Kathrein Remote Electrical Tilt System

Installation Guide
Flatpack2 PS System
DC Power Supply System, 16kW, 48VDC

Outdoor 1.3m Fan Cooled Cabinet
351489.033
Information in this document is subject to change without notice and does not represent
a commitment on the part of Eltek.
No part of this document may be reproduced or transmitted in any form or by any means
electronic or mechanical, including photocopying and recording for any purpose
without the explicit written permission of Eltek .
Copyright : Eltek, Norway 2013
Certificate no: 900005E Certificate no: 900005Q
Power Distribution
Centre for NS-EN ISO 14001: NS-EN ISO 9001:
Communications 1996 Certificate 1994 Certificate
Equipment No: 900005E No: 900005Q
35KS
This product is CE marked and complies with all current requirements for relevant
standards and directives.
This product is made according to EU directive 2002/95/EC (RoHS) and 2002/96/EC (WEEE).
EMC LVD
EN61000-6-2 Industrial Environment LVD73/23/EEC Low Voltage Directive
EN61000-6-3 Residential, Commercial and Light Industry EN60950 Safety of Technology Equipment
ETS 300386 Telecommunication Equipment UL60950,UL1801
FP2 PRSB 16KW/48V OD fan 1.3m has part no. CF1017.003.
351489.033 Issue 11, 2013 July

Published 2010-07-02
Mfm/AS/MG
2 Installation Guide Flatpack2 PS System, 16kW, 48VDC, Outdoor 1.3m Fan Cooled Cabinet 351489.033, v11-2013-07
Table of Contents
1. Welcome 5
About this Guide .............................................................................................................................5
2. System Description 5
Location of Components ~ General Arrangement.............................................. 6
Cable entry positions ......................................................................................................................7
Top cable entry positions ..........................................................................................................7
Bottom cable entry positions .....................................................................................................7
External AC Fuses ~ Recommended Ratings ...............................................................................8
AC Input. Recommendations for all countries except USA and Canada .......................................9
AC Input. Recommendations for USA and Canada .......................................................................9
Mains Reconfiguration ~ AC Terminal Block ...............................................................................10
Terminals & Pin-out Location, GMT Fuses ..................................................................................11
Alarm Relays & Digital Inputs .......................................................................................................11
Terminals & Pin-out Location, Alarm Interface Card ..............................................................12
Terminals & Pin-out Location, System Interface Card ............................................................13
LVD Latching Contactors .............................................................................................................13
Monitoring, Control and Signal Interface .......................................................... 14
System Monitoring........................................................................................................................14
Fan and Heater Operation..................................................................................... 8
System Specification .......................................................................................... 15
3. Installation 16
Safety Precautions .............................................................................................. 16
General Safety Precautions .........................................................................................................16
Electrical Safety............................................................................................................................17
Mechanical Safety ........................................................................................................................18
Battery Safety ...............................................................................................................................18
Installing the Modules ......................................................................................... 19
Mounting or Removing Smartpack and Flatpack2 Modules ...................................................19
Mounting and Removing Blind Panels ....................................................................................20
Correct Rectifier Position in Power Shelves ...........................................................................20
System Installation .............................................................................................. 21
Site Preparation............................................................................................................................21
Mechanical Installation .................................................................................................................21
Electrical Installation.....................................................................................................................22
4. Commissioning 27
Pre-Start Check ................................................................................................... 27
Commissioning Steps, Startup .......................................................................... 28
Startup and No-Load Adjustments ..........................................................................................28
Load Adjustments ...................................................................................................................29
5. Maintenance 30
Replacement of Door Filter ..........................................................................................................31
Replacement of Fan Filter ............................................................................................................31
6. Forms, Schematics & Drawings 32

Installation Check List .......................................................................................................32
Commissioning Procedure .................................................................................................32
Maintenance Procedure......................................................................................................32
Battery current readings check and calibration ..................................................................32
General Arrangement Drawing ..........................................................................................32
Cabinet Clearance Drawing ...............................................................................................32
Cabinets Drilling Template ..............................................................................................32
System Schematic Drawing ...............................................................................................32
Configuration Settings ~ Flatpack2 PS System, 16kW, 48VDC, OCab, FanC 1.3m ........32
Installation Guide Flatpack2 PS System, 16kW, 48VDC, Outdoor 1.3m Fan Cooled Cabinet 351489.033, v11-2013-07 3
Load Distribution List ........................................................................................................32
1. Welcome
The Flatpack2 PS System, 16kW, 48VDC, OCab, FanC 1.3m is a DC power supply for
telecom equipment suitable for outdoor fan cooled applications.
About this Guide

This booklet provides users of the Flatpack2 PS System, 16kW, 48VDC, OCab, FanC 1.3m
with the required information to perform system installation, commissioning and
maintenance. The booklet also describes the systems technical specifications, and
includes check lists, arrangement and schematic drawings.
Read also the generic documentation included in the systems documentation set, Art.
No. 351489.003
2. System Description
The Flatpack2 PS System, 16kW, 48VDC, OCab, FanC 1.3m is a DC power supply system
based on the Flatpack2 2000W 48V rectifier.
The system contains AC termination blocks, DC distribution, Flatpack2 Power Rack,
Flatpack2 2000W rectifier modules and the Flatpack2 Smartpack control unit. The system
is designed for cable entry from top and the cabinet size is 770x830x1387 mm
(30.3x32.6x54.6) (WxDxH).
Location of Components ~ General Arrangement
Battery DC (+) terminals
Bus bar, 35mm2, AWG 2 DC (+) Load Terminals
Common positive bus bar,
70 mm2, AWG 2/0, 35mm2,
AWG 2
Battery DC (-) terminals
Bus bar, 35mm2, AWG 2
DC (-) Load Terminals
(BTS2 MCBs)
25mm , AWG 4,
(on top of each load breaker)
Terminals for
GMT 10A
2
Load
Fuses, 1.5mm , AWG 16
Smartpack controller
and CON 4 (monitoring
terminals on the controllers
Alarm Terminals
2 rear panel)
1.5mm , 16AWG
(Front access)
Flatpack2
rectifier modules
Power Core with

DC Distribution
MCB Load, Alarm and
DC Earth Signal Terminals
Telecom Earth (TE)
Connection
AC Earth
Mains Protective Earth (PE)
Connection
(Cabinet main ground bar)
AC Mains
Terminals
AC Input & Earth

Terminals
AUX.AC MCB
(heater, AC socket, air-conditioner)
Door Filter Outlet
Fan Filter Inlet
Battery strings and fuses
in the lower part of the
cabinet
Figure 1 General Arrangement Flatpack2 PS System, 16kW, 48VDC, OCab, FanC 1.3m
Cable entry positions
Top cable entry positions
Rear right cable entry position

(for Roxtec CF 16 cable entries)
3pcs cable entry positions
(for Marcon or Roxtec type
cable entries)
Roxtec CF16
Roxtec Comseal 12
Marcon Multigate
2pcs brackets for cable strain relief purposes.
Note! The weight of the cables/conduits must be

supported on the outside of the cabinet.
The rear right cable entry position has an aperture that will accept a "Roxtec CF 16" type
cable entry. All other cable entry positions have an FL21 (Size C) type aperture which will
accept either "Roxtec Comseal 12" or "Marcon MC" type cable entries.
Bottom cable entry positions

2pcs bottom cable entry positions. Prepared
for Marcon type cable entries.
Fan and Heater Operation
The cabinet is equipped with 100W fan mounted in the door and progressive filter mats
of F5 class as inlet and outlet.
The fan runs as soon as the temperature in the cabinet passes 25oC (77F). Hysteresis is
1C (1.8F). The fan speed is determined and managed by a temperature sensor located
in the right-hand side of cabinet.
The cabinet is designed with free cooling principle and it uses ambient air to cool the
interior. The internal temperature will always be higher or equal to ambient airs
temperature. The heat management of this cabinet is designed for maximum heat
dissipation of approx. 1300W 1 inside the enclosure.
Please note that above value is valid for clean filters and full speed of fan.
When filters get dirty/clogged, the maximum heat dissipation decreases significantly.
Therefore it is essential to keep filter clean for best performance.
Refer to chapter 5 of this installation for more information.
The optional heater is controlled through a thermostat. If the thermostat is set to

temperature of 5C (41F), the heater will start at approx. -2C and will stop at 5C.
1
Maximum heat dissipation varies depending on equipment used inside, its location and
airflow
External AC Fuses ~ Recommended Ratings
The sites AC supply quality is of great importance. In general, a site with better AC
supply quality (stable nominal voltage) may use smaller breakers.
AC Input. Recommendations for all countries except USA

and Canada
External AC Input Fuses and AC Input Wires
Recommended Ratings for all countries except USA and Canada
(The ratings apply only fully populated systems with 8pcs rectifier modules)
External External AC
Fuse/Breaker Input Wire
AC Mains Comment Max. Current Ext. Fuse Size Size
Type Amp Type mm2 AWG
The phase-neutral voltages are 43.5 50A C-char 10 6
400VAC >208VAC at all times (see note 1)
3-phase, Any phase-neutral voltage is, or can 48.9 50A C-char 10 6
3-wire+N+PE be <208VAC Consider also 63A
The phase voltages are >208VAC at 57.5 63A C-char 10 6
230VAC all times (see note 2)
3-phase, Any phase voltage is, or can be 64.6 80A C-char 16 4
3-wire+PE <208VAC
The AC voltage is >208Vac at all 70.3 80A C-char 16 4
230VAC (3) times (see note 2 and 3) See Note 3
1-phase The AC voltage is, or can be 77.1 80A C-char 16 4
2-wire+PE <208Vac See note 3
Note 1: Higher rated external fuses are recommended, if the phase-to-neutral voltage can go below 208VAC
Note 2: Higher rated external fuses are recommended, if the phase-voltage can go below 208VAC
Note 3: Maximum 5pcs rectifier modules can be installed when the system is fed from a single phase feed
AC Input. Recommendations for USA and Canada
External AC Input Fuses and AC Input Wires

