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Biomass and Bioenergy 27 (2004) 485491


www.elsevier.com/locate/biombioe

Impact of cold ow improvers on soybean biodiesel blend


Chuang-Wei Chiu, Leon G. Schumacher, Galen J. Suppes
Department of Chemical Engineering, University of Missouri, W2028 Engineering Bldg. East, Columbia, MO 65211, USA
Received 26 September 2003; received in revised form 22 April 2004; accepted 23 April 2004

Abstract

The use of biodiesel as a diesel fuel extender and lubricity improver is rapidly increasing. An import aspect of using
these extenders is their transport in cold climates and subsequent mixing with cold diesel fuel. In this paper, the cold
ow properties of biodiesel (B100) and 80% (B80) to 90% biodiesel in kerosene were evaluated with pour point
depressants, toward the objective of identifying approaches to transport and mix biodiesel with diesel in cold climates.
Four cold ow improver additives were tested at 0.12% in B80, B90, and B100 blends. Two additives signicantly
decreased the pour points of soybean biodiesel blends, but all the four additives had little effect on cloud points.
A mixture of 0.2% additive, 79.8% biodiesel, and 20% kerosene reduced the pour point of B100 by 27 1C.
r 2004 Elsevier Ltd. All rights reserved.

Keywords: Soybean biodiesel; Diesel; Cold ow properties; Kerosene; Pour point depressant; Cold ow improver; Pour point; Cloud
point

1. Introduction temperatures near 0 1C. Soybean-based methyl


esters, the most common in the US, will become
There has been a considerable interest in cloudy and gel at temperatures near 0 1C and
developing biodiesel as an alternative fuel in recent 5 1C.
years due to its environmental benets and These diesel fuel extenders can reach the broad-
because it is derived from renewable resources like est possible markets only if these fuel extenders are
vegetable oils or animal fats. However, the freezing liquid in the diesel at the cold operating tempera-
and gelling of many biodiesel formulations are tures encountered by diesel-powered vehicles.
limiting their applications. Formulations that are While much research has been conducted on
high in the alkyl esters of saturated fatty acids, like blends of 220% biodiesel in diesel to overcome
the methyl esters of beef tallow, can gel up at problems related to low-temperature operability,
little research has been conducted on mixtures
Corresponding author. Tel.: +1-573-884-0562; fax: +1- containing 80% (B80) and 90% (B90) biodiesel,
573-884-4940. intended as formulations to transport and mix the
E-mail address: suppesg@missouri.edu (G.J. Suppes). biodiesel in cold weather.

0961-9534/$ - see front matter r 2004 Elsevier Ltd. All rights reserved.
doi:10.1016/j.biombioe.2004.04.006
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486 C.-W. Chiu et al. / Biomass and Bioenergy 27 (2004) 485491

