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I
IS13620:1993
(Reaffirmed 2004)
Indian Standard
FUSION BONDED EPOXY COATED
REINFORCING BARS- SPECIFICATION
@ BIS 1993
i
Cement and Concrete Sectional Committee, CED 2
FOREWORD
This Indian Standard was adopted by the Bureau of Indian Standards, after the draft finalized by
the Cement and Concrete Sectional Committee had been approved by the Civil Engineering
Division Council.
Corrosion of reinforcing bars in R. C. C. constructions, particularly those located in the saline
corrosion prone and industrially poluted area, is one of the major problems encountered by the
structural engineers in our country. Amongst the long term measures, one of the method for
protection of concrete reinforcing bars against corrosion is epoxy coating on these bars by
electrostatic spraying of fusion bonded epoxy powder. Therefore, keeping in view the countrys
need for appropriate corrosion resistance reinforcing bars, it was felt necessary to prepare this
standard in order to help the users to procure epoxy coated reinforcing bars of accepted quality.
The use of SW& bars is not recommended as a substitute for good construction practices
including adequate cover and other durability requirements specified in the relevant standard.
While preparing this standard, considerable assistance has been derived from the following:
ASTM Designation : A 775/A 775 M-84 Standard specification for epoxy-coated reinforcing
bars, American Society for Testing and Materials
ASTM Designation : D 3963-1986 Standard specification for epoxy-coated reinforcing bars
American Society for Testing and Materials
The composition of the technical committee responsible for the formulation of this standard is
given in Annex B.
For the purpose of deciding whether a particular requirement of this standard is complied with,
the final value, observed or calculated, expressing the result of a test or analysis, shall be rounded
off in accordance with IS 2 : 1960 Rules for rounding off numerical values ( revised ). The number
of significant places retained in the rounded off value should be the same as that of the specified
value in this standard.
IS 13620:1993
Indian Standard
FUSIONBONDEDEPOXYCOATED
REINFORCINGBARS-SPECIFICATION
1 SCOPE 6 APPLICATION OF COATING
This standard covers deformed steel reinforcing The coating shall be applied as an electrostati-
bars with protective epoxy coating applied by cally charged dry powder sprayed onto the
electrostatic spray method. grounded steel bar using an electrostatic spray
gun. The powder may be applied to either a
2 REFERENCES hot or cold bar. The coated bar shall be given
The Indian Standards mentioned below are a a thermal treatment specified by the manufac-
necessary adjunct to this standard: turer of the epoxy resin which will provide a
fully cured finish coating. Temperature shall
IS No. Title be controlled as recommended by the manufac-
High strength deformed steel turer of the coating to ensure a workman like
1786 : 1985 job without blistering or other defects.
bars and wires for concrete
reinforcement ( third revision )
7 REQUIREMENTS OF COATED BARS
6885 : 1973 Method for knoop hardness
testing of metals 7.1 Coating Thickness
3 COATING MATERIALS
7.1.1 For acceptance purposes at Jeast 90 percent
3.1 The coating material shall meet the require- of all coating thickness measurements shall be
ments specified in Annex A. 0.1 mm to O-3 mm after curing. The coating
thickness limits do not apply to patched areas.
3.2 The patching or repairing material or both, A minimum of 15 measurements shail be taken
shall be compatible with the coating, inert in approximately evenly spaced along each side
concrete and feasible for repairs at the coating of the test bar. At least 90 percent of these
plant or in the field. This material shall be measurements shall be within the specified
approved by the purchaser prior to use. The limits.
patching or repair shall be performed in accor-
dance with the recommendation of the material NOTE-By mutual agreement between thepurchaser
manufacturer. and the manufacturer, thicker coating may be
accepted where the bars are not to be bent or worked
after the coating has been applied.
4 REINFORCING STEEL
4.1 Steel reinforcing bars to be coated shall 7.2 Continuity of Coating
conform to IS 1786 : 1985. The coating shall be visually inspected after
5 SURFACE PREPARATION curing for continuity of the coating and shall
be free from holes, voids, contamination,
5.1 The surface of the steel reinforcing bars to cracks and damaged areas discernible to the
be coated shall be cleaned by abrassive blast unaided eye. In addition, there shall be not
cleaning to near white metal. The surface more than an average of two holidays per
profile shall be free from mill scale, rust and 300 cm when tested in accordance with 8.2.
foreign matter when viewed under well-lit NOTE- Holiday means a pinhole not discernible
conditions. to the unaided eye.
