Run or Stop Checking point

No Equpment checked Point Of Check Interval Action Plan

RUN STOP V L ME TO O F

1 Belt scale
zero and span weight Please recalibrated if scale
Daily/Weekly
be calibrated readings from your scale error
Check material build up in
mechanical installation
critical areas, such as under the Daily/Weekly
of the scale
weigh idlers

2 Bag Filter

Bag Filter unit Empty any waste containers Daily

After a break period, the

pressure drop must not
Check the pressure drop in the
Daily differ from the normal
display
value more than 500 Pa
(50 mm).
Check that the pressure in the
compressed-air tank
Daily
before the cleaning impulse is
unchanged

Check that no dust emerges

Daily
from the filter / fan outlet

Check the emptying function Daily

3 CRUSHER unit
noise & vibration daily fixed or change
leaking oil or fluids daily fixed or change

gear box crusher noise & vibration daily

fixed and add oil

leaking oil or fluids daily

check oil level with dipstick and

daily
top up level

4 General Conveyor
Walk Way Damage daily fixed or change
fixed or change

Drive unit noise daily

temperature daily fixed or change

vibration daily fixed or change

fixed or change
oil leak daily
cleaning if any dust
visual daily

coupling noise daily fixed or change

oil leak daily fixed or change
cleaning
Belt block daily
fixed or change
Damage daily

adjustment
Misalignment daily
cleaning
Cleaning daily
fixed or change or
Belt cleaner damage daily
adjustment
meke sure the fungtion ok
Switch / safety fungtion daily
before start conveyor
 5 Metal Detector

Switch the detector "OFF" and

detector alarm System Weekly Fixed/ recallibration
"ON"

6 Belt Scale
Ensure inside of panel keep
Panel and connection clean and dry, check to Weekly Clean control box
bolt ensure all wires, plugs, and
integrated circuits are tight in

Mechanical Coal
7
Sampler

weekly/change of Remove the access doors

cleaning the machine Clean down unit material type or and clean any material
quality from the hammer head
hammer head and from and sample
the noise weekly
bearings
repaired, before sampling
The hammer head damages and for irregular wear weekly proceeds

8 Crusher unit

fixed or change
Side combs damage or wear weekly

fixed or change
segments crusher damage or loose bolts weekly

fixed or change
auto greasing reservoir and re-
pump unit weekly
fill

fixed or change
auto greasing & piping for leaks weekly

fixed or change
auto greasing unit distribution
weekly
block indikator pin

fixed or change
Spur Gear Chamber oil levels
weekly
and top up

gear box crusher breather filter are effective weekly

9 General Conveyor
Belt belt tension 2 week add weight if needed

cleaning if any dust

bearing visual weekly
Rubber skirt visual weekly cleaning if any dust
cleaning if any dust
Switch / safety visual weekly

10 Metal Detector
Check sensitivity and belt clip
Control Setting Mountly Fixed/ recallibration
nullifier control seing
Passing some tramp metal Remove foreign object
Metal Detector Unit Mountly
through the detector from metal detector

Bolt and nut, connection

Tighten bolt/ change loose
on panel and metel tighten & connection electrical Mountly
bolt
detector

Clean unit, Do not use

Metal Detector unit Clean down unit Mountly water hose or high
presure compressed
 Control Box metal Ensure inside of control box kept
Mountly Clean control box
detector clean and dry

If damage please change

with suitable material. if
Sensor head surface Damaged sensor Mountly
sensor damge, it's also
posible

11 Bag Filter
Check that the entire filter is
cleaned by means of acoustic 1 month/ 300 hour
control of the cleaning valves

Check that the motor cooling 1 month/ or as

works necessary

Check that after-cleaning takes

1 month/ 300 hour
place

Clean control on the outside by

1 month/ 300 hour
means of a moist cloth

Check connection at Delta P-

MAX and disconnection at 1 month/ 300 hour
Delta P-MIN

Exhaust strainers / return air

filters / inlet bags, 1 month/ 300 hour
check, clean, or replace

Mechanical Coal
12
Sampler
Hub between hammer used,A torque wrench
tightening of screws mounthly
and main shaft

Park position Checking of sensor mounthly Fixed/ recallibration

13 Vibrating Feeder

Vibrating Feeder vibration stroke mounthly Fixed/ recallibration

Tighten bolt/ chenge

tightening of screws mounthly
loose bolt

tensioned condition of the sag is if change V-belt, please

Check of belt tension mounthly
about 10m.m. see series in IOM

14 Vibrating Screen
vibrating screen Check the spring elements mounthly
Fixing screws for the shaft drive, 50 hour operation
spring elements and wear linings