Cloud points and pour points have been weather, since cloud point commonly overpredicts
routinely used to characterize the cold ow operability temperatures, whereas pour point
operability of diesel fuels in the petroleum tends to be an overoptimistic estimate [1,2,5,6].
industry. Cloud points are useful as fuel quality LTFT, which has been widely accepted in North
control specications for reners when blending America, focuses on dynamic tests that simulate
fuels during the cold climate, also, as low- ow through lters in the fuel systems, rather than
temperature operability indicators for diesel-pow- on static physical property tests like cloud points
ered operators when using in cold ambient and pour points.
temperatures. At the cloud point, long-chain Primary solutions to minimize bulk ow and
hydrocarbons (or saturated fatty acid ester in fuel lter block problems include:
biodiesel) begin to form small wax crystals, and
when enough wax crystals with diameters exceed-
 Utilization of fuel tank, fuel line and fuel lter
heaters.
ing 0.5 mm have precipitated the fuel appears
cloudy. As temperatures decrease below the cloud
 Utilization of additives (pour point depressants,
anti-gel additives, or cold ow improvers) that
point, crystals continuously grow and agglomerate
enhance that impact crystal morphology.
until they are large enough to plug fuel lter
systems. Eventually, the fuel can gel up and cease
 Blending with a fuel like kerosene which causes
freezing point depression.
to pour even though much of the fuel has not
frozen. Pour points are useful for characterizing Trucks used in cold climates are often outtted
the suitability of a fuel for large storage and with fuel tank and fuel lter heaters. Most
pipeline distribution [1,2]. additives function by crystal modication, redu-
ASTM standard test methods D-97, D-4539, cing the size and shape of the wax crystals, but do
and D-2500 were developed to characterize the not alter initial formation of the crystals. Hence,
cloud point, low-temperature lterability (LTFT), they do not generally affect the cloud point. They
and pour point temperatures. Of these tests, the inhibit the crystals from growing to a size large
LTFT is often considered the most important to enough to plug lters, and provide a barrier to
characterize the suitability of a fuel for use in a crystal agglomeration. These additives normally
vehicle as a function of the weather. have a higher price and additional cost is needed
The LTFT temperatures of a diesel fuel are when the additives are used to improve low-
usually between its cloud and pour points. Earlier temperature properties of biodiesel. Blending
studies showed that LTFT of biodiesel/petroleum sufcient amounts of kerosene-type components
blends were linear functions of the cloud point, can improve the cold ow properties of diesel fuel
and statistical analysis showed that an empirical blends. However, kerosenes use must be limited
1:1 correlation existed between LTFT and the because increasing amounts decrease caloric
cloud point [3]. value and fuel lubricity. An earlier study reported
The LTFT is believed to occur when the wax that blending petroleum diesels with soybean
crystals become 50250 mm in diameter, plugging biodiesel could improve their low-temperature
the fuel lter or gelling the fuel and making it properties [3]. Results showed that blending 20%
impossible for the fuel system to deliver fuel to the soybean biodiesel with No. 2 diesel, or 30%
engine [4,5]. Low-temperature operability pro- soybean biodiesel with No. 1 diesel improved the
blems generally also occur in low sulfur #2 diesel pour point p10 1C. However, it is only effective
(LSD #2) when overnight temperatures reach the when at low ratios of soybean biodiesel.
range of 101C to 15 1C [2,4], which is lower This work evaluates the performance of addi-
than the 0 1C to 6 1C often observed for biodiesel tives for improving the cold ow properties of
from soybean oil. higher blend ratios of soybean biodiesel. Neat
Operability temperature limits for diesel fuels biodiesel and its blends with kerosene (D#1) and
and equipment cannot be reliably predicted only low sulfur diesel fuel (LSD #2) were treated with
by cloud point or pour point data during cooler additives and examined by ASTM standard test
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methods including D-97, D-2500 and D-4539. The priate amount of soybean biodiesel was measured
purpose is to identify approaches for transporting in masses of 100, 90 and 80 g and placed into glass
biodiesel in cold weather and blending biodiesel asks. The appropriate amount of cold ow
with diesel to B20 or B2 formulations. improver was added to each ask (0, 0.001,
0.025, 0.1 and 0.2 g). The mixtures were mixed
thoroughly. Samples of B100, B90, and B80 blends
2. Experimental procedures were created by mixing D#1 with soybean
biodiesel mixture. The soybean biodiesel and
2.1. Materials LSD #2 blends were prepared two ways. Either
soybean biodiesel was mixed with the additive
MCC Soypreme (Soybean biodiesel) was pur- before adding it to LSD #2, or the additive was
chased from MidContinental Chemical Co. (Lea- added to the container after soybean biodiesel had
wood, KS). Low sulfur diesel and kerosene were been blended with LSD #2.
from the Resource Recovery Complex of Uni-
versity of Missouri-Columbia (Columbia, MO). 2.4. ASTM D-97 pour point procedure [7]
The following four cold ow improver additives
were selected for testing: OS-110050 from SVO The observation of the samples starts at a
Specialty Products Inc. (Eastlake, OH); Bio Flow- temperature that is at least 9 1C above the expected
870 and Bio Flow-875 from Octel Starreon LLC pour point. The sample was immersed into an
(Littleton, CO); and Diesel Fuel Anti-Gel from 18 1C cooling bath. If the sample had not ceased
Dawn Chemical Corp. (Milwaukee, WI). Many to ow when its temperature has cooled to 6 1C,
additives contain proprietary components, in most the sample was then transferred to 33 1C cooling
cases; they are mixtures of ethylene vinyl acetate bath. Readings were taken for every 3 1C decrease
copolymers and naphthenic distillates. in the temperature, until the sample totally ceased
ow (the sample was held in a horizontal position
2.2. Methods for 5 s). Reading of the test thermometer was taken
and 3 1C was added to the temperature recorded as
Cloud point, pour point and low-temperature the result of the ASTM D-97 pour point.
ow tests characterized the low-temperature oper-
ability of diesel fuels. These measurements for 2.5. ASTM D-2500 cloud point procedure [1]
soybean biodiesel blends were carried out follow-
ing the ASTM standards D-2500, D-97 and D- The same cooling procedure as described in
4539 procedures, respectively. ASTM D-2500 and ASTM D-97 was followed; the samples were
D-97 procedures were followed using 20 ml test examined at intervals of 1 1C, until any cloud
tubes instead of 150 ml beakers. Five concentra- was observed at the bottom of the test jar. The
tions of Bio Flow-875 additive, 0%, 0.001%, cloud point was reported to the nearest 1 1C as
0.025%, 0.1% and 0.2%, were tested with soybean ASTM D-2500 cloud point.
biodiesel and D#1 blends. Seven concentrations of
OS-110050 additive, 0%, 0.1%, 0.2%, 0.5%, 2.6. ASTM D-4539 low-temperature flow test
0.75%, 1% and 2%, were tested with soybean procedure [8]
biodiesel and LSD #2 blends. A minimum of three
replicate measurements was averaged for each The sample was observed starting from a
data point. temperature that is at least 5 1C above the cloud
point of the sample (ASTM D-2500), the sample
2.3. Mixing procedure of soybean biodiesel blends was cooled at a rate of 1 1C/h and ltered through
a 17-mm screen under 20 kPa vacuum (150 mm
Soybean biodiesel was mixed with cold ow Hg). The minimum temperature at which 180 ml
improvers before adding it to D#1. The appro- can be ltered in 60 s or less was recorded.
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488 C.-W. Chiu et al. / Biomass and Bioenergy 27 (2004) 485491