Recommended Ratings for all countries except USA and Canada
(The ratings apply only fully populated systems with 8pcs rectifier modules)
External External AC
Fuse/Breaker Input Wire
AC Mains Comment Max. Current Ext. Fuse Size Size
Type Amp Type mm2 AWG
The phase-neutral voltage is 43.5 50A C-char 16 4
400VAC >208VAC at all times (see note 1)
3-phase, Any phase-neutral voltage is, or can 48.9 50A C-char 16 4
3-wire+N+PE be <208VAC Consider also 63A
Any phase voltage is >208VAC at all 57.5 63A C-char 16 4
230VAC times (see note 2)
3-phase, Any phase voltage is, or can be 64.6 80A C-char 25 2
3-wire+PE <208VAC
The AC voltage is >208Vac at all 70.3 80A C-char 25 2
230VAC (3) times (see note 2 and 3) See Note 3
1-phase The AC voltage is, or can be 77.1 80A C-char 25 2
2-wire+PE <208Vac See Note 3
Note 1: Higher rated external fuses are recommended, if the phase-to-neutral voltage can go below 208VAC
Note 2: Higher rated external fuses are recommended, if the phase-voltage can go below 208VAC
Note 3: Maximum 5pcs rectifier modules can be installed when the system is fed from a single phase feed
Mains Reconfiguration ~ AC Terminal Block
The AC terminal block is factory configured for mains supply type: 230/400 V, 3 phase
3-wire +N + PE (phase voltage (L to L) 360Vac to 430Vac).
To reconfigure the systems AC mains feed, perform the following:
1. Switch OFF the AC supply fuses in external fuse boards

2. Connect the AC Mains wires to the AC terminal block, and mount the fish
plate(s) shipped with the cabinet, according to the type of AC mains to be
used, as shown in the actual example in this section
AC Mains
Cable
AC Mains AC Mains
Cable Wire wires
Links L1 L2/N
AC Mains Fish Plate AC Mains
Fish Plate Cable
L1 L2 L3 N wires
L1 L2 L3 N N
Fish Plate
L1 L2 L3
L1 L2 L3 N N AC Mains
wires
AC Mains L1 L2 L3 N N
AC Mains Terminal
Terminal Block
Block
(To internal connections) AC Mains
Terminal
(To internal connections) Flatpack2 DC Power System Block
Flatpack2 DC Power System Mains (To internal connections)

Factory configured 208Vac/220Vac/230Vac/240Vac
AC Mains terminal block. 1 phase 2 wire + PE Flatpack2 DC Power System
Mains, TN Maximum 5pcs rectifier Mains, IT
400 V, 3 phase modules can be installed 208Vac/220Vac/230Vac/240Vac
3-wire + N + PE when the system is fed from a 3 phase 3 wire + PE
Phase voltage (L to L): 360Vac to 430Vac single phase AC mains supply
For all above configurations: The AC Mains Protective Earth (PE) wire is not shown. The
PE wire from the AC mains supply is connected to the cabinets main protective earth
connection AC Earth. See chapter Electrical Installation for details.
Terminals & Pin-out Location, GMT Fuses
Pin 16 Pin 1
GMT fuses
F20 Max. 10A each
F13
F16
Figure 2 GMT fuse board (max. cable size 1.5mm2, AWG 16)
The table below shows the pin-out location for the GMT load fuse card:
Pin Assignment for GMT Fuse

Pin Signal Function Pin Signal Function
1 + GMT fuse 1 (F13) 9 + GMT fuse 5 (F17)
2 10
4 12
6 14
8 16 (fan fuse)
Alarm Relays & Digital Inputs

The alarm outputs in Flatpack2 systems use the Fail-Safe Operation Mode (relay coils
energized in the systems normal operation mode). When the system is in alarm mode,
the alarm relay coils are de-energized.
The figure shows the position of the relay contacts when the relay coils are de-energized
(PS system in alarm mode)
Alarm Relays & Digital Inputs
Alarm Relay Specification

Normal Mode NO 30 VDC, 2A Nominal switching capacity
Relay X Com +
(Energized coil) NC 60W (resistive load) Maximum switching power
220 VDC Maximum switching voltage
Alarm Mode NO
Relay X Com + 2A DC Maximum switching current
(De-energized coil) NC

Flatpack2 PS System
Correct Use of Alarm Outputs (example)
Digital Input X + Normal Mode

(Normal mode) External Relay Y
(Energized coil)
In order to implement monitored fail-safe
+ Alarm Mode
digital inputs circuits, the external relay coil
Digital Input X
(Activated) External Relay Y
(De-energized coil)
must be energized and the contacts closed
Flatpack2 PS System
in the systems normal mode of operation.
Correct Use of Digital Inputs (example)
Terminals & Pin-out Location, Alarm Interface Card
The Smartpack controllers alarm and digital input monitoring signals are accessible from
the Alarm Interface Card (Art. 105954) located on top of the controller; see page 6.
For detailed information about the cards pin-out location and terminal block connections,
refer to the figures in this section.
Alarm Outputs & Digital Inputs

Voltage free relay outputs and Configurable monitoring digital inputs
Card Art.105954 FUNCTION SIGNAL PIN-OUT

1
In Out *X1:
Digital Input 1 + 1 Input Circuit 1
2
external equipment)
Digital Input 2 + 3 Input Circuit 2

(To and from

4
Relay 1 NO 5
OVP & Door Alarm & COM 6 Alarm Circuit 1
Heat Management NC 7
Terminals & Pin-out Location 8
Relay 2 NO
System Connections High & Low Battery Alarm COM 9 Alarm Circuit 2
Battery Connections NC 10
CON1
Card, Art. 200625

To Smartpack,
CON2 Card, Art. 200576

*X2:
CON1
(From external equipment)

CON2A Ethernet connection
Alarm Outputs & Digital Smartpack 1
+ Input Circuit 3
Digital Input 3
Inputs Card, Art. 105954 CON1A
2
Digital Input 4 3
+ Input Circuit 4
CON1A CON2A
4
Digital Input 5 5
+ Input Circuit 5

6
*X1 *X2 Digital Input 6 +
7 Input Circuit 6

8
Relay 3 NO 9
1 10 1 20 Mains alarm COM 10 Alarm Circuit 3
(To external equipment)

NC 11
Alarm Outputs & Digital Inputs Card, Art. 105954
Relay 4 NO 12
CON2
To Smartpack,
Fuse Alarm COM 13 Alarm Circuit 4

Load & Battery NC 14
Relay 5 NO 15
Battery Alarm: -10C >Temp>50C COM 16 Alarm Circuit 5
& Rectifier Alarm NC 17
Relay 6 NO 18
N/A COM 19 Alarm Circuit 6
(used for fan control) NC 20
(Customer Connections) 1.5 mm2, max.
wire section
The figure shows the position of the relay contacts when the relay coils are de-energized
(PS system in alarm mode. Factory Settings in bold).
Terminals & Pin-out Location, System Interface Card
Flatpack2 systems are shipped from factory with the CON5 signals already connected.
Some of the Smartpack controllers internal system signals are accessible on D-Sub
connector CON5, on the controllers rear panel.
Using the System Interface Card (Art. 200625) and a standard 15 pins D-Sub cable, the
signals on CON5 may be accessible at any suitable location inside your system.
For detailed information about the cards pin-out location and terminal block connections,
refer to the figures in this section.
Terminals & Pin-out Location
In Out X:*****
10 +
Terminal Board, Art. 200625

1 Power Input
CON5A
System Connections
15 2
(To Smartpack, CON5)

System Connections
Card, Art. 200625 Battery Connections 6 + 3 Batt. Current 1
For Internal Use Only!

CON5 Card, Art. 200576
7 4
Battery Connections 12 + 5 Batt. Fuse Fail 1
Alarm Outputs & Digital
Inputs Card, Art. 105954 Smartpack Card, Art. 200576 13 6 Load Fuse Fail 1
9+, Neg.D. 7
JP2
LVD1A
Pos. Distr. 11,Pos.D. 8 LVD Common LVD1
JP1 Neg. Distr. 1+/ 9
LVD2A
JP1 JP2 3 3+/ 10 LVD Common LVD2
2 JP2
1 2+/ 11
1 (To latching contactors
2 LVD1 & LVD2)
X***** 3
(Internal Connections)
Neg. Distr.
1 11 CON5A Pos. Distr. JP1 and JP2 are used to configure the
System Connections Card, Art. 200625 system for Negative DC distribution (48 and
60V systems) or Positive DC distribution
(24V systems)
LVD Latching Contactors

Flatpack2 systems LVBD and LVLD2 functionality is implemented by the Smartpack
controlling magnetically latching contactors.
This particular system is equipped with LVBD as standard. LVLD can be installed in this
system as an optional feature. (See doc/n 351681.033)
Latching Contactors, LVD1 & LVD2

A latching contactor changes state only when a
reversed pulse voltage is applied to its coil
Warning! The bidirectional
diode must always be
ON OFF mounted to avoid dam-
aging the controller.
+ Pulse - Pulse Y
PCB Art.
200625 LVD1A
+ X Bidirectional
Latching
Contactor diode
X:***** LVD1
8 Y
9 LVD Common
10 LVD2A
X
X
11 Latching
Contactor
LVD2
Smartpack Y Latching Contactor
Unit
LVD Common
Flatpack2 PS System (internal)

Correct Use of Latching Contactors (example)
The coil of latching contactors is not energized in any state. They change state from open
to close, or vice versa, when a reversed pulse is applied to the coil.
2
LVBD, Low Voltage Battery Disconnect; LVLD, Low Voltage Load Disconnect; LVD1,
LVD2, Low Voltage Disconnect 1 and 2 (LVD = common term for both LVBD and LVLD).
Monitoring, Control and Signal Interface
The Flatpack2 PS System, 16kW, 48VDC, OCab, FanC 1.3m is available with basic
functionality for monitoring and control of the system, and is equipped with:
o Relay outputs, 6 pcs
o Digital inputs, 6 pcs
System Monitoring
The Smartpack Control Unit monitors and controls the entire rectifier system including
distribution and batteries, as well as other equipment on site. The unit incorporates a
communication port for connecting computers via the USB interface and also Ethernet
port to control/monitor the system through web browser or SNMP.
The Flatpack2 system can be operated and configured locally via the keypad on the
Smartpack unit, by selecting commands from set-up menus in a hierarchical menu
system.
Remote system monitoring and configuration may also be performed using PowerSuite --
a Windows-based program that runs on a connected PC.
- The Smartpack controller has factory default
Following configuration tasks require the use of a passwords for both User and Service access levels.
PC: The password for Service access should only be used by
o Installation settings operators who have received training on the Smartpack
controller. Eltek recommend to change the service password
o System calibration in order to avoid unauthorized access to the controller if
o Battery configuration needed.
o Alarm setup
- Do not change the Configuration (setup) in the
o Alarm log retrieval Smartpack unit unless you have received training or
o Site information specific instructions. The Smartpack unit has a standard
o Site specific configuration Note! factory Configuration. This configuration should only be
changed by trained personnel and in the following scenarios:
o Installation of batteries (setting specific

