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oodwor
June/July 1982 $1.50
Sam
- Maloof
The Man
Maloof Finish
Table Pedestal
Advice to
Woodworkers
ALSO
Woodworking in
- Maui
- Books
- Restaurants
There's a certain personal pride you get after a
job well done. This ~ '--=--~ : C-=-_ : 7--- : -= ": ...O- - -:-- ==f ~}~ /'
same pride should be ~- --i;~~~~~,. i:~;:~~ :. ,": "~l~\\ ' .Lfr ' I!~
reflected in the tools you ~-'" .t;.T~~
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2 Pacific Woodworker
Pacific Woodworker (ISSN 0277-5 76X) is
published six times a year by Charles Harris,
Box 4881, Santa Rosa, CA 95402.
Pacific
Copyright 1982 by Charles Harris. Re-
production without prior pennission is
\VoodW"orkfr
prohibited.
June/July 1982 3
Calendar & Announcements
May 29- Sam Maloof exhibit, Gallery Fair, Aug. 7- International Sculpture Conference
June 30 Mendocino , CA. 10 Workshop , California College of Arts
and Crafts , Oakland , CA . Wood-
carving Project Workshop , fee $50 .
June "Made With Wood II" juried exhibit, Contact CCAC Extension Office,
3-26 Humboldt Cultural Center, 422 First (415) 653-8118, Ext. 150.
Street , Eureka , CA . Gallery hours
noon-5 P .M. Tuesday through
Saturday. Aug. 30- Lumber Drying Workshop, U.C.
Sept. 3 Forest Products Laboratory, 47th &
June 19- California College of Arts and Crafts , Hoffman, Richmond , CA 94806.
Aug.28 Oakland , CA . Ten week carving Contact: Janice Montano (415)
class. Most tools provided . Contact 231-9494.
CCAC , (415) 653-8118, Ext. 150 .
June 21- California College of Arts and Crafts , Padfic Woodworker will publicize events
July 22 Oakland, CA . Five week wood of interest to woodworkers. Send complete
& carving class, Monday through Thurs- information to Pacific Woodworker
July 26- day. Contact CCAC , (415) 653- Calendar, P.O. Box 4881, Santa Rosa, CA
Aug.26 8118, Ext. 150. 95402. Deadline for Issue 8 is July 1,1982.
4 Pacific Woodworker
hear your favorab le comments ab out Pacific
Woodworker as we enter our second year with plan s to
continue improving the magazine and continue meeting
your needs. For those of you who couldn' t get to the
show in L.A., we'll have some pictures for you in our
next issue.
In this issue, we are devoting considerable space to an
interview and advice from Sam Maloof, renowned
woodworker who lives and works on the West Coast.
While Pacific Woodworker rarely gives so much space
to a single topic, we felt that Sam 's prominence in the
woodworking field, combined with his do wn-to- earth
informality that we like to think of as characteristic of
Pacific Woodworker style, certainly justifi es this
departure from our usual format.
From the Publisher... You'll also notice that we're includ ing an Inde x to ou r
first volume, which we hope you will find useful in
locating material from back issues.
We just returned from the "Excellence In Wood- As we begin our second year and Volume 2, we hope
working" show held in Los Angeles. Most enjoyable for to hear from you telling us what you like - or don 't like
Pacific Woodworker staff was the opportunity to meet - about Pacific Woodworker. And we hop e to have the
some of our subscribers and hear your reactions to our opportunity to meet some of the rest of you in person as
first year of publication. We hope to continue meeting we participate in more of the woodworking events in the
the needs of Western woodworkers for information that West.
focuses on what's happening in the West in
woodworking and wood carving . We were pleased to - Charles Harris, Publisher
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June/July 1982 5
An Interview With
Sam Maloof
by Bill Farnsworth
6 Pacific Woodworker
full shift-and-a-half each day, coating himself
with the dust and shavings of his craft.
8 Pacific Woodworker
Sam's Advice To Fledgling Woodworkers
Thirty years ago Sam Maloof set up shop as work you can do. Check back with them once
a professional woodworker with just a few a month. In addition, enter your work in every
simple hand tools in a dirt-floored chicken exhibition and show that you can.
coop. Today he runs one of the world's most
famous woodshops, although he purposely I have been lucky to get considerable free
keeps his operation small-scale in order to publicity in' magazines, and many of my
maintain creativeand quality control. Here are commissions result from museum exhibitions
a few of Sam's words of advice to (such as at the Boston museum) where people
woodworkers just starting out on their own can sit in my chairs and get close to my work.
professional careers. But word of mouth referrals are still the best. I
have never advertised.
Don't overly romanticize the role of the
woodworker. Keep in mind that much of it is If you are a lover of wood, you don't care
just plain hard work. about making a living at it. Don't expect to
make a lot of money as a woodworker.
I have been fortunate to be able to build
from my own designs and choose what I make If you are married and just starting out,
and what jobs I refuse. But if I were just your spouse must be with you. I never could
starting out today, I would do anything to have made it without Freda's help,
work with wood. I have seen some beautiful understanding and patience.
kitchen cabinets.