3. Results and discussion pour points. This performance is consistent with a


small amount of an additive being able to impact
3.1. Cloud point and pour point studies crystal morphology but not being able to have a
signicant freezing point depression (a thermo-
The cloud point is the highest temperature used dynamic phenomena).
for characterizing cold ow properties and the The impacts of three additives on the cold ow
pour point is the lowest. Table 1 summarizes the properties of B90 and B80 blends with kerosene
cloud and pour point results for a series of soybean (D#1) are summarized in Table 2. Cloud points
biodiesel blends with LSD #2 treated with OS- changed in a linear fashion with blend composi-
110050 additive. The way the additive was mixed tionconsistent with freezing point depression
(pre or post) did not appear to impact either the from the blending of miscible liquids. The ad-
cloud or pour points. There appeared to be no ditives had essentially no effect on cloud point.
benet of treatment levels beyond 0.75%. A relatively small loading of 0.1% additive
Adding 0.75% OS-110050 additive with 70 and produced a 6 1C decrease in pour point. Bio Flow-
80 vol% LSD #2 produced a cloud point of 875 was the most effective of these additives and
15 1C and pour point of 29 1Ca signicant was further evaluated as summarized in Fig. 1. The
reduction in these properties over the neat additive was more effective in the B90 and B80
biodiesel. The addition of OS-110050 additive at blends than with B100 with the pour points of
the level of 0.5% in 80 vol% LSD #2 blend 20 1C and 30 1C being attainable in B90 and
resulted in the same pour point as untreated B80 blends. This approach can be successfully
LSD #2. used to transport concentrated biodiesel solutions
In view of the ASTM D-97, which indicates 3 1C for mixing to B20 and B2 blends.
temperature intervals for checking the cloud point
temperature, the OS-110050 additive summarized 3.2. LTFT studies
in Table 1 had essentially no impact on the cloud
point temperature. With more than 10 1C de- Table 2 also summarizes LTFT data for B100,
creases in the pour point temperatures, this B90, and B80 treated with 0.1% Bio Flow-875
additive was however effective in decreasing the additive. Analogous to cloud and pour point

Table 1
Cloud points and pour points of blending low sulfur diesel (LSD #2) in soybean biodiesel treated with OS-110050 additive

