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Report
Of
Task Force On Substation Technology
PART I
Sub Station Automation
Ta sk For ce Memb er s:
June 16 2003
The Composition of the task Force as per the note submitted to the POWERGRIDs
Board is as given below:
Various SEBs and industries were contacted for representation. Based on the
response from these organizations the final composition of the task force is as given
below.
Various options, benefits, limitations of Sub Station automation (SA), compact air
insulated S/S and Gas Insulated Substation were discussed by the committee. The
recommendations developed in the report are the Outcome of the detailed
deliberations by the committee during various meetings, including the experiences
of organizations of the committee members.
The report and recommendations of the task force has been prepared in two parts
independently covering Substation Automation and Compact Air insulated and Gas
Insulated Substations. The Part-I of the report on Sub Station Automation is
placed below. It is intended to briefly include in the report, the various options,
possibilities, of SA, benefits arrived from SA, etc. Detailed specifications and
requirement will have to be prepared by the concerned organization employing Sub
Station Automation.
1.0 Preamble:
The meetings of the task force were held on 9th September 2002, 10th October
2002,15th Nov.2002 and 20th Dec.2002, 30th Jan 2003, 16th April 2003 and 26th May
2003. Advantages and limitations of various alternatives for S/S automation were
discussed in the meetings, which are elaborated in the subsequent para.
For quick review of essence of the report, an Executive Summary has been
prepared, covering various important issues, detailed in the report.
The report covers various topics related to SA covering Features and functions of
SA, Benefits that can be accrued from SA, experience of utilities who have already
Report of Task Force On Substation Technology I
PART I Sub Station Automation
implemented SA in their S/S, brief architecture, Communication requirement, Cost
benefit analysis and proposed agency to execute a pilot project. It is to be
mentioned that the expected payback period for the additional investment will be
approximately 5 Years.
2.1 To handle 155 GW of power across the country by 2012, the power system
network will grow in size and complexity that will be a challe nge to the
system operators as well as O&M personnel for effective, efficient, and
reliable operation of the grid with high level of security. The substation
automation offers number of opportunities and cost benefits in terms of
improvement in reliability, quality of service, operation, maintenance, asset
management, equipment monitoring, and fault analysis, reduced manpower
and O&M cost, improved information for planning & engineering decisions
etc.
2.2 Few utilities in India like Tata Power Company, NTPC& POWERGRID (in
HVDC Stations) etc. are already using automation in their establishments.
Their experience has been quite satisfactory and encouraging.
2.3 Various Automation options are available that have been deliberated in detail
in the report. The final recommendations for new substations are Substation
Automation System without Conventional Control and Operation. The system
shall support operation from HMI at from Local Control Room as well as from
Remote Control Center. However, provision shall be made available for
emergency operation of feeder at bay level.
2.10 Instead of deployment of three personnel per shift only one technician per
shift has been proposed.
2.11 The pay back period of the additional investment of Rs. 2.0 Cr. is 5Years
and P.V of the savings on account of reduced manpower is 3.13 Cr.
considering ROI of 12% P.A.
2.12 The Substation Automation shall have the provision of adding on line
monitoring of some important equipment, which can further reduce the
maintenance cost to a significant extent.
2.13 The report mainly covers SA solution for a new Substation. In case
retrofitting is to be done to achieve substation automation for existing
substation, the detailed study will have to be carried out keeping in view the
existing facilities, limitations etc. The recommendation given herein this
report may be referred selectively for relevant requirements
1.0 Introduction:
Post Independence, Power system has grown rapidly and the growth has been
much faster since late seventies. The 400 kV system, introduced in Indian Power
system in late seventies, is the backbone of the Indian power system and will
continue to be so in future. The 765 kV system is planned as overlaying system for
handling large quantum of power. In addition HVDC transmission is also provided
for bulk power transmission and asynchronous interconnection of regional grids.
High capacity lines with fixed or controlled series compensation are also being
constructed to augment existing system and to conserve ROW. The Indian power
sector expected to grow at the rate of 8-9% and will reach to peak of 155GW by
2012 from the present level of about 80GW. The transmission network will also
have to be developed to handle such a mammoth amount of power and will be a
challenge for the system operators as well as O&M personnel for effective, efficient,
and reliable operation of the grid with high level of security.
As the time passes the equipment are getting older and will exhibit higher failure
rate needing replacement and more frequent maintenance. This situation clubbed
with complexity of the system will put further pressure on O&M personnel who will
need better and accurate information in time to take decision for system operation
and resource deployment for maintenance. Fund constraints may lead to utilities
limiting their capital expenditure. As a result, equipment in spite of getting older may
have to operate at higher levels impacting equipment life and reliability. Further,
higher level of reliability and availability of the system is also demanded from the
utilities.