Don't get into debt. Buy tools, equipment
At the outset, getting your work known is and lumber as you can afford them.
most difficult. Make up a professional
portfolio of at least ten to fifteen pieces, then Don't go into partnership.
take it around to show local interior designers
and architects. Bring perhaps one finished Don't give up!
piece to give them an idea of the quality of
straightforward and highly functional, with shop, which currently supports three families
just a touch of fancy to provide an individual (including those of two shop helpers) with its
statement. There's a restrained measure of proceeds . But at the height of his fame and
ornament to Sam's pieces - be it a hard line gross receipts, Sam personally nets what
folding into a compound curve, or a sculptural amounts to a relatively modest, middle-class
hornback on a rocker - which corresponds to income . "You have to love this work," he
his ineffable wit. Once asked by a woman at a says. "I like the action of working with my
museum exhibition what kind of furniture his hands ... it keeps me going. I'll retire when I
was, Sam quipped, with tongue firmly in die." But Sam feels woodworking is overly
cheeck, "Lebanese." She gracefully replied, romanticized, as much of it is "just plain hard
"Oh yes, I knew that. .." work ."
"I'm not a purist," Sam says. He uses
Having started his career shortly after power tools unashamedly whenever he can,
leaving the Army, Sam believes he sought the and he does whatever is possible to get the job
freedom of self-employment partly as a done properly but quickly. His methods, often
reaction to the structured discipline of military unorthodox, are intended to strike a balance
life. He has always made a living from his continued
June/July 1982 9
How To Make A Maloof
Table Pedestal:
WOODEN CLAMP
10 Pacific Woodworker
o
o 0
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o
June/July 1982 11
of his client.
Beneath Sam Maloof's free-form, produc-
tion-oriented approach to woodworking,
however, lingers the soul of a perfectionist,
and possibly the shadow of a purist. As one
example, he has never used metal hardware for
function or ornament. His hinges, drawer
glides, pulls and joinery (with the exception
of screws) are all of wood, which aside from
adding to the uniformity and integrity of his
chosen medium, in part contribute to its un-
dated styling. One need only remember some
of the garish chrome cabinet jewelry of the
fifties to understand why Sam 's early pieces
do not now look like relics from that bygone
era.
More importantly, Sam willfully keeps his
shop operations small-scale. Currently he can
boast a backlog of over 150 orders, each for
one to forty pieces, which may well keep him
occupied for the rest of his days. Yet he refuses
to hire additional help , or capitalize his shop
Figure 5: Rockers grow under Sam 's skillful hands at his Alta
Loma, CA, shop.
12 Pacific Woodworker
with more expedient equipment. He feels
strongly that expanding his production level
would force him to relinquish creative control How To Create A
over his work and inevitably compromise his Maloof Finish:
quality. If he were to become distanced from
the actual day to day process of working wood
by hand, Sam says, he might as well quit and 1. Mix one-third semi-gloss or gloss polyure-
go design for industry. That is certainly a thane varnish, one-third pure tung oil,
purity of though and action from a man and one-third boiled linseed oil. You can
willing to continue working very hard when substitute linseed oil with another third
most men his age have already retired. tung oil if it is polymerized (pure tung
oil dries too slowly).
Although Sam's notoriety, perhaps even his
2. Apply this mixture with 4/0 steel wool
not-excessively-affluent income, are enviable
and rub hard. Wipe off the surplus and let
rewards in the minds of many of us. I suspect
set about two days. Repeat three to five
what younger woodworkers most envy is the
times (don't use steel wool on open-
control Sam has over what he builds. His
grained woods such as oak, as the steel
financial position and backlog of orders allow
dust will catch in the pores).
him the freedom to turn away any work he
feels is not well suited to him, and one 3. For a final coat, heat a 50-50 mix of pure
consequence of his celebrity is that he is tung oil and boiled linseed oil (or 100010
approached for the most part only by clients polymerized tung oil) in a double boiler.
who are familiar with the style and nature of Grate solid beeswax and add to the heated
his designs. However, Sam tells me if he were mix until a creamy consistency - about
just starting out today he would do anything two double-handfuls of wax per gallon of
necessary to work with wood and he believes mix. Let cool. The wax in the cooled mix-
that framing houses or building kitchen ture will stay in suspension and has a good
cabinets can be just as enjoyable and shelf-life.
ennobling as what he does. Yet he admits he Note: Sam sands all his work to 400 grit before
has been very fortunate to always have creative finish is applied!
control over his work ... with one possible
exception.
He was once approached by an oil tycoon
from Texas, who told him, "Sam, I want you
to make me a wagon-wheel table." Sam had
reservations about taking on the commission,
but after persistent persuasion from the man ,
he finally relented. A short time later a truck
pulled up to his shop with the biggest wagon
wheel Sam had ever seen. He determinedly
proceeded to make what he could of the wheel,
and with a kind of sinking feeling, in time
delivered what the man requested. His client
absolutely loved the piece, and in rapture told
Sam that every oilman and rancher in Texas
would want one. But Sam has managed to
avoid repeating this success. Some of the ingredients in a Sam Malooffinish:
poly-urethane varnish. pure tung oil, beeswax. 410 steel wool.
What perhaps was a loss to Texas clearly is a 400 grade sandpaper and boiled linseed oil. Not shown are lots
gain for the rest of the world, and in particular of loving care and elbow grease.
represents an inspiration to us who revere Sam
continued on page 21
June/July 1982 13
Locating woodworking books can be a
frustrating task. The relatively few books printed
on woodworking seldom find their way onto the
shelves of your local book store. And hundreds
More Than of the most sought-after volumes are out-of-
print , and nearly impossible to find. Enter R.
14 Pacific Woodworker
Richard Sorsky, Bookseller, sells new and used
woodworking books worldwide.
