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Polymer Degradation and Stability 144 (2017) 434e441

Contents lists available at ScienceDirect

Polymer Degradation and Stability


journal homepage: www.elsevier.com/locate/polydegstab

Maghemite/nitrogen-doped graphene hybrid material as a reusable


bifunctional catalyst for glycolysis of polyethylene terephthalate
Mohammad Reza Nabid*, Yasamin Bide, Nazanin Fereidouni, Bahare Etemadi
Department of Polymer & Material Chemistry, Faculty of Chemistry & Petroleum Science, Shahid Beheshti University, G.C., P.O. Box 1983969411, Tehran, Iran

a r t i c l e i n f o a b s t r a c t

Article history: In this paper, we present superparamagnetic g-Fe2O3/nitrogen-doped graphene hybrid material as an
Received 4 April 2017 efcient and environment-friendly bifunctional catalyst for a sustainable polyethylene terephthalate
Received in revised form chemical recycling. The presented catalyst exhibit superparamagnetic behavior because of the innitely
23 August 2017
small coercivity arising from the negligible energy barrier in the hysteresis of the magnetization loop. By
Accepted 25 August 2017
magnetic recovering of the catalyst, the danger of releasing harmful catalyst components to the envi-
Available online 1 September 2017
ronment is reduced and the process becomes more cost-effective and sustainable. To the best of our
knowledge, bifunctional catalyst including acidic and basic sites have never been used in any glycolysis
Keywords:
Doped graphene
reactions, particularly for polyethylene terephthalate. The catalytic activity of nitrogen-doped graphene
Fe2O3 and g-Fe2O3 are also investigated which show the synergetic catalytic activity of g-Fe2O3/nitrogen-doped
Catalysis graphene nanocomposite.
Glycolysis 2017 Elsevier Ltd. All rights reserved.
Polyethylene terephthalate

1. Introduction terephthalic acid-based PET production lines, textile softener, and


unsaturated polyester resins [9,10]. The glycolysis reaction is very
The effective recycling of polyethylene terephthalate (PET) has slow in the absence of catalyst. So, various catalysts such as
attracted considerable attention in the eld of sustainable tech- titanium-phosphate, carbonate, sulfate, and metal acetates are used
nology and resource conservation [1]. PET, one of the most for glycolysis reaction [11e13]. Some of the drawbacks of these
important industrial polymers produced today, is a semi- catalyst includes impurity of products, existence of side reactions,
crystalline, thermoplastic polyester with thermal stability, clarity, and difculty in separating product from catalyst.
transparency, light, and processability. Because of these excellent Ionic liquids and metal oxides are the two recent catalysts
properties, PET is produced in considerable amount and is used in [14,15] which using metal oxides could be better option because of
the manufacture of high strength bers, X-ray lms, soft drink the ease of synthesis. Moreover high monomer yield, ease of re-
bottles and in textile industry [2]. Increased world consumption of covery, reusability, high mechanical strength, and long shelf life
PET which has grown by 4.5% per year from 2010 to 2015 results in make metal oxides unique among the catalysts [16]. Recently,
serious environmental problems [3]. Among the primary (re- various metal oxides-based heterogeneous catalysts have been
extrusion), secondary (mechanical), tertiary (chemical) and qua- tested in the glycolysis of PET [17e19], which g-Fe2O3 could be an
ternary (energy recovery) methods for recycling waste PET [4], ideal option due to the cheapness, nontoxicity, abundance, and
chemical route is preponderant because it can reproduce virgin magnetic recyclability. Imran et al. reported that the mixed-oxide
monomer products [5]. Several chemical recycling methods such as spinels showed high catalytic activity for PET glycolysis at 260  C
alcoholysis, aminolysis, ammonolysis, hydrolysis, and glycolysis under 5.0 atm [17]. In another report, more than 90% yield of BHET
have been reported [6e8]. Glycolysis offers some important ad- was obtained after glycolysis at 300  C using g-Fe2O3 nanoparticles
vantages including milder reaction conditions, less volatility of the [20]. However, the pristine metal oxides nanoparticles suffer from
solvent, and giving bis(hydroxyethyl) terephthalate (BHET) which irreversible aggregation reducing their dispersion. Among the
can be employed to produce dimethyl terephthalate-based or various methods to overcome these problems, we chose graphene
as an attractive support because of the high specic surface area,
unique planar structure, low density, exibility, and thermal and
chemical stability [21e23].
* Corresponding author.
E-mail address: m-nabid@sbu.ac.ir (M.R. Nabid). The metal oxide/graphene composite has been prepared

