INSPECTION REPORT

P.O. No. : 2113727308 Dated 09 May 2017 AMEND. No. 30001540

INSPECTION DATE : 05, 06 & 07 August 2017 SHEET 1

PROJECT NAME Jurassic Production Facilities (JPF) REPORT No. IR-SITCO-001

REQ. No. Rev. PREP'D (NAME) Naren Joseph N Commented [HM1]: Inspector name to be described.
ORDERED ITEM Pipe Spools CHK'D Commented [HM2]: JGC QC Engineer name to be
described.
NFI Number APP'D

ITEM / TAG No. 6 Pipe Spools

VENDOR APCO INSP. PLACE Jubail

MANUFACTURER APCO INSP. PLACE Custom Shop2/Site2

STAGE OF INSPECTION DESCRIPTION Commented [J3]: Double click on boxes to insert

check mark

BEFORE MF'G

DURING MF'G Surface Preparation, Primer application, Pre-heat, FBE Application,

Post Cure

FINAL Final Inspection

RESULTS OF INSPECTION DESCRIPTION

SATISFACTORY Result is acceptable

UNSATISFACTORY

PENDING ITEM Rejected pipes to be burn off and to notify before starting production

NCR

IRC ISSUED FOR: % AND % RELEASED TO DATE %

PQCM/QCE COMMENTS: Commented [HM4]: JGC shall describe.

DATE: _____________

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 INSPECTION REPORT
P.O. No. : 2113727308 Dated 09 May 2017 AMEND. No. 30001540
INSPECTION DATE : 05, 06 & 07 August 2017 SHEET 2

CHECK-LIST
Quality Survey Commented [J5]: This is to confirm vendors QA/QC
system. It is not necessary to confirm all points on each
Description Yes No Description Yes No visit. Further details should be described in section 11.
Material traceability Welders qualification
Document control Repair procedure
Non-conformance control Heat treatment control
Test and measuring equipment Painting control
control
NDE qualification Sub-vendors control
Welding process control
Scope of Inspection
Description W M R Description W M R
Mill certificates String test
Material identification Leak test
Welding production test plates / PQR's Inspection after dismantling
Mechanical tests for test plates / PQR's Alignment check

N.D.E. (RT, UT, PT, MT) Electrical certificates

P.M.I. Calibration certificates
Hardness test Routine or type test
Cryogenic test Electrical test
Thickness test Loop test
Holiday test Sequence test
Insulation resistance test
Visual and dimensional Wiring
Weld preparation Earthing
Welding inspection Final acceptance test
Anchor bolts and jig plate
Formed head Tie-in points
Flange face finishing Painting and coating
Internals Preservation
Pneumatic test Name plate
Hydrostatic test Tagging and marking
Heat treatment Packing
Quantity
Impeller over speed test I.T.R.
Rotor balance test
Running test Others:
Performance test
N.P.S.H. test
Vibration measurement
Noise measurement

W = Full witness M = Monitoring R = Document review

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 INSPECTION REPORT
P.O. No. : 2113727308 Dated 09 May 2017 AMEND. No. 30001540
INSPECTION DATE : 05, 06 & 07 August 2017 SHEET 3
NARRATIVE:

1. Attendees Commented [mr6]:

List attendees, including representatives of vendor,
Name Company Position Manufacturer, 3rd party, licensor, owner, JGC, JGC
Inspector. No inspection agency name should be
Mr. Naren Joseph N SITCO TPI shown.
Mr. Abdul Hameed APCO QC Inspector
Mr. Sushil Lama APCO QC Inspector