On Maui's wave-swept northwest coast a most sounds, but the careful listener may
small dome perches precariously on the edge of detect the buzz of a chainsaw . Suspended
the cliff, hundreds of feet above the Pacific. between ocean and sky, surrounded by Maui's
The steep valleys echo with the distant roar of lush green vegetation, stands the home and
the surf and the soft hiss of waterfalls where studio of Bruce Turnbull, wood sculptor.
streams tumble out of cloud-topped Bruce Turbull is among the most successful
mountains. The dense tropical foliage muffles of Maui's small community of woodworkers.
.
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Dolphins and human faces are recurrent themes in Bruce's hanging The Old Man of the Sea, shrouded
sculpture. in metal plates, on exhibit at the
Kapalu Gallery.
16 Pacific Woodworker
Bruce comtemplates his store of driftwood Bruce Turnbull poses outside his Maui studio with work in
and trunks, the raw materials for his work, progress.
infront ofhis dome studio.
He has reached the enviable stage where he "Then I bring it to life," he explains. "That's
works mainly on commission. The majority of all that's required - you just take away what
his clientele are from the mainland, visitors to you don't want. With me, I like to keep as
Hawaii who he finds are little touched by much as is already there, taking away just a
recession, who will pay well for fine work. little to bring it to life. I follow the shape or
Bruce also deals with fine art galleries on the design of driftwood and stumps, using the
island, such as the Kapalua Gallery where we shape of the piece itself."
first saw his work. He emphasizes wood While most of his work is sculpture, Bruce
sculpture, only rarely doing decorative carving has also worked in collaboration with John
for special patrons. Wittenberg, a fine furnituremaker. Wittenberg
His success Bruce attributes to the fact that builds the furniture item and Bruce does the
he keeps his work in the realm of fine art. He is carving. Among the few pieces of his own work
pleased that people who can afford the best - in his home is the chest pictured, the pro-
who may have paintings by Picasso hung in duct of one such collaboration. For the
their homes - come to look at Bruce's work most part, though, Bruce works on his own or
and commission his art. Wealthy retired with an apprentice, and even then on only one
persons, or those with business involvements in or two projects at a time. At that, his tiny dome
Maui's resort areas, may see his work in a studio overflows into the tropical sunshine. His
gallery or in a friend's home, and commission present apprentice, Randy Joseph, was
his sculpture. "They inspire me to stay on the sanding a partially completed sculpture when
level of fine art design and fine crafts- Pacific Woodworker visited. Bruce seems to
manship." attract fine helpers. Former apprentices work
Bruce Turnbull likes to carve old pieces of now in New Zealand, Costa Rica, and San
wood, stumps or pieces of driftwood that he Diego. Randy has been with him for a year and
finds washed up on the beach. He lets the wood has already begun to establish his own
itself suggest the form his sculpture will take. reputation as a carver.
June/July 1982 17
Bruce avoids square or rectangular forms. "I
like to take a large natural slab and let the
shape and grain suggest the subject." He
roughs out the larger pieces with a chain saw
before moving to more delicate (and more
traditional) tools. A power carving tool hangs
neglected and almost inaccessible against a
dust-covered window, while chisels, gouges
and parting tools rest within easy reach on a
padded stool. Bruce is not against using a
power sander, especially on the larger surfaces.
But most of the work is done by hand, chisel
against wood.
Many of Bruce's more recent works are
hanging sculptures, which he says are much
more popular than free standing sculpture.
"Standing sculpture is a thing of the past," he
says. "People want furniture and built-in
sculptures." Large statue sculpture he finds to
be rare in the home today, even in large,
expensive homes. "People may have
archeological artifacts or antiques, but
contemporary handmade sculpture is on the
wall. "
This gradual shift away from sculpture-in-
the-round to flatter, hanging pieces is one of
many ways in which Bruce's style and subject
matter have evolved over the years. His
changing life style is clearly reflected in his
work. Bruce first turned to wood carving after
formal training in metal sculpture.
Originally from Washington State, Bruce
graduated from San Jose (CA) State to work as
a physical education teacher and coach for
some time. After running a school for
emotionally disturbed children for a few years, sculpture cast in Maui might have influenced
Bruce came to Hawaii for respite and never his change, but Bruce undoubtedly would have
returned permanently to the mainland. He turned to wood in any case. "Wood is warm, "
studied sculpture at the graduate level at the he explains. " M eta l, stone, and clay don't have
Polynesian Cultural Center on Oahu. Then he the organic warmth and softness that wood
did go back for awhile to San Jose State to has. It still feels alive when I work with it.
complete a masters degree in sculpture. His Wood is a collaborator, an ally." Bruce's eyes
mentor at San Jose, says Bruce, was Professor flash as he talks about the shapes hidden in the
Wendell Gates, now retired. His master's masses of wood curing near his studio. Wood
project, a bronze sculpture of a gymnast, graces evokes an emotional response, a reaction that
the government building of Mimi's county seat. other media simply do not provide.
Soon after his return to Maui, Bruce found One of his favorite woods right now is koa,
himself turning from metal sculpture to wood which he obtains in Hawaii or brings in from
carving. The practical difficulties of getting other tropical areas. He feels koa is the most
18 Pacific Woodworker
changed over time. His earliest work clearly
reflected his formal sculpture training. The
classic presentation of his busts of old men
faded into the sweeping lines and graceful
curves of dolphins and sealife. The freedom
and expanse of Hawaii were creeping into his
work. More recently an Oriental influence has
been at work, as a half-formed Buddha figure
suggests. Other subjects have included animal
life, marine scenes, historic Hawaii, and faces
and figures.