1
IS 13620 : 1993
8 TEST METHODS
Table 1 Mandrel Diameter for Bend Test
8.1 The thickness of the coating shall be Requirements
measured on the body of reinforcing bar ( Clause 8.3 )
between deformations and ribs or both, on a
straight length. Non-destructive coating thick- Bar Diameter, Madrel Diameter,
ness measurements using magnetic gauges shall mm mm
be used. (1) (2)
8.1.1 &Pencil type pull-off gauges which require 6 60
the operator to observe the reading at the 8 80
instant the magnet is pulled from the surface 10 100
and do not hold shims tightly against the steel 12 100
plate duri!;g calibration are not recommended 16 125
for use. !8 150
20 150
8.1.2 Gauge calibration with shims shall be 22 200
performed on a smooth, clean, low-carbon 25 200
steel plate ( at least 75 x 75 x 13 mm ), rather 28 225
than on a clean reinforcing bar.
32 280
36 280
8.1.3 A correction factor defining the effect of 40 400
the bar preparation process shall be obtained 45 450
as the difference between ( a ) the average of 50 500
the 10 gauge readings on a cleaned but uncoated
reinforcing bar of the size and lot being coated
and (b) the average of 5 gauge readings on a 9 FREQUENCY OF TEST
smooth mild steel plate. This correction factor
shall then be subtracted from all subsequent 9.1 Coating thickness shall be tested at a
gauge readings on coated bars. frequency of not less than one full length bar
every twenty bars for each size.
8.1.4 Fixed probe gauges shall be checked to
ensure that the force generated by the spring 9.2 Continuity of coating shall be determined
loaded probe housing is sufficient to ensure by testing one full length bar in every twenty
intimate contact between the probe tip and the bars for each size.
coating on the curved bar surface. If intimate
contact does not result, it will be necessary 9.3 Coating thickness over the whole of the
to remove the probe housing and utilize hand- coated bar section shall be determined by
pressure to obtain valid indicated thicknesses. sectioning and examining one bar in every
twenty tonnes for each size.
8.2 Holidays
A 67.5 volts holiday detector shall be used in 9.4 For testing adhesion of coating, samples
accordance with the detector manufacturers shall be selected from each size according to
instructions. The detector may be an in line the frequency given below:
DC detector or a hand held DC detector.
Nominal Size of Bar, mm No. of Samples
8.3 Adhesion of Coating 1 for every 1 tonnes
Up to 16
The adhesion of the coating shall be evaluated Above 16 and up to 25 1 for every 2 tonnes
by bending production coated bars 120 degrees
( after rebound ) around a mandrel of size as Above 25 1 for every 4 tonnes
prescribed in Table 1. The bend test shall be
made at a uniform rate and shall take up to 10 RETEST
90 seconds to complete. The two longitudinal
deformations shall be placed in a plane 10.1 If the specimen for coating thickness or
perpendicular to the mandrel radius and the for adhesion of coating fails to meet the
test specimen shall be at thermal equilibrium specified requirements, twice the number of
between 25C and 35C. samples originally selected shall be tested for
each failure test. If the results of these retests
NOTE - The fracture of partial failure of steel meet the specified requirements, the coated
reinforcing bar in the bend test for adhesion of
coating shall not be considered as an adhesion bar represented by the samples shall be
failure of the coating. accepted.
2
IS 13620 : 1993
ANNEX A
( Clause 3.1 )
REQUIREMENTS FOR ORGANIC COATINGS
4 .
IS 13620 : 1993
ANNEX B
( Foreword )
Cement and Concrete Sectional Committee, CED 2
Chairman Representing
DR H. C. VISVESVARAYA In Personal capacity ( University of Roorkee, Roorkee 247667 )
Members
SHRI H. BHATTACHARYA Orissa Cement Limited, New Delhi
SHRI G. R. BHARTIKAR B. G. Shirke and Co, Pune
SHRI U. N. RATH ( AIterzate )
DR A. K. CNATTERJEE The Associated Cement Companies Ltd, Bombay
SHRI S. H. SUBRAMANIAN ( Alternate )
CHIEF ENQINEER ( DESIGNS ) Central Public Works Department, New Delhi
SUPERINTENDINCIENGINEER ( S & S )
( Alternate )
CHIEF ENGINEER, NAVAGAM DAM Sardar Sarovar Narmada Nigam Ltd, Gandhinagar
SUPERINTENDINGENGINEER, QCC
( AIternate )
CHIEF ENGINEER ( RESEARCH-CUM- Irrigation and Power Research Institute. Amritsar