Comments given by Owner's / Third party's representative: n/a Commented [J7]: State any comments given by the
Owners / 3rd Party representative, e.g. test results are
accepted or not accepted. Even if they did not make
any statements, it should be reported.
2. Applicable codes, standards and PJ specifications
Doc. No. Revision Description Commented [mr8]: List major international codes
and standards, all applicable PJ specifications required
ISO 8501-1(1188) Latest Preparation of steel substrates before application of paint for the inspected items shown under section 4. PO,
Requisition and vendor documents should not be
KOC-P-005 Rev.02 Internal coating shown in this section. If needed, more lines can be
SSPC-PA2(2004) Latest Measurement of dry film thickness added.
JPF3-03-OT-0154 Rev.0 Inspection & Test plan for Internal FBE coating for Pipe spools
JPF3-11-PRC-0199 Rev.0 Procedure for Application of FBE for Internal surface of Pipe spools

3. Applicable vendor documents Commented [mr9]:

List all applicable vendor documents and data sheets
APCO. Doc. No. Revision Appl Status Description required for the inspected items shown under section 4.
# PP09 # Approved Procedure for application FBE JGC doc numbers, and NOT the vendors doc
#ITP-09 # Approved Inspection test plan numbers, must be recorded here. If needed, more lines
can be added.

4. P.O. Items presented for inspection Commented [mr10]:

JGC PO item no's. and Tag no's, quantity and
Qty. description to be provided.
Item No. Qty. Accepted Qty. Reject Description
Coated Attachment of item list can be acceptable.

1.1/2.1 73 Spools 61 Spools 12 Spools Due to heavy lumps

5. P.O. Items notified but not ready for inspection Commented [mr11]: Provide item no's and Tag no's,
quantity and description of items notified but not ready
None for inspection and reason why. Also Inspector's action
to be reported.
Attachment of item list can be acceptable.

The signatures in this report have been scanned by authorized personnel in a controlled fashion F-0-6798-20-003 Rev.1
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 INSPECTION REPORT
P.O. No. : 2113727308 Dated 09 May 2017 AMEND. No. 30001540
INSPECTION DATE : 05, 06 & 07 August 2017 SHEET 4
6. Inspection performed & results Commented [mr12]: List all ITP steps inspected &
give details about acceptance criteria and inspection
results.
ITP step Description

3.1 Climatic Conditions

3.2 Compressed Air Supply
3.3 Abrasive Contamination Test
4.0 Abrasive blast visual inspection
4.1 Steel surface defects
4.2 Surface Profile
4.3 Residual Surface Chloride
4.5 Dust Contamination
5.0 Elapse time from Abrasive blast to Primer application
5.1 Primer Preparation
5.2 Primer Viscosity
5.3 Primer Application
5.4 Primer Thickness
5.5 Primer visual appearance
5.6 Maximum time from primer application to FBE application
6.0 Pre-Heat
6.1 Power Application
6.2 Steel Temperature
6.3 Post Cure
7.0 Visual Inspection
7.2 Adhesion Test
7.3 Total Dry Film thickness
7.4 Holiday Detection
7.5 Repairs
7.6 Rejected Pipe Spools
8.0 Micrometer calibration
8.1 Calibration of DFT gauge
8.2 Calibration of Holiday Detector
9.0 DSC Analysis
10.0 Identification Markings

The signatures in this report have been scanned by authorized personnel in a controlled fashion F-0-6798-20-003 Rev.1
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 INSPECTION REPORT
P.O. No. : 2113727308 Dated 09 May 2017 AMEND. No. 30001540
INSPECTION DATE : 05, 06 & 07 August 2017 SHEET 5
Inspection details Commented [J13]: An Explanation must be given
here for any step that should have been completed
Surveillance inspection was done for verify climatic conditions, compressed air supply and during the visit, but for what ever reason, was not.
abrasive contamination test. Results found satisfactory and accepted. Details of the applicable acceptance criteria and the
actual test results obtained are also to be recorded
here.
Witness inspection was done for abrasive blast visual inspection, steel surface defects, If there are too many inspection steps to report here,
surface profile, residual surface chloride & dust contamination. Surface profile was found to be reference should be made to the attached pages of the
in the range of 60 to 100 m and spools was found to be free of dust contamination. Results ITP, showing the steps inspected.
found satisfactory and accepted.

