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Stone Attachments

Technical Catalogue
HAZ-SA-EN/03.15

Your Fixing Systems Specialist

Stone Attachments
Product Technical Catalogue
HAZ-SA-EN/03.15

Company Catalogue
HAZ.CC.EN.10.12
Your Fixing Systems Specialist

Texas Engineering College, Doha

Contents
Stone Attachments Introduction 1

Stone Attachments Design Principles 3

HB11 Undercut Bolt System 5

T31 Undercut Bolt System 7

HB09 Undercut Bolt System 9

Anchors Used With Under Cut Bolts 11

Installation Examples 13

Pins & Kerf System Introduction 15

HFP Flanged Pin System 17

HA03 Kerf L Anchor System 19 Your Fixing Systems Specialist


Drop in pin System 21

HCA Corner Anchor System 22

Stone Drilling Tools 23

R
HAZ Metal Sanayi ve Ticaret A.S. All rights reserved. August 2014. Reproduction and distribution of the information contained in this catalog is forbidden without prior written consent. HAZ Copyright.
1

HAZ Undercut Bolts - Introduction

The HB11 and T31 Undercut bolts are designed for attachments on the rear surfaces of stone panels. This method of attachnment
becomes necessary when the use of conventioanl pin system is not suitable. The undercut stone attachment method has advantages
which can result in various benefits in material cost and installation time. HAZ Metal provides service in the design and technical support
for using these systems.

Indirect fixing of panels on to sub channel system


using undercut anchors

HB11 Attachment to Stone T31 Attachment to Stone

Advantages:
* Free positioning of the undercut bolt anywhere on the rear side of
the panel
* Higher pull out values can be achieved using undercut bolts
* Optimization of bending moments of the stone panels which
result in thinner panels and larger panel dimensions.
* No appearance of fixing elements at joints.

In order to achieve easy and secure fixing of the undercut anchors, special drilling needs to be made on the rear surface of the panels.
This must be done with great care as any incorrect drilled holes will prevent the firm attachment of the undercut bolts on to the panels.
Drilling is done using special drill bits with wet machining system. Machines and drill bits can be supplied by HAZ.

Drilling for HB11 Undercut Bolts

Drilling is made with no core drill


bits using wet system drilling
machines. No tolerance drilled
hole is essential for proper
fixing.

Drilling for T31 Undercut Bolts

Drilling is made with a custom-


ized designed machine using
electroplated special made
bits to drill the hole required.
Your Fixing Systems Specialist |2

Undercut Bolts - Introduction

HAZ Undercut bolts are used in


a various range of stone fixing
applications. HAZ Metal
designs their own fixing
systems for use with under cut
bolts. A variety of systems are
available for direct and indirect
installation of stone panels.

Structural analysis and in


house testing is carried out in
order to guarantee the highest
quality and secure installation.
external testing and certirfica-
tion is also carried out for
project approvals. - Aluminium agraf brackets for connection insto aluminium sub channel systems

- Stainless steel brackets for connection on to steel sub channel systems

Application examples

Indirect Fixing on to Steel Sub Channel System Indirect Fixing On To Aluminium Sub Channel System

Fixing Direct On To Concrete Walls

Assembly Of Panels
3

HAZ Stone Attachments - Design Principles

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)L[LQJGHVLJQ Undercut hole locations:

:KHQGHVLJQLQJXQGHUFXW[LQJV\VWHPVPRVWRIWHQDJULGRI Hole locations are determined according to the designed loads


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FKDQQHOVZLWKWKHKDQJRQPHWKRG edge of the stone panel and the undercut hole is 15 cm for the
ORQJVLGHDDQGFPIRUWKHVKRUWVLGHDRIWKHSDQHO

a: Stone w
b: Leveling bolt
c: Agraffe bracket a1 a1
d: Undercut bolt
e: horizontal channel
IFDYLW\
g: channel connection
h: vertical channel
a2

a
b
c h
d

e a2
f
g
h

Undercut pull out test: )LQLWH(OHPHQW$QDO\VLV

Pull out test shoul be made for each stone and the results )(0DQDO\VLVVKRXOGEHFRQGXFWHGXVLQJWKHVWRQHPHFKDQL
VKRXOGEHHYDOXDWHGWRGHVLJQDVHFXUH[LQJV\VWHP FDOSURSHUWLHVWRGHWHUPLQHWKHWKLFNQHVVGLPHQVLRQVDQGWKH
ORFDWLRQVRIWKHFRQQHFWLRQVDJDLQVWWKHGHVLJQHGORDGV
Your Fixing Systems Specialist |4

