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DOI 10.1007/s11356-016-7695-9
RESEARCH ARTICLE
Received: 9 May 2016 / Accepted: 12 September 2016 / Published online: 22 September 2016
# Springer-Verlag Berlin Heidelberg 2016
Abstract In the present study, the leaching of metals from increasing demand and shorter life cycles (Arshadi and
large pieces of computer printed circuit boards (CPCBs) was Mousavi 2014). E-waste has an annual growth rate of 35 %
studied. A combination of citric acid (0.5 M) and 1.76 M (Tuncuk et al. 2012). Among the E-waste, the printed circuit
hydrogen peroxide (H2O2) was used to leach the metals from boards (PCBs) are the main carriers of valuable and hazardous
CPCB piece. The influence of system variables such as H2O2 metals. It contains base metals such as copper (Cu), lead (Pb),
concentration, concentration of citric acid, shaking speed, and nickel (Ni), tin (Sn), and zinc (Zn). It also contains valuable
temperature on the metal leaching process was investigated. metals such as silver (Ag), gold (Au), and palladium (Pd). E-
The complete metal leaching was achieved in 4 h from a waste is generally very complex and may have a variation in
4 4 cm CPCB piece. The presence of citric acid and H2O2 composition (Cayumil et al. 2014). This makes the metal
together in the leaching solution is essential for complete met- leaching process complicated. At present, E-waste is inade-
al leaching. The optimum addition amount of H2O2 was quately disposed of in landfills or burnt openly. This produces
5.83 %. The citric acid concentration and shaking speed had dioxins and furans and generates harmful waste residues/
an insignificant effect on the leaching of metals. The increase runoff that contaminate the soil, water, and air (Cayumil et al.
in the temperature above 30 C showed a drastic effect on 2014; Askari et al. 2014). Leaching of metals from E-waste is
metal leaching process. of particular importance not only for sustainability in waste
management but also for meeting an ever-increasing demand
for these metals and conservation of rapidly depleting natural
Keywords Citric acid . Hydrogen peroxide . Large printed
resources (Arshadi and Mousavi 2014; Askari et al. 2014).
circuit board piece . Metal leaching
The industrial treatment plants for leaching of metals from
E-waste are based on pyrometallurgical and hydrometallurgi-
cal processes. The pyrometallurgical processes have certain
Introduction disadvantages. Only a partial separation of metal can be acced-
ed by the pyrometallurgical process. The pyrometallurgical
The waste from electrical and electronic equipment (E-waste) processes which are essentially designed for base metals are
is becoming the fastest growing waste stream due to the not efficient for leaching of precious metals (Yazici and Deveci
2014). In recent years, the hydrometallurgical processes
attracted particular attention for the treatment of E-waste.
Responsible editor: Philippe Garrigues Several researchers showed the effectiveness of strong acids
Electronic supplementary material The online version of this article as leachant for leaching of metals (Tuncuk et al. 2012; Mecucci
(doi:10.1007/s11356-016-7695-9) contains supplementary material, and Scott 2002; Kinoshita et al. 2003; Park and Fray 2009;
which is available to authorized users.
Yang et al. 2011; Akcil et al. 2015). However, the release of
Cl2, SO3, NOx, and the acidic wastewaters during the leaching
* Hong Hocheng
hochengh@gmail.com
process are a threat to the environment. Therefore, there is a
need for the development of environmentally friendly hydro-
1
Department of Power Mechanical Engineering, National Tsing Hua
metallurgical processes for future applications. Use of organic
University, No. 101, Sec. 2, Kuang Fu Rd, 30013 Hsinchu, Taiwan, acids, specifically citric acid, is a suitable alternative. Several
Republic of China researchers have used citric acid and H2O2 for leaching of
Environ Sci Pollut Res (2016) 23:2438424392 24385
metals from scrap battery paste, sewage sludge, and waste Table 1 Metal content
of PCB Sr. no. Metal Metal content (mg/g)
lithium cobalt battery (Sonmez and Kumar 2009; Li et al.
