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Technical Bid
Option One
MR No.: HQSM07-00-30-MR-3320-001_0
Content
1 Fire Retardant Coating Interkote 1560 24 Not applicable 0.8kg/L 1500m2 1241Bag
1 Fire Retardant Coating Interkote 1560 24 Not applicable 0.8kg/L 4300m2 3559Bag
Product summary
Theoretically practical
NO. product unit loss factor unit
consumption volume
1 Interkote 1560 4800 Bag 1.3 6240 Bag
2 Mesh 5,800 m2 1.3 7540 m2
3 Nail 58000 PCS 58500 PCS
4 Washer 58000 PCS 59000 PCS
1
LPG Storage & Terminal Facility at Hambantota
2
Interkote 1560
Bauxite Cement Fire Protection
PRODUCT Interkote 1560 is a high density, bauxite based cementitious fire protection material.
DESCRIPTION
Interkote 1560 systems address the challenges of protecting onshore oil, gas and chemical
processing facilities, as well as industrial structures, with cementitious fireproofing materials.
Formulated with bauxite, Interkote 1560 provides lightweight, cost effective fire resistance in
accordance with UL1709.
Interkote 1560 provides up to four hours hydrocarbon pool and jet fire resistance.
INTENDED USES For use in the onshore oil, gas, petrochemical and power generation industries under certain
specified conditions.
For in situ applications to pre-erected structures, to provide protection from the effects of
hydrocarbon pool and jet fires.
25C (77F) * *
Cure will depend on a number of environmental conditions including temperature and humidity as
well as thickness applied. Maximum cure is typically achieved after 28 days.
After complete cure (maximum humidity of 3.5% measured with a plasterer's moisture meter)
Interkote 1560 may be overcoated with coatings specifically approved for use over Portland cement
-based products.
Protective Coatings
Page 1 of 4
Issue Date:05/02/2015
Ref:10183 3
Interkote 1560
Bauxite Cement Fire Protection
SURFACE Surface preparation and application should be carried out in accordance with the advice given in the Interkote
PREPARATION Application Guidelines available from International Paint.
Before applying Interkote 1560 the substrate must be free of all oil, grease, excess condensation or other
contamination.
Carbon Steel Substrates
Preparation of carbon steel prior to application of a suitable primer should be done in accordance with the
primer manufacturer's product datasheet. Please consult your local International Protective Coatings
representative for advice on primer selection. Mechanical reinforcement in the form of galvanised expanded
metal lath is required in all exterior environments. Steel reinforcements must be pre-approved by International
Protective Coating Technical Service.
Galvanised Steel
Galvanised substrates should be sweep blast cleaned to a standard similar to Sa1 (ISO8501- 1:2007) or SSPC-
SP16 and coated with a suitable primer / sealer. For reduced surface preparation options, consult International
Protective Coatings.
Galvanised surfaces always require the application of mechanical reinforcement prior to the application of
Interkote 1560.
Stainless Steel
Stainless steel structural steel surfaces that are compatible with Portland cement are acceptable. Stainless steel
reinforcement must be applied and mechanically fastened to all surfaces prior to application of the fireproofing
product.
Aluminium
Interkote 1560 shall not be applied to aluminium substrates.
Primers
Selected primers or priming systems must have completed the primer qualification procedure from International
Protective Coatings, feature on International Protective Coatings' published qualified primers list and be
applicable to the appropriate certification. Please consult your local International Protective Coatings
representative for advice on primer selection.
APPLICATION Mixing Interkote 1560 shall be mixed by machine in a conventional paddle type or
continuous mixer designed for cementitious fireproofing. The mixer shall be kept
clean and free of all previously mixed material. The mixer speed shall be adjusted to
the lowest speed which gives adequate blending of the material and a mixer density
of 10401120 kg/m3 (6570 lb/ft3).
Using a suitable metering device, add approximately 11.5 litres (3 gallons) of water
per bag to the mixer as the blades turn. Add Interkote 1560 and mix until the
material is lump-free with a creamy texture. Overmixing Interkote 1560will reduce
pumping rate and density.
It is important to obtain a uniform mix density in order to maintain a proper
mixing/spraying operation. To ensure you obtain the proper density, follow the
procedure and yield chart in the Interkote Application Guidelines.
Mix Ratio When mixing water with Interkote 1560 it is important to achieve the correct mix ratio
as per the yield chart in the Interkote Application Guidelines as this will be critical
to obtaining the desired dry density.
Working Pot Life 20C (68F)
2 hours
Work Stoppages Freshly mixed material can remain in the delivery system for up to two hours. Best
practice is to move material after the first hour and avoid long periods of downtime.
Any material in the hopper can be stirred; material in the mixer can be mixed for a
few seconds longer before pumping.