In working with a client, Bruce explains that
normally he is given a space to fill and the
general subject matter that the patron would
, .:
like. Usually this patron has seen some of
Bruce's work previously and has an idea of
what to expect. Bruce then creates the piece,
and he is the one who decides how it will look.
"My mind's eye is more creative," he explains.
"That is why I'm the artist. That's what keeps
me earning my living without waiting tables,
continued on page 20
June/July 1982 19
Artistry in Wood Show Woodworking in Paradise, coni. from page /9
growing dope, or getting food stamps."
The Sonoma County (CA) Woodworkers Bruce carries this same sense of
Associa tion presented a public show in early independence and sell-reliance throughout his
May at the Luther Burbank Center for the life style. He constructed his own home, carved
Performing Arts, in Santa Rosa, CA. into the side of the hill. Salvaged timbers,
Jurors for the show included Art Carpenter, ingenuity and a great deal of hard work are
founder of the Bolinas Bay Crafts Guild. combined into a rustic but comfortable home in
Entries were selected for quality of workman- this tropical paradise. And tucked between the
ship, including dozens of finely crafted works house and the hill lies a small wooden deck. A
from bowls to beds. The impressive lobby of second-hand bathtub sits in the deck, with a
the newly acquired Arts Center provided an shower head nearby. An outdoor shower, with
excellent showplace for the pieces. a breathtaking view of mountains and sea!
The show was the seventh for the Sonoma Bruce prefers the isolation of his cliffside
County Woodworkers, a group with 75 active home and studio to more accessible spots on
members. More photographs of the show are this Hawaiian isle, even though it means
on the back cover of this issue. visitors have to follow unpaved roads miles off
the beaten tourist track. "If someone comes all
the way out here," says Bruce with a smile, "I
know they are really interested in what I am
doing. "
20 Pacific Woodworker
More Than Bookshelves, coni.from page 15
showing a lot of wear and tear Sorsky will have Nu-Life Abrasive
rebound before sale . Of course the majority of
Sorsky's customers are woodworkers , not book
Belt Cleaner
Increases The
collectors. These readers are more interested in Cutting Life of
the content of the book than in the value of the Abrasive Belts
book as a collector's item. and Discs Up to
Unlike your local bookstore, R. Sorsky , 400%
Bookseller deals through periodic catalogs Increases Efficiency
mailed directly to his customers. A subscription in Production
to the catalogs , good for as long as your Increases Quality
account remains active , is only $1.50 . The of Finish
latest thirty page catalog lists more than 300
books on wood and woodworking. Authors Increases Profits
range from Abell to Zechlin , and topics cover an Be sure to specify NU-L1FE Abrasive Belt
even greater range . Publication dates on the Cleaner, manufactured by a company of
volumes date back as far as the mid-19th proven reliability. #1 in Sales & Serv ice for
over 22 years.
Century. Other books include the latest releases
Available in Standard and Custom -Made
from book publishers . Sizes.
For more information and the name of your
"Books on wood turning are very popular," nearest distributor contact:
Sorsky intones. "Particularly Dale Nish's books
from the Brigham Young University Press. The ABRASIVE SERVICE CO., INC.
P.O. Box 126
Dover reprints of Holtzapffel's classic work in Unionville, Connecticut 06085
the turning field also sell well." Sorsky's catalog (203) 673-2053
lists a complete set of the original Holtzapffel
work from the late 19th Century, at only $500. Interview With Sam Maloof, coni. fro m page /3
Sorsky 's customers are mostly individual
woodworkers. Schools, colleges and museums Maloof for his insistence upon originality and
also buy from R. Sorsky . The J. Paul Getty excellence. In a culture too often rife with
museum, for example , has purchased books shoddiness and compromise, Sam Maloof
from him. His international customers hail from shines as a sterling example of what is possible
Saudi Arabia , Japan , New Zealand, India and if one has talent, maintains high principles and
elsewhere . determination, works hard, and gets a little
Besides books about woodworking , a lucky.
scattering of books on other topics spices the
catalog. Blacksmithing and carriage-making Sam Maloof currently is engaged in an
books appear mixed in with the woodworking active season of workshops up and down the
tomes. Sorsky 's catalog also lists dozens of West Coast, and is also in the process of
books on wood itself: wood technology , preparing a book about his work and
different kinds of wood, cutting , treating and woodworking philosophy, publication date
storing of wood , etc. still uncertain.
For the woodworker seeking hard to find or
out of print information on his craft, R. Sorsky,
Bookseller represents a useful resource for
locating books on the trade. Contact R. Sorsky
at Box P2 , 3845 N. Blackstone , Fresno , CA
93726 .
e')MOOTH PLANE
June/July 1982 21
News and Notes...
New Products
New Portable Lumber Mill plans for all types of wooden toys, from simple
pull and push toys to a rocking horse or a six
From Dupli-Carver foot train (see photograph). The catalogue
includes special parts which will make toys
Dupli-Carver has introduced the Wood- easier to build, such as hardwood wheels, pegs,
Mizer portable lumber mill for the professional cams, people, smokestacks, headlights, knobs,
lumberman or woodworker. The Wood- Mizer balls, nylon cord, and other items. The
features a traveling bandsaw carriage said to catalogue is available now for $1.00 from
use 80% less fuel than a circular mill with 30% Cherry Tree Toys, Inc., 67131 Mills Road, St.
greater yield of lumber per log. The mill has a Clairsville, Ohio 43950.
