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MATERIAL BALANCE

COPPER PTHALOCYANINE BLUE CRUDE


Reaction :-
4C8H4O3 + 14NH2CONH2 + CuCl C32H16N8Cu + 16NH3 + 12CO2 + C2H4N3O2 + NH4Cl
592 + 840 + 99 575.5 + 272 + 528 + 102 + 53.5

Input Qty (kgs) Output


Pthalic Anhydride 2500 Reaction Mass
T.G. Urea 3500 NH3 Gas
Cuprous Chloride 418 CO2 Gas
Ammonium Molydate 6 Solvent
Solvent 5000
Steam required for solvent heating 500 kg REACTION
Heat reqired for melting Raw Material 14 lac kcal
Heat reqired for temp 135 and 170 C (MJ) 16 lac kcal
Electricity required for through direct
pipeline (KW/h) 600 kwh
Electricity required for heat generation 140 kwh
TOTAL 11424 TOTAL

Input Qty (kgs) DISTILLATION Output


Reaction Mass 6946
Cooling water 20 m3/hr for 8 hrs
kg RVD Crude
Steam (high pressure) 2800 kg
Electricity for pumping cooling water 10 kwh
Electricity (KW/h) 350 kwh Solvent
Electricity required for heat generation 30 kwh Solvent Loss evap
TOTAL 6946 RVD TOTAL

Input Qty (kgs) Output


RVD Crude 3086 Slurry Mass
Sulphuric Acid 98% 400
Dil Sulphuric Acid 4000
Water ( Live Steam) 1000
Steam (Kg/MJ) 400 kgs PURIFICATION
Electricity required for water / spent charging
(KW/h) 8 kwh
Electricity (KW/h) 100 kwh
Electricity for heat generation 4 kwh
TOTAL 8486 TOTAL

Input Qty (kgs) Output


Slurry Mass 8486 CPC Wet Cake
Water Acidic Wash Fresh 29000 Acidic M.L
Water Acidic Wash Recycled 15000 Acidic Wash Water
Caustic 40 Acidic Wash Recycled
Water for Caustic Solution 3000 Alkaline M.L
FILTRATION
Water Alkaline Wash Fresh 20000 Alkaline Wash Water
Water Alkaline Wash Recycled 2000 Alkaline Wash Recycled
Water ( Fresh ) 49000
Water Recycled 17000
Electricity for filtration/ washing 30 kwh
TOTAL 77526 TOTAL
Input Qty (kgs) Output
CPC Wet Cake 4640 Product (CPC Blue Crude)
Heat by hot oil 17.4 lac kcal Water Evaporation
DRYING (SFD)
Electricity for heat generation 65 kwh
Electricity (KW/h) 225 kwh
TOTAL 4640 TOTAL
Qty (kgs)
6946
1148
2230
1100

11424

Qty (kgs)

3086 Chilled water not required

3850
10
6946

Qty (kgs)
8486

8486

Qty (kgs)
4640
3846
29000
15000
3040
20000
2000

77526
Qty (kgs)
2320
2320

4640