Académique Documents
Professionnel Documents
Culture Documents
Bioresource Technology
journal homepage: www.elsevier.com/locate/biortech
h i g h l i g h t s g r a p h i c a l a b s t r a c t
a r t i c l e i n f o a b s t r a c t
Article history: The effect of combinations and ratios between different enzymes has been investigated in order to assess
Received 25 August 2014 the optimal conditions for hydrolysis of cashew apple bagasse pretreated with alkaline hydrogen perox-
Received in revised form 3 November 2014 ide (the solids named CAB-AHP). The separate hydrolysis and fermentation (SHF) and simultaneous sac-
Accepted 4 November 2014
charication and fermentation (SSF) processes were evaluated in the ethanol production. The enzymatic
Available online 3 December 2014
hydrolysis conducted with cellulase complex and b-glucosidase in a ratio of 0.61:0.39, enzyme loading of
30 FPU/gCAB-AHP and 66 CBU/gCAB-AHP, respectively, using 4% cellulose from CAB-AHP, turned out to be the
Keywords:
most effective conditions, with glucose and xylose yields of 511.68 mg/gCAB-AHP and 237.8 mg/gCAB-AHP,
Cellulase
Xylanase
respectively. Fermentation of the pure hydrolysate by Kluyveromyces marxianus ATCC 36907 led to an
b-Glucosidase ethanol yield of 61.8 kg/tonCAB, corresponding to 15 g/L ethanol and productivity of 3.75 g/(L h). The eth-
Ethanol anol production obtained for SSF process using K. marxianus ATCC 36907 was 18 g/L corresponding to 80%
Kluyveromyces marxianus yield and 74.2 kg/tonCAB.
2014 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.biortech.2014.11.010
0960-8524/ 2014 Elsevier Ltd. All rights reserved.
250 J.A.da. Costa et al. / Bioresource Technology 179 (2015) 249259
fermentable sugars due to the high yields of sugars that can be 2. Methods
obtained, with subsequent fermentation of these sugars to produce
ethanol (Saha et al., 2011; Van-Dyk and Pletschke, 2012; Meng and 2.1. Lignocellulosic material
Ragauskas, 2014). For that to become possible, the raw material
needs to be pretreated so that the cellulose in the plant bers is Cashew apple (Anacardium occidentalis L.) bagasse (CAB) was
exposed to enzymatic action (Rocha et al., 2009). kindly donated by Jandaia Juice Industry (Cear, Brazil). The initial
Pretreatment is a crucial step to generate fermentable sugars. It treatment of CAB was conducted of according to Correia et al.
breaks open the polymeric structures of lignin and carbohydrates in (2013), in which CAB was washed three times with water, dried
the lignocellulosic biomass and enhances the accessibility of at 60 C for 24 h and milled in a hammer mill in order to obtain
enzymes to the solid substrate during the enzymatic hydrolysis an average particle size of 2080 mesh (0.250.84 mm).
step (Saha et al., 2011). A pretreatment that has been studied to pre-
pare lignocellulosic substrates from a wide range of raw materials
for subsequent bioconversion is performed with alkaline hydrogen 2.2. Pretreatment of cashew apple bagasse
peroxide (AHP) (Correia et al., 2013; Karagz et al., 2012; Banerjee
et al., 2011). It is known to decrystallize cellulose and with the oxi- The milled cashew apple bagasse was pretreated by alkaline
dative action of the H2O2-derived radicals, it is also thought to con- hydrogen peroxide according to the best conditions obtained in
tribute to the depolymerization and high solubilization of lignin the study of Correia et al. (2013). The cashew apple bagasse, with
(Correia et al., 2013; Karagz et al., 2012; Selig et al., 2009). a concentration of solids of 5% (w/v), was slurred in hydrogen per-
The effectiveness of hydrolysis in the polysaccharides present in oxide H2O2 (4.3% v/v) with the H2O2 solution adjusted to pH 11.5
the lignocellulose substrates, therefore, is determined by an appro- using 6 mol L1 NaOH. The pretreatment was conducted in an orbi-
priate pretreatment, good selection of enzymatic complexes and tal shaker (Tecnal TE 422, SP, Brazil) at 35 C for 6 h and 250 rpm.
cellulose accessibility (Meng and Ragauskas, 2014). After the pretreatment, both solid and liquid fractions were sepa-
Enzymatic hydrolysis is an environment-friendly process that rated by ltration. The solid fraction was washed with distilled
consists in the use of enzymes from groups of cellulases and hemi- water and oven dried at 60 C for 24 h. This solid fraction, named
cellulases, which are capable of degrading polysaccharides (cellu- CAB-AHP, was used as substrate for the subsequent enzymatic
lose and hemicellulose) with high-specicity catalyst activity hydrolysis.
(Kinnarinen and Hkkinen, 2014). The optimization of the compo-
sition of enzymatic complexes aims to boost the yield and reduce
hydrolysis cost. But primarily, it should provide a high content of 2.3. Characterization of untreated and pretreated CAB
glucose in the hydrolysate under the action of the available
enzymes combined (Zhou et al., 2009). Compositional analyses (cellulose, hemicellulose and lignin) of
Cellulose accessibility has been proposed as a key factor in the the CAB and CAB-AHP raw materials were determined according
effectiveness of bio-conversion of lignocellulosic biomass into fer- to Gouveia et al. (2009). The extractables, total solids and ash were
mentable sugars. Different factors affecting the cellulose accessi- analyzed according to the NREL Laboratory Analytical Procedures
bility, i.e., the substrate type, chemical composition (such as LAP (Sluiter et al., 2008).
lignin/hemicellulose content), and the biomass structure (Meng
and Ragauskas, 2014; Kinnarinen and Hkkinen, 2014; Van-Dyk
and Pletschke, 2012). Other factors affect the enzymes and the 2.4. Lignin recovery
optimization of the hydrolysis process, such as enzyme ratio, sub-
strate and enzyme loadings and inhibitors (Van-Dyk and Pletschke, Lignin samples generated in the pretreatment were recovered
2012; Rocha et al., 2009). The enzyme loadings are determined by from the hydrolysate liquor by precipitation with acidication at
nancial factors, such as the cost of enzymes and nal products, pH 2 using 50% v/v H2SO4. The mass of precipitated lignin was cal-
and should be optimized (Kinnarinen and Hkkinen, 2014). In culated in dry mass basis.
addition to enzyme loadings, substrate loadings are a major factor.