16~ by 2~ foot cutting capacity and should
cut one to five thousand board feet per day.
The portable unit is designed for use by the
small user, rental yard, farmer, log cabin
builder, or small commercial yard. For more
information contact Dupli-Carver, 4004 West
10th Street, Indianapolis, Indiana 46222 or
telephone (317) 243-7565.
22 . . Pacific Woodworker
New Cabinet Hardware And Now, Spike Has Published
Available From Amerock An All New and Fantastic
" Complete Handbook of Power & Hand Tool Wood Carving"
136 Jam-Packed Pages 23 FactFllled Chapters
108 Big Photographs 27 illus trations, Patterns & Detailed Plans
Amerock Corporation has developed some
23 Chapters, Includ ing:
new shapes and styles of cabinet hardware, " How 10 Succeed Financially in Wood Carving "
" How 10 Write and Publ ish Your Own Wood Carving Book and Make $250,000"
including chrome, acrylic, polished brass, and "How Retirement Can Be t he Richest Years of a Wood Carver 's Life "
"Foct-Proct Method tor Landing S100ADay Demonstration s"
" W hich Power Tool Should You Buy "
wood. Shown here is " Ultr a" clear acrylic " Shallow Relief Carving or Engraving"
"Deep Reli ef Carving Concave or Convex "
cabinet hardware for contemporary cabinets. " Carving Huge Plaques and Murals"
" Carving Full Rou nd or 3 Dimensional"
" Your High Speed Steel and Tungs ten Carbide Cutters & How to Use Each"
Details are available from Amerock " Small Engraving Cu tters "
"A lumi num Oxides and Silicon Gri nders "
Corporation, 4000 Auburn Street, Rockford, " Vises. Speed Controls. Sanders. Wood burning Kits & Engravers"
" The Comp lete Abrasive and Sandi ng Story "
Illinois 61101 or (815) 963-9631. " Which Adhesives or Glues Are Best "
" How to Achieve the Ulti mate from Wood Stains & Finishes"
And 7 More Information Filled Chap ters!
I II you desire a free catalog of all of the Oremel tools and acce ssories sol d by our
Wood Carvers' Supply , send a 4" x 9" stamped (addressed) envelope (your post
oltlce has these) to Spike Boyd at the above address .
:: ::: :; eeeeeeeeee......
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~1rj!'~t$Y
Products mention should be addressed to
Pacific Woodworker, News and Notes,
P.O. Box 4881, Santa Rosa, CA 95402.
What product(s) can I make to sell? This already established which can accept
question has been asked of me many hundreds competition. Bringing out a complete line of
of times in the last eight years during which I bathroom accessories (done in your own
was selling woodwork throughout the Western particular style) will find quicker acceptance
United States and associated with Pacific than an entirely new product.
Woodworker. Either through driven desire, Beneath the surface of established needs,
frustration with a present situation or too however, there is a world that is easily tapped
much free time (as with firemen and retirees for into, one that can be quite rewarding. Viewing
example), many thousands of woodworkers your own unmet needs can produce a wealth of
desire to use their shops and tools as money ideas to be developed. My first venture into
making propositions. money-making woodworking started many
Some of us are filled with ideas of what to years ago when my wife desired a mirrored
make. Generally we gloss over the many wall hanging. With her consistent prodding,
patterns and design ideas that hold esteemed ideas were drawn up, samples made, and I was
positions in some publications. For others, on my way to producing and selling many
there seems to be a desert of nothingness when thousands of needed wooden household
considering thoughts of what to produce. If accessories.
you are of the former group, I recommend the By looking at the needs of yourself and
Marketing column of PW#4, in which access friends, you become knowledgeable about the
to craft fairs and other outdoor markets are problems encountered and will be much closer
discussed. For the latter, who have achieved
competency in many phases of woodwork, but
who do not know what products to make,
there is no straightforward answer to this
recurring question.
The answer has to take into consideration
individual skills and one's personality as well
as tool and money restrictions. One person
might be thrilled by the careful laboring over
one piece for many hours while the production
process will hold fascination for others.
On the surface of this problem, there are
numerous wood product markets that are
24 Pacific Woodworker
to the answers. There are wooden applications markets. Flexibility in thoughts and ideas is a
that can help to organize and improve the flow tremendous asset in this area. In addition, one
of any activity. of the positive side effects of this type of
A case in point is my recent exposure to research is that many of your initial contacts
personal computers. This all started when I will be your potential customers.
purchased an Apple computer, which like For those of you who would like to start
many other computers, does not come in one making money from your craft, the best advice
enclosure but is made up of many parts my experience can give is to go do it.
(computer, disk drives, monitors, printers, Producing and selling any wooden product
etc.). The parts are most often used and provides the best apprenticeship you can
displayed piled on top of one another in a experience. Any initial start forward in this
haphazard way. These components lend area will be part of your life-long learning.
themselves to all sorts of wooden organizers Any embarrassment over your crude first
that not only control clutter on desks but attempts will be tempered by future successes.
actually provide for more productivity. Once you have gotten started, you will be in
My dissatisfaction with the normal setup a much better position to decide what you like
surfaced after using my computer for several doing and what parts aren't so attractive. Once
months. This experience put me in an excellent in the mainstream of woodworking, your
position to design enclosures and accessories interaction with customers and business
for personal computers. Since I possess an associates will further define the right path for
almost normal body (height, eyesight, etc), I you and your personality.
could assume that my frustrations were shared
by others. Perhaps the most important fact in
my decision to produce computer enclosures is INCA-PRECISION
that Apple Computer is well on its way to SWISS STATIONARY POWER TOOLS
selling one million units. Besides, there are Don't just buy a woodworking machine,
other computers of similar size. buy what a machine can really do.