Material should not be left in the lines for longer than necessary as it will begin to
stiffen. If this does occur there is no safe way to clean out the hoses; consult the
Interkote Application Guidelines for advice in this instance.
Clean Up When cleaning the material lines continue to run water through until it runs clear. If
material has been left in the lines for a short period of time a sponge should be run in
case material has built up on the walls of the hoses.
All surplus materials and empty containers and bags should be disposed of in
accordance with appropriate regional regulations/legislation.
4
Page 2 of 4
Interkote 1560
Bauxite Cement Fire Protection
PRODUCT Refer to Interkote 1560 Test Data Sheet for typical mechanical properties.
CHARACTERISTICS
The maximum surface temperature for application of this product is 60C (140F).
The following conditions shall apply (or be generated) throughout the application:
Do not start work if ambient temperatures are expected to drop below 2C (35F) within 24 hours
after application.
Mesh Application
Before applying Interkote 1560, mechanical reinforcement must be attached to the substrate.
Detailed specifications and application instructions are provided in the Interkote Application
Guidelines. For specific advice on metal lath requirements contact your local International
Protective Coatings representative.
Product Application
Interkote 1560 may be applied by spray and/or trowel. It is recommended that Interkote 1560 is
spray applied to the substrate or into a suitable container prior to trowelling.
It is recommended that the total required thickness be applied within a 24 hour period. If this is not
possible, the preceding coats should be left as sprayed or scored after the initial 24 hour period;
Interkote 1560 should then be dampened with water before application of additional coats.
Fresh Interkote 1560 must be protected from rain or running water for 24 hours at 21C (70F). In
low humidity, high temperatures, direct sun or wind, the Interkote 1560 surface should be kept
damp for at least 12 hours by applying a water mist or wrapping in plastic sheets to reduce rapid
water loss.
Surface Finish
Various surface finishes can be achieved with Interkote 1560 dependent on the method of
application. If a smooth finish is required, trowel, roller or brush may typically be used within an
hour of final application of Interkote 1560. For more information consult the Interkote Application
Guidelines.
Applicator Qualification
To ensure the standard of Interkote 1560 application is kept to a consistently high quality, Interkote
1560 will only be supplied to Applicators that are able to prove a sufficient level of competence in
application of cementitious fire protection materials. International Protective Coatings reserves the
right to restrict supply until this condition has been met.
Technical Service
In certain circumstances technical service may be required at the commencement of product
application. When this is the case, technical service will be made available from International
Protective Coatings and should be co-ordinated to ensure attendance at job start up. The
Applicator Company is responsible for ensuring International Protective Coatings is notified of the
project start up date.
5
Page 3 of 4
Interkote 1560
Bauxite Cement Fire Protection
D ADDITIONAL Further information regarding industry standards, terms and abbreviations used in this data sheet
INFORMATION can be found in the following documents available at www.international-pc.com:
et
ail
T Definitions & Abbreviations
o
p Surface Preparation
Paint Application
SAFETY This product is intended for use only by professional applicators in industrial situations in
PRECAUTIONS accordance with the advice given on this sheet, the Material Safety Data Sheet and the
container(s), and should not be used without reference to the Material Safety Data Sheet (MSDS)
which International Protective Coatings has provided to its customers.
All work involving the application and use of this product should be performed in compliance with all
relevant national, Health, Safety & Environmental standards and regulations.
In the event welding or flame cutting is performed on metal coated with this product, dust and
fumes will be emitted which will require the use of appropriate personal protective equipment and
adequate local exhaust ventilation.
If in doubt regarding the suitability of use of this product, consult International Protective Coatings
for further advice.
Rect Top
PACK SIZE
Kit Size
22.2kg Bag (48.9lb)
SHIPPING WEIGHT
(TYPICAL)
Kit Size
22.5kg (49.5lb)
STORAGE Shelf Life 12 months under recommended storage conditions. The material
shall be kept dry until ready for use.
Packages of material shall be kept off the ground, under cover
and away from sweating walls and other damp surfaces. All
material that has been exposed to water before use shall be
discarded. Stock of material is to be rotated and used before its
expiration date.
Rect
Bottom
Important Note
The information in this data sheet is not intended to be exhaustive; any person using the product for any purpose other than that specifically recommended in this data sheet without first
obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at their own risk. All advice given or statements made about the product
(whether in this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the
use and application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability at all for the performance of the product or for (subject to the
maximum extent permitted by law) any loss or damage arising out of the use of the product. We hereby disclaim any warranties or representations, express or implied, by operation of
law or otherwise, including, without limitation, any implied warranty of merchantability or fitness for a particular purpose. All products supplied and technical advice given are subject to
our Conditions of Sale. You should request a copy of this document and review it carefully. The information contained in this data sheet is liable to modification from time to time in the
light of experience and our policy of continuous development. It is the user's responsibility to check with their local representative that this data sheet is current prior to using the product.