It has to allow the bioconversion to be economical and, at the same
time, provide sufcient sugar levels for fermentation. Thus, opti- 2.5. Enzymes
mal enzyme and substrate loadings have to be identied for max-
imum efciency and economy (Van-Dyk and Pletschke, 2012). In The cellulase complex (NS22074), as well as the xylanase
the case of industrial processes, in which a high sugar concentra- (NS22036), hemicellulase (NS22002) and b-glucosidase
tion must be obtained, the initial suspended solid concentration (NS50010) preparations were kindly supplied by Novozymes. The
in the hydrolysis should be high. However, high solid loadings enzymatic activities of the cellulase complex and b-glucosidase
are known to reduce the obtainable yield (Rocha et al., 2009), enzymes were determined as recommended by Ghose (1987) and
which adversely affects the process economy. expressed as follows: 1 FPU the quantity of enzyme releasing
In this context, the aim of this study was to determine the fea- 1 lmol of glucose from blotting-paper Whatman No. 1 within
sibility of employing several complexes of cellulolytic and hemicel- 1 min and 1 CBU the quantity of enzyme transforming 1 lmol
lulolytic enzymatic preparations, the ratio of these complexes, and of cellobiose into 2 lmol of glucose within 1 min (reaction condi-
the enzyme and cellulose loadings for efcient hydrolysis of poly- tions: pH 4.8, temperature 50 C) for the cellulase complex and
saccharides in pretreated cashew apple bagasse. The effects of the b-glucosidase, respectively. The enzymatic activities of xylan-
hydrolysis were assessed based on the quantity of released sugars. ase and hemicellulase were determined according to Bailey et al.
The pretreatment was conducted with CAB 5% (w/v), 4.3% (v/v) (1992) and the values were expressed as 1 U the quantity of
AHP at 35 C and 250 rpm for 6 h, the solid fraction was then sep- enzyme releasing 1 lmol of xylose from xylan within 1 min
arated for experiments of enzymatic hydrolysis. Afterwards, etha- (reaction conditions: pH 4.8, temperature 50 C). The protein con-
nol production in both Separate Hydrolysis and Fermentation tent of the liquid enzyme preparations was determined using the
(SHF) and Simultaneous Saccharication and Fermentation (SSF) Bradford method (Bradford, 1976). The enzymatic activity and
processes using the yeast Kluyveromyces marxianus ATCC36907 the protein concentration of each of these enzymes are shown in
was also evaluated. the Table 1.
J.A.da. Costa et al. / Bioresource Technology 179 (2015) 249259 251
Table 3
Effect of enzymes proportions (cellulase complex, xylanase and b-glucosidase) on the release of sugars in the enzymatic hydrolysis of CAB-AHP at 45 C, pH 4.8 for 72 h.
Run Enzyme proportions (%) Glucose yield (%) Glucose concentration (g/L) Xylose yield (%) Xylose concentration (g/L)
Cellulase Xylanase b-Glucosidase
02 0.54 0.46 0.00 68.5 0.1 6.2 0.1 11.9 0.1 1.1 0.0
03 0.61 0.00 0.39 76.2 0.9 6.9 0.1 33.1 0.1 1.6 0.0
06 0.40 0.35 0.25 79.9 0.0 7.2 0.2 26.0 0.0 2.3 0.0
07 1.00 0.00 0.00 63.7 0.7 5.73 0.6 9.0 0.2 0.8 0.0
08 0.00 0.00 1.00 31.5 0.3 2.8 0.0 0.0 0.0 0.0 0.0
09 0.00 1.00 0.00 7.8 0.0 0.7 0.0 12.5 0.1 1.8 0.0
10 0.26 0.53 0.21 47.8 3.0 4.31 0.4 39.4 1.2 3.5 0.1
11 0.26 0.21 0.53 69.2 0.4 6.2 0.1 25.9 4.0 2.3 0.5
conversion factor of glucose to ethanol, and 1.11 is the conversion resulting in a low solid yield. Lignin contents of solids decreased
factor of cellulose to glucose. from 35.3% to 2.9%, which caused cellulose and hemicellulose con-
For SHS and SSF processes, samples were withdrawn for analy- tents to increase from 20.6% to 44.2% and from 10.2% to 18.3%,
sis of glucose, xylose, cellobiose, arabinose, inhibitors (organic respectively. On the other hand, regarding the content of the
acids, furfural and hydroxymethyl-furfural (HMF)) and ethanol, at untreated CAB (100 g), a loss of 4.1 g and 3.4 g of cellulose and
preset time intervals. Cell concentration was also analyzed in the hemicellulose, respectively, was observed. Nevertheless, the
SHS process. The samples were centrifuged at 10,000g for 15 min removal or disruption of lignin has been established as essential
and the supernatant was ltered through 0.45 lm membrane for efcient bioconversion of lignocellulose into sugars (Van-Dyk
lters and then analyzed. All experiments were conducted in and Pletschke, 2012) and the pretreatment with alkaline hydrogen
triplicate. peroxide improves the enzymatic hydrolysis by delignication
(Correia et al., 2013). AHP pretreatment is more effective for lignin
2.8. Analytical methods solubilization than alkali pretreatment (Karagz et al., 2012; Chen
et al., 2008).