http://dx.doi.org/10.1016/j.polymdegradstab.2017.08.033
0141-3910/ 2017 Elsevier Ltd. All rights reserved.
M.R. Nabid et al. / Polymer Degradation and Stability 144 (2017) 434e441 435

through various methods. The hydrothermal reduction of metal NMR spectra were recorded with a BRUKER DRX-300 AVANCE
salts and graphene oxide (GO) is widely used, owing to the simple spectrometer, and DMSO-d6 was used as solvent.
operation and the low cost. The heteroatom doping does not only
contribute to additional catalytic activity of graphene but also en- 2.3. Synthesis of graphene oxide (GO)
hances the interaction between metal oxide or metal nanoparticles
and graphene to improve the chemical stability of the composites Graphene oxide (GO) was prepared through a modied Hum-
[24]. Nitrogen doping provides additional electrons for the mers method [29,30]. Graphite powders were rst oxidized by
graphitic lattice and results in metallic or semi-conductive char- sulfuric acid. Then 2.5 g of the graphite powder was treated with a
acter [25]. N-doped graphene has been reported to be metal free solution by mixing 12.5 ml of concentrated H2SO4 with 2.5 g K2S2O8
catalyst for selective oxidation of benzylic alcohols and ethyl- and 2.5 g P2O5. The mixture was kept at 80  C for 6 h using a hot-
benzene [26], Knoevenagel and transesterication reactions [27] as plate. Subsequently, the mixture was cooled to room temperature
well as the esterication of fatty acids [28]. and diluted with 500 mL de-ionized (DI) water and left overnight.
The difcult synthesis of the catalysts, low activity as well as the The mixture was then ltered and washed with DI water to remove
need for high temperatures and high pressures limits the use of the residual acid. The product was dried under ambient conditions
most of the previously reported catalysts in the glycolysis of PET. overnight. The pretreated graphite powder was put into cold (0  C)
Therefore, development of green, efcient, easily recyclable and concentrated H2SO4 (125 ml). Then KMnO4 (15 g) was added
low-cost catalysts as well as the milder conditions and higher rates gradually under stirring, and the temperature of the mixture was
are high desirable. In this work, for the rst time a bifunctional kept below 20  C by cooling. The mixture was then stirred at 35  C
catalyst has been introduced for glycolysis of PET. for 4 h and then diluted with DI water (250 ml). Because adding
Investigation of interaction between reactants and the catalyst water to concentrated sulfuric acid medium releases a large
is necessary to provide useful information for designing efcient amount of heat, the dilution was carried out in an ice bath to keep
catalysts. It has been found that catalysts bearing functional groups the temperature below 50  C. After adding all of the 250 mL DI
with ability to form H-bonds with EG and subsequently activation water, the mixture was stirred for 2 h, and then an additional
of the oxygen of the hydroxyl in EG represents high activity for 750 mL DI water was added. Shortly thereafter, 20 ml 30% H2O2 was
glycolysis of PET. The chloride and bromine ions, carbonyls, and added to the mixture and the color of the mixture changed into
amines are such a groups. On the other hand, a catalyst with groups brilliant yellow and began bubbling. The mixture was ltered and
interacting with the oxygen of PET carbonyls results in more partial washed with 0.1 M HCl to remove metal ions, followed by 500 mL
positive charge on the carbon of PET carbonyls and then promotes DI water to remove the acid. The resulting GO solid was dried in air.
the disruption of the PET chain. So, Our approach was guided by
four imperatives: (i) the catalyst should have the groups with 2.4. Synthesis of g-Fe2O3/nitrogen-doped graphene hybrid material
ability to form H-bonds with EG or acting as a base (ii) the catalyst
should have the groups interacting with the oxygen of PET or acting Fe2O3/nitrogen-doped graphene hybrid material was prepared