Please, refer to the Smartpack controllers Users battery data and number of battery strings)
o Installation of optional Surge Protection
Guide --Art. No. 350003.013 and to the Device (activation of SPD alarm input)
PowerSuite programs online help (press function o Change of Configuration based on upload of
key F1) for detailed information about system complete Configuration file.
monitoring and functionality. - The calibration of voltage, current and temperature has
been done at the factory and are within tolerances. Do
not perform any on site calibration of temperature, current
and voltage if not absolutely necessary.
System Specification
Technical Specification DC OUTPUT
Flatpack2 PS System, 16kW, 48VDC, Voltage 48VDC
OCab, FanC 1.3m Current Up to 16 KW 330A
CONNECTIONS
Max. number of 8pcs (5pcs when system is
Battery connections Battery cable, M8 bolts
rectifiers connected to single phase feed)
Load MCB Negative distribution, Negative load
AC INPUT connections
2 2
cable, 25 mm or 70mm cable
Voltage 360-430V, 44Amax, 3W+N+PE (Y)
208-250V, 63Amax, 3W+PE () clamps
2
208-250V, 80Amax, 1phase (max 5 Common positive bus bar, 35 mm
2
pcs rectifier modules, 10kW) and 70mm cable clamps
Alarm connections Plug-in wire connectors front access
Frequency 45 to 66Hz DISTRIBUTION OPTIONS
Maximum See Flatpack2 48VDC No. of DC Load Up to 12 x 1pole CBI (max 60A)
Current datasheet (241115.001.DS3) breakers Up to 4 x 3pole CBI (max 150A)
OVP Live surge arrestor No. of Battery Up to 2 x 150A MCBs mount next to
(Optional) Neutral spark gap breakers each battery shelf
Class C, type II No. of Aux. fuses 8 x 10A GMT type
In(8/20) 40kA Programmable LVD Standard: 1 LVBD (max. 300A)
Optional 1 LVLD (300A)
MONITORING
Monitoring Unit Smartpack WEB/SNMP
OTHER SPECIFICATIONS
Isolation 3.0 KVAC input and output
Local operation Menu driven software via keypads
1.5 KVAC input earth
and LCD, USB or PC (PowerSuite)
1.0 KVDC output earth
Remote operation PowerSuite via modem or Web
Operating temp -40 to +50C (-40 to +122F) ***
NMS via SNMP-agent
Storage temp -40 to +85C (-40 to +185F)
Alarm relays 6 relays are standard
Dimensions 770 x 830 x 1387 mm (WxDxH) (30.3 x
Visual indications Green LED System ON 32.6 x 54.6)
Amber LED Minor Alarm Weight Cabinet: 153 kg incl plinth
Red LED Active alarm(s) excl. rectifiers and batteries
LCD system status Flatpack2 rectifiers: 1.9 kg
Digital inputs 6 (for monitoring of external per rectifier
equipment)
Batteries: Max. 250 kg
Current Battery current
per battery shelf
measurements Rectifier current
Load current APPLICABLE STANDARDS
Alarms Load fuse alarm Electrical safety IEC/EN 60950-1
UL 60950-1
Battery fuse alarm
IEC/EN 60950-22
Low Battery Voltage EMC ETSI EN 300 386
High Battery Voltage (telecommunication network)
Temperature alarm EN 61000-6-3
Door switch alarm (emission, light industry)
Mains detect alarm EN 61000-6-2
OVP Alarm (immunity, industry)
Environment ETSI EN 300 019-2
ETSI EN 300 132-2
2002/95/EC RoHS Compliant
*** Note that the cabinets operating temperature range does
not apply to batteries. Refer to the manual for used batteries.
Rectifier Input Voltages
Type VAC Note Type VAC Note
Nominal 230 High voltage 1 185 275 Full output power
Range 185 275 Full output power High voltage 1 275 300 Full power, reduced power factor
Low voltage 1 0 85 Shutdown High voltage 2 300 350 Shutdown
Low voltage 2 85 185 Linear between 850W and 2000W High voltage 3 350 420 Shutdown* (see note below)
Note: If the input voltage is > 300Vac the rectifier will go into self protective mode. At no load, the rectifier will survive 350Vac.
With load or battery connected, it will survive 420Vac.
Stand by power consumption
Part Stand by Consumption Note
Smartpack Max. 10W DC 5-10W depending on state of relays, display backlight etc.
Kit: battery monitor 2W DC 2W per monitor installed
Cabinet ventilation fan 100W DC 0-100W DC depending on the fan speed (temperature).
Kit: Heater 500W, (Heater element 400W AC+ Fan The heater kit is AC powered
100W AC)
Specifications are subject to change without notice

3. Installation
This section describes how to install the Flatpack2 PS System, 16kW, 48VDC, OCab, FanC
1.3m.
Step-by-step procedures will guide you through the installation.
Read also the generic documentation included in the systems documentation set, Art.
No. 351489.003
Safety Precautions
General Safety Precautions

Please read and follow all safety instructions or warnings before installing or maintaining
the power system. Review any supporting documentation regarding the power system
and its components prior to installation.
To be installed only in restricted access areas or the like, in accordance with

articles 110-16, 110-17, and 110-18 of the National Electrical Code,
ANSI/NFPA 70
For supply connectors use wires suitable for at least 75C (167F)
Type: FEPW, RH, RHW, THHW, THW, THWN, ZHHW, USE, ZX or similar.
Use copper conductors only
The equipment described in this manual must only be operated by

Eltek Energy personnel or by persons who have attended a suitable
Eltek Energy training course
Installation in USA/Canada must comply with NEC/CEC. For other countries,

local or national requirements may apply.
CAUTION: Even though the product incorporates protection circuitry and

other safeguards, it can be damaged, perform poorly or have a reduced
lifecycle if it is exposed to incorrect treatment during transport, installation
or service.
The equipment represents an energy hazard and failure to observe this

could cause terminal injury and invalidate our warranty
There are hazardous voltages inside the power system. As the modules
incorporate large charged capacitors, it is dangerous to work inside the
system even if the mains supply is disconnected
Products into which our components are incorporated have to comply with a
number of requirements. Installation is to be in accordance with the
recommendations herein
This system is also designed for IT power distribution systems
An AC overvoltage Protection Device (OVP) must be installed on the AC
input of the system. The device must comply to overvoltage category II
according to IEC/UL 60950-1
Please read the manual carefully before using the equipment
The enclosure must be installed, serviced, maintained, and operated by a

qualified technician who is familiar with electrical wiring, electrical
equipment, and enclosure deployment techniques and best practices for
safety
The enclosure must remain locked at all times, except when authorized
service personnel are present
Remove all conductive jewelry or personal equipment prior to servicing
equipment, parts, connectors, wiring, or batteries
Read and follow all installation, equipment grounding, usage, and service
instructions included in this manual
Use proper lifting techniques whenever handling the enclosure, equipment,
parts, or batteries
Do not roll the cabinets on their sides
Electrical Safety
Lethal voltages are present within the power supply and electrical boxes. Never assume that an electrical
connection or conductor is not energized. Check the circuit with a volt meter with respect to the
grounded portion of the enclosure (both AC and DC) prior to any installation or removal procedure
An external electrical service disconnect must be used that is properly sized as required by the NEC
and/or local codes
The supply neutral conductor must be bonded to earth ground at the disconnect panel
Do not work alone under hazardous conditions
A licensed electrician is required to install permanently wired equipment
Ensure that utility power is disabled before beginning installation or removal
Ensure no liquids or wet clothes contact internal components
Hazardous electrically live parts inside the enclosure are energized by batteries even when the AC input
power is disconnected. Make sure the power is removed via the battery disconnect breaker before
servicing any of the equipment
The internal equipment may be powered by AC circuits. Make sure power is removed via the appropriate
breaker before servicing any of the equipment
Prior to installation, verify that the AC input voltage to the enclosure and its equipment with respect to
voltage and frequency
Prior to installation, verify that the output voltage from the enclosure or its equipment match the voltage
requirements of the connected equipment loads
Prior to installation, verify that the enclosures utility service panel is equipped with a properly rated
circuit breaker for use with the equipment inside. Refer to the manufacturers recommendations
Prior to installation, contact local utilities, local building maintenance departments, and cable/piping
locating services to ensure that installation does not interfere with existing utilities or building
cables/piping
Fuses/circuit breakers may not be provided with the equipment. Refer to the documentation for the
proper hardware. Use only the parts specified in the documentation. Installing fuses or circuit breakers
not specified for use in this equipment may result in injury to service personnel or equipment damage
Where required for installations in the United States or Canada, use listed/certified compression
connectors to terminate listed/certified field-installed conductors. If the proper connector for the country
of installation is not provided, obtain the appropriate connectors and follow all manufacturer and local
requirements for proper connections
Torque the electrical connections to the values specified on labels or in the product documentation
The DC distribution is considered a Safety Extra Low Voltage (SEL V) with the return side connected to
the chassis (earth ground) inside the enclosure
The supply neutral conductor must be grounded at the external service supply disconnect panel
Do not use other methods for cable entry than what is specified in the documentation for this product
Ensure proper cable support is used to support the weight of cables and cable conduits that enter/exit
the cabinet
Do not drill new holes or use other methods for cable entry than what is described in the product
documentation
Mechanical Safety
Keep hands, hardware and tools clear of the fans. Fans are thermostatically controlled and will turn on
automatically as a function of temperature
Rectifiers can reach extreme temperatures under load and normal operation
Use caution around sheet metal components and sharp edges
Do not climb on the enclosure to access the cable entrance. Always use the proper ladder and safety
precautions as dictated by the site conditions
Battery Safety
Note:
-Battery lifetime depends on working temperature (halved every +10C above 20C
temperature), on the lack of proper preventive maintenance, and on the depth and frequency of
Note the charge / discharge cycles. Actual lifetime is specified under normal conditions and regular
preventive maintenance routines as an aproximate expected value and cannot be guarantied as
it depends on many local and unpredictable factors not controlled by the system supplier.
Lifetime is specified by the battery manufacturer and is not a system supplier's responsibility.
Always wear eye protection, rubber gloves, and a protective vest when working near batteries. Remove
all metallic objects from hands, wrists, and neck
Batteries contain dangerous voltages and current, as well as corrosive material. Battery maintenance,
service, and replacement must be performed by authorized personnel only
Never use non-insulated tools or other conductive materials when installing, maintaining, servicing, or
replacing batteries
Use special caution when connecting or adjusting battery cables. An improperly connected battery cable
can result in arcing, fire, or possibly an explosion
A battery showing signs of cracks, swelling or leaking must be replaced immediately by authorized
personnel using a battery of identical type and make
Do not smoke or introduce sparks in the vicinity of a battery
Follow the battery manufacturers approved transportation and storage instructions
Prior to handling the batteries, touch a grounded metal object to dissipate any static charge that may
have developed in your body
Batteries contain or emit chemicals known to the State of California to cause cancer and birth defects or
other reproductive harm. Battery post terminals and related accessories contain lean and lead
compounds. Wash hands after handling
If any battery emission contacts the skin, wash immediately and thoroughly with water. Follow your
companys approved chemical exposure procedures
Neutralize any spilled battery emission with a special solution contained in an approved spill kit or with a
solution of 1 lb bicarbonate of soda to 1 gallon of water. Report a chemical spill using your companys
spill reporting procedures and seek medical attention, if necessary
Each individual battery should have at least 0.25 inches of space between it and surrounding surfaces,
or per the battery manufacturers specification to allow for convective cooling
Battery cables must be dressed to avoid damage to the conductors. Damage or stress can be caused by
routing around sharp edges or in areas where wires could get pinched
Follow battery manufacturers approved instructions to set all battery related parameters accordingly
Installing the Modules
CAUTION:
- The modules may be warm, but do not hand-carry them by their handles
Device - Open the handles before inserting them into the power shelves (hot-pluggable)
hazard The rectifier incorporates a Mains fuse in each line. Double Pole / Neutral Fusing
Mounting or Removing Smartpack and Flatpack2 Modules