With the knowledge of this large potential I
market, I started further research by talking to
other computer users and store owners (as
alluded to in last issue's column on communi-
NEW .
cation). While all this knowledge was banging THREE-WHEEL
BANDSAW
around inside my head, I made some simple tor wood .
plasti c s ;
drawings and mock-ups. I tried and judged Throat 3speed 20 "
Cutting Heigh t. . .S"
c:~~~~~!I~~~~
numerous types of joint construction, With 2" axt antlan kit
materials and finishes, all the while 10" Ha ight.
HP 1 5
considering what the market was looking for.
My research uncovered tens, perhaps Industrial quality INCA Saws, Jointers,
hundreds, of needs of computer people that Planers, and Shapers all designed for
were going unnoticed by established precision production and priced for the
perfectionist craftsmen, cabinetmakers and
woodworkers. Although this type of research
hobbyists.
is time consuming, I feel that it is the most
important aspect of any attempt to make
money. For FREE INCA catalog send this
ad and your name and address to:
Similar research applied to the health
improvement, children's or office needs ANSON INDUSTRIES INC.,
4115 San Fernando Rd., Glendale, CA 91204
sectors could easily provide designs for (exclusive Western distributors
massage tables, toys & games and shelving that for all states West of the Mississippi River.)
would be well suited to these respective Dealer inquiries invited
June/July 1982 25
The Fourth Corner, cont.jrompage33 Seattle bar and grill owner contacted me initially
They should be coated regularly with mineral or to make a simple box for his bar trays, yet
ended up employing me for half a year with
vegetable oil, and occasionally salted to
renovation projects. My sister-in-law
remove moisture . Some chefs suggest pouring
summoned me to Port Angeles with plans for a
melted paraffin on them , then scraping off the
new countertop only. Two months later I
excess .
finished oaking-out the entire place. As I said,
Also be wary of dangerous corners and other
they are wonderful albeit zany folks. And
hazards to the public . Use radius corners,
thanks to Diane and Ken, Billy and Mary for
round-over or ease all sharp edges, avoid
their support of our craft.
hardware and other protrusions that might
catch clothing or fingers. More than one
business has gone under because of a personal- Bill Farnsworth is a custom cabinet/
injury suit , and your own business might be furniture-maker and Contributing Editor.
held partly liable. Use common sense . Bill owns Lens and Hammer
Lastly , do what you can to convince Woodworking, 1120 NW Ballard Way,
restaurant owners of wood's possibilities, its Seattle, WA 98107. Replies to The Fourth
warmth , beauty , character and classiness . Most Comer and Information of Interest to
restauranteurs are looking for ways to upgrade woodworkers In the Northwest should be
their premises , so even if they only call you in to sent to The Fourth Comer, Pacific
build a shelf or fix a chair , tactfully offer some of Woodworker, P.O. Box 4881, Santa Rosa,
your ideas for possible remodeling. One CA 95402.
Spike Boyd, cont, j rom page 3/ transform you into an overnight power expert.
ravenous beaver. By using the heel of your In this issue I am releasing a copyrighted
hand as a depth gauge for uniformity you can sketch of my Power Sanding Island, one of the
maintain a constant surface. Use a stroking or illustrations in the aforementioned book. In
erasing motion from right to left and don't the next issue of Pacific Woodworker I will
"horse" it. The beauty of power carving is review aluminum oxide grinders and how they
that you can use a relaxed hand and gently are used in a new carving technique where the
stroke away the wood with a minimum of aluminum oxide disc details, sands, and burns
physical exertion. Simply watch the wood in detail in one operation. It makes the wood
dissolve before your eyes. burning tool as archaic as a side-spring buggy.
Now practice, practice, practice with the 24
So there you are. One of the gratifications steel cutters on a piece of scrap oak, and we'll
of power woodcarving is the fact that in talk to you again in the next issue of Pacific
sixteen years of using these high speed cutters I Woodworker.
never seem to complete a carving without
discovering a new use for one of them. The
possibilities are incomprehensible and the
financial potential for professionally minded Recane or re-rush he irloom chairs
power advocates is limitless. You can make - for yourself or for others as a .
profitable hobby - with our full line
money through power carving, or you can of material s & instruction books.
Since 1934 Amer ica's largest
simply relish the enjoyment of using it for selection of caning & basketry
materials & supplies -
personal satisfaction. May I suggest that you SuperiDr quality wuVinl nne
l macbine woven cane
read my new Complete Handbook of Power ..
~lfit~~:,. t' t~6~~ flat, oval l rDand reeds
to-do-It inform. - Fibre llenaine rusb
and Hand Tool Wood Carving, advertised tion, prices. order Danisll seat cord
:g[:~ifi :;te~~dne~) Raffia, rattan, selluss
elsewhere in this magazine, especially the
chapter titled "How to Succeed Financially in CANE &BASKET SUPPLY CO.
