Druckdatum: 01.07.

2003 Seite 1 von 4 Änderungsindex: 2

Bearbeiter: Jann Uphoff letzte Bearbeitung: 25.06.03

Technical Sales Dokument

06/03 Speed 1500 1/min
Fuel Biogas (Hu=6,5 kWh/mn³)
Combustion lean burn

G12V183A Specification
lfd. Maß-
Nr. Parameter einheit 100 %
1. Acquisition data for basic interpretation
Allording to DIN ISO 3046
1.1 Intake air temerature °C A 25
1.2 Barometic pressure mbar A 1000
1.3 rel. air humidity % A 30
1.4 Mixture temperature after mixture cooler °C A -
1.5 Coolant temp. before HT- mixture cooler °C A -
1.6 Coolant temp. before LT- mixture cooler °C A
1.7 Definition of fuel condition
Temperature °C A 0
Pressure mbar A 1013,25

2. Power related data with Erdgas L

Power acc. To DIN 3046; Fuel spec. to DIN 1340
2.1 Engine rated speed 1/min A 1500
2.2 Mean piston speed m/s A 7,1
2.3 Continuous power ICFN kW G 159
2.4 Mean effective pressure (MEP) bar G 5,8
2.5 Cylinder power kW G 13,3
2.6 Intake air temerature (without power reduction) °C L 25

3. General Conditions

3.1 Intake air depression in engine room mbar L 20

3.2 Intake air depression (new filter) mbar A 5
3.3 Intake air depression (limit) mbar L 35
3.4 Exhaust backpressure mbar A 30
3.5 Exhaust backpressure mbar L 50
3.6 Fuel l.t. Pos. 11

4. Consumption

4.1 Specific fuel consumption (be) (+/-5%) kWh/kWh G 2,82

4.2 Engine efficiency at crank shaft (+/- 5%) % G 35,4
4.3 Lube oil consumption after 1000 h operation (+/- 20 %) g/kWh R 0,3

5. Model- related data

5.1 Number of cylinders A 12

5.2 Configuration Grad A 90°V
5.3 Bore mm A 128
5.4 Stroke mm A 142
5.5 Displacement, cylinder Liter A 1,83
5.6 Displacement Liter A 21,96
5.7 Compression ratio A 12
5.8 Working procedure A 4-stroke
5.9 Ignition order (CCW) A 1-12-5-8-3-10-6-7-2-11-4-9
5.10 Valve clearance cold / warm
Inlet mm R 0,4
Outlet mm R 0,6
5.11 Ignitionpoint (BTDC) °BTDC R 30

A= Design value; G= Guaranteed value; R= Guideline value; L= Limit value up to which the engine can be operated without
changes
Technische Daten G12V183A under const.xls; Technical Data Biogas
Druckdatum: 01.07.2003 Seite 2 von 4 Änderungsindex: 2
Bearbeiter: Jann Uphoff letzte Bearbeitung: 25.06.03

Technical Sales Dokument

06/03 Speed 1500 1/min
Fuel Biogas (Hu=6,5 kWh/mn³)
Combustion lean burn

G12V183A Specification
lfd. Maß-
Nr. Parameter einheit 100 %
6. Air / Mixture / Exhaust gas
(base: caloric value Hu = 9,8 kWh/Nm³)
6.1 Pressure of mixture before cylinder (abs.) bar abs A -
6.2 Air mass stream kg/h A 947
6.3 Volumetric air flow Nm³/h A 732
6.4 Exhaust gas volumetric flow (norm. cond.) damp Nm³/h A 794
6.5 Exhaust volume flow (norm. cond.) dry kg/h A 706
6.6 Exhaust mass flow damp kg/h A 1027
6.7 Exhaust mass flow dry kg/h A 914
6.8 Exhaust temperature after engine °C R 450