2010a,b). Citric acid dissolves in water easily. It degrades un- 1 Cu 116.56 (0.45)
der aerobic and anaerobic conditions. Therefore, the waste 2 Zn 33.20 (0.58)
solutions generated after metal leaching can be treated easily 3 Sn 10.00 (0.23)
(Li et al. 2010a,b). Li et al. (2010a) used H2O2 along with citric 4 Ni 9.40 (0.21)
acid for leaching of metals from waste lithium cobalt batteries. 5 Pb 8.50 (0.37)
The H2O2 is an effective oxidant with its high reduction po- 6 Fe 0.84 (0.004)
tential of 1.78 V. Previously, it has been used extensively as the 7 Al 0.243 (0.012)
oxidant in acid sulfate solutions for leaching of metals from 8 Ag 0.022 (0.001)
waste PCB powder (Yazici and Deveci 2014; Yang et al. 2011; 9 Pd 0.009 (0.0006)
Birloaga et al. 2013; Deveci et al. 2010). The combination of 10 Au 0.0073 (0.0001)
citric acid and H2O2 has not been tried yet for leaching of
metals from waste PCB. The present work is an attempt to
develop a hydrometallurgical process that uses an environmen- was removed using the method described by Adhapure et al.
tally friendly acid along with H2O2 for metal leaching from (2014). The CPCBs were dipped overnight in a 10 M sodium
waste PCB. All the previously reported methods used pulver- hydroxide (NaOH) and then washed under running tap water
ized PCB samples (Mecucci and Scott 2002; Kinoshita et al. (Fig. 1). The washed water was replaced by fresh distilled
2003; Park and Fray 2009; Yang et al. 2011; Akcil et al. 2015). water until the adhered NaOH was removed. This was moni-
The use of large pieces of PCB for metal leaching will facilitate tored by determining the pH of washed water. Neutral pH of
the reuse of the remaining board (non-metallic part), which washed water confirms the complete removal of NaOH
otherwise will be difficult while using pulverized PCBs (Adhapure et al. 2014). The washed CPCBs were then used
(Adhapure et al. 2013, 2014). for further study. The samples were analyzed for metal content
after NaOH treatment. The ICP analysis showed that during
the NaOH treatment, around 790 (0.68), 28 (0.013), 20
Materials and methods (0.008), 9.5 (0.001), 5 (0.0004), 0.20 (0.003), and 0.10
(0.001) g/g Al, Zn, Sn, Fe, Pb, Cu, and Ni were dissolved,
Materials respectively, from CPCB piece. No dissolution of Ag, Pd, and
Au was observed during the NaOH treatment (Fig. 1c). Due to
All the chemicals were purchased from Sigma-Aldrich. the NaOH treatment, the Al content decreased to 0.243
(0.012) mg/g (Table 1). As compared to the average metal
Collection of CPCBs content of CPCBs (Table 1), a small fraction of the Zn, Sn, Fe,
Pb, Cu, and Ni was lost during the NaOH treatment.
The PCBs of computer (CPCB) were collected from the local
scrap market. Attached plastic parts, viz. RAM, PCI slot, and
Leaching procedure
chip slots, were removed manually from PCBs. The CPCBs
were cut into 4 4 cm size.
All the metal leaching experiments were carried out by im-
mersing CPCB piece (4 4 cm) in a mixture of citric acid and
Determination of metal content of CPCBs
H2O2 solution in 500-ml beakers. Two control experiments
were carried out to study the metal leaching from CPCB.
Aqua regia was used to fully leach the metals from the CPCB
For the first control experiment, the leaching solution
specimens. Following the filtration of the digestion solution,
contained 100 ml deionized-distilled water and H2O2. In the
the metal concentrations were determined by inductively
second control experiment, the leaching solution contained
coupled plasma resonance spectroscopy (ICP). The average
100 ml citric acid solution only. The process parameters were
metal content of the CPCBs is shown in Table 1.
optimized as described in below sections.