as an acid, (iii) the catalyst should be magnetic which can be easily by the following process. 125 mg of graphite oxide was dispersed in
recycled and (iv) the development of an efcient process for PET 54 mL of H2O and sonicated for 10 min. Then, 200 mg of FeS-
recycling under the mild conditions. O4$7H2O was added into GO suspension followed by intense
agitation for 10 min. Then, 6 mL of NH3$H2O (30%) was added
2. Experimental dropwise for 30 min, and then, the as-obtained brown viscous
suspension was transferred into a stainless steel vessel and sub-
2.1. Materials jected to the hydrothermal reduction at 180  C for 12 h. The mixture
was ltered and washed with DI water and a-Fe2O3/nitrogen-
Graphite powder (325 mesh), sulfuric acid (H2SO4), potassium doped graphene hybrid material was dried in oven. The as-
peroxodisulfate (K2S2O8), di-phosphorus pentoxide (P2O5), potas- prepared material was further mixed with ethylene glycol (EG) as
sium permanganate (KMnO4), hydrogen peroxide (H2O2), iron(II) an oxidant and reuxed at 200  C for 5 h to obtain g-Fe2O3/nitro-
sulfate heptahydrate (FeSO4.7H2O), and ammonia solution gen-doped graphene hybrid material [31]. For comparison pur-
(NH3$H2O) were purchased from Merck Chem. All other chemicals poses, pure g-Fe2O3 nanoparticles and nitrogen-doped graphene
were purchased from Aldrich or Merck companies and used as were fabricated. The g-Fe2O3 nanoparticles were produced by
received without any further purication. calcining Fe3O4 nanoparticles prepared through the traditional co-
precipitation method [32,33]. Nitrogen-doped graphene was syn-
2.2. Instruments and characterization thesized with a combined hydrothermal and freeze-drying process
[34].
Transmission electron microscopy (TEM) was performed by LEO
912AB electron microscope. Thermogravimetric analysis (TGA) was 2.5. General procedure for the glycolysis of PET
carried out using STA 1500 instrument at a heating rate of 10  C
min1 in air. X-ray powder diffraction (XRD) data were collected on A round-bottom ask equipped with a reux condenser was
an XD-3A diffractometer using Cu Ka radiation. X-ray photoelec- loaded with 0.3 g of PET, 4 g of EG, and a certain amount of catalyst.
tron spectroscopy (XPS) was performed using a VG multilab 2000 The glycolysis reaction was carried out under atmospheric pressure
spectrometer (ThermoVG scientic) in an ultrahigh vacuum. at 195  C. The ask was immersed in an oil bath at a specic
Scanning electron microscope (SEM) was performed on a Zeiss temperature for the required time. After the reaction, the glycolysis
Supra 55 VP SEM instrument. AA-680 Shimadzu (Kyoto, Japan) product was dissolved in water at 90  C, in which BHET, its dimers,
ame atomic absorption spectrometer (AAS) with a deuterium and EG are soluble. From this solution, the catalyst was recovered
background corrector was used for determination of the metal. The via simple magnetic decantation. The recovered catalyst was
magnetization of the samples in a variable magnetic eld was washed with deoxygenated DI water three times, dried, and reused.
measured using a vibrating sample magnetometer (VSM) with a BHET from the glycolysis product was also recovered for further
sensitivity of 103 EMU and a magnetic eld of up to 8 kOe. The characterization. After the catalyst was recovered, the solution was
magnetic eld was changed uniformly at a rate of 66 Oe s1. 1H kept at 90  C for 45 min under vigorous stirring. The PET residual
436 M.R. Nabid et al. / Polymer Degradation and Stability 144 (2017) 434e441

was separated from the mixture through ltration. When the


resulting ltrate reached 60  C, it was reltered to remove the di-
mers from the BHET monomers. The resulting ltrate from the
second ltration was refrigerated for 24 h, and then ltered to
recover the monomer BHET. The recovered BHET crystals were
dried, and characterized by NMR.