Wood Carving." It will enhance your life and 1213 S Cochran . Dept . PW. Los Angeles . CA 90019
26 Pacific Woodworker
1
l
~~~~.IM
Pages 59 -76 Page 32 CiLUE
"8111i1f01 Page 39
_ P.O. Box 529, Paramount , CA 90723
28 Pacific Woodworker
(tASSIFIED MARKET~
! AMAZONIAN HARDWOODS MAKE TOYS - Plans Hardwood HARP HARDWARE AND
Twenty species of superb Wheels, Parts - Catalog $1.00. STRINGS. For Brochure, Write:
Amazonian hardwoods, KD, Cherry Tree Toys, Mills Road, St. CASWELL HARPS 14690 Carrier
Super-FAS. Wholesale prices for Clarisville, Ohio 43950. Lane, No. 115 Guerneville, CA
Crates of 480 FB. (415) 863-5765. 95446.
Hardwood Lumber Wholesalers,
175 Villa Terrace, San Francisco, OVER 75 PATTERNS! Enjoy
CA94114. making profitable wooden gifts,
I toys, household accessories. PLUS
"Shop Secrets". Only $5.00.
WOOd.
~ 1lJNDREDS of Accents R-32, Box 262, Danvers,
TITLES."alable.
worlda I8rgeat MA01923.
working =::1..... t,
BARK ServIce Co.
TEN HOME SHOP
Woodcraft projects: Lamps,
Books ~~~
28166 Tables, etc. Illustrated assembly,
CATALOG OF WOODEN TOY material lists. Satisfaction guaran-
PATTERNS, TOY-KITS, AND teed or money returned. Proven to
I TEAK LUMBER/PLYWOOD TOYMAKER'S SUPPLIES. Over be good park & swap items, Good
[T op quality, dried, comprehensive 50 full size patterns. Whole- potential income possibilities.
:stock. B. AXELROD & COMPANY, sale price list available upon re- Send $3.00 to DONCO PUB-
201 Florida Street, San Francisco, quest. For catalog send $1.00 to LICATIONS, P.O. BOX 2265,
CA 94103. By appointment only. Toy Designs, P.O. Box 441-A, Glendale, AZ 85311 after 5 p.m,
(415)626-4949. Newton, Iowa 50208. (602) 931-4815.
CLASSIFIED MARKET INFORMATION : Rate: 25 telephone. For customer safety, please include
cents per word, minimum of twenty-five words. descriptive materials with ad.
Payment must accompany all classified ads. To Deadline for classified adsJuly 1, 1982. For display
have your ad bordered, add $3.00. In addition to advertising information, wnte to Advertising
information contained in the ad. please include Manager, PACIFIC WOODWORKER, Box 4881,
name, street address (if P.O. Box is used) and Santa Rosa, CA 95402 or call (707) 525-8494.
Calendar & Announcements cont. from page 4 information on all activities contact the CCAC
site on campus. Woodworkers are invited to Extension Office, (415) 653-8118 Ext. 150.
participate in any of several ways: bring your
own tools at any time throughout the summer Oregon School of Arts and Crafts
(call the CCAC Extension Office , 415-653- Sponsors Maloof Workshop
8118 Ext. 150 for details) ; take a five-week and Lecture
class June 21 -July 22 or July 26-August 26 for
three credit units , cost $555 ; take a ten week Sam Maloof will teach a workshop entitled
extension class Saturdays June 19 -August 28, "Sa m Maloof: Woodworker" June 19-20 at the
for beginners as well as experienced participants Oregon School of Arts and Crafts, tuition $48
cost $110 or $145 ; or participate in the for members, $60 for non-members . Maloof
International Sculpture Conference Workshop will also lecture on the same topic June 19 at
Agust 7-10 , registration fee $50 with a variety 7 :30 P .M., admission $1.50 for members ,
of activities scheduled Agust 6 through August $3 .00 for non-members . Contact Sharon
15 . The Woodcarving Project will be Marcus, Oregon School of Arts and Crafts ,
coordinated by Georganna Malloff, Master 8245 SW Barnes Road, Portland, OR 97225 or
Carver from Caspar, CA. For further (503) 297-5544 for details.
29 Pacific Woodworker
Pacific
"T()()(l ,Y()r~r's focus 011 .
30 Pacific Woodworker
\V oodcarvfnu
'f~' ~ ~ t t
likewise, the wagon spokes, the sergeant's
black snake whip, the Indians' lances, and so
forth. I can achieve unusual three dimensional
100 114 115 116 117 118 121 124 125
effects through this technique. I could not do
!"!t~ ~ ~
the same thing with a knife or gouge.
'~ '~ ~
192 193 194
t '~ "tr '" t
196 197 198 199
Now these two sharply pointed cutters really
get down into those deep V-slots. But again,
use them only in hardwoods. For deep
crevasses, these are incomparable. Work them
gently; they are sharp and wood-hungry.
The Dremel High Speed Steel cutters. This illustration
willfacilitate cutter identification.
Number 178
restricted to pine and basswood, but as a
power carver there are hundreds of exotic This fine cutter, while a loner, is truly a
woods like cocobolo, ironwood, rosewood, miracle worker. When you wish to remove
lignam vitae, etc. just waiting for you! And the bulk background wood, put it in your Moto-
116 is superb" for deep detailing such as Flex 232 and hold the handpiece at a 45 degree
elephant, rhino or hippo hide creases, material angle. The cutting head then is horizontal or
folds, mountain erosion, water ripples, tree parallel to your desired background plane.
bark, or for removing bulk background by This little router will displace bulk wood like a
repeated cuts across the grain. This cutter continued on page 26
should be a real workhorse in your cutter
stable.