7. Heat dissipation

7.1 Primary energy consumption +/- 5% kW R 450

7.2 Heat dissipation by engine coolant +/- 8% kW R 131
(incl. oilcooler)
7.3 Heat dissipation by exhaust gas (120°C) +/- 8% kW R 102
7.4 Heat dissipation by exhaust gas (25°C) +/- 8% kW A 131
7.5 Heat dissipation by mixture cooler +/- 8% kW A -
7.6 Losses by exhaust gas kW A 7
7.7 Radiation and convection heat kW A 21
7.8 Total heat to be utilised +/- 8% kW G 233

8. Coolant system (high temperature circuit)

related to coolant water without freeze protection
8.1 Coolant temp. engine outlet °C A 90
8.2 Coolant temp. engine inlet °C A 82
8.3 min. coolant temp. for load release °C L 55
8.4 Coolant temp. engine outlet Alarm °C R 95
8.5 Coolant temp. engine outlet Stop °C L 98
8.6 freeze protection in coolant water (max. amount) % L 50
8.7 Flow rate coolant water pump (HT) m³/h A 15,15
8.8 Min. system pressure (cold) bar L 0,8
8.9 max. permissible system pressure bar L 2,9
8.10 Pressure loss over engine bar A 1,65

9. Coolant system (low temperature circuit)

related to coolant water without freeze protection
9.1 Flow rate coolant water pump (LT) m³/h wie Original Motor
9.2 max. permissible system pressure bar -
LT-circuit
9.3 Pressure loss over mixture cooler (LT) mbar -
9.4 Coolant temp. before mixture cooler °C -
9.5 freeze protection in coolant water (max. amount) % -
9.6 Coolant temp.before mixture cooler alarm or power reduction °C -
9.6 Coolant temp.before mixture cooler stop °C -

A= Design value; G= Guaranteed value; R= Guideline value; L= Limit value up to which the engine can be operated without
changes
Technische Daten G12V183A under const.xls; Technical Data Biogas
Druckdatum: 01.07.2003 Seite 3 von 4 Änderungsindex: 2
Bearbeiter: Jann Uphoff letzte Bearbeitung: 25.06.03

Technical Sales Dokument

06/03 Speed 1500 1/min
Fuel Biogas (Hu=6,5 kWh/mn³)
Combustion lean burn

G12V183A Specification
lfd. Maß-
Nr. Parameter einheit 100 %
10. Lube oil system

10.1 Lube oil operating temp. before engine °C R 90

10.2 Lube oil temperature before engine, alarm °C R 110
10.3 Lube oil temperature before engine, stop °C L 120
10.4 Lube oil operating pressure before engine bar R 4,5
10.5 Lube oil operating pressure before engine, alarm bar R 3
10.6 Lube oil operating pressure before engine, stop bar L 2,5
10.7 Flow rate oil pump m³/h A like orig. engine
10.8 Lube oil viscosity SAE R 40

11. Fuel system

11.1 Methane number min. L 80

11.2 Fuel temp. max. °C L 30
11.3 Fuel pressure min. permissible mbar L 20
11.4 Fuel pressure max. permissible mbar L 55
11.5 Caloric value min. kWh/Nm³ L 6

12. General operating data

12.1 Cold start capability, air temp. °C R 5

12.2 Preheating coolant water min. °C R 40
12.3 Breakaway torque Nm R -
12.4 Start attempt duration s R 10
12.5 Lowest no-load speed 1/min A 700
12.6 Limit speed for overspeed 1/min L 1800
12.7 Firing speed 1/min R 450

13. Starting (electric)

13.1 Starter, rated power kW R 6,6

13.2 Voltage V(DC) R 24
13.3 Starter current, max. A R 275
13.4 Recommended battery capacity (DIN 72311) Ah/20h R 120-176
13.5 Number of teeth- starting wheel A 160
13.6 Number of theet- starter A like orig.
13.7 Gear wheel (modul/B/x) A engine

14. Volumes

14.1 Cooling water volume of the engine, HT-circle Liter A 17,5

(without cooling equipment)
14.2 Cooling water volume of the engine, HT-circle Liter A -
(without cooling equipment)
14.3 Lube oil volume - first filling Liter A 36
standard oil system - max. TBO
14.4 Volume to change Liter A 32
standard oil system - max. TBO
14.5 Oil pan volume- upper mark dipstick Liter A 30
standard oil system - max. TBO
14.6 Oil pan volume- lower mark dipstick Liter A 26
standard oil system - max. TBO

