
1875.00 9.01 1450.00 26000.00 8.02 2880.00 12500.00 7.70 2910.00 9250.00
10625.00 9.20 2180.00 23750.00 7.38 2940.00 12750.00 7.58 3100.00 8875.00
7500.00 9.32 2420.00 8250.00 8.10 3280.00 12560.00 7.68 3280.00 7250.00
20750.00 9.37 2420.00 27500.00 8.25 3180.00 13250.00 8.25 3280.00 6875.00
4000.00 9.25 1720.00 16500.00 8.21 2890.00 15000.00 7.70 3210.00 7500.00
6500.00 10.39 1650.00 11000.00 7.61 2980.00 15500.00 7.54 3190.00 7250.00
10745.00 8.98 2290.00 12588.06 8.10 2863.24 16384.59 7.64 3044.59 7633.78
1432.6667 30 2517.6111
ETP
RO Feed RO permeate
COD COD
pH TDS (PPM) pH TDS (PPM)
(PPM) (PPM)
7.4 3020 6696
6.9 3010 4800 6.3 168 400
7.5 3050 4320 7 295 432
7.6 2970 5000 7 159 600
7.4 3010 5000 7 175
7.2 2990 4000 7 207 1000
7.20 2730.00 5000.00 6.90 206.00 1600.00
7.08 2790.00 6000.00
7.30 2810.00 6000.00 7.00 200.00 600.00
6.80 2880.00 5.90 178.00
7.60 3020.00 3000.00 7.21 223.00 1200.00
7.38 2980.00 3780.00 7.03 266.00 1728.00
7.54 3020.00 3240.00 7.30 192.00 648.00
7.41 3160.00 3780.00
7.60 3340.00 3240.00 5.72 330.00 652.00
7.60 2850.00 3240.00 7.14 182.00 432.00
7.32 3210.00 3780.00 6.89 224.00 1246.00
6.54 3330.00 3780.00 6.20 268.00 1296.00
7.65 3150.00 5000.00 7.12 220.00 800.00
7.38 3030.00 3500.00 6.25 215.00 1000.00
7.60 2910.00 4000.00 6.76 197.00 600.00
8.14 2960.00 2750.00
7.13 3020.00 4000.00 6.32 188.00 800.00
7.04 3030.00 3800.00 6.59 234.00 800.00
7.60 2880.00 4000.00
6.98 3010.00 4750.00 6.50 187.00 1300.00
6.78 3020.00 4500.00 6.30 159.00 470.00
6.91 3220.00 5125.00 6.20 240.00 720.00
7.68 3210.00 4000.00
7.45 3180.00 5625.00 6.75 265.00 1040.00
6.52 3280.00 5875.00 6.10 248.00 2250.00
7.31 3210.00 5250.00 6.79 215.00 2750.00
7.36 3220.00 5625.00 6.82 280.00 2900.00
7.52 3340.00 4500.00 6.73 220.00 1650.00
7.15 3320.00 5250.00 6.89 285.00 1100.00
7.61 3280.00 4250.00 6.69 308.00 1100.00
7.13 3290.00 4750.00 6.94 242.00 1050.00
7.31 3073.78 4477.94 6.67 225.03 1109.10
ETP
Sl.no Description Equipment UOM Capacity
High TDS stream
1 High TDS Effluent Collection Tank T-9001 kl 100
2 High TDS Effluent Equalization Tank T-9002 kl 68
3 Flash Mixer T-9003 kl 1
4 Clarifier Tank T-9004 kl 17
5 MEE feed tank T-9005 kl 91
Low TDS stream
6 Screen Chamber T-9021 kl 2
7 Solvent Arrester Tank T-9022 kl 32
8 Equalization cum Neutralization Tank T-9023 A/B kl 210 (each)
9 O&G Tank (Solvent arrester) T-9024 A/B kl 2.4
10 Neutralization Tanks T-9025 A/B kl 24
11 Flash Mixer T-9026 kl 2
12 Primary Clarifier T-9027 kl 65
13 Sludge Holding Tank T-9028 kl 12.5
14 pH correction tank T-9029 kl 100
15 Aeration Tank (First Stage) T-9030 A/B/C kl 500(each)
16 Secondary Clarifier (First Stage) T-9031 kl 91
17 Aeration Tank (Second Stage) T-9032 kl 500
18 Secondary Clarifier (Second Stage) T-9033 kl 91
19 Flash Mixer T-9034 kl 2
20 Tertiary settling tank T-9035 kl 40
21 Polishing tank T-9036 kl 30
22 Treated holding tank T-9037 kl 60
23 Sludge Drying Bed T-9038 A/B/C/D/E m2 148
24 RO Permeate Holding Tank T-9039 kl 100
25 ETP Drain Collection Tank T-9040 kl 4.5
26 RO, MEE Drain Pit ----- kl 1.35
RCC
RCC
RCC
RCC
RCC