Blend ratio Mix method (additives mixed with soybean biodiesel before Mix method (soybean biodiesel
(vol% LSD#2) blending with LSD#2) blended with LSD#2 before
adding additives)

0% 0.1% 0.2% 0.5% 0.75% 1% 2% 0.5% 1% 2%

Cloud point
0 4 7 7 4 7 4 7
60 12 12 12 15 12 15 15 15 15 15
70 12 15 12 15 15 15 15 15 15 15
80 15 15 15 15 15 15 15 12 15 15
100 18 18 15 15 18 12 12
Pour point
0 7 12 12 7 15 7 18
60 15 15 18 21 26 29 18 21 29 26
70 15 21 18 23 29 32 29 23 29 31
80 21 18 21 26 29 31 31 26 29 26
100 26 29 32 32 29 32 31
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Table 2 function to prevent fuel lter blockage. The Bio


Low-temperature properties of neat soybean biodiesel and
Flow-875 appears to follow this type of behavior.
soybean biodiesel/D#1 blends treated with 0.1% additive

Additive Blend ratio Cloud Pour LTFT 3.3. Impacts of additive loadings in soybean
(wt% D#1) point (1C) point (1C) (1C) biodiesel blends
None 0 1 6 2
10 3 12 4 Additives for improving the cold ow properties
20 5 15 6 of diesel fuel have been extensively studied
Bio Flow-875 0 1 9 2 [2,4,5,911]. Generally, additives are developed to
10 3 18 5 distort the crystal shape and to some extent alter
20 5 33 6 their size, or directly inhibit their growth habit,
Bio Flow-870 0 0 18 thereby reducing pour point temperatures. Many
10 4 24 additives contain proprietary components, and
20 5 30
copolymers of ethylene and vinyl acetate or other
Diesel fuel 0 0 15
olen-ester copolymers [10,4,9]. Cloud points are
anti-gel
10 4 21 not signicantly reduced because cloud points are
20 5 24 indicative of freezing that is primarily altered by
adding >5 wt% of a blend stock to produce
freezing point depressionthis freezing point
depression was observed for all blends of this
0
0% study. It is practically impossible to cause a
0.001%
-5 0.025% substance to freeze at a signicantly lower
0.10%
0.20% temperature by adding o1 wt% additive.
-10
Pour point (Celsius)

In diesel fuels, a few polymer additives having


-15 long hydrocarbon chains have been observed to
-20
delay observable crystal formation as a petroleum
diesel is cooled. These additives tend to reduce the
-25
visibility of the crystals and not their formation.
-30 Similar approaches will be considerably more
challenging to develop for biodiesel blends because
-35
0 5 10 15 20 25 biodiesel has less chemical diversitybiodiesel is
Blend Ratio (wt% D#1)
comprised of fewer chemical components present
Fig. 1. Pour points of kerosene (D#1)-in-soybean biodiesel in higher composition than petroleum diesel.
blends treated with bio Flow-875 additive. Whereas petroleum diesel fuels can have o1%
solids present for 10 1C or more below the onset of
crystallization, the lack of chemical diversity in
results, increasing blend ratios of D#1 decreased biodiesel fuels narrows the temperature gap
the LTFT. Freezing point depression caused the between the cloud point and pour point. This
decreases in cloud points. same phenomena causes the LTFT to more closely
The LTFT was not signicantly affected by shadow the cloud point. A similar phenomenon
0.1% additive loading, following the cloud point was observed by Suppes et al in Fischer Tropsch
temperatures and always being about 1 1C lower in fuels [12].
temperature. Some additives function to distort The data of Table 3 summarize cold ow
the crystal shape from at plate-like crystals to properties of B5 treated with 0.05% Bio Flow-
irregular-shaped crystals, and to some extent 875 additive. At these low loadings of biodiesel,
reduces their size. These additives function well the LTFT temperatures approach the pour point
to improve the bulk movement properties of a fuel, temperatures, reinforcing the afore-conclusion.
thus, resulting in lower pour point, but they do not The following expression was used to quantify
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490 C.-W. Chiu et al. / Biomass and Bioenergy 27 (2004) 485491

Table 3
Low-temperature properties of 5% soybean biodiesel blend (B5) treated with 0.05% bio Flow-875 additive

Additive DF grade Blend ratio Cloud Pour point LTFT (1C)