This Technical Data Sheet is available on our website at www.international-marine.com or www.international-pc.com, and should be the same as this document. Should there be any
discrepancies between this document and the version of the Technical Data Sheet that appears on the website, then the version on the website will take precedence.
All trademarks mentioned in this publication are owned by, or licensed to, the AkzoNobel group of companies.
www.international-pc.com
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Page 4 of 4
LPG Storage & Terminal Facility at Hambantota
3. Tset Report
7
BYBU.XR727 - Fire-resistance Ratings - ANSI/UL 1709 Page 1 of 2
* Indicates such products shall bear the UL or cUL Certification Mark for jurisdictions employing the UL or cUL Certification (such
as Canada), respectively.
1. Spray-Applied Fire-Resistive Materials* See table and equation below for appropriate thicknesses. Applied by
mixing with water according to instructions printed on each bag of mixture and spraying in one or more coats, as
necessary, directly to the column which must be clean and free of dirt, loose scale and oil. Min avg and min ind density of
50/46 pcf. For method of density determination, see Design Information Section.
(y+107.2)
x=
{(60.133*W/D)+143.856}
Where:
x = required thickness of spray applied fire resistive material in inches (1/2" to 2-1/16")
As an alternate to the equation, the min thickness of Spray-Applied Fire Resistive Materials required for various fire
resistance ratings of contour sprayed or boxed columns may be determined from the table below:
Hourly Rating
Column
Size W/D 1 Hr 1-1/2 Hr 2 Hr 2-1/2 Hr 3 Hr 4 Hr
8
http://database.ul.com/cgi-bin/XYV/template/LISEXT/1FRAME/showpage.html?name=... 2016/6/6
BYBU.XR727 - Fire-resistance Ratings - ANSI/UL 1709 Page 2 of 2
2. Metal Lath Min. 2.5 lb per sq yd galvanized self-furred diamond mesh lath. Lath installed vertically with joints
butted together and secured to the column with powder actuated fasteners located 18 inches on center at joints and as
necessary to have the lath follow the column contour. As an alternate, either welded fixing or high temperature adhesive
referenced "HTA Adhesive" (supplied by HTA Ltd), fixing of pins to steel column are permitted.
* Indicates such products shall bear the UL or cUL Certification Mark for jurisdictions employing the UL or cUL Certification
(such as Canada), respectively.
2016 UL LLC
The appearance of a company's name or product in this database does not in itself assure that products so identified have been manufactured
under UL's Follow-Up Service. Only those products bearing the UL Mark should be considered to be Certified and covered under UL's Follow-Up
Service. Always look for the Mark on the product.
UL permits the reproduction of the material contained in the Online Certification Directory subject to the following conditions: 1. The Guide
Information, Assemblies, Constructions, Designs, Systems, and/or Certifications (files) must be presented in their entirety and in a non-
misleading manner, without any manipulation of the data (or drawings). 2. The statement "Reprinted from the Online Certifications Directory with
permission from UL" must appear adjacent to the extracted material. In addition, the reprinted material must include a copyright notice in the
following format: " 2016 UL LLC".
9
http://database.ul.com/cgi-bin/XYV/template/LISEXT/1FRAME/showpage.html?name=... 2016/6/6
LPG Storage & Terminal Facility at Hambantota
1 No. Deviation
Signature of vendor
10
LPG Storage & Terminal Facility at Hambantota
5. Track Record
11
JOB REFERENCE LIST for Monokote and Intekote
12
ENAGAS LNG BARCELONA SPAIN 2011-2013 400
ENAGAS LNG TREMA ESGIJON (ASTURIAS) SPAIN 2012-2013 2,071
ANTIFIRE ENGINEERING CO. NONTHABURI THAILAND 2008-2013 15,600
PROMAN METHANOL PLANT POINT LISAS TRINIDAD & TOBAGO 2009-2010 11,990
PETROTRIN FCCU PHASE II EXPANSION POINT LISAS TRINIDAD & TOBAGO 2010-2011 16,985
ULTRA LOW SULPHUR DIESEL PLANT POINT LISAS TRINIDAD & TOBAGO 2011-2013 11,220
HOLLY REFINERY WOODS CROSS USA 2012 918
SEADRIFT COKE Plant Up Grade PORT LAVACA USA 2013 275
ENVIROFOCUS RECYCLE FACIL TAMPA USA 2010-2011 880
SEADRIFT COKE WAREHOUSE PORT LAVACA USA 2011-2013 440
ARKEMA Chemical Plant Up Grade HOUSTON USA 2012-2013 110
ETHILENO XXL MEXICO 2010-2012 110,000
CLEAN GASOLINE PEMEX AND SALAMANCA
REFINERY MEXICO 2012-2014 50,000
SLNG Phase "1"/"2" ( Samsung C&T ) Zurong Island Singapore 2012-2014 37,000
REFINERY IN KENAMAN KENAMAN Malaysia 2014 800
PTT ASHAI CHEMICAL THAILAND THAILAND 2010-2011 4,500
PTT REFINERY THAILAND THAILAND 2009-2010 5,000
PTT , PHENOL THAILAND THAILAND On-going 16,500
LG CHEMICAL DAESAN PLANT DAESAN KOREA 2014 6,120
GS CALTAX YEOCHON KOREA 2014 1,080
LG CHEMICAL 1ST PLANT YEOCHON KOREA 2014 10,740
SAP 4 YEOCHON KOREA 2014 7,560
NSRP Hainoi Vietnam 2015-2016 50,000
PTT Thailand 2014-2015 25,000
Pertamina Matindok Indonesia 2015-2016 10,000