HAZ Stone Attachments - Design Principles

Fixing design: Pin hole locations:

:KHQ GHVLJQLQJ [LQJ V\VWHPV E\ XVLQJ SLQ V\VWHP Pin hole locations are drilled on the edge of the stone panel on
atachments to stone can be made at either horizontal or two sides. The normal distance of between the pin hole and the
vertical joints. This is determined according to the pattern of edge of the stone is 1/4 of the size of the stone edge length. the
WKHVWRQHOD\RXW$GMXVWDEOHDQFKRUVDUHXVHGDQGFDQEH[HG minimum distance a1 should be 2.5 times the thickness of the
GLUHFWO\WRORDGEHDULQJZDOOVRU[HGRQFKDQQHOV\VWHPV stone panel.
w
a: load bearing wall
b: insulation a1 a1
c: anchor bolt
d: z anchor set
HDQJHGSLQ
f: adjustable arm
g: cavity
h: stone
h

a
b
c
d
e

g
h

Pin (dowel) pull out test: Finite Element Analysis:

Pull out test should be made for each stone and the results FEM analysis should be conducted using the stone mechani-
VKRXOGEHHYDOXDWHGWRGHVLJQDVHFXUH[LQJV\VWHP FDOSURSHUWLHVWRGHWHUPLQHWKHWKLFNQHVVGLPHQVLRQVDQGWKH
locations of the connections against the designed loads.

Stone Drilling:

It is utmost important to use the suitable drilling machine and


diamond drill bits to drill the stone panels. Use of hand tools with
normal bits must not be used as it can cause the panels to crack.

Proper drilling equipment with water application should be used to


achieve the exact geomatry of the hole without damaging the stone.
5

HB11 HAZ Super Undercut Bolt - Introduction

The HB11 HAZ Undercut bolt was developed to meet the special requirements in stone installation where attachments from the rear
surface of stone panels are required without exerting stresses on the stone. The HB11 undercut bolt are fixed mechanically in to undercut
holes that are drilled with special drilling machines and drill bits. Stone thicknesses from 20 mm to 50 mm are applicable.

Drilling Hole Checking Hole

Placing Bolt

10
Placing Pipe
10

10
31
21

40
12.5

30
20

13 13 13

Fastening

Drilling rear surface of panels Minimal tolerances in hole


using special drilling machine size to be achieved in order
with drilling wet system and for proper and secure
non core drill bits. attachment.

Final
Your Fixing Systems Specialist |6

HB11 Undercut Bolt - Technical Details


L

Df
D

Mdmax Du

Smax

LG
Emin
HT
T ec h n ic al Details
Product Stone Drill Hole Min. Max. Fixture Fixture Hole Thread
Bolt Size Drill Length Max. Torque Bolt Lenght
Code Thickness Diameter Embedment Thickness Diameter Lenght

(mm) S t (mm) D/Du (mm) Ht (mm) E min (mm) S max (mm) Df (mm) Mdmax (Nm) (mm) (mm)

HB 11-20 M6x27 20 8/ 11 12.50 11.50 5 9 5 24 14.5


HB 11-30 M8x37 30 10 / 13 21.00 20.00 5 9 12 34 14.5
HB 11-40 M8x47 40 10 / 13 31.00 30.00 5 9 12 39 14.5

Product Code
Hard Granite Based Values
HB11 - 20 Allowable load (kN)
Loa d direction a degree M6(20mm tck.) M8(30mm tck) M8(40mm tck)

Panel Thickness pull out 0 1.20 2.50 2.80

Type shear 90 1.80 2.80 3.00

Application Examples:

Marble Based Values


Allowable load (kN)
Loa d direction a degree M6(20mm tck.) M8(30mm tck) M8(40mm tck)

pull out 0 1.10 2.20 2.50


shear 90 1.40 2.50 2.70

A safety factor of 3.5 is taken for mean ultimate failure


loads.
- Facade applications
- connections to curtain wall unitized panels
- corner stone fixing and reveal fixing

Fixing Instructions

Drilling Drilling Drilling Cleaning Placing Control Fastening


7

HAZ T31 Undercut Bolt - Introduction

The T31 undercut bolt was developed to meet the special requirements in stone installation where the conventional pin method were
not suitable. With the T31 bolts we can achieve attachments to the stone at the back surface. This provides freedom in design and
creates an appearance where the joints will be clear of anchor tips. T31 undercut bolt is suitable for stone thicknesses between 20 and
50 mm.