(vol% biodiesel) point (1C) (1C)

None Diesel No. 1 0 26 42 35


Diesel No. 1 5 28 39 35
Diesel No. 1 5 24 36 31
60% No. 1 and 40% No. 2 5 14 27 21
60% No. 1 and 40% No. 2 5 12 27 21
Bio Flow-875 Diesel No. 1 0 26 54 39
Diesel No. 1 5 29 45 39
Diesel No. 1 5 24 45 35
60% No. 1 and 40% No. 2 5 15 42 34
60% No. 1 and 40% No. 2 5 13 48 33

the LTFT temperatures as a function of the more- nearly proportional to additive loading, its magni-
easily measured cloud (CP) and pour (PP) point tude varied between additives. Anomalous beha-
temperatures: vior in the pour point data showed in Table 1 was
noted for loading OS-110050 in soybean biodiesel
LTFT CP  X %CP  PP:
and LSD #2 blends. At 0.2% additive loading, the
X was t to the data with lower values of X pour point decrease was only 3 1C in 70 vol% LSD
indicating an LTFT similar to the cloud point. #2-in-soybean biodiesel blend, the minimum load-
The average of X in B5 was 61.8% with no ing was 0.1% and the pour point reduction was
additive loading and 60.4% when treated with 6 1C. For 80 vol% LSD #2-in-soybean biodiesel
0.05% additive; the standard deviations were 6.5% blend, 0.2% additive loading had the same pour
and 6.0%, respectively. For B100, B90 and B80 point as untreated blend; nevertheless, 0.1%
blends, the average of X value was 13.7% with no additives loading increased the pour point com-
additive loading and 9.8% treated with 0.1% pared to untreated blend. At 0.75% and 2%
additive; the standard deviations were 4.5% and additive loading, neat soybean biodiesel had pour
4.4%, respectively. These data quantify that larger point reductions of 8 1C and 11 1C, respectively.
reductions in LTFT are possible in blends with On the contrary, these two concentrations of
lower loadings of biodiesel. additives loading only gave pour point reductions
The two Bio Flow additives evaluated in this of 3 1C and 5 1C in pure LSD #2. Increasing blend
study were specically designed for use with ratio of LSD #2 decreased the efcacy of OS-
biodiesel. These additives were more effective than 110050.
other additives known to be effective for petro- Fig. 1 is a graph of pour point results of
leum diesel. The interactions of additives and wax blending D#1 in soybean biodiesel treated with
crystals are fairly specic [11], so a particular different loadings of the additive. Addition of
additive generally will not perform equally well in 0.1% and 0.2% Bio Flow-875 additive to the neat
all fuels. The data demonstrate that the same soybean biodiesel showed a three-degree decrease
additive can (1) reduce the pour point to allow in pour point for every 0.1% increase in the
transportation and mixing in B90 to B80 blends additive, which means that the additive only could
and (2) reduce the LTFT of the B2 to B20 blends show little effect on neat soybean biodiesel. The
that must go through the engines ltration system. results of 10 and 20 wt% D#1 blends with 0.001%
In most additives, pour points of soybean and 0.025% additive loadings affected the pour
biodiesel blends decreased with increasing additive point; however, 0.2% additive showed no signi-
loading. Although this depression in pour point is cant change when compared to 0.1% additive
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C.-W. Chiu et al. / Biomass and Bioenergy 27 (2004) 485491 491

loading. It indicates that the additives could [2] Chandler JE, Horneck FG, Brown GI. The effect of cold
signicantly affect the soybean biodiesel/D#1 ow additives on low-temperature operability of diesel
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Acknowledgements
Society for Testing Materials; 1991. p. 858.
[8] ASTM Standards: ASTM D4539. Philadelphia: American
We acknowledge Paul Oien of the South Dakota Society for Testing Materials; 1991. p. 44650.
Department of Transportation for providing B5 [9] Ranney MW. Fuel additives. New Jersey: Noyes Data
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Dawn Chemical Corp. (Milwaukee, WI) provided [11] Reddy SR, McMillan ML. Understanding the effectiveness
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Engineers; 1981.
[12] Suppes GJ, Fox TJ, Gerdes KR, Jin H, Burkhart ML, Koert
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Society for Testing Materials; 1991. p. 26870. Transactions].

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