Regasfication Terminal Indonesia 2014 800
M&R job ,SMI Indonesia 2015 1,000
Duyan Hai 3 Vietnam 2016 960
13
LPG Storage & Terminal Facility at Hambantota
14
LPG Storage & Terminal Facility at Hambantota
16
17
LPG Storage & Terminal Facility at Hambantota
18
Interkote Application Guidelines
Rev. Date
Interkote 1460 & Interkote 1560 Page 1 of 18
01 06/02/2014
Interkote
Application Guidelines
Protective Coatings
All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale.
Rev. Date
Interkote 1460 & Interkote 1560 Page 2 of 18
01 06/02/2014
Table of Contents
1. INTRODUCTION ........................................................................................................................................ 4
2. SYSTEM DESCRIPTION ........................................................................................................................... 5
3. SURFACE PREPARATION ....................................................................................................................... 6
4. STORAGE CONDITIONS .......................................................................................................................... 7
5. MECHANICAL REINFORCEMENT ........................................................................................................... 8
6. INTERKOTE APPLICATION EQUIPMENT ............................................................................................. 11
7. MIXING ..................................................................................................................................................... 12
8. APPLICATION .......................................................................................................................................... 14
9. PATCHING AND REPAIR ........................................................................................................................ 17
Protective Coatings
All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale.
Rev. Date
Interkote 1460 & Interkote 1560 Page 3 of 18
01 06/02/2014
Protective Coatings
All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale.
Rev. Date
Interkote 1460 & Interkote 1560 Page 4 of 18
01 06/02/2014
1. INTRODUCTION
These application guidelines contain instructions on how to install Interkote fireproofing systems.
Passive fireproofing materials prevent potentially catastrophic structural failures from occurring by providing an
insulating shield against the intense heat of a fire. The Interkote fireproofing systems possess extensive
certification for a wide range of fire protection ratings.
Since both fire protection performance and pre-fire durability critically depend on the correct application of the
system, International Protective Coatings requires that the Interkote fireproofing systems are installed in
accordance with the instructions contained in these application guidelines.
Our Regional Office Technical Service Managers provide the support necessary to ensure that Interkote
fireproofing projects are carried out in accordance with the instructions in this guide and any additional project
specific requirements.
Protective Coatings
All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale.
Rev. Date
Interkote 1460 & Interkote 1560 Page 5 of 18
01 06/02/2014
2. SYSTEM DESCRIPTION
The Interkote passive fireproofing system consists of a bauxite based cementitious material designed to protect
substrates from the effects of onshore hydrocarbon fire. Interkote fireproofing systems require a galvanised
metal lath reinforcement to be used to provide long lasting durability.
Protective Coatings
All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale.
Rev. Date
Interkote 1460 & Interkote 1560 Page 6 of 18
01 06/02/2014
3. SURFACE PREPARATION
Carbon Steel
For applications to carbon steel Interkote requires a suitable primer system. The primer must be capable of
providing adequate corrosion protection to the steel substrate for the environment in which the material will
operate.
The selected primer shall be compatible with exposure to alkali Portland cement and pH in the range of 11 to
13. To ensure that this is the case, primers must be selected from the Interkote approved primers list.
Contact your local International Paint sales representative for advice on primer selection.
Steel preparation before priming should be carried out in accordance with the approved primers Product Data
Sheet.
Following primer application and prior to Interkote application mechanical reinforcement in the form of
galvanised expanded steel metal lath must be attached to the primed steel substrate. The reinforcement must
be attached in accordance with the guidelines detailed in section 5.
Galvanised Surfaces
Interkote is compatible for application over primed galvanized steel surfaces. Prior to application of the approved
primer ensure Zinc oxide layers are removed and that the surface is clean, oil and dirt-free to assure proper
adhesion of the primer.
