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BY
It is with great pleasure that I have accepted the invitation to address this symposium
of experts in the fields of cost management. Strategic management of cost related
issues is indeed a very important area of concern to all those who are involved in
procurement of technically advanced weapon systems. Some would add that it is a
particularly relevant problem in this time and age of dwindling defense budgets, On
the other hand, it is easy to argue that the question of cost and affordability has
always, and wilI always, be with us no matter how large or small the funds for
procurement of military hardware may be.
It is exciting for me to share with you some personal thoughts on issues concerning
cost, that affect procurement of weapon systems in the future. Although I am grateful
for this opportunity to addressthe symposium, I am also grateful that my mission here
to-day is NOT to provide the answers. Rather, my task is to put into focus issues that I
think are - or will become - relevant for all those working within our profession, and
especially so for those who are struggling to help people like me cope with the
economic situation which will have to be faced in the years ahead.
PERSPECTIVE
Paper presented at the AGARD FVP Symposium on Strategic Management of the Cost Problem of
Future Weapon Systems. held in Drammen, Norway, 22-25 September, 1997. and published in CP-602.
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affected cost management. Years ago, industry attempted to reduce costs by limiting
risk through a process of diversification. It was the established truth that companies
with very narrow technological expertise were especially vulnerable to changes in
demand. In order to remain competitive it was assumed that it was necessary to
expand through alliances with companies in other fields of expertise which could
broaden the production spectrum.
It soon became evident that some of the vulnerable branches of the expanded
corporations were less profitable than others. Thus, instead of maintaining the broad
production spectrum which was introduced to reduce risk and cost, it now became
fashionable to divest the less profitable elements as part of a new trend,namely to
maintain the core business. Returning to the core business has in many ways
reestablished the situation before diversification.
Since then, we have experienced yet another attempt at increasing the profit margin,
this time through consolidation, whereby corporations within the same area of
expertise join forces. The official rationale is that this will assure a sufficient
production base for the future. It is also certain to remove troublesome competition!
Perhaps the next trend for industry will be to split design and production into different
independent corporations, or to revert back to smaller manufacturing companies, that
will be able to adjust more easily to changing customer demands.
As any procurement agency looks into the future, it may be necessary to assessthe
impact on procurement of whatever economic theory or business strategy comes next.
In any case, it is interesting to note that during all these changes, military
procurements have experienced increased costs well beyond normal inflation,
assumed to be costs due to technologicai innovation, while at the same time
introduction of new technology has dramatically reduced costs for consumer goods.
AIM
Coping with the topic of this symposium, Strategic management of the cost problem
of future weapon systems, involves a series of issues facing government agencies and
industry alike, which affect procurement activities, research and development,
organization of military forces, political alliances and the general world wide security
situation.
The aim of my address is to suggest that there are several options available to handle
the cost problem. Some of these options do not follow the prevailing thoughts. For
instance, the future may well show that there are opportunities for both large and
small manufacturers, research facilities and other corporate entities, depending on
how emerging challenges are being met. The solution to the cost problem may lie as
much in enhanced cooperation and joint exploitation of available resources as with
consolidation and mergers into mega corporations. If we are to maintain a
comfortable level of common security at low cost, I am convinced that the optimal
way to manage the cost problem lies in a gradual relinquishing of the traditional
national sovereignty.
ISSUES
I have elected to focus on the following 4 issues that in my opinion will affect our
future procurement options, and which could have substantial cost impacts on the
acquisition of major weapon systems:
-Industrial off-set
It seemsthat the time has come to recognize that perhaps no nation within the alliance
can assemble forces that are sufficiently balanced to be able to cope effectively with
the majority of potential conflicts that will have to be dealt with in the future, even
including their own national defense. Hence, one solution to the cost problem is to
establish agreements which give participating countries the option to concentrate
resources on the development of forces with special but limited capabilities. The
intent should be that these forces at the same time provide a necessarycontribution to
the establishment of any required combined joint force. Through specialization of
tasks and forces, each nation may in this way concentrate its limited resources to meet
only selected elements of what used to be a much larger national military obligation.
Based on this option, it will only be necessaryto expend funds to develop and procure
weapon systems that are peculiar to the special tasks which have been assigned to the
forces of participating countries.
It is my opinion that specialization of tasks and forces will limit the number of
weapon systems that each nation has to procure and maintain, and that this option will
significantly reduce life cycle costs.
Industrial and military procurement cooperation
Within the aerospace industry we are now watching mega companies developing,
companies that appear to make the old Soviet style monopolies look like local work
shops in comparison. It is interesting that these new corporations are being approved
by governments that previously have been so keen to fight against structures that tend
to reduce the advantages of competition. From the perspective of any procurement
agency, it is important to analyze the effects of synergy through consolidation against
the effects of reduced competition.
On the other hand, if the consolidation of the European aerospace industry would
result in an entity strong enough to compete effectively with the remaining aerospace
giants of the United States, we may eventually see a true two-way street situation
develop across the Atlantic, a situation which could assurecompetition and reasonable
costs of future weapon systems. Another possible trend may be trans-Atlantic
corporate partnerships that would offer other non-competitive advantages.
In my opinion, the present trend towards industrial consolidation can only be properly
exploited through closer military cooperation on procurement of future weapon
systems, including the establishment of common procurement agencies. Acting on
behalf of several countries, such common agencies could provide consolidated
business approaches and technological solutions which would assure interoperability
and lower life cycle cost.
Industrial off-set
For a small country, with an extremely limited production capability for major
weapon systems, the cost issue rapidly becomes a function of industrial off-set.
Procurements of major weapon systems represent substantial investments, for many
countries occasionally totaling an entire annual defense budget. It is obvious,
therefore, that such large purchases from suppliers in another country will generate a
need for reciprocity. In return for purchases, governments have been directing foreign
contractors to procure specific types of materiel or services.
The World Trade Organization and similar international bodies have considered
changes to the present rules and regulations, which exempt military equipment from
the general rules of trade. Even if such changes are introduced, it seems to me that in a
competitive environment governments will still inpractice be able to insist on
acceptable industrial off-set for major procurements.
Satisfying the requirements of industrial off-set becomes a practical problem when the
total value of procurement of major weapons systems is large compared to the off-set
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same or similar technology are necessary. Contractors that need to provide off-set
would, therefore, have a self interest in maintaining the technological level of the
industry of countries procuring major weapon systems. This creates a balance which
helps assure that there will continue to be a technological basis for an alternate
supplier
Maintaining independent research and production capabilities has in the past been
considered essential for the security of nation states.Introduction of collective security
through world organizations such as the United Nations has not diminished this
national objective. However, more closely knit defense alliances, such as NATO, have
at least provided a certain impetuous towards development of common equipment and
capabilities. Never-the-less, we stiil maintain substantial defense research and
production facilities that operate outside the scope of normal competition.
In strategic terms it seems likely that the integration process in Europe will continue,
and that the NATO alliance will be in existence for the foreseeable future. Hence, it
becomes ever more important to find ways to integrate national initiatives and
capabilities. Europe has over the years been suffering from the effects of maintaining
specific national capabilities, that have prevented cost effective cooperation on
development and production of technologically advanced systems. It is obvious that
tremendous resources have been expended in sum by the European NATO members
for development of similar equipment. There must be another way.
In the future, major procurement programs will be fewer and far between. They will
also most likely involve lower quantities of equipment. Based upon this assumption it
is necessary to modify production processes. Mass production, especially of major
weapon systems, will most likely be replaced by reduced capacity methods. Different
techniques will have to be developed to accommodate this in an effective manner.
So-called lean initiatives, such as the Lean Aircraft Initiative (LAI), seem like good
methods of improving work processes. Some initiatives, however, seem to represent
good, established practices that are being reintroduced and presented in new
packaging, rather than being new knowledge, or new revolutionary ways of doing
business. In any case, it is important continuously to assessproduction efficiency, and
to evaluate the applicability of processes that have proved valuable by other
industries, or even those that have been discarded in the past.
Clearly, the establishment of peculiar requirements have had, and continue to have,
significant impacts on the cost of major weapon systems. We have seen that the use of
military standards has tended to limit the design options and increase costs. In my
opinion there is nothing wrong with neither peculiar options nor military standards as
such. When buying into a family of weapons product it may very well be necessaryto
modify the basic design to accommodate special operational needs. Cost reductions
have already been realized by the family concept. Similarly, military as well as
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As more and more weapon systems experience lower usage profiles, and more and
more time is spent waiting for the next mission, I feel that it is time for a re-evaluation
of the current design criteria. In my opinion, design concepts based on Design-to-
cost may need to be replaced or at least modified by concepts that emphasize what
could be called design-to-minimum-required-life. As an example, an air-to-air
missile is designed to last only one flight! Perhaps we could reduce procurement and
life cycle cost if military equipment in general was designed to always be ready for the
next mission, rather than to outlive by far its useful operational life. To be successful
such a design philosophy requires significant changes in the way we train and use
military forces, and in how we maintain readiness and sustainability.
CONCLUSION
The aim of my address was to point out a few of the cost related issues that in my
personal opinion are major drivers in the management of the cost problem related to
procurement of major weapon systems.
Several options are available, and a number of them do not follow the prevailing
thoughts. I hope that I have touched on some of those! From an economic point of
view, I am convinced that the solutions lie in a gradual relinquishing of the traditional
national sovereignty.
I hope that I have provided some food for thought that may be useful during the
seminar discussions.
(IG, 97.09.2 1)