The substation automation (SA) offers number of opportunities and cost benefits in
terms of improvement in reliability, quality of service, operation, maintenance, asset
management, equipment monitoring, and fault analysis, reduced manpower and
O&M cost, improved information for planning & engineering decisions etc.
Substation Automation is a microprocessor-based system that integrates, the
control subsystem and protection subsystem by integrating and processing analog
and control information and communicates with local and/or remote centers. This
can also be one of the steps towards implementation / creation of defense
mechanism and a utomatic restoration of the Power system.
In the initial stages the conventional controls along with S/S automation were used
by some of the utilities due to lack of experience and confidence in S/S automation.
Later on requirements of conventional controls were deleted due to satisfactory
experience with the reliability of the S/S automation system. The S/S automation
based on RTUs, PLC and BCUs are available and being used by different utilities
however, the features of SA vary.
Serial communication, for integrated actions of secondary system of a S/S used for
protection, control, metering and monitoring is the basic concept of SA. Various
functions of the SA can be divided in hierarchical manner at Bay/Feeder level and
Substation Level. Functions typically at feeder level are Protection, Feeder Control,
Report of Task Force On Substation Technology 2
PART I Sub Station Automation
Disturbance Recording, Data Acquisition, Check Synchronizing and time
synchronizing. The S/S level functions could be communication to remote Control
center, communication to feeder equipment, Station Human Machine Interface,
Alarm and event handling, monitoring, data evaluation and archiving and status
supervision. These functions are listed as below.
Protection Function:
The protection functions such as distance protection, O/C protection,
Transformer protection, Bus Bar protection B/F protection etc. are carried out
in protection units. The protection system available today is numerical or
combination of numerical and static. However the numerical protection is
preferred due to flexibility and ease of integration with control devices.
Control Functions
The control functions are basic as well as e nhanced functions.
The basic control functions that can be carried out by Bay Controllers
and/or station control units are:
C.B. Operation, Isolator Operation, Interlocking
Earth Switch Operation (Only from bay Controller/Switchyard Local Panel)
Synchrocheck, Tap changer operation
Select before execute scheme
Runtime supervision
Double command blocking
Communication with Station control and remote control station
The Enhanced control functions that can be carried out by Bay Controllers
and/or station control units are:
Sequential switching
Control and monitoring of auxiliary services like D.G. Sets,
Monitoring of Air Conditioning, Fire Fighting, Batteries, and Chargers etc.
Interface to satellite S/S and EMS.
Metering:
Protection and control functions do not require high level of current and
voltage measurement accuracy as required for Metering for energy
accounting. Therefore the S/S metering devices for control functions will get
inputs from different cores of Instrument transformers. For revenue metering
separate stand alone system may need to be provided. Metering data can be
processed at metering computer for communication to Energy accounting
group
System functions:
Station wide time synchronizing
Special Features
The SA will be able to accept the command for separate Energy
Management System (EMS), which will carry out the functions like: Load
flow, Contingency Analysis, Optimal Power flow, Voltage Despatch for
network automation and automatic generation Control.
ALARM
GPS TELECOMMUNICAION
S/S WORKSTATION UNIT
PRINTER
GATEWAY
ETHERNET (TCP/IP)
(PROTECTION RELAYS)
(TRANSDUCERS)
SWITCH YARD
PRINTER
GATEWAY
CONTROL ROOM
ETHERNET (TCP/IP)
SWITCH YARD
BAY LEVEL
PROTECTION RELAYS,(RTUs,TRANSDUCERS )/IEDs Or BCUs
Bay Controller Units Provided in the Switch Yard Room and information integration in the
control Room
Fig. 2
ALARM
GPS TELECOMMUNICAION
S/S WORKSTATION UNIT
GATEWAY
PRINTER
CONTROL ROOM
ETHERNET (TCP/IP)
BAY LEVEL
Bay Controller Units Provided in the Switch Yard and information integration in the
process bus in the switchyard as well as in the control Room
Fig. 3
Report of Task Force On Substation Technology 6
PART I Sub Station Automation
Various parametric comparison between SA based on IED with bay controllers and
RTU and PLCs is as given below
The Subs tation automatio n s ho uld ha ve Ope n Arc hitec ture (A ny of t he comp uter
ve ndors, Sta ndard pro tocols )
7.2 BCUs, RTUs, and PLCs are used as integration and automation controllers by
utilities. The RTUs and PLCs are the products derived from SCADA and process
industries respectively. BCUs are the device developed specifically for S/S
automation and are designed to meet the same harsh environmental conditions as
relays themselves. The BCUs/RTUs/PLCs whichever product is used/ industrial
control products if used shall meet international EMC environmental standards for
this application.