A= Design value; G= Guaranteed value; R= Guideline value; L= Limit value up to which the engine can be operated without
changes
Technische Daten G12V183A under const.xls; Technical Data Biogas
Druckdatum: 01.07.2003 Seite 4 von 4 Änderungsindex: 2
Bearbeiter: Jann Uphoff letzte Bearbeitung: 25.06.03

Technical Sales Dokument

06/03 Speed 1500 1/min
Fuel Biogas (Hu=6,5 kWh/mn³)
Combustion lean burn

G12V183A Specification
lfd. Maß-
Nr. Parameter einheit 100 %
15. Masses, dimensions

15.1 Engine mass empty, basic engine kg A 1250

15.2 Weight of the heaviest which can be lifted parts kg A 13
during maintenance (cylinder head)
15.3 Dimensions of the engine
Length mm A 1269
Breadth mm A 1066
Heigh center crankshaft upper edge mm A 647
Overall height mm A 1317
(Lower edge oil pan- upper edge)

16. Exhaust gas emission min. TA-Luft

16.1 NOx * (in dry exhaust gas) ppm -

NOx * (as NO2) g/kWh -
NOx * (as NO2) kg/h -
NOx * (as NO2 related to 5% oxygen) mg/Nm³ 480
NOx * (as NO2 related to 5% oxygen) g/GJ -

16.2 CO * (in dry exhaust gas) ppm -

CO * (as NO2) g/kWh -
CO * (as NO2) kg/h -
CO * (as NO2 related to 5% oxygen) mg/Nm³ 890
CO * (as NO2 related to 5% oxygen) g/GJ -

* without catalyst
17. Noise emissions

17.1 LA dB(A) -
17.2 Engine Hz/dB -
17.3 Exhaust dB(A) -
17.4 Suction pipe dB -

18. Radio interference level

A= Design value; G= Guaranteed value; R= Guideline value; L= Limit value up to which the engine can be operated without
changes
Technische Daten G12V183A under const.xls; Technical Data Biogas
Druckdatum: 01.07.2003 Seite 1 von 4 Änderungsindex:2
Bearbeiter: Jann Uphoff letzte Bearbeitung: 25.06.03

Technical Sales Dokument

06/03 Speed 1500 1/min
Fuel Natural gas
Exhaust emissions Stoichiometic

G12V183A Combustion

Nr. Parameter Unit 100 %

1. Acquisition data for basic interpretation
Allording to DIN ISO 3046
1.1 Intake air temerature °C A 25
1.2 Barometic pressure mbar A 1000
1.3 rel. air humidity % A 30
1.4 Mixture temperature after mixture cooler °C A 75
1.5 Coolant temp. before HT- mixture cooler °C A -
1.6 Coolant temp. before LT- mixture cooler °C A
1.7 Definition of fuel condition
Temperature °C A 0
Pressure mbar A 1013,25

2. Power related data with Erdgas L

Power acc. To DIN 3046; Fuel spec. to DIN 1340
2.1 Engine rated speed 1/min A 1500
2.2 Mean piston speed m/s A 7,1
2.3 Continuous power ICFN kW G 240
2.4 Mean effective pressure (MEP) bar G 8,8
2.5 Cylinder power kW G 20
2.6 Intake air temerature (without power reduction) °C L 25

3. General Conditions

3.1 Intake air depression in engine room mbar L 20

3.2 Intake air depression (new filter) mbar A 5
3.3 Intake air depression (limit) mbar L 35
3.4 Exhaust backpressure mbar A 30
3.5 Exhaust backpressure mbar L 50
3.6 Fuel l.t. Pos. 11

4. Consumption

4.1 Specific fuel consumption (be) (+/-5%) kWh/kWh G 2,7

4.2 Engine efficiency at crank shaft (+/- 5%) % G 37
4.3 Lube oil consumption after 1000 h operation (+/- 20 %) g/kWh R 0,3