Biomass Cell growth was monitored by measuring the optical
density at 600 nm in the SHF process. The calibration curve was
3.2. Study of enzymatic hydrolysis of CAB-AHP
determined in function of dry weight. Samples were taken from
the cell growth media at certain time intervals and centrifuged at
3.2.1. Effect of combination of commercial enzymes for glucose and
10,000g for 15 min. The pellet was dried at 60 C until constant
xylose release on the enzymatic hydrolysis of CAB-AHP
weight. Glucose, xylose, cellobiose, arabinose, inhibitors (organic
A large variety of enzymes of different specicities, such as cel-
acids, furfural and hydroxymethyl-furfural (HMF)) and ethanol
lulase, xylanase, b-glucosidase and hemicellulase, is required to
were determined by HPLC used the procedure described by
degrade all the components of lignocellulose. When selecting
Rocha et al. (2011).
enzymes for degradation of lignocellulose substrates, the initial
choice has to be made between customized cocktails of individual
2.9. Statistical analysis enzymes or using commercial, crude mixtures of enzymes. Some
cellulolytic enzymes mixtures may contain different enzymes with
All the experiments were carried out with three independent the exact composition thereof being unknown, a factor that is
replicates. Data were analyzed for statistical signicance by a heavily criticized by Banerjee et al. (2011). These commercial mix-
one-way analysis of variance (ANOVA) at 95% condence level tures are therefore not optimized for all types of biomass or pre-
(p < 0.05). Tukeys multiple comparison tests (p < 0.05) were used treatment and further puried enzymes or mixtures may have to
to analyze the signicances of different hydrolysis enzymatic con- be added to achieve optimum combinations. Then, in order to test
dition, available in Microcal Origin 8.1 software (Microcal Software the effectiveness of AHP pretreatment in combination with a
Inc, Northampton. MA. USA). superior enzyme cocktail, different combinations of four enzymes
preparations (cellulase complex, xylanase, b-glucosidase and
3. Results and discussion hemicellulase) were tested.
Glucose and xylose yields obtained in the enzymatic hydrolysis
3.1. Characterization of untreated and pretreated cashew apple in CAB-AHP using the different combinations of the enzymes are
bagasse shown in Fig. 1A and B, respectively.
It can be observed that glucose and xylose were released within
The composition of cashew apple bagasse used in the study was 24 h, for all conditions investigated (Run 16). The yields for both
20.6 2.2% cellulose, 10.2 0.9% hemicellulose, 35.3 0.9% lignin, glucose and xylose increased with hydrolysis time in the runs, indi-
7.8 0.6% extractable and 1.6 0.1% ash on dry weight basis. The cating that there are difculties to the access of the enzyme to the
chemical composition of cashew apple bagasse is in good agree- substrate and that during the disruption of the bonds of cellulose
ment with other values reported in the literature (Rocha et al., and hemicellulose molecules and shrink in size, facilitating the
2011; Correia et al., 2013). The cellulose content makes bagasse a access to the enzymes.
very promising substrate for ethanol production (Rocha et al., The lowest glucose concentrations were obtained in the assays
2009). The cashew apple bagasse at a solid loading of 5% was pre- conducted without the cellulase complex. 1.8 g L1 and 2.2 g L1 of
treated using alkaline peroxide hydrogen AHP (4.3% v/v AHP at glucose was released in the experiments 04 and 05, respectively,
pH 11.5, 35 C for 6 h). The yield of the pretreated solid (CAB- and these values remained relatively constant after 24 h
AHP) was 37.3%, composed by 44.2 0.3% cellulose, 18.3 0.9% (Fig. 1A). It is generally accepted that three types of enzymes are
hemicellulose, 2.9 0.1% lignin, 4.9 0.3% extractable and required to hydrolyze cellulose into glucose monomers: exo-1,4-
5.3 0.9% ash. The AHP pretreatment affects predominantly lignin b-glucanases, EC 3.2.1.91 and EC 3.2.1.176 (cellobiohydrolase),
components, with 96.9% of solubilization of the original lignin, endo-1,4-b-glucanases, EC 3.2.1.4 and b-glucosidases, EC 3.2.1.21
J.A.da. Costa et al. / Bioresource Technology 179 (2015) 249259 253
70
6
Glucose (g/L)
60 interaction between cellulase and xylanase was higher when com-
5 pared with the effect obtained using cellulase and hemicellulase.
50
4 The effect of combination depends on the ratio of the enzymes
40 involved (Nidetzky et al., 1994), as well as on the specic charac-
3
30 teristics of enzymes and substrates (Van-Dyk and Pletschke, 2012).