Prior to Interkote application, mechanical reinforcement in the form of galvanised expanded steel metal lath
must be attached to the primed steel substrate. The reinforcement must be attached in accordance with the
guidelines detailed in section 5.
Stainless Steel
Interkote is suitable for application to stainless steel surfaces that are compatible with Portland cement.
Stainless steel mechanical reinforcement must be applied and mechanically fastened to all surfaces prior to
application.
Protective Coatings
All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale.
Rev. Date
Interkote 1460 & Interkote 1560 Page 7 of 18
01 06/02/2014
4. STORAGE CONDITIONS
All material to be used for fireproofing shall be delivered in original unopened packages bearing the name of the
manufacturer, the brand and proper UL labels for fire hazard and fire resistance classifications. The material
shall be kept dry until ready for use. Packages of material shall be kept off the ground, under cover and away
from sweating walls and other damp surfaces. All material that has been exposed to water before use shall be
discarded. Stock of material is to be rotated and used before its expiration date.
Protective Coatings
All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale.
Rev. Date
Interkote 1460 & Interkote 1560 Page 8 of 18
01 06/02/2014
5. MECHANICAL REINFORCEMENT
Galvanized metal lath must be mechanically fastened to the substrate prior to the application of the Interkote
1460 or Interkote 1560 fire protection. Metal lath specifications and attachment details are given below.
Metal lath shall be minimum 2.5 lbs/yd (1.4 kg/m) self-furring galvanized diamond metal lath.
Lath shall be wrapped tightly around the contour of the structural steel (beam or column) and overlapped a
minimum of 2 inches (50mm). All lath overlaps shall be fastened 4 inches (100mm) on center through both
overlapping layers within one inch (25mm) of the edge of the top exposed layer of lath. Lath shall be overlapped
and mechanically fastened to the substrate with metallic fasteners, welds or steel pins. Metallic attachment pins
must be compatible with the galvanized metal lath as to avoid electrolytic corrosion.
Attachment to the steel substrate shall be 12 inches (300mm) on centre across the face of the lath. Where
flange or web widths are 24 inches (600mm) or less, attachment shall be (at a minimum) a single row of metallic
fasteners placed at 12 inch (300mm) centres down the centre of the surface. Fasteners shall have a head
diameter of not less than inch (12.5mm). Fasteners and the penetration points shall be protected against
corrosion with a compatible protective coating. Designs are based upon lath which is mechanically attached to
the steel using powder actuated studs or stud welding pins.
Protective Coatings
All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale.
Rev. Date
Interkote 1460 & Interkote 1560 Page 9 of 18
01 06/02/2014
The galvanized self-furring metal lath should be wrapped around the vessel skirt or placed onto the flat surface
with a minimum overlap of 2 Inches (50mm) at all joints. The joints shall then be mechanically fastened or
secured using galvanised 16 gauge tie wire. Attachments shall be at 4 inches (100mm) on center within one
inch (25mm) of the edge of the exposed top layer of lath.
The lath shall be mechanically attached to the steel using powder actuated studs or stud welding pins. When
powder actuated or ramset fasteners or welding is prohibited; a pneumatic fastener may be used.
Stud/pin spacing shall be a maximum 16 inches (400mm) in both directions and rows of studs/pins shall be
staggered.
On very large areas, control joints are made by scoring halfway through the thickness of Interkote 1460 or
Interkote 1560. This is achieved by using a trowel blade edge or an appropriate scoring tool. The joints should
be spaced on 10 feet (3 metre) centres, both horizontally and vertically. After scoring the joint should be filled
with an exterior grade butyl caulk.
Protective Coatings
All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale.
Rev. Date
Interkote 1460 & Interkote 1560 Page 10 of 18
01 06/02/2014
Protective Coatings
All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale.
Rev. Date
Interkote 1460 & Interkote 1560 Page 11 of 18
01 06/02/2014
There are many types of pumps and mixers capable of mixing and conveying Interkote 1460 and Interkote 1560.
These pumps are available in gas, diesel, electric and pneumatic versions.
Pumping distance and rate will depend on the type of equipment used. Smaller pumps will pump shorter
distances and less bags per hour, but offer more mobility and quicker set ups. Larger pumps can pump longer
distances, higher pumping rates, and minimize the number of relocations. Review actual job site conditions and
regulations before selecting the appropriate equipment set up.
A reliable water delivery system is also highly recommended to provide consistent mixes batch to batch.
The guidelines below are for a typical large application. Please contact International Paint Technical Service for
more information:
Pump
Putzmeister S5EV or Hyflex HZ-30E
Mixer
May be electric, gas or diesel powered similar to Stone mixer 855 PME1-8cuft or Electric 2 hp 1ph 115/230.