5. Model- related data

5.1 Number of cylinders A

5.2 Configuration Grad A 90°V
5.3 Bore mm A 128
5.4 Stroke mm A 142
5.5 Displacement, cylinder Liter A 1,83
5.6 Displacement Liter A 22
5.7 Compression ratio A 12
5.8 Working procedure A 4-stroke
5.9 Ignition order (CCW) A 1-12-5-8-3-10-6-7-2-11-4-9
5.10 Valve clearance cold / warm
Inlet mm R 0,4
Outlet mm R 0,6
5.11 Ignitionpoint (BTDC) °BTDC R 20

A= Design value; G= Guaranteed value; R= Guideline value; L= Limit value up to which the engine can be operated without
changes
Technische Daten G12V183A under const.xls; Technical Data Natural gas
Druckdatum: 01.07.2003 Seite 2 von 4 Änderungsindex:2
Bearbeiter: Jann Uphoff letzte Bearbeitung: 25.06.03

Technical Sales Dokument

06/03 Speed 1500 1/min
Fuel Natural gas
Exhaust emissions Stoichiometic

G12V183A Combustion

Nr. Parameter Unit 100 %

6. Air / Mixture / Exhaust gas
(base: caloric value Hu = 9,8 kWh/Nm³)
6.1 Pressure of mixture before cylinder (abs.) bar abs A -
6.2 Air mass stream kg/h A 794
6.3 Volumetric air flow Nm³/h A 614
6.4 Exhaust gas volumetric flow (norm. cond.) damp Nm³/h A 686
6.5 Exhaust volume flow (norm. cond.) dry kg/h A 578
6.6 Exhaust mass flow damp kg/h A 851
6.7 Exhaust mass flow dry kg/h A 743
6.8 Exhaust temperature after engine °C R 570

7. Heat dissipation

7.1 Primary energy consumption +/- 5% kW R 649

7.2 Heat dissipation by engine coolant +/- 8% kW R 237
(incl. oilcooler)
7.3 Heat dissipation by exhaust gas (120°C) +/- 8% kW R 121
7.4 Heat dissipation by exhaust gas (25°C) +/- 8% kW A 141
7.5 Heat dissipation by mixture cooler +/- 8% kW A -
7.6 Losses by exhaust gas kW A 8
7.7 Radiation and convection heat kW A 23
7.8 Total heat to be utilised +/- 8% kW G 358

8. Coolant system (high temperature circuit)

related to coolant water without freeze protection
8.1 Coolant temp. engine outlet °C A 90
8.2 Coolant temp. engine inlet °C A 82
8.3 min. coolant temp. for load release °C L 55
8.4 Coolant temp. engine outlet Alarm °C R 95
8.5 Coolant temp. engine outlet Stop °C L 98
8.6 freeze protection in coolant water (max. amount) % L 50
8.7 Flow rate coolant water pump (HT) m³/h A 27,4
8.8 Min. system pressure (cold) bar L 0,8
8.9 max. permissible system pressure bar L 2,9
8.10 Pressure loss over engine bar A 1,65

9. Coolant system (low temperature circuit)

related to coolant water without freeze protection
9.1 Flow rate coolant water pump (LT) m³/h -
9.2 max. permissible system pressure bar -
LT-circuit
9.3 Pressure loss over mixture cooler (LT) mbar -
9.4 Coolant temp. before mixture cooler °C -
9.5 freeze protection in coolant water (max. amount) % -
9.6 Coolant temp.before mixture cooler alarm or power reduction °C -
9.6 Coolant temp.before mixture cooler stop °C -

A= Design value; G= Guaranteed value; R= Guideline value; L= Limit value up to which the engine can be operated without
changes
Technische Daten G12V183A under const.xls; Technical Data Natural gas
Druckdatum: 01.07.2003 Seite 3 von 4 Änderungsindex:2
Bearbeiter: Jann Uphoff letzte Bearbeitung: 25.06.03

Technical Sales Dokument

06/03 Speed 1500 1/min
Fuel Natural gas
Exhaust emissions Stoichiometic

G12V183A Combustion

Nr. Parameter Unit 100 %

10. Lube oil system

10.1 Lube oil operating temp. before engine °C R 105

10.2 Lube oil temperature before engine, alarm °C R 110
10.3 Lube oil temperature before engine, stop °C L 120
10.4 Lube oil operating pressure before engine bar R 4,5
10.5 Lube oil operating pressure before engine, alarm bar R 3
10.6 Lube oil operating pressure before engine, stop bar L 2,5
10.7 Flow rate oil pump m³/h A like orig. engine
10.8 Lube oil viscosity SAE R 40

11. Fuel system

11.1 Methane number min. L 70

11.2 Fuel temp. max. °C L 30
11.3 Fuel pressure min. permissible mbar L 20
11.4 Fuel pressure max. permissible mbar L 55
11.5 Caloric value min. kWh/Nm³ L 6

12. General operating data

12.1 Cold start capability, air temp. °C R 5

12.2 Preheating coolant water min. °C R 40
12.3 Breakaway torque Nm R -
12.4 Start attempt duration s R 10
12.5 Lowest no-load speed 1/min A 700
12.6 Limit speed for overspeed 1/min L 1800
12.7 Firing speed 1/min R 450

13. Starting (electric)

13.1 Starter, rated power kW R 6,6

13.2 Voltage V(DC) R 24
13.3 Starter current, max. A R 275
13.4 Recommended battery capacity (DIN 72311) Ah/20h R 120-176
13.5 Number of teeth- starting wheel A 160
13.6 Number of theet- starter A like orig.
13.7 Gear wheel (modul/B/x) A engine

14. Volumes

14.1 Cooling water volume of the engine, HT-circle Liter A 23

(without cooling equipment)
14.2 Cooling water volume of the engine, HT-circle Liter A -
(without cooling equipment)
14.3 Lube oil volume - first filling Liter A 41,5
standard oil system - max. TBO
14.4 Volume to change Liter A 40
standard oil system - max. TBO
14.5 Oil pan volume- upper mark dipstick Liter A 37
standard oil system - max. TBO
14.6 Oil pan volume- lower mark dipstick Liter A 26
standard oil system - max. TBO

A= Design value; G= Guaranteed value; R= Guideline value; L= Limit value up to which the engine can be operated without
changes
Technische Daten G12V183A under const.xls; Technical Data Natural gas
Druckdatum: 01.07.2003 Seite 4 von 4 Änderungsindex:2
Bearbeiter: Jann Uphoff letzte Bearbeitung: 25.06.03

Technical Sales Dokument

06/03 Speed 1500 1/min
Fuel Natural gas
Exhaust emissions Stoichiometic

G12V183A Combustion

Nr. Parameter Unit 100 %

15. Masses, dimensions

15.1 Engine mass empty, basic engine kg A 1250

15.2 Weight of the heaviest which can be lifted parts kg A 13
during maintenance (cylinder head)
15.3 Dimensions of the engine
Length mm A 1269
Breadth mm A 1066
Heigh center crankshaft upper edge mm A 647
Overall height mm A 1317
(Lower edge oil pan- upper edge)

16. Exhaust gas emission

16.1 NOx * (in dry exhaust gas) ppm 2088

NOx * (as NO2) g/kWh 10
NOx * (as NO2) kg/h 1,12
NOx * (as NO2 related to 5% oxygen) mg/Nm³ 4288
NOx * (as NO2 related to 5% oxygen) g/GJ 35,9

16.2 CO * (in dry exhaust gas) ppm 1611

CO * (as NO2) g/kWh 4,7
CO * (as NO2) kg/h 1,12
CO * (as NO2 related to 5% oxygen) mg/Nm³ 2014
CO * (as NO2 related to 5% oxygen) g/GJ 16,9

* without catalyst
17. Noise emissions

17.1 LA dB(A) -
17.2 Engine Hz/dB -
17.3 Exhaust dB(A) -
17.4 Suction pipe dB -

18. Radio interference level

A= Design value; G= Guaranteed value; R= Guideline value; L= Limit value up to which the engine can be operated without
changes
Technische Daten G12V183A under const.xls; Technical Data Natural gas