BCUs carryout all SA functions in integrated manner whereas the RTU and PLC
based SA will require additional interface modules and equipment respectively for
some functions such as measurement of analogue parameters (In case RTUs
connected directly to instrument transformers are not used), synchro-check,
Disturbance recording, archiving, system profile, etc. The additional equipment
means a lower reliability. The communication between PLCs and the other
equipment whose functions these PLCs can not carryout, may affect in meeting
high system reliability parameters.
Some of the important functions that RTUs/PLCs can not carryout are:
7.6 IEDs/BCUs located near the process / in the bay kiosk/room close to the
switchyard:
7.7 The distributed architecture is recommended for new substation. However, It shall
be ensured that the failure of one bay controller does not affect the control and
monitoring of other bays.
d) Technical Requirements
The automation could be a retrofit for an existing substation or a new system
for a new substation.
Compatibility with the existing protection & control and possibility for future
expansion should exist.
The system should be an open system. It must utilize standard products so
that it can be possible to upgrade once more powerful hardware becomes
available.
Operation Security is an important aspect of SA. This is required to ensure that
only authorized personnel have the access to the powerful capability of the
system. A hierarchical security system may be required depending upon the
type of system.
Redundancy Considerations
Standardized protocol meeting IEC 60-870 & IEC 61-850 requirements.
Possibility of implementing wide area integrated operation, protection and
control.
Network energy management system requirement-.
Possibility of receiving measured system parameters, from new types of
sensors.
Independence of current & voltage inputs and protection initiated operating
commands from control system block.
Equipment monitoring system for support of operators decision
Event driven Communication system, high-speed high capacity data
transmission, immunity against EMI, etc.
A failure of one bay should not affect other bays
Bay hardware and functions to be independent of other for high level of
maintainability
Self-diagnostic
In the initial stages the maintenance of the equipment was done on SOS basis,
SOS/Corrective whenever the equipment did not perform as required. This practice has caused
maintenance higher level of equipment outages, higher maintenance cost and power outages.
10 Limitations/Concerns
Use of different systems for different purposes like SCADA and remote control,
Protection, metering, revenue metering, event recording and equipment monitoring
etc. limit many potential benefits. An open system where various subsystems as
mentioned above can be implemented in different stages may be required.
Fast development in microprocessor technology may result in faster obsolescence
of the hardware and components. Non-availability of spares in long term is one of
the major concerns. Suitable provision in the specifications for availability of spares
to meet long term requirement will have to be made.
Propriety domains permitted by IEC for SA system may result in monopolistic and
opportunistic attitude from the supplier of the system whenever the utility needs to
maintain, and upgrade the system. IEC Technical Committee is already
addressing this issue.
The manufacturer has to inform the customer about all functional changes and
extensions, which are carried out on the hardware as well as software, between the
last delivery and a new offer. Further, the manufacturer must also be responsible to
meet following obligation towards the customers
11.1 One of the 400 kV S/S that is under construction or to be constructed in near future
may be provided with SA system.
Protection Function:
The protection functions such as distance protection, O/C protection, Transformer
protection, Bus Bar protection B/F protection etc. are carried out in protection units.
Numerical/digital protection relays shall be used.
Control Functions
The Enhanced control functions carried out by Bay Controllers and/or station
control units are:
Sequential switching, Provision for features enabling Bus transfer at later stage,
interface to EMS.
The control functions carried out by station control units are:
Station wide interlocking, Station wide time synchronizing, Station wide data
storage, Collection of disturbance record files.
Metering:
Protection and control functions do not require high level of current and voltage
measurement accuracy as required for Metering for energy accounting. Therefore
the metering devices will get inputs from different cores of Instrument transformers.
Metering data can be processed at metering computer for communication to Energy
accounting group.
Monitoring:
System functions:
Database for asset management, Database for Failure analysis, Database for
Sequence of event analysis, automatically generated fault report, Database for
Disturbance Evaluation, Alarm Statistics, and Station wide data storage
Collection of disturbance record files
There are two options for providing the substation automation system in the
substation, which are namely:
Option-I: Providing Substation automation system along with conventional control
and operation shall be from Local control room and provision for control
from Remote Control Centre via PLCC/fibre optic link.
It is also recommended that all protection shall be Numerical protection, which shall
communicate to substation automation system directly and thereby utilise the
communication facility of substation automation system.
Presently three persons are deployed in the control room for O&M duties. The
deployment can be reduced to one technician per shift, who in case of emergency,
can carryout operation with the instruction of operator stationed at remote control
center.
Following equipments are required at bay level and shall be housed in bay kiosk:
i) BCU panel - one for each 400kV Dia and one for two nos. 220kV bays. This
panel shall also house necessary interposing relays and selector switches as
required.
ii) On load tap changer controller
iii) Protection panels and PLCC panel for line
iv) Distributed Bus Bar Protection
v) Communication equipment through optical fibre to remote control station
a) Event logger
b) Auto reclose relay
c) Conventional Control panels
d) Synchronizing Trolley
e) CB relay panel
f) Disturbance recorder evaluation unit
g) Separate RTU
h) RTCC panel
i) Reduction of size in control room building
j) Reduction in Control cables and trenches
k) Common equipments
l) Time Synchronizing Equipment
m) Transducers
The details of additional cost due to installation of S/S automation and payback are
given below
Based on the analysis done as above it is proposed to adopt Option II. for
Maharani Bagh S/S, a new substation .
Designed Reliability: May be specified in terms of Outage rate per Year &Total
Down Time /Year. This is to be supported by the level of redundancy provided and
the statistical data of the devices used, quantity of spares to be supplied for the
guaranteed period and Time taken for making the spares available.
The Measured Availability and reliability figures shall be averaged during the
equipment guarantee period (Normally One Year). The guaranteed availability that
shall be calculated based on actual monitored data and actual MTBF & MTTR
measured over the equipment guarantee period, Quantum of spares supplied,
Variety of spares required, time taken for replenishment of spares etc.
The availability calculation applies only to hardware failures, since statistical data
are not available for software failures.
Power system integrity, minimization of grid disturbances and power outages are
major constraints of the utilities. System complimenting existing protection and
control and providing solution for counteracting power system/grid instability may be
needed in future. Other areas of interest could be:
Integration with control systems of power electronic systems for grid
management and stability.
Integration with generator control, load shedding, islanding etc.
Defense strategy
Adaptive distance protection
Reliability centered maintenance
Assets management and life assessment
Wide Area Protection
Power Grid Corporation of India Ltd. as a central transmission utility has the
responsibility of establishment and operation of regional and national power Grid to
facilitate transfer of power within and across the region with reliability, security and
economy on sound commercial principle. Sub station automation is one of the tools
available to achieve this objective effectively. Sub station at Maharani Bagh, New
Delhi, being constructed by POWERGRID as apart of Tala Transmission System
can be taken up to implement S/S automation. It will be convenient to monitor the
performance of the system, as the substation is located in Delhi. The additional
funds required for implementation of SA may be included in the project cost at RCE
stage. Further additional options may also be implemented by POWERGRID at later
stage at this station or at another station.
14.0 Conclusion
Sub Station Automation is the technique used these days by various utilities in
many countries by using state of art information technology and modern electronic
devices to operate and maintained their network in more efficient, effective and
economical way. The factors such as Complexity of system network, pressure on
utilities to cut O&M cost, high cost due to unscheduled equipment outage etc. have
prompted the utilities to find a solution to these factors in Sub Station Automation.
To fulfill the ambitious target of handling demand of 155 GW of power by 2012,
which will further increase @ 8-9% power utilities need to employ state of art
technologies for operation, maintenance and control of vast power system network
and its components. Sub Station Automation is one of such technologies that will be
Report of Task Force On Substation Technology 22
PART I Sub Station Automation
very useful in effective and efficient O&M of substation in most economical manner.
A 400 kV S/S being constructed by Power Grid Corporation at Maharani Bagh is
being recommended to provide Sub Station automation. This Sub Station may be
controlled from Ballabhgarh S/S. For SA solution BCUs or Distributed bay wise
RTUs both can be considered. However selection has to meet present and future
requirement.
The report mainly covers SA solution for a new Substation. In case retrofitting is to
be done to achieve substation automation for existing substation, the detailed study
will have to be carried out keeping in view the existing facilities, limitations etc. The
recommendation given herein this report may be referred selectively for relevant
requirements on case-to-case basis.
(Sh. P.B. Nayak) (Sh. Gaurav Bector) (Sh. M.I.Khan) (Sh. S. Mehta)
ABB BHEL CGL
(Sh. Jose Joseph) (Sh. B.C. Badiya)(Sh. P.K.Dutta) (Sh. M.C. Bhatnagar)
Siemens Alstom POWERGRID
Convener