Note that cables are plugged to the Smartpacks rear panel. When mounting the
controller, you must plug the cables before step 2. When removing it, unplug the cables
during step 2.
Hole to release the

Smartpack handles spring
controller mechanism Flatpack2
rectPower
Terminals
for
GMT AC
Earth
Mains Handle in
unlocked position
Handle in locked position Protecti
ve Earth
(PE)
1. Unlock the handles by Connect
inserting a screwdriver into the holes to release the ionspring mechanism
2. Insert or remove the module by (Cabinet
main makes proper contact
sliding it fully into the power shelf, so that the module
(for Smartpack, plug cables first) ground
or bar)
Electric using both handles to pull the module loose. Support ar, from underneath before
shock 35mm2,
the unit is completely free. Unplug the cables, when removing the Smartpack
module AWG 2
s rear
3. Lock the handles by panel)
pushing the handles up into their housings (locked
G 2/0 position). Then, the module
will be securely locked in the shelf, or ready for transport
nals
4. Mount blind panels in Bus bar,

unused module locations 35mm2,
AWG 2
ier
Please note:
If the Smartpack is replaced in the system it is recommended to check battery current
calibration as occasionally new controllers may present some minor differences in their
readings from actual value due to inaccuracy of shunt installed in the system.
Please refer to page 38 for Battery Current Reading Check and Calibration on how to
perform the check and calibration (if necessary).
Mounting and Removing Blind Panels
Screwdriver to Blind panels upper
release the locking locking tabs
tabs
To remove blind panels, carry out the following:
1. Release the panels upper left and right corners by

inserting a small screwdriver into the panels upper left gap and carefully press
down and out to release the locking tabs. Repeat on the upper right gap.
2. Remove the blind panel by
using you hand to pull the panel loose
To mount blind panels, carry out the following:
1. Insert the panels upper edge by

pressing gently so that its upper locking tabs engage
2. Lock the panels lower edge by
pressing with your hand so that the blind panels lower tabs lock into position.
Correct Rectifier Position in Power Shelves

Flatpack2 DC power systems are normally shipped from factory with empty power
shelves. The rectifier modules are shipped in separate packaging, and you have to
install the modules in the correct position in the power shelves, with respect to their
ID number (or CAN bus address). Do not relocate already pre-installed rectifiers.
Follow the scheme below to install the Flatpack2 rectifier modules:
o Insert & hot-plug the rectifiers in the indicated power shelf positions,
one module at a time, allowing a 2s delay between them and starting with ID
number 1, 2, 3, and so on. (indifferent after ID# 6)
Correct Rectifier Position in the Power Shelves

Dual AC feed: 2 AC inputs per shelf, each feeding 2 rectifiers
Phase 1
Mains and Mains
Three-phase, 230VAC Three-phase & N, 400VAC
Flatpack2
Smartpack rectifier Phase 2
controller
02 05 Position 4
01 04
Position 1 --- --- Position 8
03 06 Phase 3
--- ---
--- --- ---
---
Position 9 --- --- ID number
(Assigned CAN
bus address)
System Installation
Check off in the Installation Check List, that you find in the last section of this folder.
Site Preparation
Refer also to chapter Location of Components ~ General Arrangement on page 6.
Step - Site Preparation Action Power is OFF! OK

1. Organize the o Check min. clearances for cabinet access:
installation site front access, 100 cm, top access, 60 cm.
See page 40
o The floor construction must be capable of
supporting the equipment, refer to System
Specification, page 15
2. Prepare the
Check that insulated tools suitable for telecom
installation tools
installations are used
3. Prepare AC Supply: AC Check the AC supply is the correct type, and that
input cable(s) and the external AC fuses and AC input cable(s) are
fuses suitably rated. Refer to page 7
Mechanical Installation
Step - Mechanical Installation Action Power is OFF! OK
4. Remove packaging CAUTION: Do not step nor walk on the cabinets
and check equipment roof.
o Check you have received all the parts,
correct cabinet, documentation, batteries (if
applicable), etc
o Inspect the equipment for physical damage
(report any damages)
o Leave rectifier modules in their packaging or
in the selves, if factory installed.
(commissioning task)
5. Loosen the Cabinets Note: You must first loosen the plinth from the
Plinth cabinet before you can fasten it to the ground.
o Unscrew the four bolts at the bottom of the
cabinet and separate the cabinet from the
plinth. See Figure 6, page 39
6. Position and fasten Note: Ensure a minimum clearance between the
the cabinet cabinet and any obstacle. See also Figure 8, page
40.
o Drill holes on the floor or support beams,

See Figure 5, page 39.
o Fasten the plinth to the ground or support
beams using M10 bolts. See Figure 6, page
39
o Bolt the cabinet to the plinth, using the
1.3m Cabinet-to-Plinth Fastening Holes.
See Figure 7, page 39
Step - Mechanical Installation Action Power is OFF! OK
7. Mount the batteries on Please note:
the shelves If you have installed additional kit in the
cabinet please refer to the table below to see
the maximum battery shelves heights:
Shelves height
Note: Base cabinet
Max depth of batteries is 565mm (no additional kits Shelf #1 - 295,4mm
Max width of battery string is 546mm installed) Shelf #2 - 310,7mm
LTE 7U kit Shelf #1 - 295,4mm
Shelf #2 - -----------
Flexi BTS kit 7U Shelf #1 - 295,4mm
Shelf #2 - -----------
oStart (if applicable) mounting them on the

lower shelf first, and continue upwards.
Use the battery kits, if supplied
Do not terminate the battery cables yet!
Do not remove Condensation Stopper yet!

The condensation stopper (yellow plastic) prevents
humidity from entering the cabinet and must
therefore not be removed until the system is
powered up during commissioning. Humidity before
powering up the system may cause serious damage
to the system.
The condensation stopper is attached to the filter on
the inside of the door.
Electrical Installation
Refer also to chapter Location of Components ~ General Arrangement on page 6.
Step - Electrical Installation Action Power is OFF! OK

1. Make the system Switch OFF or remove ALL load fuses (F1, Fx),
completely voltage free battery fuses (Fb1, Fbx) and external AC supply
fuses
2. Open the cabinets roof The cabinet roof is locked with 2 screws in the
front, from inside the door opening.
o Open these screws and lift up the front of
the roof approx. 5cm.
CAUTION: Do not lift the roof completely
at this stage, it may bend and damage the
latches
o Pull the roof forward, until it loosens at the
rear latches. See picture below for closed
roof position on the latches .
o Take the roof completely off the cabinet
3. Insert the cables
Cable (all phases in one cable) max 6mm 2 each
Single phase cable (one cable per phase) max
35mm2
CAUTION: Do not use the metal blind plates as
Marcon 25 multigate
cable entry plates.
o Use a screw driver to puncture the
appropriate grommet(s) of the Marcon 25
multigate. Do not use a knife!
The cut must be smaller than the cable
.
diameter. The pictures show how to cut the
grommets.
o Push cable(s) through the grommet(s):
Note! Other optional cable

entry solutions are available
o Then pull the cable(s) back out of the
for larger size cables and/or
grommet, approx. 10mm. This will lock the
cable conduit.
cable in the grommet and ensure full IP
Please contact your local
protection
representative for details
o Ensure that the fixing screws of all Marcon
if the cable entry solution
25 multigate cable entry plates and metal
provided is not sufficient
blind plates are properly tightened
for your needs.
Note! Ensure that any blind plates that are
refitted to the cabinet are mounted with the
gasket joint (spline) facing downwards.
Gasket joint/spline must face downwards when plate is

mounted back to cabinet
4. AC Connections
o Check AC configuration: The AC

terminals are correct configured to the
external AC supply
o Connect the AC Earth wire (PE) to the

terminal AC Earth (PE)
- Terminal AC Earth (PE) is mechanically
A connected to cabinet chassis through main
grounding busbar See picture B
(highlighted) and page 6.
o Connect the AC input cable(s) to the
terminals. Cable and terminal block
labelling are to correspond. Read pages 6,7
and 8.
o Fasten the AC cables
Underneath the top cover of the cabinet:
Fasten the AC cable to the strain relief bar
in front of the cable entry
(highlighted in the picture A)
Inside the cabinet: Fasten the AC cable
to the back of the metal bar for strain relief
(highlighted in the picture B).
5. AC Socket Connection The system is prepared for an AC socket (max

16A/250Vac), located to the right side of the
cabinet. This AC outlet is intended for optional
equipment. Due to the many different socket types
all over the world, no socket is delivered with the
system.
o Turn OFF the AC breaker. Connect the

cables L, N and PE (not part of the cabinet)
to the preferred socket type and mount the
socket to the bracket.
o Connect the PE wire to the cabinet earth
bar (The earth bar is highlighted in picture
B in step 11 in this procedure).
o Add a label onto, or next to the AC socket
that shows a maximum rating of
16A/250Vac for the AC socket.
o Mount the cables from AC socket to the AC
breaker (seen in left picture).
o Turn ON the AC Breaker
6. DC Connections
Load Circuits
**Optional items for 3pole o Terminate DC Earth (TE)