Witness inspection was done to check the elapse time from abrasive blast to primer
application. Primer application was performed within the max. elapsed time based on the
RH%. Found satisfactory and accepted.

Surveillance inspection was done to check primer preparation & primer viscosity. Preparation
and viscosity were done as per manufacturers recommendations and data sheet. Found
satisfactory and accepted.

Witness inspection was done during primer application, primer thickness, primer visual
appearance & maximum time from primer application to FBE application. Primer coating was
found to be uniform, free of contamination and sags. After primer application within less than 4
hours as required FBE application was performed. Results found satisfactory and accepted.

Witness inspection was done during Pre-heat and Powder application. Pre-heat was done as
per manufacturers recommendations. Found satisfactory and accepted.

Witness inspection was done to check the steel temperature after pre-heating and before
application of FBE coating. Temperature found to be in the required range. Found satisfactory
and accepted.

Surveillance inspection was done to check the post cure temperature of the FBE coated pipe
spools.

Visual inspection was performed for internal FBE coated pipe spools. Internal coated surface
was found to be uniform in color and gloss, no mechanical damage, free from irregularities
such as blisters, sags, runs etc. Results found satisfactory and accepted.

Witness inspection was performed for Adhesion test on the pipe spools using knife test (X
cut). Results found satisfactory and accepted.

Witness inspection was performed to check the Total dry film thickness of internal FBE coating
of pipe spools at various location. DFT was found to be in the range of 375 to 625 m. Results
found satisfactory and accepted.

Witness inspection was done during Holiday detection of pipe spools. Holiday detection was
performed with 90 V with wet sponge. Pipe spools which were free from holidays were
accepted.

Pipe spools which were failed during Holiday were kept aside for repairs. After repairs re-
holiday testing with 90 V with wet sponge was witnessed. No holidays were found after repairs
and pipes spools were accepted.

The signatures in this report have been scanned by authorized personnel in a controlled fashion F-0-6798-20-003 Rev.1
CONFIDENTIAL OR PROPRIETARY INFORMATION
 INSPECTION REPORT
P.O. No. : 2113727308 Dated 09 May 2017 AMEND. No. 30001540
INSPECTION DATE : 05, 06 & 07 August 2017 SHEET 6
Surveillance was done to verify calibration of micrometer calibration, calibration of DFT gauge
& calibration of holiday detector. Calibration of measuring instruments and gauges were still
valid.

Witness inspection was done for pipe spools to check the identification markings. Markings
were done as per the procedure requirements. Found satisfactory and accepted.

7. Measuring and test equipment Commented [mr14]:

[mr9] Provide data about following measuring and test
Identification No. Description Calibration Due Date equipment:
Micrometer
DFT-052 DFT Gauge 27/Mar/2018 Pressure gauge
Caliper
Steel measure tape
SP-43 Profile Gauge 19/June/2018
Metal straight edge
Thermometer
DPM-038 R/H Gauge 19/June/2018 Feeler gauge
Inclinometer
SHD-005 Holiday Detector 03/Nov/2017 Dial gauge
Tensile tester
Charpy impact tester
DTG-044 Thermocouple Type K 18/June/2018
Hardness tester
Thermocouple
Voltmeter
Ammeter
8. Status of I.T.R. ohmmeter
Ultrasonic flaw detector
8.1 Documents available and reviewed

Vendor Documents

8.2 Documents not available

None

9. Deviations, concessions and exceptions

None

10. Open N.C.R.'s Commented [mr16]: List al open NCRs and the
action being taken and by whom to resolve them.
Open N.C.R.s No. Description Issue Date Status Include vendors expected and realistic close out dates.

None

Commented [mr17]: Any comment on vendor's

11. Findings on Quality Survey quality assurance to be given after checking of points
stated in the check list for Quality Survey. This shall be
done as a minimum at the initial inspection visit and
None. whenever possible during manufacturing.

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 INSPECTION REPORT
P.O. No. : 2113727308 Dated 09 May 2017 AMEND. No. 30001540
INSPECTION DATE : 05, 06 & 07 August 2017 SHEET 7

12. Outstanding matters / action Commented [J18]: Any outstanding action for any
party should be highlighted.
Outstanding Action By Party By Date Punch item list shall be attached.

None

13. Next expected inspection visit Commented [J19]: [j15] Confirm next inspection date
and scope.
TBA

14. Exit call Commented [J20]: Make telephone call to the

inspection coordinator before 4.00 p.m., or always
before leaving the venue, and advise inspection
results. In case of any problems, query or extended
15. Attachments (Photos) inspection, inspector should call immediately. Give the
name of inspection coordinator who took the exit call.
QC Pipe Tally sheet
QC Coating reports Commented [J21]: Attach punch list, IRC, important
test records, items list, sketches, NCR, to make the
report clear. If IRC, Punch list or NCR has been issued,
it should be reported to JGC affiliates the same day.
It should be noted that test reports attached to the
inspection report should be kept to a minimum. Test
results should be described by the inspector.
Should test reports be needed for review by JGC
engineer, vendor shall be instructed by the inspector to
send directly to JGC Yokohama.

The signatures in this report have been scanned by authorized personnel in a controlled fashion F-0-6798-20-003 Rev.1
CONFIDENTIAL OR PROPRIETARY INFORMATION
 INSPECTION REPORT
P.O. No. : 2113727308 Dated 09 May 2017 AMEND. No. 30001540
INSPECTION DATE : 05, 06 & 07 August 2017 SHEET 8

The signatures in this report have been scanned by authorized personnel in a controlled fashion F-0-6798-20-003 Rev.1
CONFIDENTIAL OR PROPRIETARY INFORMATION
 INSPECTION REPORT
P.O. No. : 2113727308 Dated 09 May 2017 AMEND. No. 30001540
INSPECTION DATE : 05, 06 & 07 August 2017 SHEET 9

The signatures in this report have been scanned by authorized personnel in a controlled fashion F-0-6798-20-003 Rev.1
CONFIDENTIAL OR PROPRIETARY INFORMATION
 INSPECTION REPORT
P.O. No. : 2113727308 Dated 09 May 2017 AMEND. No. 30001540
INSPECTION DATE : 05, 06 & 07 August 2017 SHEET 10

The signatures in this report have been scanned by authorized personnel in a controlled fashion F-0-6798-20-003 Rev.1
CONFIDENTIAL OR PROPRIETARY INFORMATION
 INSPECTION REPORT
P.O. No. : 2113727308 Dated 09 May 2017 AMEND. No. 30001540
INSPECTION DATE : 05, 06 & 07 August 2017 SHEET 11

The signatures in this report have been scanned by authorized personnel in a controlled fashion F-0-6798-20-003 Rev.1
CONFIDENTIAL OR PROPRIETARY INFORMATION
 INSPECTION REPORT
P.O. No. : 2113727308 Dated 09 May 2017 AMEND. No. 30001540
INSPECTION DATE : 05, 06 & 07 August 2017 SHEET 12

The signatures in this report have been scanned by authorized personnel in a controlled fashion F-0-6798-20-003 Rev.1
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 INSPECTION REPORT
P.O. No. : 2113727308 Dated 09 May 2017 AMEND. No. 30001540
INSPECTION DATE : 05, 06 & 07 August 2017 SHEET 13

EXPENDITURE REPORT

Hours shop : 10 Hrs

Hours travel : 1.0 Hrs
Kms travel : 80 Kms
Others costs :

The signatures in this report have been scanned by authorized personnel in a controlled fashion F-0-6798-20-003 Rev.1
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