Drilling Hole

Inserting Bolt
M6

60 mm

M10

3
18
70 mm

Positioning Bolt

M12

4
22
80 mm

Special drilling is Filling Hole


made with suitable
equipment to achieve
the slot hole for fixing
the T31 under cut bolt.

Fastening Fixture
Your Fixing Systems Specialist |8

T31 Undercut Bolt - Technical Details


L

D1
DU DU
D D

Mdmax

S max

LG
Emin
HT

T ec hnic al Details
P roduc t S tone Drill Hole Min E mbed- Max Fixture F ixture Hole Max. T hread
B olt S ize Drill Length Bolt Length
C ode Thicknes s Diameter ment Thicknes s Diameter T orque Length

(mm) S t (mm) DU (mm) Ht (mm) E min (mm) S max (mm) D1 (mm) Mdmax (Nm) (mm) (mm)

HAZ T31-6/60 M6x60 30 7 21 20 8 7 7 60 40


HAZ T31-10/70 M10x70 40 11 31 30 8 11 25 70 40
HAZ T31-12/80 M12x80 50 13 41 40 8 13 60 80 40

Product Code Hard Granite Based Values


HAZ T31 - 6 / 60 Allowable Load values
Application: Load Direction a degree M6 M10 M12
Length For fastening fixtures to natural stone
Diameter pull out 0 1,40 2,20 3,00
Available in:
s hear 90 3,00 3,40 3,80
Type Stainless Steel AISI 304 & AISI 316

Application Examples:

attachements made attachments made on to


on to brackets for brackets fro stone lintels,
stone installation cornishes or soffits.
direct on to walls.

Fixing Instructions

Drilling Cleaning Placing Bolt Hammering Bolt Control Fastening


7

HB09 HAZ Super Undercut Bolt - Introduction

The HB09 HAZ Super bolt was developed to meet the special requirements in stone installation where attachments from the rear
surface of stone panels were required. With the use of HB09 HAZ Super bolts and suitable drilling method, this is achieved. HB09
HAZ Super bolt is suitable for stone thicknesses between 20 and 50 mm.

Drilling Hole

Checking Hole

Placing Bolt
1 2 mm

12
21 mm

1 2 mm
12. 5 mm

40 mm
10.5 mm

30 mm
20 mm

Hammering Bolt

Drilling rear surface of panels Zero tolerance in hole size


using wet system machines to be achieved in order for
and no core drill bits. proper and secure attach-
ment.

Fastening Fixture
Your Fixing Systems Specialist | 10

HB09 HAZ Super Undercut Bolt - Technical Details

D1

Mdmax D

Smax

LG

Emin
HT
T ec h n ic al Details
Product Stone Drill Hole Min. Max Fixture F ixture Hole Thread
Bolt Size Drill Length Max. Torque Bolt Lenght
Code Thickness Diameter Embedment Thicknes s Diameter Lenght

(mm) S t (mm) D (mm) Ht (mm) E min (mm) S max (mm) D1 (mm) Mdmax (Nm) (mm) (mm)

HB 09-24/30 M8x30 20 12 10,5 10 5 9 13 30 18


HB 09-48/45 M8x45 30 12 12,5 12 5 9 13 45 23
HB 09-72/60 M8x60 40 12 22,5 22 5 9 13 60 28

Product Code Application: Hard Granite Based Values


For fastening fixtures to natural stone Working Load Resistance (KN)
HB09 24/30
Available in:
Load direction a degree M8

Length Stainless Steel AISI 304 & AISI 316


pull out 0 1,40
Diameter Advantages of HB09 Haz Super Bolt s hear 90 3,00
Type
1RXVHRIVSHFLDODQGH[SHQVLYH Marble Based Values
drilling tools. Working Load Resistance (KN)
1RQHHGRIH[SHQVLYHGULOOELWV
1RVWRQHEUHDNDJHGXULQJIL[DWLRQRI Load direction a degree M8
bolt
Application Examples:
pull out 0 1,00
Facade Cladding Corner Stone Fixing Vanity Top Fixing s hear 90 2,10
A safety factor of 2.5 is taken for mean ultimate failure
loads.