3. Results and discussion

3.1. Synthesis and recognition of the catalyst

Owing to the abundant oxygen-containing functional groups on


the surface of GO comprising carboxyl, hydroxyl and epoxy groups,
GO is negatively charged. After stirring Fe2 with GO suspension,
the oxidation by GO and air lead to the formation of Fe3 on GO
sheets. Adding ammonia solution gives Fe(OH)3 nanoparticles on
GO which undergoes hydrothermal reaction to produce Fe2O3/ni-
trogen-doped graphene. To prepare g-Fe2O3/nitrogen-doped gra-
phene, the as-prepared material was further mixed with EG as an
oxidant and reuxed. According to the amount of Fe determined by
AAS, Fe2O3 content in the as-obtained catalyst was estimated to be
4.6 mmol/g.
Morphological structure of the resulting g-Fe2O3/nitrogen-
doped graphene hybrid material has been veried by SEM and
TEM as shown in Fig. 1. Fe2O3 nanoparticles with sphere-like Fig. 2. XRD patterns of a-Fe2O3/N-doped graphene hybrid material (A) and g-Fe2O3/N-
morphology in the size of 20e70 nm and well dispersed on the doped graphene hybrid material (B).
surfaces of N-doped graphene can be observed from both SEM
(Fig. 1A) and TEM (Fig. 1B) images.
X-ray powder diffraction (XRD) has been used to determine the at ~24.0 . The XRD peaks of two samples show good broadening,
crystalline structure of the resulting a and g-Fe2O3/N-doped gra- indicating the ultrane nature of the Fe2O3 particles.
phene hybrid material as shown in Fig. 2. For a-Fe2O3/N-doped TGA and DTA curves of g-Fe2O3/N-doped graphene were ob-
graphene, it exhibits a series of peaks at 24, 33.0, 35.5, 40.7, 49.3, tained and presented in Fig. 3. TGA measurement was used to
53.9, 57.3, 62.3, 63.9, 71.7, and 75.4 which respectively be related determine the loading amount of Fe2O3 in the hybrid material. In
to (012), (104), (113), (024), (116), (018), (214), (300), (101), and this experiment, the sample is heated to 780  C under air atmo-
(220) crystal planes of synthesized hematite (namely a-Fe2O3, JCP sphere at a heating rate of 10  C/min and a change in mass loss was
DS no. 33-0363). XRD data also indicated that a-Fe2O3 of the as- recorded. The weight loss between 220 and 550  C can be ascribed
obtained material had an orthorhombic structure. There was no to the combustion of graphene. Therefore, the content of Fe2O3 in
indication of any other additional phases, demonstrating its high the as obtained hybrid material was calculated to be 75 wt%.
purity and crystallinity. GO has been converted to graphene in the To investigate the electronic structure and composition of the
hydrothermal process, but the peak of graphene at ~24 almost as-prepared hybrid material in detail, the XPS study was carried
overlaps with the main peak of Fe2O3 (012). There are six peaks at out. The XPS survey scan of g-Fe2O3/N-doped graphene (Fig. 4A)
30.3, 35.6, 43.3, 53.8, 57.2 and 62.8 ascribed to (220), (311), (400), shows four key elements, C, O, N, and Fe, in the sample. The pres-
(422), (511) and (440) planes of the standard XRD data for the cubic ence of nitrogen with the atom percentage of 3.1% conrms the
spinal crystal of the bulk maghemite (namely g-Fe2O3, JCPDS NO. successful doping of nitrogen into graphene sheets. The high res-
04-0755). The major broad peak of N-doped graphene is observed olution XPS C 1s spectrum (Fig. 4B) can be deconvoluted into three