DIRECTOR )
RESEARCH OFFICER ( CONCRETE
TECHNOLOGY )
DEPUTY DIRECTOR ( I ) National Building Organization, New Delhi
ASSISTANT DIRECTOR ( EH ) ( Alternate )
DIRECTOR A. P. Engineering Research Laboratories, Hyderabad
JOINT DIRECTOR ( AIrernate )
DIRECTOR ( CMDD ) ( N &LW ) Central Water Commission, New Delhi
DEPUTY DIRECTOR ( CMDD )
( NW & S ) ( Alterrzafe )
SHRI K. H. GANGWAL Hyderabad Industries Limited, Hyderabad
SHRI V. PATTABHI ( AIternafe )
SHR~ V. K. G~ANEKAR Structural Engineering Research Centre ( CSIR ), Ghaziabad
SHI~I S. GOPINATH The India Cements Limited, Madras
SHRI R. TA~~ILAKARAN( Alternate )
SHRI S. K. GUHA THAKIJRTA Gannon Dunkerley & Company Limited, Bombay
SHRI S. P. SHANKARANARAYANAN
( Alternurc~ )
DR IRSHAD MASOOD Central Building Research Institute ( CSIR ), Roorkee
DR MD KHALID ( Alfernate )
SHRI N . C. JAIN Cement Corporation of India, New Delhi
DR. S. P. GHOSH ( Alfernute )
JOINT DIRECTOR. STANDARDS ( B & S ) ICB-1) Research, Designs and Standards Organization ( Ministry of
JOINT DIRECTOR, STANDARDS ( B hs )/ . Railways ), Lucknow
( CB-II ) ( Alternate )
SHRI i. G. Jo.& Indian Hume Pipes Co Limited, Bombay
~HRI P. D. KELKAR ( Alternate )
SHRI D. K. KANWNGO National Test House, Calcutta
SHRI B. R. MEENA (Alternate )
SHRI P. KRISHNAMURTHY Larsen and Toubro Limited, Bombay
SHRI S. CBAKRAVARTHY ( Alternare )
SHRI C. R EDDY ( Alternate )
DR A. G. MADHAVA RAO Structural Engineering Research Centre ( CSIR ), Madras
SHRI K. MANI ( Alternate )
SHRI G. K MAJUMDAR Hospital Services Consultancy Corporation ( India ) Ltd,
SHRI S. 0. RANGARI ( Alternate ) New Delhi
SHRI M. K. MUKHERJEE Roads Wing, Department of Surface Transport ( Ministry of
SHRI M. K. GHOSH ( Alternate ) Transport ), New Delhi
MEMBERSECRETARY Central Board of Irrigation and Power, New Delhi
DIRECTOR( CIVIL ) ( Afternafe )
SBRI NIRMAL SINOH Development Commissioner for Cement Industry ( Ministry Of
SHRI S. S. MI~LANI ( A!rernare ) Industry )
6
.
IS 13620:1993
Members Representing
SHRI R. C . PARATE Engineer-in-Chiefs Branch, Army Headquarters, New Delhi
COL R. K. SINGH ( Alternate )
SHRI Y d R . PHULL Central Road Research Institute ( CSIR ), New Delhi
SHRI S. S. SEEHRA
SHRI Y. R. PHULL Indian Roads Congress, New Delhi
SHRI N. K. SINHA ( Alternate 1
DR C. RAJKUMAR National Council for Cement and Building Materials, New Delhi
DR S. C. AHLUWALIA( Alternate )
SHRI G. RAMDAS Directorate General of Supplies and Disposals, New Delhi
SHRI R. C . SHARMA ( Alternate )
SHRI S. A. REDDI Gammon India Ltd, Bombay
SHRI N. PRABHAKAR ( Alternate )
REPRESENTATIVE Builders Association of India, Bombay
SHRI J. S. SANGANERIA Geological Survey of India, Calcutta
SHRI L. N. AGARWAL ( Alternate )
SHRI S. B. SURI Central Soil and Materials Research Station, New Delhi
SHRI N. CHANDRASEKARAN ( Alternate )
SUPERINTENDINGENGINEER ( DESIGN ) Public Works Deartment, Government of Tamil Nadu, Madras
EXECUTIVE ENGINEER ( S. M. R. DIVISON )
( Alternate )
SHRI TARWINDER SINGH Hindustan Prefab Ltd, New Delhi
SHRI ALOK AGGARWAL ( Alternate )
DR H. C. VISVESVARAYA The Institution of Engineers ( India ), Calcutta
SHRI D. C. CHATTURVEDI ( Alternate )
SHRI Y. R. TANEJA, Director General, BIS ( Ex-Officio Member )
Director ( Civ Engg )
Secretary
SHRI J. K. PRASAD
Joint Director ( Civ Engg ), BIS
7
IS13620:1993
Members Representing
Copyright
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in the course of implementing the standard, of necessary details, such as symbols and sizes, type
or grade designations. Enquiries relatmg to copyright be addressed to the Director
( Publications ), BlS.
Amendments are issued to standards as the need arises on the basis of comments. Standards
are also reviewed periodically; a standard along with amendments is reaffirmed when such review
indicates that no changes are needed; if the review indicates that changes are needed, it is taken
up for revision. Users of Indian Standards should ascertain that they are in possession of the
latest amendments or edition by referring to the latest issue of BIS Handbook and Standards
Monthly Additions. Comments on this Indian Standard may be sent to BIS giving the following
reference:
(CED54)
Reprography Unit, BIS. New Delhi. India