Check the spring elements. mounthly

Cup seals, expansion joints and

seals such as on covers or flaps mounthly
must be checked

15 General Conveyor
Tighten bolt/ change loose
Drive unit Tightening Bolt monthly
bolt
coupling oil level monthly add if needed
 Tighten bolt/ change loose
bearing Tightening Bolt monthly
bolt
Pulley Lagging monthly change if lagging broken
movement roller and bracket change if lagging broken
Idler monthly
roller
Tighten bolt/ change loose
Bolt and nut Tightening Bolt monthly
bolt

16 Bag Filter
Any flexible connections must be
Bag Filter unit checked for wear 3month / 500 hour
and leakage

Mechanical Coal
17
Sampler
Refer to the gear
Lubrication Gear:
manufacturers
specification
The motor is equipped
motor
with sealed bearings
without
Amount lubricator nipples
of grease for first
Bearings: 3month
application: SNH511TG:
100 g of type TG.

18 Vibrating feeder
vibration stroke if change V-belt, please
Check of rubber spring 3mounth
increases/decreases see series in IOM

19 Bag Filter unit

Fan housing, fan outlet must be
checked for signs of wear and 6 month/ 1,000hour
corrosion
Fan housing, fan outlet must be
checked for signs of wear and 6 month/ 1,000hour
corrosion
Electrical connections for
discharge of static electricity
6 month/ 1,000hour
must be checked for signs of
corrosion
Filter bottom case, check for
6 month/ 1,000hour
wear and accumulated material
Filter cartridges, check for
6 month/ 1,000hour
leakage
Any back-blast dampers, check
6 month/ 1,000hour
for function and wear
Filter housing, check for
6 month/ 1,000hour
leakages

Check tightness at flange

6 month/ 1,000hour
connections, dust container, etc.

General test of function, here

under the functions of the
6 month/ 1,000hour
electrical control, especially the
safety functions

20 General Conveyor
Drive unit gear condition 6 mounthly fixed or change
coupling hub an other element 6 monthly fixed or change

21 Crusher unit

remove spur gear oil and replace 6 monthly/4000 re-change new oil
pump unit
per t 0138 hour

22 Bag Filter

The filter / duct system etc. are after big

Starting bag filter
checked for foreign matter etc. maintenance
 The rotating parts are rotated
manually if appropriate and
checked for defects.

Start the compressor / activate

the supply of compressed air.

Check that the pressure in the

filter compressed-air tank is 5
bar.
Start dust extraction system /
check that the dust containers
are not overflow. Normally, dust
may not be stored in the dust
bins.

Start the fan and check the

direction of rotation.
The electrical connection must
be of such that the filter

controller starts automatically
when the fan is started.
For DFC-08M electrical
controller, the setting Delta P-
OFF must be used.
Check the cleaning function for

the entire filter.
For DFC-08M electrical
controller, the setting Delta P-
ON should now be selected.
Check the filter cartridge and Mount the cartridge
filter cartridge assembly by pushing the
gaskets
cartridge assembly
Check that the cartridge plate
completely to the stop in
supporting surface in the filter
the back of the cartridge
housing is intact and free from
holder. Visually align the
dust.
assembly with pins before
Replace or re-mount the
pulling the blue handles
cartridge plate.
down evenly, start with
Clean the packing of the access Replacement / the outside handles then
door and its contact surface on inspection of filter do the one in the middle
the filter housing. cartridge

Close and lock the inspection

door
Note: Cartridges with static Clean the area outside the
straps must have the straps inspection door if dust
between the cartridge plate and spill.

the rack, which ensures that it is
grounded.

-Check power
-Check fuse
-Check that the power
switch is on and that power
supplied to the unit
-Check unit connetion
-Check that all termination
Unit Trouble IF Necessary
are secure
-chect to ensure the display,
module, and keypad connectors
are firmly seated in their
connectors
-check that all jumpers are in
their correct position

23 Crusher unit
pump unit replace voith coupling oil 15000 hour re-change new oil
gear box crusher change gearbox oil and refill 1500 hour re-change new oil
with box
gear newinput
lubricant
shaftinseals 2000 hour fixed or change
gear box output shaft seals 6000 hour fixed or change
Crusher unit all bolts must be check for annual maintanance Tighten bolt/ change loose
thightness and re torqued to the bolt
24 General Conveyor
coupling Misalignment annual maintanance if coupling have
misalignment please re