MCB - Terminals DC Earth (TE) is mechanically
connected to cabinet chassis. Refer to page 6.
- The Common Positive Bus bar is internally
cabled to DC Earth (TE); thus the positive
output of the rectifiers is connected to ground
(TE), and the negative output represents the
48VDC supply voltage. Refer to Figure 1
General Arrangement Flatpack2 PS System,
3-pole link for CBI MCB 16kW, 48VDC, OCab, FanC 1.3m, on page 6.
The Common DC Output Rail is to be
connected to TE at only one place.
- If required, you can remove the internal
cable that connects the positive bus bar to
local TE. However please make sure there are
no loads using DC Earth (TE) as a positive
connection .
2-pole link for CBI MCB
o Terminate DC Load Circuits
Please note:
Basic cabinet is equipped with 1pole
1. Additional loads at MCBs
breakers. However if the load is larger than
connected to negative
60A it is necessary to use add-on kit with
busbar in positions F7-F12
3pole breaker.
are limited to 150A.
The add-on kit with 3pole breaker includes
two copper links (shown on the left**). One
for 100 A (two pins) and one for 150 A (three
2. Due to limited connection pins). If the load current is larger than 60A
points on positive busbar use the two pin copper link. Then the 3rd hole
(see page 5): in the breaker cannot be used.
If the load current is larger than 100 A, use
the three pin copper link. Insert the chosen
copper link on to the top of the MCB.
- Connect the orange alarm wire to the
copper links with a screw, if the links are
used.
- Connect the positive cable(s), max 70 mm
Max 150A sq (AWG 2/0), to the common positive bus
bar on the top of the power core.
3
- Connect the negative (-48V) cables, max 25

-larger loads should always mm sq each (AWG 3), to the top of the MCBs
be fed from a positive or the copper links.
busbar connections in the
system o Terminate GMT Fuse Load Circuits
- in case more positive Connect the adequate cables, 1.5 mm sq
connections are needed it is (AWG 16), to the GMT fuse card according to
possible to use Local TE bar the table on page 11
as a positive connection with
limitation of not more than
100A connected to it.
7. DC Connections o Terminate Alarm Circuit cables to the relay
Alarm & Signal Circuits output terminals.
Refer to chapter Terminals & Pin-out
Location, Alarm Interface Card on page 12.
3
The bus bar is prepared for connection of cables with lugs or ferrules. M8 bolts are fitted at delivery.
8. DC Connections The positive and negative (-48V) battery cables
Battery Cables are connected from factory to the common positive
bus bar and to the battery MCBs (does not apply
for additional battery string kits). The cable
routing shall be done according to the picture
below i.e. blue cables down rear left corner and
black cables down the rear right.
The battery temperature sense cable is also pre

wired to CON4, and temporally fixed to the
cabinets wall.
o Connect all battery inter-cell links
o Connect the loose end of the battery cables
to the battery terminals; blue cable to the
negative terminal and black cable to the
positive terminal.
Place the temperature sensor, located at
the end of the battery temperature sense
cable, on top of the topmost battery string
Example photo from real system

WARNING! Make sure the sensor does not
touch any metal objects or anything that
can have different temperature than the
air inside the enclosure.
4. Commissioning
The commissioning of Flatpack2 PS System consists of following stages:
I. Perform a pre-start check before the PS system is switched ON
II. Switch ON the system with disconnected load; adjust output voltage
III. Adjust the nominal output voltage with connected batteries and load
I Pre-Start Check
Power is
OFF! Check off in the Commissioning Procedure, that you find in the last section of this
folder. If you have just finished the system installation successfully and filled in the
Installation Check List, jump over the Pre-Start Check and continue with stage II.
Before you switch ON the Flatpack2 PS system, verify the following:

1. System installation is completed
o Ensure a correctly performed system installation, with correct polarity on
all connections, has been carried out (Installation Check List filled in)
Device o All cabling and copper bars are securely terminated and supported
hazard
o All components, terminal blocks, MCBs/ fuses, etc. are clearly labeled
2. Battery and load fuses are disconnected
o Verify that all battery and load MCBs/ fuses are switched OFF or removed
3. AC input cable(s) and AC Earth wire (PE) are terminated
o Make sure that the AC input cable(s) are connected to correctly configured
AC terminals
o Verify that the AC input cable(s) and external AC fuses are sized and rated
as specified
o Check that AC Earth (PE) is terminated, and electrically connected to
chassis (Link 1)
4. Site specific parameters and settings are known
o Read the system specific drawings and documentation
5. AC supply and all MCBs, fuses are switched OFF
o Make sure that all external AC fuses and internal MCBs/ fuses are switched
OFF
Commissioning Steps, Startup
Check off in the Commissioning Procedure, that you find in the last section of this
folder. After the Pre-start Check is performed, you can begin with stage II.
During the stage, you will switch ON the Flatpack2 PSS while the batteries and
load are disconnected then measure the output voltage, and adjust it if required.
Carry out the following:
II Startup and No-Load Adjustments

Power is
ON! 1. Disconnect all rectifier modules, without removing them (keep original location)
o Read how to install modules, on page 19. Also, read about the correct
rectifier position on page 20, and then,
o If Flatpack2 rectifier modules are installed, unlock the handles and pull the
modules partially out (fan housing visible), but do NOT physically remove
Device
hazard them from the power shelves
o If Flatpack2 rectifier modules are not yet mounted, release their handles
and insert them partially into the correct position in the shelves
2. Remove the Condensation Stopper
o Remove the Condensation Stopper placed in front of both filters, inside the
door and in front of the fan. Read more about the Condensation Stopper on
page 22
3. Switch ON the system
o Switch ON the AC input supply (external AC fuses) to the PS cabinet
4. Measure and verify that the AC input voltage is correct
o Measure the AC input voltage at the cabinets mains connection box
o Verify the AC voltage is within range
5. Mount all Flatpack2 rectifier modules in the power shelves (keep original location)
o Push all rectifiers firmly inwards one module at a time, allowing a 2s
delay to plug them in the same shelf location. Lock their handles. Refer
also to page 19
o Mount blanking panels over unused positions
6. Ensure that the Smartpack and all rectifier modules are working: LEDs are ON
o Verify correct operation, by monitoring the modules LED lamps and
display: No alarms are present on rectifiers; The Smartpack displays fuse
alarms
7. Connect a PC to the PS system (to facilitate operation)
o Plug a standard USB A-B cable between the PC and the Smartpack
controller
o Start PowerSuite on the PC by selecting:
Start > All Programs > Eltek > PowerSuite
o On the toolbar, click the Connect button to establish connection
8. Measure and adjust DC output voltage
o Read the DC output voltage on the controllers display
o With a multi-meter, measure the DC output voltage at the most accessible
point, e.g. between the common DC rail and the lower connection of one of
the priority load MCBs
o If required, adjust the voltage using the controllers front keys or via
PowerSuite
9. Verify the alarm relays are working correctly (alarm relay test)
o Run the alarm relay test using the controllers front keys or via PowerSuite
(select the menu Go > Output Test)
10.Make sure the System Setup is in accordance with configuration

o Verify system settings using the controllers front keys or via PowerSuite
o Use the opportunity to enter site related information, number of used AC
phases, type of batteries, etc.
Load Adjustments
III
Power is
Now, you can begin with stage III, where you will adjust again the output voltage ON!
to the battery voltage, and connect the batteries and the load.
11. Adjust DC output voltage to equal measured battery voltage

o Measure the battery voltage is within range (check connections have
correct polarity)
o Adjust DC output voltage using the controllers front keys or via
Device
PowerSuite to equal the measured battery voltage. hazard
(Important adjustment to avoid arcing when connecting the batteries)
12.Unplug all rectifiers but one, and connect the battery fuses /MCBs
(CAUTION: Have only one rectifier connected, when switching ON the battery
fuses. Thus, avoiding damaging all rectifiers, due to possible incorrect polarity Device
connections, etc.) hazard
o Disconnect all rectifiers but one, by unlocking the handles and pulling them
partially out (fan housing visible). Do NOT physically remove them from
the power shelves
o Switch ON all battery fuses or MCBs
13.Adjust DC output voltage again to equal the nominal battery voltage
o Adjust DC output voltage using the controllers front keys or via
PowerSuite to equal the nominal battery voltage (or the nominal load
voltage, when not using batteries)
14.Plug in again all rectifiers, and verify the rectifiers current sharing
o Connect all rectifiers again by pushing them firmly inwards Repeat step
4, in stage II
o Wait for about 2 min., and check using the PowerSuite application that
each of the rectifiers delivers the same output current. A deviation of 1A is
acceptable.
15.Connect the load breakers and verify that no alarms are displayed
o Switch ON all load MCBs/ fuses
o Verify correct operation: rectifiers and controller display no alarms
5. Maintenance
You can carry out the DC power system maintenance, by following the steps in the
Maintenance Procedure that you find in the last section of this manual.
This chapter describes how to perform filter maintenance.
WARNING: You are operating in a live system. Precaution must be taken when changing
filter in front of the fan.
Lower Door Filter (Fan Filter) Locations:

Pollution degrees: Car park/road side: City roof top: Non central:
Low 1 year 2 years 3-4 years
Medium 1 year 2 years 3-4 years
High 6 months 1 year 2 years
* Note! The filter replacement intervals listed in the above table are only guidelines.
Shorter intervals may be required, depending on the level of air pollution on site.
Eltek recommend bi-monthly site checks during the first year of operation, to establish
actual filter replacement intervals for each individual site.
Upper Door Filter Locations:

Pollution degrees: Car park/road side: City roof top: Non central:
Low 4 year 8 years 12 years
Medium 4 year 8 years 12 years
High 2 years 4 year 8 years
* Note! The filter replacement intervals listed in the above table are only guidelines.
Shorter intervals may be required, depending on the level of air pollution on site.
Eltek recommend bi-monthly site checks during the first year of operation, to establish
actual filter replacement intervals for each individual site.
Door Filter, Outlet Filter frames

(The filters rough side facing fastening screws
inwards)
Filter frames Open fan filter door

fastening screws
Fan Filter Door
Fastening knobs for

fan filter door
Fan Filter, Inlet
(The filters smooth side
facing inwards)
Figure 3 Location of the cabinets door filter and fan filter
Replacement of Door Filter
Step Action OK
1. Remove
Refer to
filter
Figure 3 Location of the cabinets door filter and fan filter, on
page 30.
o Remove the filter grid by loosening the screws around it. Pull
the grid towards you when loose
2. Exchange o Exchange the old filter with a new.

filter Make sure that the rough side of the filter faces the inside
of the cabinet
3. Mount the o Mount the grid to the door again, fastening the screws around
frame it
Replacement of Fan Filter

Step Comments OK
1. Disconnect o Remove the fan fuse,
the fan located at the GMT fuse card (fuse 8[F20]). Refer to
Terminals & Pin-out Location, GMT Fuses on page 11
2. Open the Fan

Refer to
Filter Door
Figure 3 Location of the cabinets door filter and fan filter, on
page 30.
o Open the fan filter door

by turning the two knobs on the door (upper and lower right
side)
3. Remove the o Remove the filter grid by loosening the screws around it.
filter grid Pull the grid towards you when loose
4. Exchange the o Exchange the old filter with a new. Make sure that the
filter smooth side of the filter faces the inside of the cabinet
5. Mount the o Mount the grid again, fastening the screws around it
grid
6. Close the Fan o Close the fan filter door, and turn the knobs closed
Filter door
7. Connect the o Replace the fan fuse, and verify that the system is
fan operating normally
Forms, Schematics & Drawings
This section includes following forms and schematic drawings:
Installation Check List
Commissioning Procedure
Maintenance Procedure
Battery current readings check and calibration
General Arrangement Drawing
Cabinet Clearance Drawing
Cabinets Drilling Template
System Schematic Drawing
Configuration Settings ~ Flatpack2 PS System, 16kW, 48VDC, OCab, FanC 1.3m
Load Distribution List
INSTALLATION CHECK LIST
System Data Flatpack2 PS System
Flatpack2 Power Supply System, type: Article No.:
Site, name:
Serial No.: Software, version No.: Rectifiers, type & number of:
AC Input Voltage, measured: Battery Type: Battery Capacity: Installation carried out by, name:
Site Preparations Power is OFF!