20 2 Comparing the assays using hemicellulase and xylanase
enzymes (Run 04) and hemicellulase and b-glucosidase enzymes
10 1
(Run 05), xylose yield (8%) and concentration (0.65 g/L) were
0 0 higher in Run 05. This result indicates that the degree of interac-
0 10 20 30 40 50 60 70 80 tion was lower when combining hemicellulase and xylanase com-
Time (h) pared with hemicellulase and b-glucosidase. Regarding the
hemicellulolytic enzymes, three types of synergies have be identi-
(B) 30 2.4 ed, named homeosynergy, heterosynergy and anti-synergy
2.2 (Kovacs, 2009). In the present study, a probable anti-synergism
25 2.0 between hemicellulase and xylanase enzymes occurred. Anti-syn-
1.8 ergism is the term used when one enzyme inhibits the action of
Xylose yield, %
b-glucosidase) are shown in Table 3. A better understanding of Fig. 2A gets redder with the increase of the enzyme proportion
which enzymes to employ and their proportions is important for lig- (until 0.50) in the hydrolysis. The cellulose chain is attacked by cel-
nocellulosic degradation, what could eventually lead to the rational lulases with the formation of cellobiose. Cellobiose cleavage to glu-
design of more efcient, and hence less expensive, enzyme mixtures. cose is catalyzed by b-glucosidase, which also reduces inhibition of
The process conducted with a ratio of 0.61 cellulase: 0.39 cellulases by cellobiose (Van-Dyk and Pletschke, 2012). Current
b-glucosidase (Run 03) promoted substantial sugar release and market offers many cellulase complexes that contain low levels
yielded better values than the ones in the process conducted with of b-glucosidase, leading to a high accumulation of cellobiose in
sole cellulase (Run 07). The addition of b-glucosidase in the hydro- hydrolysates (Banerjee et al., 2011). Thus, the presence of sufcient
lysis increased glucose yield to 76.2% and xylose yield to 33.1%, pro- b-glucosidase is important to obtain high yields of glucose in the
ducing 6.9 g/L and 1.6 g/L of glucose and xylose in the hydrolysate, biomass-to-ethanol process.
respectively (Table 3). It has been well documented that cellulases The equations of the surface curves obtained for yields of glu-
are inhibited by the products of their reactions and by cellobiose cose and xylose yields are shown in Eqs. (4) and (5), respectively.
(Meng and Ragauskas, 2014), while b-glucosidase is inhibited by In these equations (Eqs. (4) and (5)) X, Y and Z represent the pro-
glucose (Andric et al., 2010). For this reason, b-glucosidase is gener- portion of cellulase, xylanase and b-glucosidase, respectively.
ally added to cellulases in bioconversion processes to prevent inhi-
bition of cellulases or to avoid the use of high concentrations of Glucose yield % 63:42X 6:14Y 32:05Z 126:38XY
enzymes in the supplementation of b-glucosidases during hydroly-
118:99XZ 69:22YZ 4
sis (Sun and Cheng, 2002; Van-Dyk and Pletschke, 2012).
The lowest glucose yield (approximately 8%) was achieved in
Run 09 (proportion of 1.00 xylanase). The released glucose in this Xylose yield % 9:3X 14:14Y 0:78Z 8:64XY
assay may have been derived from the breakdown of the hemicel- 99:90XZ 113:96YZ 5
lulose chain. Hemicellulose is more diverse in structure and com-
position than cellulose and includes xylan, mannan, galactan and Using Eqs. (4) and (5), the optimized proportion of enzymes to
arabinan polymers. Mannan contains sugar such as mannose, gal- obtain the highest yield and concentration of glucose is
actose and glucose (Van Zyl et al., 2010). Therefore, when only 0.62:0.03:0.34 (cellulase: xylanase: b-glucosidase), and presented
xylanolytic enzymes were used on the hydrolysis of CAB-AHP, con- 78.5% of maximum glucose release at 72 h. With this optimized
siderable hemicellulose chain breakings occurred. Xylose conver- proportion, the xylose yield was 28.8%. However, in the sacchari-
sion was 12.5%, being the highest yield in all the assays performed. cation process conducted with the enzymes in a ratio of 0.61 cellu-
The ratio 0.40 cellulase: 0.35 xylanase: 0.25 b-glucosidase lase: 0.39 b-glucosidase (Run 03), the conversion of cellulose and
(0.25) (Run 06) showed the highest glucose yield (79.9% corre- hemicellulose to their respective monomers, glucose and xylose,
sponding to 7.2 g/L concentration of glucose in the hydrolysate). were 76.2% (6.9 g/L glucose) and 33.1% (1.6 g/L glucose), respec-
The improvement in conversion is highlighted when the xylanolyt- tively. These values correspond to a difference of 2.9% (negative)
ic enzymes are present on the hydrolysis of CAB-AHP. A recent and 8.0% (positive) for glucose and xylose yields, respectively, com-
study by Hu et al. (2011) also reported this signicant improve- pared to the results obtained in the optimization. With a statistical
ment in cellulose accessibility indicated by Simons stain (Yu analysis, it was observed that addition of xylanase did not show a
et al., 1995) is due to the increase in ber swelling and porosity signicant difference in the yield of glucose. As glucose is the main
caused by the interaction between xylanase and cellulase. Hemi- carbohydrate feedstock for the production of ethanol, the yield is
cellulose, which is generally found on the outer surface of cellulose already satisfactory without the supplementation with xylanase
bers and also diffused into the inter-brillar space through ber (the amount of enzyme extract used is greater than the volume
pores, has been proposed to act as a physical barrier that limits cel- necessary to increase the proportion of b-glucosidase of 0.34
lulose accessibility. Therefore, the addition of accessory enzymes 0.39), since the addition of this enzyme would increase the cost
such as xylanase during enzymatic hydrolysis can increase cellu- of the process, the main factor in the production of second-gener-
lose accessibility (Meng and Ragauskas, 2014). ation ethanol (Gnansounou and Dauriat, 2010).