Fig. 1. SEM and TEM images of g-Fe2O3/N-doped graphene hybrid material (A and B).
M.R. Nabid et al. / Polymer Degradation and Stability 144 (2017) 434e441 437

was well reduced to graphene. The high-resolution spectrum of Fe


2p in Fig. 4C obviously shows two peaks at 711.9 eV and 726.0 eV
related to Fe 2p3/2 and Fe 2p1/2, respectively, with a satellite peak
at 720.8 eV, characteristic of Fe2O3 [37].
The magnetic properties of the g-Fe2O3/N-doped graphene
hybrid material was studied by VSM. Fig. 5 shows the magnetiza-
tion as a function of applied magnetic eld, measured at room
temperature. It shows the magnetization saturation at relatively
low external eld (~2500 Oe) which indicates a narrow particle-
size distribution and a good crystallinity of the maghemite nano-
particles. The as-prepared hybrid material exhibited a value of
saturation magnetization as high as 39.4 emu/g which is far from
the value expected for bulk g-Fe2O3 crystallite (i.e., 73.5 emu/g).
Fig. 3. TGA and DTA curves of g-Fe2O3/N-doped graphene hybrid material. The results show no hysteresis at room temperature and zero
values for both retentivity and coercivity corresponded to the
superparamagnetic behavior expected from the Mo ssbauer results.
subpeaks, indicating the existence of three types of carbon. The
peaks at 284.6, 285.4, and 286.5 eV are assigned to graphite-like sp2 3.2. Catalytic activity
C (C-C linkage), C-N, and CO linkages. The presence of the peak at
285.4 eV attributed to CN conrms the substitution of the nitro- We employed g-Fe2O3/N-doped graphene hybrid material as
gen atoms within graphene sheets [35,36]. It is noteworthy that the catalyst for PET glycolysis and the effect of different parameters
lower intensity of CO linkage peak at 286.5 eV means that the GO such as catalyst amount, time and amount of EG on the BHET yield

Fig. 4. XPS spectrum of g-Fe2O3/N-doped graphene hybrid material, and high resolution XPS spectra of C 1s and Fe 2p.

Fig. 5. The eld-dependent magnetization of g-Fe2O3/N-doped graphene hybrid material.


438 M.R. Nabid et al. / Polymer Degradation and Stability 144 (2017) 434e441

were investigated (Fig. 6). When the amount of EG increases from 2 to 4 g, the BHET yield
The PET conversion, BHET monomer yield, and selectivity of increases which 100% yield was obtained in the presence of 4 g EG
BHET were calculated using equations (1)e(3), respectively: under the above mentioned conditions (Fig. 6C). The yield of BHET

initial weight of PET  weight of undepolymerized PET


Conversion of PET %  100 (1)
initial weight of PET

without catalyst was only 4.1%. The signicant difference between


moles of BHET produced the BHET yields with and without g-Fe2O3/N-doped graphene
Yield of BHET %  100 (2)
moles of PET units displaying the catalytic activity of this material. We also evaluated
the performance of catalyst at 250  C in a stainless steel batch-type
moles of BHET produced reactor which this reaction gave 100% BHET yield in only 80 min.
Selectivity of BHET %  100 To examine if g-Fe2O3 and N-doped graphene have a dramatic
moles of glycolyzed PET units
effect on the catalytic performance, these materials together with
(3)
the as-synthesized g-Fe2O3/N-doped graphene were evaluated as
At rst, different amounts of g-Fe2O3/N-doped graphene cata- catalysts for PET glycolysis under the same conditions (Fig. 6D). The
lyst including 0.01, 0.02, 0.03 and 0.035 g were tested for PET g-Fe2O3/N-doped graphene clearly exhibits a much better activity
glycolysis at 195  C with 4 g EG. According to the results, the yield of than g-Fe2O3 and N-doped graphene catalysts. That is, g-Fe2O3/N-
BHET increases upon the augmentation of catalyst amount from doped graphene exhibits much higher PET conversion, BHET yield,
0.01 to 0.03 g which may be due to preparation of more active sites and BHET selectivity which is due to the synergetic effect of g-Fe2O3
and consequently acceleration of the reaction. With 0.03 g of and N-doped graphene in the catalytic glycolysis of PET.
catalyst the yield of BHET reached a maximum value of 100% Previous studies show that in a transesterication reaction as in
retaining constant also with 0.035 g catalyst (Fig. 6A). Moreover, the PET glycolysis, nitrogen doped graphene can act as an efcient
reaction time was also optimized (Fig. 6B), since the reaction yield catalyst. For example, Porwal et al. described a successful applica-
rises until an equilibrium between the monomer and remaining tion of nitrogen doped graphene as a non-acidic catalyst for the
dimer. After this point, the yield reduces due to the polymerization esterication of fatty acids. Kannari et al. prepared nitrogen-doped
of BHET as a side reaction. The optimized time was obtained after carbon materials by ammoxidation of commercial carbon sources
3 h for a glycolysis reaction containing 0.03 g catalyst at 195  C. and used as base catalysts for Knoevenagel and transesterication

Fig. 6. (A) Effect of the amount of g-Fe2O3/N-doped graphene on the PET glycolysis. Reaction conditions: PET (0.3 g), EG (4 g), 195  C, 180 min. (B) Effect of glycolysis time. Reaction
conditions: PET (0.3 g), EG (4 g), g-Fe2O3/N-doped graphene (0.03 g), 195  C. (C) Effect of the amount of EG. Reaction conditions: PET (0.3 g), g-Fe2O3/N-doped graphene (0.03 g),
195  C, 180 min. (D) Effect of different catalysts. Reaction conditions: PET (0.3 g), EG (4 g), catalyst amount (0.03 g), 195  C, 180 min.
M.R. Nabid et al. / Polymer Degradation and Stability 144 (2017) 434e441 439

Scheme 1. Proposed mechanism for PET glycolysis with g-Fe2O3/N-doped graphene as a bifunctional catalyst.

reactions [27]. In this work, for the rst time, we employed nitrogen 4.3 ppm are related to the methylene protons of CH2-OH and COO-
doped graphene providing dual role in adsorption ability to PET as CH2, respectively. The triplet signal at 4.9 ppm represents the
well as activating EG to promote PET recycling. Because of the protons of the hydroxyl. The single signal at 8.1 ppm is ascribed to
strong pp interactions, graphene shows strong adsorption ability the four aromatic protons of the benzene ring. Moreover, the 1H
toward chemicals bearing with one or more benzene rings. More- NMR spectrum is in good accordance with those reported in the
over, the basic sites (electron rich) on the nitrogen doped graphene literature [38].
may abstract proton from EG to promote the nucleophilcity.
Therefore, we believed that nitrogen doped graphene not only
strongly adsorbed, but also degraded the adsorbed PET.
We used g-Fe2O3/N-doped graphene hybrid material which
possess the advantages of both N-doped graphene and metal oxide.
In the case of metal oxides, the positive metal ions and negative
oxygen ions can act as Lewis acid and Bro nsted base, respectively.
As mentioned before, these basic sites can promote the nucleophilic
attack of EG through the abstract of hydrogen from hydroxyl
groups. On the other hand, basic sites protonate the carbonyl
groups and enhance their electrophilic character. Therefore, the
carbonyl carbon will be more vulnerable to the attack of nucleo-
phile EG, resulting in the breaking of the PET chain and efcient PET
glycolysis. So, the glycolysis reaction mechanism for PET glycolysis
with N-doped graphene acting as basic catalyst and g-Fe2O3 acting
as acidic catalyst can be suggested (Scheme 1).
1
H NMR was employed to conrm the main product of
glycolysis was BHET monomer (Fig. 7). The signals at 3.7 and Fig. 8. Effect of recycling on the catalytic activity of g-Fe2O3/N-doped graphene.

Fig. 7. 1H NMR spectrum of BHET.


440 M.R. Nabid et al. / Polymer Degradation and Stability 144 (2017) 434e441

Fig. 9. SEM image and XRD pattern of recovered g-Fe2O3/N-doped graphene.

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