CARRY OUT FOLLOWING: OK
1. Organize the installation site

EMC
2. Prepare the installation tools

regard
3. Prepare AC Supply: AC input cable(s) and fuses

Mechanical Installation Power is OFF!
4. Remove packaging and check equipment

5. Loosen the cabinets plinth

Device
hazard
6. Position and fasten the cabinet

7. Mount the batteries on the shelves
o Do not terminate the battery cables yet!
o Do not remove the Condensation Stopper!
Electrical Installation Power is OFF!

Electric
shock
8. Make the system completely voltage free

9. Open the cabinets roof

10. Insert the cables

11. AC Connections
o Check AC configuration: The AC terminals are correct configured to the external AC supply
o Connect the AC Earth wire (PE) to the terminals AC Earth (PE)
o Connect the AC input cable(s) to the terminals. Cable and terminal block labeling are to correspond
12. AC Socket Connection

13. DC Connections Load Circuits
o Terminate DC Earth (TE): Common DC Output Rail is connected to TE at only one place

Electric o For each DC load, connect one of the cables to the common DC output rail, and the other directly to the MCB
shock
o Terminate the GMT load circuits
14. DC Connections Alarm & Signal Circuits
15. DC Connections Battery Cables
For each battery shelf,
Careful! Use correct polarity.
o Mount 3 intercell links to connect in series 4 battery blocks, (In 24V systems: 1 link and 2 blocks)
o Connect battery cables to fuses and common DC rail, and to the shelfs outer terminals; black (+); blue (-)
o Connect the temperature sensor cable, if applicable, to the D-Sub plug or input terminal, and fix the sensor (at the
end of the cable) to a suitable place in the middle of the installed battery bank
Approval
Responsible of installation, sign.: Date: Approved by customer, sign.:
COMMISSIONING PROCEDURE
Suppliers Order No.: Flatpack2 Power Supply System, type: Article No.:
Site, name:
AC Input Voltage, measured: Battery Type: Battery Capacity: Commissioning carried out by, name:
Pre-Start Check Power is OFF!
I CHECK FOLLOWING: OK
1. Flatpack2 system installation is completed; The Flatpack2 Installation Check List is filled in.
All cabling is securely terminated with correct polarity
Device
2. All battery and load MCBs/ fuses are disconnected

hazard 3. AC input cable(s) and AC earth wire (PE) are terminated

4. Site specific parameters and settings are known

5. AC supply and all MCBs/ fuses are switched OFF

Start-up, No-Load & Load Adjustments Power is ON!
II 1. Disconnect all rectifier modules, without removing them (keep original location)

2. Remove the Condensation Stopper

Device 3. Switch ON the system (external AC fuses ON)
hazard
4. AC input voltage is correct; Measure and verify

5. Insert all Flatpack2 rectifiers in their original locations in the power shelves

6. The Smartpack and all rectifier modules are working, LEDs are ON; Verify

7. Connect a PC to the PS system Install the PowerSuite software, if required

8. DC output voltage; Measure and adjust

9. Alarm relay test; Verify all alarm relays are working correctly

10. System Setup is in accordance with configuration Enter site spec. info in PowerSuite

III 11. Adjust DC output voltage to equal measured battery voltage Check correct polarity!

12. Unplug all rectifiers but one, and connect all battery fuses/ MCBs

Device
hazard 13. Adjust DC output voltage to equal nominal battery or load voltage

14. Plug in again all rectifiers, and verify the rectifiers current sharing

15. Connect all load MCBs/ fuses, and verify no alarms are displayed

Approval
Responsible of commissioning, sign.: Date: Approved by customer, sign.:
MAINTENANCE PROCEDURE
Flatpack2 Power Supply System, type: Article No.:
Site, name:
AC Input Voltage, measured: Battery Type: Battery Capacity: Maintenance carried out by, name:
WARNING: Maintenance work on live equipment is only to be performed by authorized and

Electric qualified persons using insulated tools. Hazardous voltages inside may cause terminal injury.
shock
System Inspection Power is ON!
1. Site specific parameters and settings are known.
User manuals and site specific connection & arrangement drawings are available.
2. The battery bank has been fully charged in advance.
At least for 12 hours since start-up or mains failure. Enables correct measurements & calibration
3. The equipment and door filters are free from damage, dust or dirt; verify.
Carefully vacuum clean or remove any accumulation of dust, corrosion or dirt. Perform filter maintenance.
4. All cabling and copper bars are securely terminated and supported.
Correct any loose connections, excessive cable temperature, defective insulation, etc.
5. The Smartpack & all rectifier modules are ON, no alarm present; verify.
Otherwise, correct and put the PS system in normal mode of operation.
6. All rectifiers functionality & Smartpacks keys and display work OK; verify
Correct possible abnormalities before continuing.
7. Connect the PS system to a PC (install the PowerSuite application if required)
The PowerSuite program in the PC enables system configuration from the PC.
8. Rectifiers load current sharing; verify.

Use the PowerSuite PC application to check all rectifiers output the same amount of current (1A)

9. Display the stored log of Alarm Messages.
Using the keypad on the Smartpack controller or from the PC.
System Adjustment
1. DC Output Voltage Calibration; ensure correct display readings.
If measured DC output voltage at the load terminals deviates more than 1% from the display reading, calibrate the

output voltage from the Smartpacks keypad or the PC.
2. Load & Battery Current Calibration; verify correct display readings.

Measure with a clip-on ammeter the battery current & every load circuit current. Calculate the total load & battery
current. If the calculated total values deviate more than 1% from the display readings, calibrate the current from the
PC (calibration value>50% of systems max. capacity)
3. DC Output Voltage Adjustment; measure and adjust.

Measure and, if required, adjust the output voltage to the nominal voltage recommended by the battery manufacturer.
(Voltage measurements to be done at the DC rail, with little load current)
4. Alarm Relay Test; verify all alarm relays are working correctly.
From the Smartpacks keypad or PC use the Relay Test function; verify activation of external equipment
5. Battery bank control; measure and verify battery specifications.
Follow the recommendations of the actual battery manufacturer.
Approval
Responsible of maintenance control, sign.: Date: Approved by customer, sign.:
BATTERY CURRENT READINGS CHECK
AND CALIBRATION
This section provides the necessary information on how to test and calibrate the battery
current in the Elteks system. If you need to calibrate the power systems Battery Current
follow this procedure, while the power system is operating normally.
Please note that in most cases no re-calibration is neccessary as the Smartpacks were
pre-calibrated during systems assembly.
The shunt installed inside the system has a value of 400A and has an accuracy tolarance
of 2A (less than 0,1%). Use a Digital Voltimeter (DVM) or clamp on ammeter for
referential current measurements.
1. Preparation
Connect PC to Smartpack via USB cable and start up Powersuite.
In the Power Explorer panel in Powersuite, click on SmartPack 1 and choose Shunt
configuration tab and Current shunt section. Verify correct shunt value: 400A.
2. Testing the calibration accuracy.

Turn OFF AC mains. The load will draw Power from battteries.
Load the system with a minimum current of 120A (30% of battery current
shunt size of 400A).
Verify that the value displayed in Powersuite and the ammmeter reading do not
differ more than
2A.
Turn the AC mains back ON.
Note that at very low currents (especially below approx. 5A), the accuracy of Smartpack
may be slightly lower than expected. The same rule applies to accuracy of a ammeter
which may also be not good enough for measuring very low currents. This combined
may indicate low calibration accuracy but should not justify a re-calibration.
If reading is out of limits perform battery current calibration, point 3
3. Battery current calibration

HighCalibration Point.
This action is performed during battery discharging (while the rectifiers/AC Mains are
turned off, or have reduced output voltage and the battery current is at least 30% of the
current shunt rating.
Turn OFF AC mains and ensure that the batteries are delivering a stable current to
the load. The current should be at least 120A (30% of battery shunt size)
Measure the discharge current with an ammeter
Enter the measured current, as a value (e.g -200 in the High Calibration
Point date field in PowerSuite, in the BatteryCurrent dialog box, under the
Calibration tab. See figure 1 below.
NOTE: Remember to put negative mark - before the value i.e -200A
Verify the calibration by repeating step 2 for different currents.
Turn the AC mains back ON.
Low Calibration Point.
This action shall be performed when the battery is disconnected e.g. by tripping the
battery MCB`s.
(Note that if the AC input fails while batteries are disconnected, the load equipment will
be shut down)
This action should only be performed if setting of High Calibration Point hasnt resolved
calibration issue.
In order to set Low Calibration Point carry out the following:
Disconnect the batteries from the load, using the batteries MCBs.
Measure with an ammeter and confirm that the discharge current is 0A.
Enter the value: 0A , as a Low Calibration Point in PowerSuite, in the
BatteryCurrentX dialog box, under the Calibration tab. See figure 1 below.
Click Apply, then OK.
Reconnect the batteries by switching the battery breaker(s) back ON.
Check the calibration as in step 2.
Figure 1. Battery current calibration
DC Distribution
770.0000
Door Switch
26U
Smartpack Cabinet main ground bar

controller AC Earth (PE) and DC
Earth (TE) connection
Flatpack2 On cabinets side wall
rectifiers
20U
AC Mains
Terminals
AUX.AC MCB
(heater, AC socket,
air-conditioner)
1300.0000
14U
Battery MCB
FB2*
7U
Battery MCB Cabinet secondary

FB1 ground bar
DC Earth (TE) connection
On cabinets side wall
* Optional
Figure 4 General Arrangement Flatpack2 PS System, 16kW, 48VDC, OCab, FanC 1.3m
75 mm
75 mm
127.5 mm
120 mm
Figure 5 Drilling Template, top view.

For fastening the cabinets plinth directly to
575 mm
575 mm
the floor
125 mm
127.5 mm
Front
FRONT
620 mm
620 mm
75 mm
75 mm
Figure 6 Cabinet-to-Plinth
Fastening Bolts (4x)
2m Cabinet-to-Plinth Fastening Hole (4x)

One hole in each corner
1.3m Cabinet-to-Plinth Fastening Hole (4x)

1.3m
Cabinet-to-Plinth
Fastening Holes Plinth-to-Floor Fastening Hole (4x)
Figure 7 Cabinets plinth, top and 3D view. Cabinets and plinths fastening holes
Figure 8 Cabinet Clearance, side and top view
Doc No. 14990 - 114, 23.02.07
AC terminal
connections
Star (400Vac) CU-bar common + 0V

DC Earth (TE)
3-phase
L1 L2 L3 N N 16
OVP kit F20 15
14
F19 13
Load
Alarm
*
Figure 9
12
F18 11
F17 10
9
8
48Vdc
LVBD F16
7
203929
Doc, 2020335, 10v0

SH1 6
F15 5
System Connection Board +
- 4
GMT Load circuits -

200625 *X5
+ F14
Y X 3
Con 5A* System Connection - 2
15 + 1
F13
System Connections Power Input 1
- 2
PE CON13
Backwiring FP2 + 3
Low Current 2AC Battery Current
L1 CON9 - 4
L1 CON11 4 rectifier positions Battery Fuse Fail + 5
CON1
L2 CON10 - 6 - FB1
105581
L2 CON12 Load Fuse Fail 1 7
LVD 1A 8
+ LVD Common 9
LVD 2A 10
Chassis LVD Common 11
System Ref. 12 - FB2
-
PS 1
8
NEG. DIST.
POS. DIST.
NEG. DIST.
POS. DIST.
JP1 JP2 JP3
Smartpack Power Con8, pin 1-8
- /CAN bus 8 - FB3*
interconnections 1 2 3 1 2 3 1 2 3
Con8, pin 9-16
Battery Strings
Circuits -48Vdc
PE CON13
Backwiring FP2 *X1
L1 CON9 Low Current 2AC Alarm Outputs and Alarm I/O Connections - FB4*
L1 CON11 4 rectifier positions Digital Inputs + 1
Digital Input 1 -
L2 CON10 105954 2
Customer connections
105581
L2 CON12 + 3
Digital Input 2 - 4
+ NO 5 - F1
Relay 1 COM 6
NC 7
NO 8
- Relay 2 COM 9 - F2
NC 10
PS 2
8 10 Con 1A* *LVLD kit
Smartpack Power Con8, pin 1-8 Alarm I/O Connections *X2 - F3
- /CAN bus 8 Ext. Alarm I/O Connections
interconnections Con8, pin 9-16 26 Con 2A* + 1
Ext. Alarm I/O Connections Digital Input 3 - 2
LVLD
Customer
+ 3
connections
Digital Input 4 - 4
- F4
+ 5
Digital Input 5 - 6 Y X
+ 7 - F5
Digital Input 6 - 8
NO 9 - F6
Load circuits -48Vdc
Relay 3 COM 10
NC 11 - *F7
NO 12
Relay 4 COM 13
NC 14
NO 15
Relay 5 COM 16 - *F12
NC 17
NO 18
Relay 6 COM 19 Rear connections Front connections
Smartpack
NC 20
monitoring and
PE 15 control unit
CON5
Battery Heater* System Connections USB 2.0 type B port USB Customer
15 (PC connection) connections
CON4
Battery connections
8
Ethernet (WEB/SNMP)
Door Switch T
8/26
CON2
NA when Web/SNMP (ENET) kit installed in Smartpack Ext. Alarm I/O Connections
12
10
CON1
Alarm I/O Connections
8
Zener diode 5,6V CAN port
62950 731
8
Installation Guide Flatpack2 PS System, 16kW, 48VDC, Outdoor 1.3m Fan Cooled Cabinet
(removed if rear
CAN port
fans kit installed)
14 11
11
LTE EQUIPMENT*
White
Yellow
Red
Blue
+ - T A1 A2
TERM 3
TERM 2
TERM 1
TERM 3
TERM 2
TERM 1
Relay
62950-734
Diode
Diode
Matrix
Matrix
101526
101526
-F21
-F22
-F23
-F24
-F25
-F26
-F27
-F28
J1
J1
9
2
1
9
2
1
FAN A2 A1
62950-420 The Schematic/Connection Drawing shows the position of the
relay contacts when the Power System is in its alarm mode of
operation (relay coils are then de-energized). The relay outputs
are preprogrammed from factory (Factory Settings).
351489.033, v9-2012-01
Yellow
Green
Brown
Date Design Draw Approved Scale Projection
02.10.2006 OLHUNO OLHUNO TRHANO
Temp LTE Customer connections*
sensor Schematic PRSB 16 kW OD Copyright Eltek .
62950-421 All rights reserved
-F13 GMT
Flatpack2 Fan Cooled Replace for Replaced by
12 - -
*OPTION Consultant Format Page Draw. No. Rev.
Sym. Alteration Date/Sign
- A3 1 of 1 2020335 12
System Schematic Flatpack2 PS System, 16kW, 48VDC, OCab, FanC 1.3m
41
Smartpack Configuration Sheet
Form 273-2 Doc 2011800 rev 2.02 Modified by Rasto Laco

Prepared by: Olav Hunshammer System Part no.: C20804.001 Smartpack part no.: 242100.110 SW Rev: 3.07 Doc no.: 2020381 Doc rev: 6
Approved by: IFS CTO: Mains input: 3PH 400Vac System type: 48V 24V
Note! If any customer changes are made in this document, they will overwrite the default values in the Smartpack.
Para Site Info DEFAULT VALUE CUSTOMER DEFINE TEXT
1.1 Company <Blank>
1.2 Model Flatpack 2 Power System
CUSTOMER DEFINE
Para System Voltage Levels DEFAULT VALUE
Value Function
2.1 Nominal Voltage (float) 53,52V 54.50
2.2 Boost Voltage 54,50V 56.40
2.3 Battery Contactor LVBD Enabled
2.4 Battery Disconnect Voltage - LVBD 43,0V 42 Enabled
2.5 Battery Reconnect Voltage - LVBD 47,0V 47
2.6 LVBD Disconnect Delay Timer Disabled (30min) 0
2.7 Load Contactor LVLD 1 Disabled
2.8 Load Disconnect Voltage - LVLD 1 44,0V
2.9 Load Reconnect Voltage - LVLD 1 48,0V
2.10 LVLD1 Disconnect Delay Timer Disabled
2.11 Load Contactor LVLD 2 Not configured
2.12 Load Disconnect Voltage - LVLD 2 Not configured
2.13 Load Reconnect Voltage - LVLD 2 Not configured
2.14 LVLD2 Disconnect Delay Timer Not configured
2.15 Rectifier Current limit Disabled ( 1000Amp )
2.16 Rectifier standby voltage 1,85V/cell 44,40V
2.17 Battery Charge current limit Disabled
2.18 Battery Charge current limit (Mains) 100Amp 31 Enabled
2.19 Battery Charge current limit (Generator) 100Amp
2.20 Battery test end voltage 1,9V/cell (45,60V) 1.85
Para Programmable Inputs DEFAULT VALUE CUSTOMER DEFINE
New Description Funtion Alarm Group Event
3.1 PROG INPUT 1.1 Disabled Door Open Enabled Normally closed Door Alarm Major Alarm
3.2 PROG INPUT 1.2 Disabled Heat Managment Disabled Normally closed Heat managment Major Alarm
3.3 PROG INPUT 1.3 Disabled Over Voltage Device Disabled Normally closed Over Voltage Device Major Alarm
3.4 PROG INPUT 1.4 Disabled
ALARM GROUP NAME CUSTOMER DEFINE
Para Set Alarm Levels DEFAULT VALUE
DEFAULT Value Alarm Group Funtion
4.1 Mains Low Alarm Enabled
4.2 Mains Low Major alarm 2 Phase Mains Alarm
4.3 Mains Low Minor alarm 1 Phase Mains Alarm
4.4 MainsVolt 1 Alarm Enabled
4.5 MainsVolt 1 Major High 280V Mains Alarm
4.6 MainsVolt 1 Minor High 260V Mains Alarm
4.7 MainsVolt 1 Minor Low 100V Mains Alarm
4.8 MainsVolt 1 Major Low 80V Mains Alarm
4.19 Rectifier Current Alarm Disabled
4.20 Rectifier Current Major alarm 5000Amp Major alarm
4.21 Rectifier Current Minor alarm 4000Amp Minor alarm
4.22 Rectifier Error Alarm Enabled
4.23 Rectifier Error Major alarm 2 Units Rectifier Alarm
4.24 Rectifier Error Minor alarm 1 Unit Rectifier Alarm
4.25 Rectifier CommError Alarm Enabled
4.26 Rectifier CommError Major alarm 2 Units Rectifier Alarm
4.27 Rectifier CommError Minor alarm 1 Unit Rectifier Alarm
4.28 Rectifier Capasity Alarm Disabled
4.29 Rectifier Capasity Major alarm 95% Major alarm
4.30 Rectifier Capasity Minor alarm 90% Minor alarm
4.31 Recitifer CurrentShare Alarm Disabled
4.32 Rectifier CurrentShare Major al 10% Major alarm
4.33 Rectifier CurrentShare Minor al 5% Minor alarm
4.34 Load Current Alarm Disabled
4.35 Load Current Major alarm 30000Amp Major alarm
4.36 Load Current Minor alarm 20000Amp Minor alarm
4.37 LoadFuse 1 Major Alarm Enabled Fuse alarm
4.38 BatteryVoltage Alarm Enabled
4.39 BatteryVoltage Major High 57,0V Battery High 59
4.40 BatteryVoltage Minor High 56,8V Minor Alarm 58 Enabled
4.41 BatteryVoltage Minor Low 47,0V Minor Alarm 45
4.42 BatteryVoltage Major Low 46,3V Battery Low 43
4.43 BatteryCurrent Alarm Disabled
4.44 BatteryCurrent Major High 500Amp Major Alarm
4.45 BatteryCurrent Minor High 300Amp Minor Alarm
4.46 BatteryCurrent Minor Low -300Amp Minor Alarm
4.47 BatteryCurrent Major Low -500Amp Major Alarm
4.48 Battery Tempsense 1.1 Enabled
4.49 Battery Tempsense 1.2 Disabled
4.50 BatteryTemp Alarm Disabled
4.51 BatteryTemp Major High 40C Major Alarm 50
4.52 BatteryTemp Minor High 30C Minor Alarm 25 Fan Control Enabled
4.53 BatteryTemp Minor Low -5C Minor Alarm 0
4.54 BatteryTemp Major Low -10C Major Alarm
4.55 BatteryLifeTime Alarm Disabled
4.56 BatteryLifeTime Major Alarm 100 days Major Alarm
4.57 BatteryLifeTime Minor Alarm 100 days Minor Alarm
4.58 BatteryQuality Alarm Enabled
4.59 BatteryQuality Major Alarm 75% Major Alarm
4.60 BatteryQuality Minor Alarm 80% Minor Alarm
ALARM GROUP NAME CUSTOMER DEFINE
Para Set Alarm Levels DEFAULT VALUE
DEFAULT Value Alarm Group Funtion
4.61 BatteryTotCap Alarm Disabled
4.62 BatteryTotCap Major Alarm 75% Major Alarm
4.63 BatteryTotCap Minor Alarm 80% Minor Alarm
4.64 BatteryRemCap Alarm Disabled
4.65 BatteryRemCap Major Alarm 20% Major Alarm
4.66 BatteryRemCap Minor Alarm 25% Minor Alarm
4.67 Symmetry Measurement Disabled
4.68 Measure Type Middle (24V)
4.69 Mode Continuous
4.70 Discharge Delay (Min) 0
4.71 Symmetry tolerance Major alarm 1,5V Major alarm
4.72 Symmetry tolerance Minor allarm 1,0V Minor alarm
4.73 BatteryFuse 1.1 Major Alarm Enabled Fuse alarm
4.74 BatteryFuse 1.2 Major Alarm Disabled Fuse alarm
4.75 Battery test (ongoing) None Selected
4.76 Boost (ongoing) None Selected
Alarm Output Relay configuration
Para
Alarm output 1 Alarm output 2 Battery contactor Load contactor Alarm output 3 Alarm output 4 Alarm output 5 Alarm output6
5.1 Default Relay Config: Normally activated Normally activated Latched contactor Latched contactor Normally activated Normally activated Normally activated Normally activated
5.2 Customer Relay Config: Normally

deactivated
CUSTOMER DEFINE
Para Alarm Groups DEFAULT VALUE
New Description Relay Relay Relay
6.1 Major Alarm Relay 1 Relay 5
6.2 Minor Alarm Relay 1
6.3 Mains Alarm Relay 1 & 2 Relay 3
6.4 Fuse Alarm Relay 1 & 3 Relay 4
6.5 Battery High Relay 1 & 4 Relay 2
6.6 Battery Low Relay 1 & 5 Relay 2
6.7 Rectifier Alarm Relay 1 & 6 Relay 5
6.8 AlarmGroup 8 <None> Over Voltage Device Relay 1
6.9 AlarmGroup 9 <None> Door Alarm Relay 1
6.10 AlarmGroup 10 <None> Heat Managment Relay 1
6.11 AlarmGroup 11 <None> Fan Control Relay 6
6.12 AlarmGroup 12 <None>
6.18 AlarmGroup 18 (Alarms Blocked) <None>
6.19 LVBD Battery Contactor
6.20 LVLD 1 Load Contactor
6.21 <Blank> (Dedicated to LVLD2) <None>
CUSTOMER DEFINE
Para Battery configuration DEFAULT VALUE
Value Function
7.1 Battery type Description Eltek standard Marathon 155A
7.2 Capacity (Ah pr.string) 100Ah 155
7.3 Number of Batt Banks (No of Smartpacks) 1
7.4 (#)
Number of Battery Strings (#) 1
7.5 Temperatur Compensation Disabled
7.6 Reference voltage ( V/cell ) 2,23V/cell See para 2.1
7.7 Reference temperature (C ) 20C 25
Enabled
7.8 Temperature slope ( mV/C/cell ) 3,00 mV/C/cell
7.9 Min compensation voltage ( V/cell ) 2,10V/cell
7.10 Max compensation voltage ( V/cell ) 2,35V/cell
7.11 Battery Test Type Normal test
7.12 End voltage (V/cell) End voltage 1,9(V/cell)
7.13 Test duration (min) Disabled (720min)
7.14 Guard time ( hours ) Disabled (12h)
7.15 Max. Discharge (Ah) Disabled (100Ah)
7.16 Automatic test Disabled
7.17 Interval test Disabled
7.18 Next start date 19 juni 2007
7.19 Next start time 12:00
7.20 Interval period (days) 180days
7.21 Manual boost Max duration (min) 120min
7.22 Interval boost Disabled
7.23 Max duration (min) 120min
7.24 Next start date 19 juni 2007
7.25 Next start time 12:00
7.26 Interval period (days) 180days
7.27 Automatic boost Disabled
7.28 Max duration (min) 120min
7.29 Charge factor ( % ) 100%
7.30 Discharge threshold (Ah) 1Ah
Para Battery table configuration DEFAULT VALUE CUSTOMER DEFINE VALUE
8.1 Battery Table High end volt (ref 1) 1,90 V/cell 1.85
8.2 Battery Table Low end volt (ref 2) 1,75V/cell
Insert Battery Table if available (Amp)
8.3 Min 15 30 60 120 180 240 300 480 600
8.4 Ref 1 220.5 150.4 92.9 56.9 40.4 31.6 26.2 17.6 14.3
8.5 Ref 2 275.0 174.9 103.2 60.8 43.2 33.9 28.1 18.9 15.4
Para System configuration DEFAULT VALUE CUSTOMER DEFINE VALUE
9.1 Temperature scale Celsius
9.2 System polarity Positive
9.3 Critical premises Mains fail
9.4 Current shunt 1 Shunt type (mV) 60mV
9.5 Current shunt 1 Shunt size (A) 200A 400A
9.6 Current shunt 2 Shunt type (mV) 60mV
9.7 Current shunt 2 Shunt size (A) 200A
9.8 Number of mains phases 3 phase
Para CUSTOMER DEFINE OTHER SPECIFICATIONS
10.1 Be aware that Load contactor is set for normally deactivated function. In use for Fan control
10.2 Battery current charge limit is set to 0.2C10
Note! The values in this table are default factory settings. The settings of a Smartpack controller
in an installed system may be different from the above settings, depending on the systems final
configuration of optional kits, number/type of batteries, alarm setup and/or any other changes
done to the system and/or the Smartpack controller after the system was shipped from the
factory.
LOAD DISTRIBUTION LIST
System Data
Flatpack2 PSS, type: Article No.:
Site, name:
FUSE TYPE RATING CABLE CABLE

FUSE
BTS GMT LTE LOAD DESCRIPTION SIZE SIZE
ID AMPERE
mm
2
AWG
MCB FUSE MCB
F1 X 60
F2 X 60
F3 X 60
F4 X 60
F5 X 60
F6 X 60
F7*
F8*
F9*
F10*
F11*
F12*
F13 X 10
F14 X 10
F15 X 10
F16 X 10
F17 X 10
F18 X 10
F19 X 10
F20 X 10
F21*
F22*
F23*
F24*
F25*
F26*
F27*
F28*
*Optional fuses/breakers.
F7 F12 are fitted if optional BTS breaker kit(s) are installed in the cabinet.
F21- F28 are fitted if optional LTE kit is installed in the cabinet
Please note that using LTE kit excludes using additional BTS breakers in distribution and vice versa.
Breakers F1-F6 and GMT fuses F13-F20 are always part of cabinet
Eltek AS Internet: www.eltek.com E-Mail: eltek@eltek.com

Tel. +47 32 20 32 00
www.eltek.com
Headquarter:
Eltek
Grterudv. 8, Pb 2340 Strms, 3003 Drammen, Norway
Phone: +47 32 20 32 00 Fax: +47 32 20 32 10

Kathrein Remote Electrical Tilt System

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Installation Guide

DC Power Supply System, 16kW, 48VDC

Copyright : Eltek, Norway 2013

Certificate no: 900005E Certificate no: 900005Q

FP2 PRSB 16KW/48V OD fan 1.3m has part no. CF1017.003.

351489.033 Issue 11, 2013 July

6. Forms, Schematics & Drawings 32

About this Guide

Power Core with

AC Input & Earth

Rear right cable entry position

2pcs brackets for cable strain relief purposes.

Note! The weight of the cables/conduits must be

Bottom cable entry positions

The optional heater is controlled through a thermostat. If the thermostat is set to

AC Input. Recommendations for all countries except USA

AC Input. Recommendations for USA and Canada

External AC Input Fuses and AC Input Wires

To reconfigure the systems AC mains feed, perform the following:

1. Switch OFF the AC supply fuses in external fuse boards

Flatpack2 DC Power System Mains (To internal connections)

Pin Assignment for GMT Fuse

Alarm Relays & Digital Inputs

Alarm Relays & Digital Inputs

Alarm Relay Specification

Digital Input X + Normal Mode

Alarm Outputs & Digital Inputs

Card Art.105954 FUNCTION SIGNAL PIN-OUT

(To and from

Card, Art. 200625

CON2 Card, Art. 200576

(From external equipment)

(To external equipment)

Fuse Alarm COM 13 Alarm Circuit 4

Terminal Board, Art. 200625

(To Smartpack, CON5)

For Internal Use Only!

LVD Latching Contactors

Latching Contactors, LVD1 & LVD2

Flatpack2 PS System (internal)

o Installation of batteries (setting specific

Specifications are subject to change without notice

General Safety Precautions

To be installed only in restricted access areas or the like, in accordance with

The equipment described in this manual must only be operated by

Installation in USA/Canada must comply with NEC/CEC. For other countries,

CAUTION: Even though the product incorporates protection circuitry and

The equipment represents an energy hazard and failure to observe this

This system is also designed for IT power distribution systems

Please read the manual carefully before using the equipment

The enclosure must be installed, serviced, maintained, and operated by a

Mounting or Removing Smartpack and Flatpack2 Modules

Hole to release the

4. Mount blind panels in Bus bar,

To remove blind panels, carry out the following:

1. Release the panels upper left and right corners by

To mount blind panels, carry out the following:

1. Insert the panels upper edge by

Correct Rectifier Position in Power Shelves

Correct Rectifier Position in the Power Shelves

Step - Site Preparation Action Power is OFF! OK

o Drill holes on the floor or support beams,

oStart (if applicable) mounting them on the

Do not remove Condensation Stopper yet!