The ternary diagrams for optimized ratio of the three commer- Therefore, the proportion 0.61 cellulase: 0.39 b-glucosidase
cial enzymes on hydrolysis of CAB-AHP are shown in Fig. 2A and B, improved the glucose yield, and was used in all subsequent steps
for glucose and xylose yields, respectively. Compared to the glu- of enzymatic hydrolysis from CAB-AHP.
cose ternary diagrams, the xylose diagrams (Fig. 2B) evidenced a
relatively contrary topology, that is, conditions for optimizing the 3.2.3. Effect of enzyme loading in enzymatic hydrolysis
glucose yield are different from the ones used to optimize xylose Enzyme loading is considered one of the most important factors
yield. For example, to obtain high yields of glucose, small percent- in ethanol production of lignocellulosic materials (Meng and
ages of xylanase should be used, however for better yields of Ragauskas, 2014; Van-Dyk and Pletschke, 2012) and a critical fea-
xylose, a higher percentage of xylanase should be used in combina- ture in an effective pretreatment is high sugar yield with low
tion with a small percentage of cellulase. enzyme loadings (Rocha et al., 2009). The enzyme cost is still a
Digestion with the addition of xylanase and b-glucosidase to the major hurdle for commercial production of ethanol from any ligno-
low cellulase proportion are shown in Table 3 and Fig. 2A. Despite cellulosic feedstock.
the conversion being slightly higher than in the experiments using A study on enzyme loading was done, using a cocktail of two
cellulase only, digestion with more enzyme mixtures resulted in commercial enzyme preparations at a proportion of 0.61 cellulase
mild improvements in extending glucose conversion. to 0.39 b-glucosidase (condition selected in the previous step). The
In hydrolysis using individual enzymes, a decrease in the yield sugar yields from CAB-AHP obtained in the study are shown in the
and concentration of xylose could be observed, proles that are Table 4.
represented by light colors areas in Fig. 2B1. This behavior was The sugar yield was greater with the increase of enzyme loading
not observed regarding the yield and concentration of glucose and the highest glucose releases were obtained in assays 14, 15 and
(Fig. 2A1 and Table 3). It is observed that using only cellulase com- 16. In assay 16 (35 FPU/gCAB-AHP cellulose, 77 CBU/gCAB-AHP), the
plex as a biocatalyst, high yields and glucose concentrations were yield of total sugars was 564 mg per gCAB-AHP, corresponding at
obtained. However, glucose yield increased with the addition of 413 mg 15 mg glucose and 151 mg 6 mg xylose (Table 4) at
b-glucosidase to the hydrolysis (Run 03). The area shown in 72 h of hydrolysis, with cellulose and hemicellulose digestibility of
J.A.da. Costa et al. / Bioresource Technology 179 (2015) 249259 255
Fig. 2. Ternary diagrams for optimization of mixtures of three enzymes (cellulase, xylanase, b-glucosidase) for release of glucose (A13) or xylose (B13) of the hydrolysis
from CAB-AHP at 45 C, pH 4.8 and 150 rpm. A1 and B1 represent the ternary diagrams and contoured areas. A2 and B2 the surface of the yield obtained for glucose and
xylose, respectively. A3 and B3 represent the ternary diagrams with contours and lines, with the X axes (n) the proportion of cellulase, Y axes (/) proportion of xylanase and Z
axes () the proportion of b-glucosidase. The experimental data represent the ternary diagrams are based in the same experiment shown in Table 3.
100% and 38%, respectively. This corresponds to 70% of conversion of Rocha et al. (2009) also observed an increase in the digestibility
the total sugar obtained from cellulose and hemicellulose present in by increasing the enzyme Celluclast 1.5 L loading on the enzymatic
the cashew apple bagasse. The highly reactive nature of the alkaline- hydrolysis from cashew apple bagasse pretreated with diluted sul-
pretreated CAB is demonstrated by its near-complete digestion into furic acid. The authors Kinnarinen and Hkkinen (2014) evaluated
monomeric sugars. the inuence of enzyme loading on enzymatic hydrolysis of
256 J.A.da. Costa et al. / Bioresource Technology 179 (2015) 249259
Table 4
Effect of enzyme loadings of two commercial enzymes (cellulase complex and b-glucosidase) on the release glucose and xylose in the enzymatic hydrolysis of CAB-AHP at 45 C,
150 rpm for 72 h. Values with different letters represent statistically signicant differences (p < 0.05).
Assays Enzymes load Glucose yield (%) Glucose concentration (g/L) Xylose yield (%) Xylose concentration (g/L)
Cellulase (FPU/gBC-PHA) b-glucosidase (CBU/gBC-PHA)
12A 5.0 11.0 76.2 0.9 6.9 0.1 33.1 0.1 1.6 0.0
13B 15.0 33.0 85.8 0.7 7.7 0.3 54.8 0.3 2.8 0.2
14C 20.0 44.0 98.15 0.6 8.8 0.2 75.7 0.1 4.0 0.1
15C 30.0 66.0 103.0 1.7 9.3 0.0 82.3 2.1 4.2 0.3
16C 35.0 77.0 103.8 1.1 10.0 0.1 83.7 1.6 4.5 0.2
40 40
Glucose D
35 Xylose 35
30 30
Concentration (g/L)
Concentration (g/L)
25 25
C 20
20
d 15
15
A B 10
10 c
b 5
5
a
0
0 0 1 2 3 4 5 6 7 8 9 10 11 12 13
1.0 2.0 3.0 4.0
Time (h)
Cellulose loading %
Fig. 4. Ethanol production and substrate consumption proles in SHF process from
Fig. 3. Effect of cellulose loading on sugar release in the enzymatic hydrolysis MCAB-AHP hydrolysate by K. marxianus ATCC 36907. The enzymatic hydrolysis was
(30 FPU/gCAB-AHP cellulase, 66 CBU/gCAB-AHP b-glucosidase, 45 C, 150 rpm, 72 h) conducted at 45 C and 150 rpm for 72 h using loading enzyme of 30 FPU/gCAB-AHP
from cashew apple bagasse pretreated with alkaline hydrogen peroxide (4.3%. v/v; cellulase and 66 CBU/gCAB-AHP b-glucosidase) and the SHF was performed at 30 C
pH 11.5; 35 C, 6 h). Values with different letters represent statistically signicant and 150 rpm for 12 h. (d) Glucose, (.) xylose and (j) ethanol.
differences (p < 0.05).
3.2.4. Inuence of the solid loadings in enzymatic hydrolysis hydrolysis leads to low sugar concentration in the hydrolysis liquor
One other main factor that affects the yield and initial rate of and, consequently, to low ethanol concentration in the fermenta-
enzymatic hydrolysis is the substrate (cellulose and/or hemicellu- tion, thus increasing distillation costs. On the other hand, high sub-
lose) concentration in the slurry solution. Low solid loadings in strate concentration can cause inhibition, which substantially
J.A.da. Costa et al. / Bioresource Technology 179 (2015) 249259 257
Fig. 6. Mass balance for pretreatment, hydrolysis and ethanol production using cashew apple bagasse as feedstock.
impacts catalysis rate. Then, in this section, the inuence of 3.3. Ethanol production by SHF and SSF processes using
increasing solid (cellulose) loadings was evaluated by varying it AHP-pretreated cashew apple bagasse as feedstock
from 1% to 4% w/v cellulose, corresponding at 2.269.04% of CAB-
AHP, with enzymes loadings set on 30 FPU/gCAB-AHP cellulase and The enzymatic hydrolysate (MCAB-AHP) obtained in the best
66 CBU/gCAB-AHP b-glucosidase. The higher cellulose loading evalu- conditions evaluated was used as the culture medium for the pro-
ated was 4% w/v cellulose, since CAB-AHP particles experienced duction of ethanol by K. marxianus ATCC 36907 in Separation
swelling during the process. In the previous sections, the hydroly- Hydrolysis and Fermentation (SHF). The composition of the
sis solid concentration was 1% w/v cellulose. The results of the MCAB-AHP hydrolysate was 35.7 g/L 0.5 g/L glucose, 13.1
hydrolysis processes are show in Fig. 3. g/L 1.9 g/L xylose and the presence of cellobiose and inhibitors
As expected, glucose and xylose concentration increased with (formic acid, acetic acid, furfural and hydroxymethylfurfural) was
increasing cellulose loading, i.e., 36 g/L glucose and 12.5 g/L xylose not identied.
were obtained using 4% w/v cellulose, an increase of 75% (glucose) Fig. 4 shows the time proles for glucose, xylose and ethanol
and 68% (xylose) on sugar concentration, compared to the results concentrations in the SHF process. The yeast used the glucose
obtained using 1% w/v cellulose (Fig. 3). Other authors also and xylose present in MCAB-AHP medium at 30 C. Glucose was
observed that increasing solid percentage had a positive effect on completely consumed before 6 h of fermentation. Xylose, on the
glucose production when using sugarcane bagasse (Vsquez other hand, presented a slow uptake rate while glucose was avail-
et al., 2007), cashew apple bagasse pretreated with diluted sulfuric able. After glucose in the medium was exhausted, xylose was con-
acid (Rocha et al., 2009) and straw (Lpez-Linares et al., 2014). sumed and reached 3.7 g/L 0.2 g/L at 12 h. K. marxianus ATCC
Glucose and xylose yields for the four assays are signicantly dif- 36907 produced 15 g/L 0.2 g/L of ethanol at 6 h of fermentation,
ferent according to ANOVA (p < 0.05) and Tukey Test. Thus, cellulose giving an ethanol yield based in the consumption of glucose
load of 4% w/v cellulose was chosen for this stage of the process. (YE/G) and total sugar (YE/S) of 0.41 0.06 gethanol/gglucose and
258 J.A.da. Costa et al. / Bioresource Technology 179 (2015) 249259
0.33 0.04 gethanol/gtotal sugar, respectively, and a productivity of hydrolysis from cashew apple bagasse pretreated with alkaline
3.75 g/(L h). These results are superior to the ones obtained in hydrogen peroxide (CAB-AHP). The highest yields attained with
other studies (Rocha et al., 2011). the polysaccharide hydrolyses was obtained at 0.61:0.39 cellulase:
Integration of process steps is very important in lowering the b-glucosidase, enzyme loadings of 30 FPU/gCAB-AHP and 66 CBU/
cost of the ethanol production from any lignocellulosic feedstock gCAB-AHP, respectively, and at 4% cellulose in CAB-AHP. The SHF
(Saha et al., 2011). Simultaneous Saccharication and Fermentation and SSF processes are promising for application from CAB-AHP in
(SSF) process combine enzymatic hydrolysis of cellulose with fer- second-generation ethanol production by K. marxianus ATCC36907,
mentation of the glucose obtained to ethanol. Thus, the presence achieving yields of 61.8 kg/tonCAB and 74.2 kg/tonCAB, respectively.
of yeasts along with cellulose reduces the accumulation of this
sugar, thereby increasing saccharication rate and ethanol yields
Acknowledgements
(Chen et al., 2008). Therefore, ethanol production by K. marxianus
ATCC 36907 was also evaluated for SSF process. This process was
The authors are grateful for the nancial support provided by
conducted at 45 C using pretreated CAB-AHP (9.04% w/v, corre-
the Brazilian research agencies FUNCAP (Process number PJP-
sponding at 4% w/v cellulose) and an enzyme loading of 30 FPU/
0072-00125.01.00/12) and CAPES. The authors would like to thank
gCAB-AHP cellulase and 66 CBU/g CAB-AHP b-glucosidase. Fig. 5 shows
the Novozymes Group for providing the cellulase employed.
the ethanol, glucose and xylose proles obtained in the SSF process.
The glucose produced was quickly converted to ethanol with no
accumulation in the rst hours of process, while xylose was uti- References
lized slower than glucose, a result similar to those obtained by
Andric, P., Meyer, A.N., Jensen, P.A., Dam-Johansen, K., 2010. Reactor design for
other authors (Lane and Morrissey, 2010; Lee et al., 2013). A trend minimizing product inhibition during enzymatic lignocellulose hydrolysis: I.
seen throughout this study was the accumulation of glucose in SSF Signicance and mechanism of cellobiose and glucose inhibition on cellulolytic
at 45 C from 54 h to 120 h. This trend is similar to trends seen in enzymes. Biotechnol. Adv. 28, 308324.
Banerjee, G., Car, S., Scott-Craig, J., Hodge, D.B., Walton, J.D., 2011. Alkaline peroxide
previous studies on SSF with other K. marxianus strains (Pessani pretreatment of corn stover: effects of biomass, peroxide, and enzyme loading
et al., 2011). The reason for this accumulation is not clear, but it and composition on yields of glucose and xylose. Biotechnol. Biofuels 4, 15.
is likely that heat and/or ethanol stress over time may lead to ceas- Bradford, M.M, 1976. A rapid and sensitive method for the quantitation of
microgram quantities of proteins utilizing the principles of proteindye
ing of fermentation after 72 h. binding. Anal. Biochem. 72, 248254.
The highest ethanol concentration (18 g/L 0.41 g/L) was Chen, H., Han, Y., Xu, J., 2008. Simultaneous saccharication and fermentation of
achieved at 48 h with ethanol yields (based in the CAB-AHP mass) steam exploded wheat straw pretreated with alkaline peroxide. Process
Biochem. 43, 14621466.
and productivity of 0.2 gethanol/gCAB-AHP and 0.375 g/(L h), respec-
Correia, J.A.C., Jnior, J.E.M., Gonalves, L.R.B., Rocha, M.V.P., 2013. Alkaline
tively. The efciency of ethanol production was approximately hydrogen peroxide pretreatment of cashew apple bagasse for ethanol
80% based on the available glucose content from pretreated CAB- production: study of parameters. Bioresour. Technol. 139, 249256.
AHP. The experiment conducted up to 80 h did not increase the Fan, L.T., Lee, Y.H., Beardmore, D.H., 1980. Mechanism of the enzymatic hydrolysis
of cellulose: effects of major structural features of cellulose on enzymatic
level of ethanol production. Comparing the combined time hydrolysis. Biotechnol. Bioeng. 22 (1), 177199.
(72 + 12 = 84 h) required for separate enzymatic hydrolysis (72 h) Fengel, D., Wegener, G., 1989. Wood: Chemistry, Ultrastructure, Reactions. Walter
and time of fermentation from hydrolysate (12 h), the SSF process de Gruyter, Berlin, 613 p.
Ghose, T.K., 1987. Measurement of cellulase activities. Pure Appl. Chem. 59, 257
offers advantages within a shorter time (71%, 48 h) required for 268.
obtained higher ethanol concentration. Gnansounou, E., Dauriat, A., 2010. Techno-economic analysis of lignocellulosic
Thermotolerance of K. marxianus strains has been explored in ethanol: a review. Bioresour. Technol. 101, 49804991.
Gouveia, E.R., Do Nascimento, R.T., Souto-Maior, A.M., Rocha, G.J.M., Rocha, G.J.M.,
many studies (Lane and Morrissey, 2010; Pessani et al., 2011), 2009. Validao de metodologia para a caracterizao qumica de bagao de
but the yield and productivity varies among and within species, cana-de-acar. Quim. Nova 32 (6), 15001503.
making this search for better strains still needed. The selected Hu, J., Arantes, V., Saddler, J.N., 2011. The enhancement of enzymatic hydrolysis of
lignocellulosic substrates by the addition of accessory enzymes such as
strain here (K. marxianus ATCC 36907) is in agreement with the xylanase: is it an additive or synergistic effect? Biotechnol. Biofuels 4, 36.
most studied strains on SSF process for bioethanol production. Karagz, P., Rocha, I.V., zkan, M., Angelidaki, I., 2012. Alkaline peroxide
pretreatment of rapeseed straw for enhancing bioethanol production by same
vessel saccharication and co-fermentation. Bioresour. Technol. 104, 348357.
3.4. Overall balance Kinnarinen, T., Hkkinen, A., 2014. Inuence of enzyme loading on enzymatic
hydrolysis of cardboard waste and size distribution of the resulting ber
residue. Bioresour. Technol. 159, 136142.
The Fig. 6 shows the mass balance starting from 100 g of cashew Kovacs, K., 2009. Production of Cellulolytic Enzymes with Trichoderma atroviride
apple bagasse, performing the pretreatment using alkaline hydro- Mutants for the Biomass-to-Bioethanol Process. Lund University, Sweden.
gen peroxide H2O2 (4.3% v/v), solid concentration of 5% (w/v) at Lane, M.M., Morrissey, J.P., 2010. Kluyveromyces marxianus: a yeast emerging from
its sisters shadow. Fungal Biol. Rev. 24, 1726.
35 C, 250 rpm for 6 h, and hydrolysate fermentation after studying Lee, J.Y., Li, P., Lee, J., Ryu, H.J., Oh, K.K., 2013. Ethanol production from Saccharina
different enzymes and solid loadings. It can be seen that 79.9% of japonica using an optimized extremely low acid pretreatment followed by
the cellulose is recovered in the solid fraction and the pretreatment simultaneous saccharication and fermentation. Bioresour. Technol. 127, 119
125.
yield is 37.3 g of pretreated solid and the lignin mass precipitated
Leu, S.-Y., Zhu, J.Y., 2013. Substrate-related factors affecting enzymatic
was of 12.69 g. Considering the enzymatic hydrolysis, 14.84 g of saccharication of lignocelluloses: our recent understanding. BioEnergy Res.
glucose is obtained from 100 g CAB, thus reaching a concentration 07, 20082014.
Lpez-Linares, J.C., Romero, I., Cara, C., Ruiz, E., Castro, E., Moya, M., 2014.
of 36 g/L in 242.6 g/L of raw bagasse. The bioprocess for the pro-
Experimental study on ethanol production from hydrothermal pretreated
duction of ethanol using the hydrolysate enzymatic from CAB- repressed straw by simultaneous saccharication and fermentation. Chem.
AHP and K. marxianus resulted in 61.8 kg/tonCAB and ethanol yield Technol. Biotechnol. 89, 104110.
of 81.7%. The result was compared with the SSF process and Mcintosh, S., Vancov, T., 2011. Optimisation of dilute alkaline pretreatment for
enzymatic saccharication of wheat straw. Biomass Bioenergy 35, 30943103.
74.2 kg/tonCAB was obtained. Meng, X., Ragauskas, A.J., 2014. Recent advances in understanding the role of
cellulose accessibility in enzymatic hydrolysis of lignocellulosic substrates.
Bioresour. Technol. 27, 150158.
4. Conclusion Nidetzky, B., Steiner, W., Hayn, M., Claeyssens, M., 1994. Cellulose hydrolysis by the
cellulases from Trichoderma reesei: a new model for synergistic interaction.
Biochem. J. 298, 705710.
The study demonstrated that preparations with cellulase and Pessani, N.K., Atiyeh, H.K., Wilkins, M.R., Bellmer, D.D., Banat, I.B., 2011.
b-glucosidase were the most effective combinations for enzymatic Simultaneous saccharication and fermentation of Kanlow switchgrass by
J.A.da. Costa et al. / Bioresource Technology 179 (2015) 249259 259
thermotolerant marxianus IMB3: the effect of enzyme loading, temperature and Sun, Y., Cheng, J., 2002. Hydrolysis of lignocellulosic materials for ethanol
higher solid loadings. Bioresour. Technol. 102, 1061810624. production: a review. Bioresour. Technol. 83, 111.
Rocha, M.V.P., Rodrigues, T.H.S., Macedo, G.R., Gonalves, L.R.B., 2009. Enzymatic Van-Dyk, J.S., Pletschke, B.I., 2012. A review of lignocellulose bioconversion using
hydrolysis and fermentation of pretreated cashew apple bagasse with alkali and enzymatic hydrolysis and synergistic cooperation between enzymesfactors
diluted sulfuric acid for bioethanol production. Appl. Biochem. Biotechnol. 155, affecting enzymes, conversion and synergy. Biotechnol. Adv. 30, 14581480.
407417. Van Zyl, W.H., Rose, S.H., Trollope, K., Gorgens, J.F., 2010. Fungal b-mannanases:
Rocha, M.V.P., Rodrigues, T.H.S., Melo, V.M.M., Gonalves, L.R.B., Macedo, G.R., 2011. mannan hydrolysis, heterologous production and biotechnological applications.
Cashew apple bagasse as a source of sugars for ethanol production by Process Biochem. 45, 12031213.
Kluyveromyces marxianus CE025. J. Ind. Microbiol. Biotechnol. 38, 10991107. Vsquez, M.P., Silva, J.N.C., Souza, J.M.B., Pereira, J.N., 2007. Enzymatic hydrolysis
Saha, B.C., Nichols, N.N., Cotta, M.A., 2011. Ethanol production from wheat straw by optimization to ethanol production by simultaneous saccharication and
recombinant Escherichia coli strain FBR5 at high solid loading. Bioresour. fermentation. Appl. Biochem. Biotechnol. 136140, 141154.
Technol. 102, 1089210897. Wilson, D.B., 2011. Microbial diversity of cellulose hydrolysis. Curr. Opin. Microbiol.
Bailey, M.J., Biely, P., Poutanen, K., 1992. International testing of methods for assay 14, 259263.
of xylanase activity. J. Biotechnol. 23, 257270. Yu, S., Jeppsson, H., Hahn-Hgerdal, B., 1995. Xylulose fermentation by
Selig, M.J., Vinzant, T.B., Himmel, E.M., Decker, S.R., 2009. The effect of lignin Saccharomyces cerevisiae and xylose-fermenting strains. Appl. Microbiol.
removal by alkaline peroxide pretreatment on the susceptibility of corn stover Biotechnol. 44, 314320.
to puried cellulolytic and xylanolytic enzymes. Appl. Biochem. Biotechnol. Zhou, J., Wang, Y.-H., Chu, J., Luo, L.-Z., Zhuang, Y.-P., Zhang, S.-L., 2009.
155, 397406. http://dx.doi.org/10.1016/0168-1656(92)90074-J. Optimization of cellulase mixture for efcient hydrolysis of steam-exploded
Sluiter, A., Ruiz, R., Scarlata, C., Sluiter, J., Templeton, D., 2008. Determination of corn stover by statistically designed experiments. Bioresour. Technol. 100, 819
Extractives in Biomass. NREL Laboratory Analytical Procedure (LAP), NREL/TP- 825.
510-42619.