June/July 1982 31
- )
THE't/
FOURTH'
CORNER
I have married into a family of Chicago to be pretty nice people. Good food is also a
restauranteurs , who one by one seem to be warming experience , and the people I have met
migrating to this corner of the country and who work with it professionally are also a
opening successful eateries. In the past few pleasant, although at times zany lot. Food and
months I have devoted a considerable amount wood naturally go together - a fact as basic as
of time (and over-time) to the interior campfire hotdogs , maple breadboards and the
woodwork of their restaurants on Washington wooden mixing spoon your mom used to let
State's Olympic Peninsula . My first paying job you lick. A wooden decor in a restaurant gives
as a teenager was working in the kitchen of an comfortable ambiance to an eating experience
Italian restaurant back east, and since those that a place decked out heavily in slick chrome ,
days I have oft found myself on both sides of glass or plastic laminates just can 't approach .
the commercial kitchen door: remodeling , at Even MacDonald's is com ing around to this way
times cooking , and frequently eating . of thinking , and has installed ash cabinetry and
My in-laws' formula for success in the millwork in some of their local locations .
restaurant business is roughly equivalent to my
basic philosophy of woodworking : start with the "An inviting atmosphere is
highest quality materials , work with them
carefully and deliver a beautifully finished as important a service to cus-
product at an affordable price. An apple tomers as goodfood... "
pancake from my wife's brother's Oak Table
Cafe in Sequim , or a Goldminer sandwich from Owners of the better restaurants (not
her sister's First Street Haven Restaurant in Port necessarily determined by menu prices) view
Angeles is as finely wrought and proudly the ir furnish ings and decor as part of their total
presented to a customer as a Maloof rocking product. An inviting atmosphere is as important
chair. I like to think that the many hundreds of a service to their customers as good food or
board feet of mahogany and oak I have quick , courteous waiters and waitresses . Such
converted into tables , counters, cabinets , restauranteurs often spare no expense to make
wainscoting , signs , windows and doors at my their dining environments as interesting and
in-laws' establishments / add something sig- enticing as what is consumed within them.
nificant to the dining pleasure their patrons Innovation in restaurant design usually is
receive , and as a result attract more customers encouraged, as it can create the distinction
thro ugh their doors . necessary to draw people in for a meal and
As Sam Maloof recently told me , wood is a keep them coming back . I find restaurants
warm material; consequently, woodworkers tend generally turn out to be fun woodworking
32 Pacific Woodworker
projects , plentiful and lucrative work for those cabinetry or cedar millwork just does not wear
of us fortunate enough to tie into the market. well in heavy traffic areas . I have become partial
Once completed , a well-executed restaurant to oak , ash and mahogany , thoroughly
decor also serves as an excellent showcase for impregnated with many coats of a urethane/
one 's work to hundreds of people every day . tung oil mix, then waxed regularly by the
The way to word -of-mouth advertis ing is often maintenance crew. Straight polyurethane
through the public's stomachs . varnishes tend to plasticize wood too much ,
robbing it of texture , quickly concealing its grain
"well executed restaurant and figure with scratches , and often yellowing
and crazing as it ages. I use a finish similar to
decor also serves as an ex- Sam Maloof's formula (see page 13) which
cellent showcase for one's waterproofs and hardens a hardwood without
concealing its natural beauty . Refresher coats
work ... " can be applied as needed - even a brother-in-
law can do it.
I am not as yet a specialist in food service
woodworking (in part because I choose to be a Beware of dust , grease and food catchers .
general practitioner) , but I have learned a few Aside from the extra work involved in keeping
tricks peculiar to that kind of job . Not only as a irregular surfaces clean , un-needed cracks,
woodworker for and relative of restaurant mouldings and gee-gaws can become
people , but as a former cook, janitor, manager
and handyman in such places, I've acquired
some familiarity with how wood and food can
mix well, and , by trial and erro r, how they
cannot.
The first important fact one must keep in
mind is that commercial dining rooms and
kitchens , unlike their residential counterparts ,
must accommodate far more than three meals a
day for just a few people. A busy cafe with only
thirty seats can feed upwards of a couple of
thousand customers a week , which en tails tens
of thousands of weekly abrasions to tables and West coast restaurants offer numerous opportunities
countertops, floors , walls and doors . Fur- for the woodworker, from bars to carved signs.
nishings must be of industrial strength and
the highest quality , des igned and built to give
years of service under stressful conditions and unwholesome nests of goo and beasties which
great abuse . Woods and their finishes mus t Health Department inspectors frown upon . Try
to design items to be highly wipeable and
"Furnishings must be of washable . Where potential problems exist , run
a bead of clear adhesive caulk . Although
industrial strength and the painful for a woodworker to suggest, I
highest quality... " recommend as much carefree and sanitary
stainless steel in food preparation areas as the
tolerate not only the scrapings of plates, owner can afford. Metal fabricators need work
flatwear, fingernails , rings, wristwatches , too.
buttons, cufflinks and beltbuckles , but the Maple butcherblocks in kitchens can be
continuous attack of foods , drinks, detergents , wonderful surfaces for food preparation , but
grease and grease-cutting cleaners. Softwoods advise owners and cooks of their proper care.
in touchable areas should be ruled out. Pine continued on page 26
through 6 of Pacific Woodworker, from Harris, Charles, new publisher of Pacific Wood-
34 Pacific Woodworker
1
June/July 1982 35
Artistry in Wood '82 Show
Sonoma County (CA) Woodworkers Association
(See article on page 20)
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