Mixers which do not allow blade speed adjustment should be fitted with paddle blades with a rotation speed of
35-40RPM.
Material Lines
150-200 feet (45-60 metres) with Rotor/stator pump and 1 (25mm) whip hose.
Imperial: One 50x 2, one 50x 1.5, one 50x 1.25 and one (or two) 25x 1
Metric: One 15m x 50mm, one 15m x 37.5mm, one 15m x 31.25mm and one (or two) 7.5m x 25mm
Air Lines
Typical 3/8 (9.5mm) diameter with quick disconnects rated at 300 psi (20 bar). A nozzle air stem with shut off
valve is also required.
Spray Nozzle
3 7
1 (25mm) Finish nozzle with selection of /8 (9.5mm), (13mm), and /16 (11mm) orifices. A mini shield is
9
recommended for controlling overspray. We do not recommend /16 (14mm) or larger. Inclusion of a swivel
allows for rotation of the spray nozzle and a material ball valve allows control over the flow of material to reduce
waste and overspray.
Small Set-up
Quikspray Carrousel Pump Electric 110v
50x 1 (15m x 25mm) with Spray finishing hand-gun.
Protective Coatings
All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale.
Rev. Date
Interkote 1460 & Interkote 1560 Page 12 of 18
01 06/02/2014
7. MIXING
Instructions
It is important to obtain a consistent, uniform mix in order to maintain a proper mixing/spraying operation. To
obtain the proper mix quality and density, follow this procedure and the guidance given in the Yield Chart below:
Note: a water metering system is recommended vs. a 5 gallon (19 liter) pail. A choice of an in-line water meter
can be an electronic GPI Flow Meter or Fill-Rite Flow Meter. For high production jobs a timed sump and 55
gallon (208 liters) reservoir are recommended.
Density
Particular attention must be paid to wet density measurements as they are critical to obtaining correct dry
densities. Please refer to the instructions and Simplified Yield Charts for Interkote 1460 / Interkote 1560 below:
Protective Coatings
All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale.
Rev. Date
Interkote 1460 & Interkote 1560 Page 13 of 18
01 06/02/2014
d) Stop the mixer and completely fill the 1 liter cup with the mixed material so that it is level with the top of
the cup
e) Return the filled measuring cup to the scales and record the weight on the display
f) Refer to the simplified yield charts below to ensure that the material is within the minimum and
maximum mixer density values
Notes
1
Water must be between 3.5 4.5 gallons (13 17 liters) per bag
2
For increased hangability target 3.5 gallons (13 liters) per bag
3
Mixing time ~ 2 - 2 minutes
Notes
1
Water must be between 3 4 gallons (11 15 liters) per bag
2
For increased hangability target 3 gallons (11 liters) per bag
3
Mixing time ~ 1 - 2 minutes
Protective Coatings
All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale.
Rev. Date
Interkote 1460 & Interkote 1560 Page 14 of 18
01 06/02/2014
8. APPLICATION
General
Interkote 1460 / Interkote 1560 may be applied by spray and/or trowel. It is recommended that Interkote 1460
/ Interkote 1560 be spray applied to the substrate or into a suitable container prior to troweling.
Thickness per pass will depend on application method, weather conditions and equipment used.
Spray Application
Prior to the start of pumping (the first batch) the pump hopper should be washed down with water and a
minimum of 2 gallons (7.5 liters) of water placed in the hopper of the pump. The orifice and cap should be
removed from the nozzle and the air stem should be pulled back to minimize restrictions during start up. When
mixing is complete the pump should be started and the water in the hopper pumped into the lines. When the
pump hopper is just empty, the mixer can be rotated to dump the first batch of Interkote 1460 / Interkote 1560
fireproofing into the hopper. Avoid allowing the pump to run with the hopper empty as this causes air pockets in
the line. Pumping should continue until the material at the nozzle is of normal consistency and all the water and
wet material has been pushed from the lines (approximately 5 gallons (19 liters)). This procedure minimizes
packing at fittings and at the nozzle during start up.
When good material has reached the nozzle, shut off the pump and install a nozzle orifice to give the desired
3 1 7
pattern and texture. Orifice size ( /8, /2 or /16 (9.5mm, 13mm or 11mm)) and air pressure can be varied to
obtain the target nozzle density and desired surface texture.
