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Master Sgt. Malcolm Mercado, a 40th Airlift Squadron load master, prepares to throw a wind sonde out of a C-130J Hercules at Dyess Air
Force Base, Texas, Feb. 23, 2012. The wind sonde device, part of the joint precision air drop system, is released at high altitudes over a
drop zone to measure the wind prior to an actual cargo drop. This allows C-130 aircrews to drop cargo at safe distances from enemy fire.
(U.S. Air Force photo by Staff Sgt. Jonathan Snyder)
Ice patrol
A Coast Guard C-130, based out of
Air Station Elizabeth City, N.C., and
carrying members of the International
Ice Patrol, stationed in New London,
Conn., flies past an iceberg in the waters
near Newfoundland, Canada, June 10,
1997. The mission of the International
Ice Patrol is to monitor iceberg locations
near the Grand Banks of Newfoundland
and provide updates to the maritime
community. The tragic sinking of the
passenger liner RMS Titanic in 1912
prompted the maritime nations with ships
transiting the North Atlantic to establish
an ice patrol in the area. (U.S. Coast
Guard photo by Petty Officer 1st Class
Brandon Brewer)
March 2012 3
317th AG surpasses 3,000
consecutive days deployed
By Senior Airman Robert Hicks like wow, its been a lot of sacrificing and medical teams or helping evacuees.
7th Bomb Wing Public Affairs dedication to be away from spouses and C-130s primarily perform the tactical
family. portion of the airlift mission. The aircraft
During the nine-year span, the airlift is also capable of operating from rough,
group has deployed with three different dirt strips, and is the prime transport for
DYESS AIR FORCE BASE, Texas -- aircraft, C-130 E, H and J-models. airdropping troops and equipment into
The 317th Airlift Group has performed With the H-model aircraft, there hostile areas.
combat, as well as, humanitarian were a lot of restrictions. We had to Compared to older C-130s, the C-130J
missions for more than 3,000 consecutive calculate numerous amounts of data and climbs faster and higher, flies farther at
days at a deployed location. weight when we flew in other countries a higher cruise speed, and takes off and
Since Dec. 20, 2003, missions due to the altitude and mountains, said lands in a shorter distance.
have included passenger and cargo Master Sgt. Matthew Rossi, 39th Airlift The airdrop capabilities, such as
lift, intelligence, surveillance and Squadron loadmaster superintendent. Joint Precision Airdrop System and Low
reconnaissance, medical air evacuation The J-Model increases our capabilities Cost Low Altitude are things that really
and psychological warfare with 317th AG with its efficiency and powerful engines. improved over the years, Anderson
dropping more than 20 million combat The C-130 flys humanitarian missions said. Before, you could think of us as
leaflets. throughout the world, bringing in food, troop carriers, dropping off soldiers and
In addition, the airlift group has clothing, shelter, doctors, nurses and supplies at forward operating bases. Now,
answered the call for humanitarian aid medical supplies and moving victims to with the newer C-130 J-model, we are
helping hurricane victims from Katrina to safety. C-130s have also served other able to make airdrops from 300-18,000
Ike and Pakistan relief. nations, airlifting heavy equipment into feet in the air.
Answering the nations call comes remote areas to build airports and roads. The Abilene community supports us
with a lot of work. Our Airmen have put Its pretty rewarding being able to tremendously; they do a lot for spouses
in blood, sweat and tears, not only during deliver the supplies people need in a and children before, during and after
the 3,000 days of deployment, but here humanitarian crisis or a contingency deployments. The local community
at home station as well, said Maj. Jason operation, said Lt. Col. James Bruner, and the 7th Bomb Wing have a great
Anderson, 317th Airlift Group. This is 40th Airlift Squadron commander. The relationship with the 317th AG because
one of those milestones you look back C-130 has the ability to haul a lot of they respect what we do and we respect
on and youre not celebrating. Its more valuables, whether its food and water, what they do for us, Rossi said.
March 2012 4
A new Lynden company and airline is
born: LAC PNG takes flight
By Paul Willing and Judy McKenzie
Lynden Air Cargo LLC
March 2012 5
Joint training maintains pilots,
loadmasters proficiency
On March 16, the U.S. Air Forces 37th Airlift Squadron completed a week-long airdrop training exercise with a ten-bundle
container deployment system at a drop zone near Grafenwoehr, Germany. (U.S. Air Force photos by Staff Sgt. Chris Willis)
Lt. Col. Joshua Olson, 37th Airlift Squadron commander, and Capt.
Marci Walton, 37th Airlift Squadron instructor pilot, go through the
pre-flight checklist in the flight deck of a C-130J Super Hercules.
A C-130J Super Hercules receives a de-icing before the 37th Airlift Capt. Marci Walton, 37th Airlift Squadron instructor pilot, goes
Squadron completes a week-long training exercise with a ten- through the pre-flight checklist in the flight deck of a C-130J
bundle container deployment system drop. Super Hercules.
Tech. Sgt. Kepa Kahihikolo, 37th Airlift Squadron loadmaster, checks over the loaded ten-bundle container deployment system in the cargo
bay of a C-130J Super Hercules. The cargo was dropped in order to support field-training exercises for the 173rd Airborne Brigade Combat
Team from Vicenza, Italy. This training gave pilots and loadmasters here an opportunity to practice this type of airdrop.
March 2012 6
Members of the 86th Maintenance Squadron unload a C-130J
Super Hercules after a ten-bundle container deployment
system drop mission.
Above and top left: Chief Master Sgt. Lewis Holston, 37th Airlift
Squadron superintendent, oversees the ten-bundle container deployment
system drop out of the cargo bay of a C130J Super Hercules.
Capt. Jason Spaulding, 37th Airlift Squadron pilot, Chief Master Sgt.
Lewis Holston, 37th Airlift Squadron superintendent, and Tech. Sgt.
Kepa Kahihikolo, 37th Airlift Squadron loadmaster, depart from a
C-130J Super Hercules.
March 2012 7
Tweak my ride
More than 400 variations of C-130 winglets were evaluated through computational fluid dynamics, and the most promising models were then tested
extensively in the wind tunnel. The data collected during the wind tunnel testing verified the CFD predictions. The optimal C-130 winglet design
stands about five feet tall and adds about five feet to the 132-foot wingspan of a Herk. Predicted results show about a twenty-one gallon per hour
reduction in fuel consumption on a typical 2,500 nautical mile mission with a 20,000 pound payload.
By Jeff Rhodes We figured the Air Force would be tail of the Hercules at the upper part of
interested in saving some money, noted the cargo ramp door took place in the
Associate Editor, Code One Magazine
Hybart late 1970s and early 1980s. While these
We started by looking through the strakes did reduce drag significantly,
Cable TV is filled with programs big end of the funnel. Anything that they interfered with airdrops and cargo
highlighting specialty firms with colorful was remotely possible was considered, loading, and also had an adverse effect on
personalities who take ordinary cars, continued Hybart, who works out of the aircraft structure, all of which made them
motorcycles, and other vehicles and turn Skunk Works operation at the companys operationally unacceptable.
them into overpriced show pieces that Marietta, Georgia, facility. We then Developed by a team led by Dr.
arent really practical. The emphasis is on narrowed the field for more serious study Brian Smith, the microvane design was
bling, not on better. to those options that appeared to offer the patented in August 2011. Microvanes,
But in the real world, a few best return on investment. which are relatively inexpensive to
straightforward exterior tweaks will make Using mostly company research and produce, are bonded to the aircraft,
larger military aircraft like the C-130 development dollars, the Skunk Works noted Hybart. The net result is a fifteen-
markedly better. researchers found an elusive intersection count reduction in drag at long range
According to a 2011 Department of of cost, difficulty to engineer and cruise speeds, which equates to about a
Defense report, the US armed forces implement, improvement in aircraft twenty-five gallon per hour saving.
consumed nearly five billion gallons of efficiency, and length of time for payback Testing was carried out in August 2011
fuel of all types in military operations in on investment for the Hercules. using a new Canadian CC-130J Super
2010. Those gallons cost $13.2 billion, Hercules just off the Marietta production
a 255 percent increase over the fuel Microvanes line. The aircraft, instrumented to gather
bill in 1997. Saving even one percent With aircraft, drag is a bad thing. data, was flown on three test flights that
of those five billion gallons is a huge Lift and thrust have to overcome showed computation fluid dynamics, or
amount of fuel and a big reduction in gravity and drag for an aircraft to fly. CFD, predictions and reality matched.
cost, said Chuck Hybart, who headed The easiest, least expensive way to CFD involves using a computer to
the fuel efficiency studies program for improve C-130 fuel efficiency seems to calculate boundary conditions where
the Lockheed Martin Skunk Works, be counterintuitive: installing eighteen airflow meets a solid surface. Realizing
the companys advanced technology small, lightweight, strake-like devices that the blade vanes could possibly
development organization. on each side of the aircrafts aft fuselage impede paratroop or airdrop parachute
Air Mobility Command, which runs near the cargo ramp door and horizontal lines, a second type of microvane
the US Air Forces global network of tail. Called microvanes, these roughly was also developed and tested. This
cargo transports and aerial tankers, is ten-inch-long vanes, which are only microvane, called a bump vane, is a
the single largest consumer of fuel in the lightly loaded aerodynamically, create rounded, snag-free version.
Department of Defense. Recognizing the minimal localized drag. However, The bump vanes are placed lower
need for ways to reduce its fuel usage, working as a group, the microvanes slow on the fuselage near the cargo ramp
AMC opened its Fuel Efficiency Office the natural, much larger drag-creating and paratroop door and the blade vanes
in 2010. Lockheed Martin began its own vortex that forms as airflow goes over are higher up the tail, noted Hybart.
internal studies eighteen months earlier. and under the wing and swirls around the We predict there will be no impact on
In the fall of 2008, when gas was $4 aft end of the aircraft. airdrops, but we will need to test them.
a gallon, we started looking at ways of Research into mounting large, fixed
making large aircraft more fuel efficient. strakes mounted under the horizontal See TWEAK, Page 9
March 2012 8
A set of trial C-130 winglets, made of composite material and aluminum, will be ready for flight test in late 2012. The Process Development Center, a
Lockheed Martin rapid prototyping center at its Fort Worth, Texas, facility, built the prototypes.
TWEAK, from Page 8 when carrying heavy payload weights. to transport 42,000 pounds of cargo 1,500
This fuel, while necessary, is essentially miles. His current options are to take all
dead weight and cant be used during the 42,000 pounds on one aircraft or split
Working with the Air Force Research mission. the load and use two C-130Js. The first
Laboratory, airdrop testing using both Using whats called a lift distribution option requires two legs to get to the
types of vanes is likely to occur by late control system, or LDCS, both ailerons destination. The crew will have to take
2012. Several different thermoplastic are deflected upas opposed to one off, climb, cruise, and land with required
materials that can be injection molded deflected up and one deflected down fuel reserves at the 750-mile mark. After
are being considered for production while the aircraft bankswhich shifts the refueling, the crew will have to repeat
microvanes. aerodynamic loading inboard toward the the same flight profile to the destination.
This technology applies across the center wing and fuselage. The second option, assuming the payload
C-130 board, noted Hybart. Both Computer modeling predicts that isnt a vehicle and can be divided, allows
legacy and C-130J operators can benefit shifting the loads inboard reduces wing the cargo to be transported nonstop, but
because the shape of the back end of the bending loads by ten percent on a long- it requires twice the aircraft and crew.
aircraft hasnt changed. Microvanes can fuselage C-130J with its more powerful With an LDCS, one C-130J crew could
be installed on the production line or as and more efficient engines and by move the entire 42,000 pound payload
an easy retrofit. These vanes were easy twenty-one percent on a legacy C-130H. in one flight, nonstop, with required fuel
to model, are relatively inexpensive, and Shifting the aerodynamic loads also reserves on landing.
offer a good payback. We havent seen a increases the range of the C-130, as the Uprigging the ailerons forces the
downside. fuel in the outer wings can be used for the aircraft to fly at a slightly higher angle
mission. Using an LDCS increases range of attack, observed Hybart. Flying
Lift Distribution Control System on a C-130J carrying 42,000 pounds of slightly nose-high has the effect of
To prevent overstressing the C-130s payload by 140 percent and by more than reducing drag in the back of the aircraft,
wings during a mission, fuel is carried in 300 percent for the C-130H. which we didnt expect. So, while having
the outer wings. This fuel, called wing- A real-world example helps illustrate
relieving fuel, keeps the outer wings how effective an LDCS would be for a
from flexing up too far, particularly C-130J. A squadron commander is tasked See LDCS, Page 10
March 2012 9
LDCS, from Page 9 winglets for the past decade. The Deltas The microvanes, the lift distribution
and Americans of the world have also control system, and the winglets all
recently started retrofitting winglets to provide benefits in different parts of the
many of their older aircraft. flight regime, but they offer significant
both ailerons up does create a very small A combination of CFD studies and net savings. Combined, they could result
amount of drag over the wings, the net actual wind tunnel testing was conducted in saving fifty gallons of fuel per hour,
effect is reduced drag on the aircraft. for the C-130. More than 400 variations noted Hybart. In terms of seeing these
The now mostly retired L-1011 airliner of C-130 winglets were evaluated through improvements on a C-130, I think the
and the C-5 Galaxy transport both have CFD, and the most promising models microvanes could be near-term. LDCS
an automatic LDCS. The aircrafts were then tested extensively in the wind and winglets are probably a little farther
computer determines aileron position tunnel. The design was then optimized out.
to relieve wing loading. What is being to minimize induced wing loading and to Payback on any of these fuel
looked at for the C-130 would be a maximize aerodynamic benefits. The data efficiency improvements is a complicated
manual system controlled from the flight collected during the wind tunnel testing equation, concluded Hybart. It takes
deck that could be used at the crews verified the CFD predictions. time to modify the aircraft, and, while
discretion, depending on mission and The optimal C-130 winglet design being modified, its out of service. Fleet
payload. stands about five feet tall and adds about size is a big factor. How many flight
five feet to the 132-foot wingspan of a hours an operator puts on those aircraft;
Winglets Herk. Predicted results show either about what part of the flight regime those
Winglets are one promising option that a four percent increase in range for a aircraft are flown in; and how much fuel
turned up on the C-130. Winglets are the C-130J on a long-range cruise mission costs all need to be taken into account.
upturned wingtip devices that improve with a 17,250 pound payload or about Higher-cost improvements obviously
the efficiency of fixed-wing aircraft by a twenty-one gallon per hour reduction take longer to pay back. But the cost of
reducing drag through partial recovery of in fuel consumption on a typical 2,500 buying a new aircraft is small compared
the vortex energy created by the airstream nautical mile mission with a 20,000 to operations and support costs over
as it goes over the wingtip. These devices pound payload. that aircrafts lifetime. Some tweaks to
also increase the effective aspect ratio A set of trial winglets, made of the aircraft will save a few percent in
that is, wing length-to-chordwithout composite material and aluminum, will fuel use. Over time, that will have a big
materially increasing wingspan. be ready for flight test in late 2012. The impact on life cycle costs.
That winglets work can be seen in Process Development Center, a Lockheed
the fact that commercial airlinesa Martin rapid prototyping center at its
notoriously penny-pinching bunchhave Fort Worth, Texas, facility, built the Jeff Rhodes is the associate editor of
been buying new aircraft designed with prototypes. Code One.
March 2012 10