Fixing Instructions

Drilling Cleaning Placing Bolt Hammering Bolt Control Fastening


11

Adjustable Anchors - Technical Details

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undercut bolts attched at the rear
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Technical Details

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Your Fixing Systems Specialist | 12

Adjustable Anchors - Technical Details


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expansion bolts.
0
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undercut bolts attached at the rear
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Technical Details

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undercut bolts attached at the rear
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13

HB Undercut Bolts Application Pictures

Stone installation made on to stainless steel


channel system. T31 undercut bolt is used
with specially designed anchors. T31 bolt is
fastened on to the anchor using contra nuts.

Sub channel support system designed to bear


heavy loads at projection sizes exceeding 40
cm. Stone panels are installed using T31
undercut bolts.

A flexible and rigid sub channel system


suitable to take the variation in projection
sizes and turn in corners. T31 and suitable
anchors accommodate this system to enable
secure installation.

Sub channel support system provides adjust-


able in lateral direction. This enables quick
positioning of the anchors along the horizontal
channels to meet the T31 bolts fixed on the
back of the stone panels.
Your Fixing Systems Specialist | 14

HB Undercut Bolts Application Pictures

HB09 HAZ Super bolts are used for the assem-


bly of a stone column. HCA corner anchors are
available wit slot holes enabling adjustability and
easy fixing.

HB09 HAZ Super bolts and HCA corner anchors


used to fix a reveal panel on to a stone panel.

Irregular patterned reveal panels fixed on to a


stone panel at different positions. Firm and
secure connections are made using HB09 Haz
Super bolts.

HB09 Haz Super bolts and specially designed


fixing elements are used as restraints in fixing
slanted coping stone panels.
15

Pin & Kerf Systems - Introduction

The pin & kerf attachment system is the conventional method for attachments made to stone. A pin hole or a kerf groove is opened at the
edge of stone panels. Plastic sleeves are used along with suitable resin to securely attach the pin or kerf in place. The use of this system is
applicable for stone thickness of 3 cm and above, depending on the strength of the stone. A breaking load test at pin or kerf areas may be
necessary to determine the correct thickness of stone panels that may differ for different natural stone types.

HFP Pin Attachment To Stone Kerf Attachment To Stone

Advantages:

More freedom in facade design and anchor positioning


No need for expansive drilling equipment
Fine adjustment is possible
Fast & easy installation

Special processing needs to be made on the edges of the of the panels where attachments are to be made. This process must be made
using suitable drilling machines and drill bits. High precision is required with very tight tolerances. Failure to conduct proper processing to
stones will result in breakage and will jeopardize the security of the stone panel installation.

Drilling for Pin holes


Drilling is made with no core drill
bits using wet system drilling
machines. No tolerance drilled
hole is essential for proper
fixing.

Opening Grooves
Drilling is made with a customized
designed machine using electroplated
special made bits to drill the hole
required.
Your Fixing Systems Specialist | 16

Pin & Kerf Systems - Introduction

Pin & Kerf systems are the most conventional attachment systems made to stone. Pin holes for pins and grooves for kerf are opened
on the edge of the stone at desired locations. Connections in to the openings are made using pins with adjustable arms or kerfs
anchors.

Anchors are either fastened directly to load bearing walls using anchor bolts or they are fastened to sub channel systems with lock nuts
or set screws. Careful analysis of the stone thicknesses and edge locations must be made in order to ensure the stability of the stone
panels.
17

HFP Flanged Pin - Introduction

The HFP Flanged pin is an attachment element made to stone slabs which are used by placing the pin into a hole that is drilled on
the edge of the stone. The pin is set in to a plastic sleeve which has a debouncing feature and absorbed lateral loads.

Drilling Hole

6
5

4 Checking Hole
7.8
6.8
5.8 6.2 75
70

5.2
4.2
60

38
35
32

20 30 30
Placing Plastic Tube
6 8 10
37
34

40

Positioning Adj Arm

Drilling of the pin holes must be made with special machines that use no core drill bits with water
in flow. The pin hole should be drilled according to the specification in order avoid damaging the
stone.