a) For application overhead, a scratch coat of up to inch (13mm) is recommended to key into the 2.5 lbs
metal lath
b) Thicknesses in excess of 1 inch (25mm) should be applied in multiple coats allowing the first coat to set
(but not dry out) between coats
c) Allow to set for approximately 1 to 2 hours at 70F (21C). Check to see if the material has obtained
sufficient strength to support additional product before applying the subsequent coats
d) It is recommended that the total required thickness be applied within a 24 hour period. If this is not
possible, the preceding coats should be left as sprayed or scored after the initial 24 hour period,
Interkote 1460 / Interkote 1560 should then be dampened with water before application of additional
coats
e) At no time shall Interkote 1460 / Interkote 1560 be applied at a thickness less than inch (7mm) or
skim coated
f) At no time shall Interkote 1460 / Interkote 1560 be applied at temperatures less than 40F (4C) or
above 104F (40C). Caution: Do not start work if ambient temperatures are expected to drop below
35F (2C) for 24 hours after application
g) Drying time will depend on the environment and thickness of the SFRM
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Interkote 1460 & Interkote 1560 Page 15 of 18
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h) Finished surfaces shall be protected from damage and overspray. Particular attention should be paid to
alkali sensitive substrates such as aluminium
i) Fresh Interkote 1460 / Interkote 1560 must be protected from rain or running water for 24 hours at 70F
(21C). In low humidity, high temperature, direct sun or wind, the Interkote 1460 / Interkote 1560 surface
should be kept damp for at least 12 hours by applying a water mist or wrapping in plastic sheets to
reduce rapid water loss
Surface Appearance
Various textures can be attained for Interkote 1460 / Interkote 1560. Adjusting the nozzle orifice size, air
pressure, air stem position and mix stiffness will yield varying degrees of finished texture. As a rule of thumb, a
tight smooth sand like finish can be attained by utilizing a smaller orifice, increasing the air pressure and make
the mix slightly wetter.
A standard more textured finish can be achieved by using a larger orifice, decreasing air pressure and making
the mix slightly stiffer. Rollers, brushes and trowels can further provide a unique texture as well as special
application techniques.
If a smooth finish is required, this may be done by trowel, roller or brush typically within an hour after final
application of Interkote 1460 / Interkote 1560. If left longer than an hour the material may begin to stiffen and
become difficult to manipulate.
After complete drying (maximum humidity of 3.5% measured with a plasterers moisture meter) Interkote 1460 /
Interkote 1560 may be painted with coatings specifically approved for use over Portland cement based products.
Termination Points
Due to the natural shrinkage of Portland cement based products during curing and/or the differential expansion
of steel substrates and fireproof coatings, termination points on steel substrates may develop small cracks
which can allow water to enter the system. For exterior use, all exposed top or side termination points of the
fireproofing on the substrate should be caulked to prevent water from entering the system. It is also
recommended that flashings be installed above all termination points. Flashings should be caulked in place and
mechanically fastened to the substrate to prevent water from working its way behind the flashing material. The
flashing should completely cover the exposed termination point and should extend a minimum of 2 inches (50
mm) down over the fireproofing material. In some cases, application may be terminated under naturally
occurring overhangs, such as rings around the tops of vessel skirts that, depending on the design, can act as
flashing to protect the termination point from exposure to water.
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Rev. Date
Interkote 1460 & Interkote 1560 Page 16 of 18
01 06/02/2014
Work Stoppages
Freshly mixed material can remain in the delivery system for up to two hours. Best practice is to move material
after the first hour and avoid long periods of downtime. Any material in the hopper can be stirred; material in the
mixer can be mixed for a few seconds longer before pumping.
Material should not be left in the lines for longer than necessary as it will begin to stiffen. If this does occur there
is no safe way to clean out the hoses.
Removal of blockages should be undertaken by a competent individual familiar with the process and necessary
safety precautions.
Cleaning
It is good working practice to periodically rinse out the mixer and pump hopper with water during the course of
the working day. Frequency of cleaning will depend upon amount sprayed, temperature and elapsed time,
including any delays. When long periods (over 2 hours) of downtime occur it is necessary to thoroughly flush the
entire system.
When cleaning the material lines continue to run water through until it runs clear. If material has been left in the
lines for a short period of time a sponge should be run in case material has built up on the walls of the hoses.
All surplus materials and empty containers and bags should be disposed of in accordance with appropriate
regional regulations/legislation.