Removal of chemical coating of CPCBs
Effect of H2O2 concentration on metal leaching
The CPCBs have a chemical coating (solder mask). The com-
monly used material for solder mask is epoxy. The solder The effect of H2O2 concentration on the metal leaching from
mask covers the metals mounted on CPCBs and does not CPCB piece was studied. The citric acid solutions (100 ml)
allow the leaching agent to penetrate through it for leaching were prepared at the required strengths (1 M) in various bea-
of metal. In the present study, the chemical coating of CPCBs kers. Then, various concentrations of H2O2 (1.457.28 %)
24386 Environ Sci Pollut Res (2016) 23:2438424392
were added. The CPCB pieces were added to these beakers. Effect of temperature on metal leaching
The beakers were kept for incubation in an incubator at static
condition and 30 C temperature for 4 h. The effect of temperature on the metal leaching from CPCB
piece was studied. The CPCB pieces were immersed in
100 ml of 0.5 M citric acid and 5.83 % H2O2 in 500-ml
Effect of citric acid concentration on metal leaching beakers. These beakers were incubated at various tempera-
tures (3060 C) and at static condition for 4 h.
For this study, the 100 ml citric acid solutions were prepared in
varying concentrations (0.52 M) separately in various bea- Analytical techniques
kers. The 5.83 % H2O2 was added. Then, the CPCB pieces
were added to these beakers. The beakers were kept for incu- The samples were taken at scheduled intervals during the metal
bation in an incubator at static condition and 30 C tempera- leaching experiments and sent for ICP analysis to determine the
ture for 4 h. metal content. Samples were prepared by taking 0.1 ml sample.
The samples were diluted to 10 ml using 1 % nitric acid
(HNO3) to get 100 times diluted sample for analysis. The ICP
Effect of shaking speed on metal leaching instrument used was Agilent Model-7500ce. The ICP ratio fre-
quency power used was 1.5 kW. The plasma gas flow rate was
A study has been carried out to find the effect of shak- maintained at 15 l/min. On the other hand, the auxiliary flow
ing speed on the metal leaching from CPCB piece. For rate and nebulizer flow rate were maintained at 0.8 and 0.95 l/
this study, the CPCB pieces were covered with 100 ml min, respectively. The reflected power was <5 W. The stan-
of 0.5 M citric acid solution and 5.83 % H2O2. Then, dards were prepared according to the concentration of analysis
the beakers were incubated in an incubator under two elements. The 1000 ppm of each standard element (high purity)
conditions. For one set of experiments, the beakers were was taken for standard preparation. The 1 % HNO3 was used to
kept in a static incubator, while for another set of ex- prepare different concentration of standard and to get a calibra-
periments, the beakers were kept in an orbital shaking tion curve. All tests were performed in triplicates. The change
incubator at 150 rpm, 30 C temperature for 4 h. in surface appearance of CPCB before and after the leaching
Environ Sci Pollut Res (2016) 23:2438424392 24387
process was investigated by scanning electron microscope was observed using citric acid in 4 h (Fig. 2e). The control
(SEM) tests using SEM instrument model: JSM-7000F of experiment with only H2O2 underlines the necessity of the
Japan Electron Optics Laboratory Co., Ltd. (JEOL). The sam- presence of chelating or acidic agent for metal leaching.
ples were kept on a silicon wafer chip. Then, the samples were Similar observations were reported by Kolenk et al.
mounted on a holder to the chamber. The accelerating voltage (2013). At the same time, the control experiment with only
used was 0.530 kVat the resolution of 30 to 250,000 (10 kV, citric acid shows that the presence of an oxidant is essential for
WD 10 mm). An elemental composition of the sample was the dissolution of metals. These results are in accordance to
determined by energy-dispersive spectroscopy (EDS) analysis. Deveci et al. (2010), who showed the importance of the pres-
The EDS instrument used was INCA Energy (Oxford ence of oxidant in metal leaching process. Hence, the presence
Instruments). To run the EDS analysis, the magnification was of both citric acid and H2O2 is essential for complete metal
kept similar to SEM. The spectrum acquisition setup was set as leaching. Another experiment was carried out to study the
default. Then, the process was run to acquire the spectra from metal leaching efficiency from epoxy-coated CPCB. The
the selected area within the acquisition time and region. The lixiviant used was citric acid and H2O2. Figure 3a, b shows
high-pressure liquid chromatography (HPLC) analysis was car- the appearance of epoxy-coated CPCB before and after
ried out to detect peroxycitric acid. The HPLC instrument used leaching process. The Cu was leached in more amounts,
was ACCUTOF LC-PLUS (model JMS-T100LP). The 100 l whereas no leaching of Ag and Au was observed during the
sample was taken and mixed with 500 l methanol in sample leaching process (Fig. 3). The amount of metals leached from
bottle. The solvent used was methanol. The needle voltage, epoxy-coated CPCB was very less as compared to uncoated
chamber temperature, and flow rate used were 2200 V, CPCB (Figs. 2 and 3). These results suggest that the epoxy
100 C, and 0.1 ml/min, respectively. coating interferes the metal leaching process. The lixiviant
does not reach the metals present under epoxy coating on
CPCB. Therefore, it is necessary to remove the epoxy coating
Results and discussion from CPCB to facilitate the faster metal leaching process.
In the present study, experiments were carried out for the The metal dissolution from E-waste can be explained using
leaching of metals from large pieces of CPCBs. Citric acid several mechanisms. The possible mechanism for the system
was used as lixiviant. To enhance the metal leaching, the using only H2O2 can be explained as follows. The H2O2 can
H2O2 was used along with citric acid. In the present attempt, act as an oxidant or a reductant in its reactions with metals. A
the effect of addition of H2O2 to the leaching solution during generalized mechanism for metal oxidation by H2O2 can be
metal leaching process was studied. Figure 2 shows the proposed as per the following reaction (Moffett and Zika 1987),
leaching of metals from the large CPCB piece. The CPCB
piece was covered with a metallic layer before the metal Ms H2 O2aq M2 aq OH OH 1
leaching experiment (Fig. 2a). Complete leaching of metals Ms OHM2 aq OH 2
was readily achieved in 4 h, using 100 ml citric acid (1 M) in
combination with 5.83 % H2O2, at static condition and 30 C M stands for metal.
temperature (Fig. 2b). The ICP analysis also confirmed the Organic acids dissolve metals by supplying protons and
100 % leaching of all the metals from CPCB piece (Fig. 2d). ligands. They can dissolve the metallic fractions of E-wastes
For this study, two controls were used. In one control ex- by acidification and complexation. Organic acid dissociates to
periment, the 5.83 % H2O2 was mixed with 100 ml distilled donate H+ for proton-promoted dissolution process (Wasay
water. The use of only H2O2 had a little effect on metal et al. 2001; Goyne et al. 2010; Saidan et al. 2012; Steer and
leaching. The 0.9 (0.0001) and 0.5 (0.0006)% metal Griffiths 2013).
leaching were achieved for Cu and Al, respectively, using
H2O2 in 4 h. The metal leaching for Fe, Ni, Zn, Pb, and Sn RCOOH H2 ORCOO H3 O 3
metals was below 0.1 %. No dissolution of Ag, Pd, and Au
was observed using H2O2 in 4 h (Fig. 2c). For the other control The reduction of protons generates hydrogen and oxidizes
experiment, the 100 ml citric acid (1 M) solution was used the metal,
without the addition of H2O2. The 13 (0.074) and 1.3
(0.058)% metal leaching were observed for Al and Fe using 2H3 O 2e H2 2H2 O 4
citric acid in 4 h. The metal leaching for Sn, Pb, Cu, Ag, Ni,
and Zn metals was below 1 %. No dissolution of Pd and Au MM2 2e 5
24388 Environ Sci Pollut Res (2016) 23:2438424392
Front side Back side Front side Back side Front side Back side
Distilled water (100 ml) + H2O2 (20 ml) 1 M citric acid (100 ml) + H2O2 (20 ml) 1 M citric acid (100 ml)
Front side Back side Front side Back side Front side Back side
Distilled water (100 ml) + H2O2 (20 ml) 1 M citric acid (100 ml) + H2O2 (20 ml) 1 M citric acid (100 ml)
In a complexation mechanism, the ligands in organic acids, whereby two electrons are consumed by each peroxy carboxyl
for example, citrate (Cit) from citric acid, form stable metal group (COOOH) [24].
complexes. The complexation reaction can increase the solu-
bility of metals in the solution (Wasay et al. 2001; Goyne et al. RCOOOH M 2HRCOOH H2 O M2 8
2010; Saidan et al. 2012; Steer and Griffiths 2013):
In another possible mechanism, the metals from E-waste
can form metal hydrogen citrate in the presence of H2O2 and
RCOO M H3 O RCOOM H2 O 6
citric acid as per the following reaction:
M stands for metal; R stands for organic substituent group. C6 H8 O7 M H2 O2 MC6 H6 O7 H2 O M2
The results of the present study show low leaching of Citric acid Metal hydrogen citrate
metals using either H2O2 (Fig. 2b, c) or only citric acid 9
(Fig. 2b, e) in 4 h. The enhanced capacity of metal leaching
by organic acid in the presence of H2O2 is possibly due to the The 100 % leaching of all the metals from CPCB piece
formation of peroxy carboxylic acid (Li et al. 2012). using 100 ml citric acid (1 M) in combination with
5.83 % H2O2 supports these mechanisms (Fig. b, d2). A
RCOOH H2 O2 RCOOOH H2 O 7
HPLC analysis of leaching solution was carried out to
identify the correct mechanism. The peak at 207.04 rep-
Peroxy carboxylic acids are powerful oxidants that could resents peroxycitric acid (data not shown). The HPLC
readily oxidize the metal. Similar to H2O2, their instability in analysis also shows that the lixiviant contains citric acid
aqueous solution leads to a spontaneous decomposition (peak at 191.04) in more amounts (data not shown). There
Environ Sci Pollut Res (2016) 23:2438424392 24389
is a possibility that the peroxycitric acid is converted to Effect of citric acid concentration on metal leaching
citric acid during the metal leaching process (as per the
reaction 8). These results suggest that the production of The effect of citric acid concentration on the metal
peroxycitric acid is responsible for major metal leaching leaching was studied. The concentration of citric acid
from CPCB. These results are in accordance with Kumar varied from 0.5 to 2 M. The metal leaching process
et al. (2014). In their study, Kumar et al. (2014) showed was carried out using 5.83 % of H2O2 at 30 C tem-
that in the presence of hydrogen peroxide, the sulfuric perature and static condition for 4 h. The concentration
a c i d f o r m e d p ero x y s u l fu ri c aci d (H 2 S O 5 ) . Th i s of citric acid has no effect on metal leaching. Complete
peroxysulfuric acid is a strong oxidizing agent. It oxidized metal leaching was achieved in 4 h for all the citric
and dissolved copper and other metals from waste PCB acid concentrations used (data not shown). Birloaga
(Kumar et al. 2014). et al. (2013) reported that increasing the sulfuric acid
concentration did not improve the leaching of Cu and
Zn. In contrast to these results, Li et al. (2010a,b) found
The SEM and EDS analysis that the leaching efficiency decreased with an increase
in organic acid concentration. Considering these results,
The SEM and EDS analysis were carried out to further 0.5 M citric acid concentration was used in further ex-
prove the complete metal leaching from CPCB piece periments. For this study, the concentration of H2O2
using citric acid and H2O2. Figure 4a shows SEM analysis (5.83 %) was kept constant, while citric acid
24390 Environ Sci Pollut Res (2016) 23:2438424392
(a) (b)
(c) (d)
concentration was varied. The results of the present concentration showed no positive effect on metal
study show that the major mechanism responsible for leaching from CPCB pieces.
metal leaching was the formation of peroxy carboxylic
acid. Since the concentration of H2O2 was kept con- Effect of shaking speed on metal leaching
stant, the amount of peroxy carboxylic acid produced
might remain the same irrespective of concentration of Experiments were carried out at static condition and at
citric acid. Therefore, increasing the citric acid 150 rpm, to study the effect of shaking speed. The
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