Placing Pin
Your Fixing Systems Specialist | 18

HFP Flanged Pin - Technical Details


ST

T M

AF
L

HAA Adjustable Arm Technical Detail


Product Flat length Flattening Pin Stone Distance
Metric
RevealSize Length Between
Code Size Thickness Diameter Thickness
Edge & Hole
M (mm) L (mm) AF (mm) T (mm) (mm) St (mm) A (mm)
HAA-8/50 8 50 A+6 3 4 20 12-13
HAA-8/60 8 60 A+6 3 4 25 14-16
HAA-8/70 8 70 A+6 3 4 30 16-17
HAA-10/50 10 50 A+8 3.5 5 40 22-24
HAA-10/60 10 60 A+8 3.5 5 50 26-29
HAA-10/70 10 70 A+8 3.5 5
HAA-10/80 10 80 A+8 3.5 5
HAA-12/50 12 50 A+8 4.5 5 T
HAA-12/60 12 60 A+8 4.5 5
HAA-12/70 12 70 A+8 4.5 5 AF
HAA-12/80 12 80 A+8 4.5 5 A
HAA-14/50 14 50 A+8 5.5 6
HAA-14/60 14 60 A+8 5.5 6
HAA-14/70 14 70 A+8 5.5 6
HAA-14/80 14 80 A+8 5.5 6
HAA-16/50 16 50 A+8 6 6
HAA-16/60 16 60 A+8 6 6
HAA-16/70 16 70 A+8 6 6 L
HAA-16/80 16 80 A+8 6 6
6
5

HFP Flanged Pin Technical Details


4
Product Flange
Diameter Length
Code Diameter
75
70

(mm) L (mm) F (mm)


60

HFP-4/50 4 50 5
HFP-5/60 5 60 6
HFP-5/70 5 70 6
HFP-6/70 6 70 7

HPT Plastic Tube Technical Details 6.8


7.8
Product 5.8 6.2
Inner Outer 5.2
Length 4.2
Code Diameter Diameter

In. (mm) Ou. (mm) L (mm)


38
35
32

HPT-4 4.2 5.8 32


HPT-5 5.2 6.8 35
HPT-6 6.2 7.8 38
19

HA03 Kerfed Anchor - Introduction

The HA03 Kerfed type anchor is an attachment method that is used to insert kerfed angles in to the grooves openings in the stone edges.
A special diamond spiral is used to open a groove on the stone edge at specified dimensions. HA03 anchor with up and down bent kerfs
are used to insert the kerf end of the anchor in to the stone edge.

Using Spiral for Grooving

Opening Groove
6
Single Groove

Checking Groove

6
Continues Groove

Positioning Kerfed Anchor

Grooves on the edge of the stone panels must be opened with suitable machines and
diamond tools. Diamond discs using wet processing techniques are to be used in
order achieve economic and cast results.

Placing Kerf In Groove


Your Fixing Systems Specialist | 20

HA03 Kerfed L Anchor - Technical Details


ST

Technical Details
Product Projection Dead Load Wind Wind Bolt Size Pin Anchor Anchor
Code Pressure Suction Diameter Length Thickness

K (mm) Fdw (N) Fwp (N) Fws (N) E.b. (mm) (mm) L (mm) T (mm)

HA03-302 30 32
HA03-352 35 37
3
HA03-402 40 42
200 312 219 M8X80 12
HA03-452 45 47
HA03-502 50 52
4
HA03-552 55 57
HA03-304 30 32 3
HA03-354 35 37
HA03-404 40 42
HA03-454 45 400 624 437 M8X80 15 47 4
HA03-504 50 52
HA03-554 55 57

Shape A
HA03 - 30 2 A HA03 L Anchor
Shape  /RDGEHDULQJ UHVWUDLQW
Dead Load (x10 Kg)  3URMHFWLRQVL]HVEHWZHHQ
Projection (K mm) and 55 mm.
Type
 /RDGVXSWR1
 6XLWDEOHIRUKRUL]RQWDOMRLQWV
Shape C
 6WRQHWKLFNQHVVHVDERYH 
20mm.
 )DVWHQHGRQZDOOVZLWK 
expansion bolts.
 ,QVWDOODWLRQLVPDGHZLWKNHUI Shape B
system where there are slit
edges in the slabs.
21

Adjustable arm Drop-in pin

The drop in pin system is another technique that is can be used for stone atachments when higher pullout loads are required. And Adjsuta-
ble arm and a pin are used to be placed in side of the specially drilled holes. The holes are drilled at the edge and the rear side of the stne
panels where the pins and the adjustable arms intersect, forming a strong connection.

Prepare hole Holes should intercept

Place Adjustable arm Place pin

Fasten fixture

Special Drilling for Drop in pin connection


Special drilling is done to the slabs at the upper face and at the back. The drilling must be done
precisely as shown on the illustration. The adjustable arm inserted from the back of the stone
meets the pin which is inserted from the edge surface of the stone.
Your Fixing Systems Specialist | 22

HCA Corner Anchors

)RUIL[LQJVPDOOVODEVRQWRVXSSRUWHGIDFDGHVODEV
8VHGIRUUHYHDOFROXPQVRIILWDQGVLOOVODEV
6ODEVFDQEHDVVHPEOHGLQWKHZRUNVKRSIRUIDVWHULQVWDOODWLRQRQVLWH
6SHFLDOGULOOLQJLVUHTXLUHGRQWKHVODEVGHWDLOVRIZKLFKDUHVKRZQDWWKHERWWRPRIWKHSDJH

HCA02

70

HCA01

HCA01
21

Stone Drilling Tools - Introduction

HAZ-MC-11 HAZ-DB-11
Special Drilling Machine for HB-11 Undercut Bolt Special No Core Drill Bit

HAZ-MC-11 undercut drilling machine Sintered diamond segment with steel shank
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8&YDFXXPEDVHPHQW ,QQHUWXEHIRUZDWHUIORZ
Drilling unit 1400 W $YDLODEOHLQGLDPHWHUPP
230 V Electric power
GFI switch undercut drilling head

HAZ-MC-T31 HAZ-DB-T31
Special Drilling Machine for T31 Undercut Bolt Special Drill Bit

HAZ-MC-T31 undercut drilling machine (OHFWURSODWHGGLDPRQGELWZLWKVWHHOH[WHQVLRQ


Vacuum pad ,QQHUWXEHIRUZDWHUIORZ
3QHXPDWLFGULOOLQJ $YDLODEOHLQGLDPHWHU PP
GFI switch undercut drilling head
Your Fixing Systems Specialist | 22

Stone Drilling Tools - Introduction

HAZ-MC-PN HAZ-DB-PN
Drilling Machine for HFP pin system 1R&RUH'ULOOELW

HAZ-MC-PN drilling machine for pins Sintered diamond segment with steel shank
6XLWDEOHIRU+)3W\SHSLQV ,QQHUWXEHIRUZDWHUIORZ
Clamping device 10-50 mm $YDLODEOHLQGLDPHWHUVDQGPP
Driving motor unit 1000 W
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220 V Electric power
GFI safety switch

HAZ-MC-09 HAZ-DB-09
Special Drilling Machine for HB09 Undercut Bolt No Core Drill Bit

+$=0&GULOOLQJPDFKLQHIRUFRUHELWV Sintered diamond segment with steel shank


6XLWDEOHIRU+%W\SHXQGHUFXWEROW ,QQHUWXEHIRUZDWHUIORZ
Vacuum pad $YDLODEOHLQGLDPHWHUPP
Driving motor unit 2200 W
Leveller device up to 30 cm
220 V Electric power
GFI safety switch
HAZ Metal Sanayi ve Ticaret A.S. HAZ Metal management system is certified
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1HZ0DDGL&DLUR(J\SW 'RKD4DWDU Moscow, Russian Federation
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info@hazeg.com hazdoha@hazqatar.com www.hazrus.ru

Always at the forefront of fixing technology, HAZ METAL has earned a reputation as the leaders in fixing systems
innovation and is regarded as the one to follow. HAZ METAL fixing systems of today become the standard of
tomorrow.

HAZ METAL combines the very latest international technology with its own research and development team to
establish a technical excellence within the industry. HAZ METAL readily embraces the responsibility of a major
producer and shares its expertise with problem solving solutions.