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Rev. Date
Interkote 1460 & Interkote 1560 Page 17 of 18
01 06/02/2014
Interkote 1460 / Interkote 1560 are formulated with a Portland cement binder system. Portland cement based
products are subject to some shrinkage during the curing and drying process. Interkote 1460 / Interkote 1560
are formulated with various reinforcing and anti-crack additives to minimize the formation of cracks. Careful
attention to surface preparation, mesh and lath reinforcing, bonding agent recommendations as well as damp
cure recommendations will minimize crack formation during drying. Hairline surface cracking will not impair the
fire resistance rating. Where cracking is objectionable cracks can be repaired in the following manner:
1
a) For cracks less than /4 (6mm) in width, use a tool to score the crack line and open the crack to a
1
nominal width of /4 (6mm) or greater. Clean away any loose dust and proceed to c
1
b) For damaged areas and cracks having a width greater than /4 (6mm), clean the exposed surface to
remove loose material and dust and proceed to c
c) Using a large paintbrush, or latex spray equipment apply an International Paint approved bonding agent
(e.g. Firebond Concentrate, manufactured by W.R. Grace) to the crack line. Spray or brush the bonding
agent into any crack so that it penetrates as far as possible into the crack. Apply the bonding agent to
completely wet all surfaces in the area of the crack. Extend the bonding agent application 12 inches
(300mm) onto the surface of the in place fireproofing on all sides of the crack. Allow the bonding agent
to dry
d) Prepare a mixing solution of 2 parts by volume water and 1 part bonding agent. Follow the mixing
instructions for Interkote 1460 / Interkote 1560 as in our published literature substituting the mixing
solution for the water detailed in the instructions. Mix until the material is well blended and lump free.
Avoid over mixing as this may lower the in place density
e) In addition to the use of the bonding agent, (after the bonding agent has dried) when applying new
material over in place material that has dried, it may be necessary to dampen or pre-wet the in place
material sufficiently to prevent premature drying of the newly applied patching material. In addition to
the dryness of the substrate, the requirement to pre-wet will depend on the thickness of the patch, and
environmental drying conditions such as ambient temperature and relative humidity. Where required,
International Paint should be consulted for specific recommendations appropriate to the jobsite
conditions
f) Trowel the Interkote 1460 / Interkote 1560 into the crack areas pushing the material into the crack to fill
the crack as much as possible. Be sure that the material applied over damaged areas is pressed firmly
against the surface to eliminate any air pockets and provide intimate contact between the fresh Interkote
1460 / Interkote 1560 and the in place material. Extend the patch approximately 4 inches (100mm)
beyond the edges of the crack
a) All damaged and loose material that would impair adhesion of the patching material must be removed
prior to patching. Where damaged material extends to the steel or concrete substrate removal should be
to the steel or concrete substrate
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b) Where well-bonded material exists below the damaged material, removal of the damaged material
should extend to the well-bonded firm material. There is no requirement to remove well-bonded material
that lies immediately beneath loosely bonded or poorly adhered material. Where the bond of the in
place material is in question, well-bonded material may be determined by in-place bond strength tests
in accordance with ASTM E736 as modified for high strength materials
c) Using a large paintbrush, or spray equipment apply an International Paint approved bonding agent to
the area to be patched and extend the bonding agent application 12 inches (300mm) onto the surface of
the in place fireproofing on all sides of the area to be patched. Application should be at a rate of 500
square feet per gallon (12 square metres per litre) as to completely wet the surface of the fireproofing
where additional material will be applied. Allow the bonding agent to dry
d) After the bonding agent has dried, when applying new material over in place material that has dried it
may be necessary to dampen or pre-wet the in place material sufficiently to prevent premature drying
of the newly applied patching material. In addition to the dryness of the substrate, the requirement to
pre-wet will depend on the thickness of the patch, and environmental drying conditions such as wind
velocity, ambient temperature and relative humidity. Where required, International Paint should be
consulted for recommendations appropriate to the specific jobsite conditions
e) Spray apply additional Interkote 1460 / Interkote 1560 to the patch area to bring the thickness of the
fireproofing to the minimum (or greater) as required in the fire resistance design
f) The patching material should be keyed into the material surrounding the patch. It should be understood
that the integrity of the surrounding material shall not have been impaired. If the surrounding material
has been damaged it should be removed prior to patching
g) Where the area of the individual patch will not exceed 144 square inches (930 square centimetres),
Interkote 1460 / Interkote 1560 may also be hand mixed and trowel applied
h) Where hand applications will exceed 144 square inches (930 square centimetres), spray applied fire
resistive material shall be mechanically mixed and pumped through standard application equipment and
then sprayed into a suitable container. From the container, the material may be trowel applied to beams,
columns, decks, joists and trusses in accordance with the thicknesses and densities required in the
specific design. Mechanical mixing may include the use of drill-mounted mixers, plaster mixers and
other standard equipment designed for the mixing of plaster based products. Rotary drum concrete
should not be used
i) The minimum density of the patching material shall be the minimum specified in the fire resistance
design
j) The minimum thickness of the material, as specified in the fire resistance design, must be maintained
k) Where required over painted surfaces, bond testing should be conducted in accordance with ASTM
E736 and the requirements for Spray Applied Fire Resistive Materials in the Underwriters Laboratories
Fire Resistance Directory
l) Where patching is to attachment point of clips or hangers the point of attachment should be totally
encased in the patching material at the point of attachment to the structural member at a thickness
equal to that being applied to the structural member
Protective Coatings
All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale.