MULTIPLE EFFECT FFE CALCU

Crushing Rate =
Crushing Rate = 16000 TCD
M.J. % Cane = 105
Def.J. % Cane = 120
C.J. % Cane = 116
Mixed Juice Bx.= 13.5
Liquor = 12.5 % Sugar Solids on Cane
62 Bx
A-Grain % Cane = 7.87
A-Massecuite % Cane = 23.31
A1-Massecuite % Cane = 3
B-Grain % Cane = 2.89
B-Massecuite % Cane = 10.28
C-Grain % Cane = 2.57
C-Massecuite % Cane = 5.91
R-Massecuite % Cane = 25.71
Sp.Heat of Juice 0.919 Kcal/Kg/ C
Sp.Heat of Liquor 0.628 Kcal/Kg/ C
Vap.% Cane T/Hr
Vapour for A-Grain Boiling = 1.34 8.93
Vapour for A-Massecuite Boiling = 5.53 36.87
Vapour for A1-Massecuite Boiling = 1.04 6.93
Vapour for B-Grain Boiling = 1.04 6.93
Vapour for B-Massecuite Boiling = 2.35 15.67
Vapour for C-Grain Boiling = 0.54 3.60
Vapour for C-Massecuite Boiling = 1.86 12.40
Vapour for R-Massecuite Boiling = 8.03 53.53
Total = 144.87
QUINTUPLE EFFECT:
Steam/Vapour Temp. Latent Heat Sp.Volume
( C) (Kcal/Kg) (m/Kg)
Ex.Steam 124 C 523.1 0.891
Ist Effect 114 C 529.7 1.036
2nd Effect 104 C 536.2 1.331
3rd Effect 94 C 542.7 1.720
4th Effect 84 C 548.8 2.361
5th Effect 65 C 560.3 5.258

Let C.J. Bx = 13.5

Syrup Bx = 72
Total Evaporation = 628.333
Vapour Bleeding Options:

CASE -1

1. Ist P.H.(V.L.H) heated from 5th Effect from 29 C to 43 C

2. 2nd P.H. heated condensate from 2nd Effect from 43 C to 53 C
3. 3rd P.H. heated from 4th Effect from 53 C to 65 C
4. 1st S.H heated from condensate from 62 to 72 C
4. 2nd S.H. heated from 3rd Effect from 68 C to 82 C
5. 3rd S.H. heated from 2nd Effect from 82 C to 97 C
6. 3rd S.H.heated from 1st Effect from 97 C to 105 C
7. 1st Clear Juice Heater heated from 2nd Effect from 92 C to 98 C
8. 2nd Clear Juice Heater heated from 1st effect from 109.7 C to 115 C
9. Liquor Heater heated from 2nd Effect from 80 C to 85 C
10. A- Continuous Pans,A-grain and B continuous pan heated from 3rd Eff
11.refine,B-grain, A-1 and C-Continuous Pan heated from 2nd Effect
12. C- Grain Pan heated from 1st Effect.
13. Sugar Dryers Air Heaters, A-Sugar Remelters, Pan Washing, CVP Jigging
, Molasses Storage Tanks with 1st Effect vapours
14. Molasses Conditioner with 2nd Effect Vapours
Steam Balance:
Let x be the evaporation from Last Effect

H.S.(m) Vapor Req.

900 5th Effect x
1800 4th Effect x + 14.066
4600 3rd Effect x + 91.789
9000 2nd Effect x + 201.261
10000 Ist Effect x + 221.066
26300 5x + 528.183
x= 20.030
Total Ex. Steam required =
Washing Steam required =
Total Live Steam required =
Steam% Cane =

Vapor Req. Evaporation

CT FFE CALCULATIONS
16000 TCD
666.667 TCH
700.000 T/Hr
800.000 T/Hr
773.333 T/Hr

134.409 T/Hr

52.467 T/Hr
155.400 T/Hr
20.000 T/Hr
19.267 T/Hr
68.533 T/Hr
17.133 T/Hr
39.400 T/Hr
171.400 T/Hr

(3RD VAPOUR )
(3RD VAPOUR )
(2ND VAPOUR )
(2ND VAPOUR )
(3RD VAPOUR )
(1st VAPOUR )
(2ND VAPOUR )
(2ND VAPOUR )
21.73 % Cane

Vap. Velocity Avg. Velocity Evap. Rate

(m/sec) (m/sec) (Kg/m/hr)
 25-30 27.5
30-35 32.5 28
30-35 32.5 25
35-40 37.5 23
40-45 42.5 21
50-60 55 16

T/Hr
 Inlet Temp. Outlet Temp T VapourRequired
C C C T/Hr
29 43 14 16.074
43 53 10
53 65 12 14.066
62 75
75 87 12 16.256
87 100 13 17.825
100 105 5 7.305
92 98 6 8.050
98 104 6 8.152
80 85 5 0.797
from 3rd Effect. 61.467
79.800
3.600
ng, CVP Jigging,
12.500
3.000

Evaporation Evaporation Rate

20.030 T/Hr 22
34.096 T/Hr 19
111.820 T/Hr 24
221.291 T/Hr 25
241.096 T/Hr 24
241.10 T/Hr
3.000 T/Hr
244.10 T/Hr
36.61