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4. (a) What are the common allowances provided on pattern and why? [3]
(b) What are the common defects of casting? Explain it. [4]
5. (a) Define the tool life. Give the Taylor's expression for tool life. [2]
(b) Explain with a neat sketch principal parts of a lathe. [5]
7. (a) Explain the oxyacetylene flame cutting. How it is differ from the
oxyacetylene welding. [3]
(b) Explain with a neat sketch Gas metal arc welding GMAW. Discuss its
merits and demerits. [4]
8. (a) What do you mean by forging? Discuss the common forging processes.
[4]
(b) Explain the bar, tube and wire drawing operations.
End Term Examination
B. Tech, I Year Autumn Semester
Dec 2006
Time: 3 hours
Subject: Basic manufacturing processes
Max. Marks: 40
Paper Code: ME 103
Instructions to the candidate:
1. Question number 1 is compulsory. Attempt any five out of seven
remaining' questions.
2. All questions other than question number 1 carry equal marks.
2 (a) Describe with the help of stress strain diagram anyone method as a means of
evaluating the ductility of a material. [4]
.(b) Explain with suitable examples how steels are classified. [3]
3 (a) Describe Shell mould casting process with the help of a neat sketch. [4]
(b) Explain various sand casting defects and their causes. [3]
4 (a) Explain TIG arc welding with the help of neat sketch. What are its advantage and
disadvantages? Give its industrial application. [4]
'(b) Explalnwrtat do you understand by polarity in arc welding. [3J
5 How do you specify a lathe machine? Give a complete list of operation that can be
performed on a lathe machine with the help of suitable sketches. [2+5]
6 (a) What is extrusion? Explain hot and cold extrusion process with the help of neat
sketches. [5]
(b) What is primary difference between heading and upsetting? [2]
e) Which sand is used to keep away the green sand from sticking to the pattern . i. Loam sand ii. Parting
sand iii. Core sand iv. Dry sand
f) The rotor of jet engine is machined by
i. T lathe ii. Wheel lathe iii. Shaper iv. Planer
g) The operation of cutting internal threads of small diameter is known as
i. Reaming ii. Tapping iii. Counter sinking iv. Knurling
h) In reverse polarity of DC arc welding
i. 113of heat energy is released at filler rod
ii 1/2 of heat energy is released at filler rod
iii 114 of heat energy is released at base metal
iv 1/3 of heat energy is released at base metal
i) At the neutral axis of bend
i. Maximum tensile stress
iii. Minimum tensile stress
ii. Maximum compressive stress
iv. Neither compressive nor tensile stress
j) Press brakes are used for
i. Forging ii. Bending iii. Drawing iv. Shearing
4. (a) What are the common allowances provided on pattern and why?
(b) Discuss the different equipments used in gas welding.
[3]
[4]
5. (a) Explain with a neat sketch Submerged arc welding SAW. Discuss its merits and
demerits. [4J
(b) Explain with a neat sketch principal parts of a shaper. [3]
6. (a) What do you mean by soldering? Discuss soldering procedure with merits and
demerits [4]
(b) Discuss the different types of planer. [3]