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2008 Chevrolet Aveo : Transmissions > Manual Transaxle > Manual Transaxle - Y4M > Repair Instructions - On Vehicle >
Transmission Replacement
Transmission Replacement
TRANSMISSION REPLACEMENT
Tools Required
J 28467-B (Image 1) (DW 117) Universal Engine Support Fixture
Removal Procedure
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CAUTION
Caution: Refer to Batteries Produce Explosive Gases
Caution in the Preface section.
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15. Disconnect the CKP sensor connector and remove the CKP sensor.
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Click to Enlarge
CAUTION
Caution: While engine is operating, the exhaust system will
become extremely hot. To prevent burns avoid contacting a
hot exhaust system.
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Click to Enlarge
20. Remove the transaxle upper exhaust manifold side bolt (1) and the
thermostat housing side bolt (2).
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24. Disconnect the clutch cable from the transaxle mount hole (2).
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25. Remove the front under longitudinal frames and stabilizer. Refer to
Stabilizer Shaft Replacement .
26. Remove the drive axle, only from the transaxle side. Refer to Front
Drive Axle Inner Shaft Replacement .
27. Remove the clutch housing lower plate bolts (1) and lower plate (2).
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CAUTION
Caution: While engine is operating, the exhaust system will
become extremely hot. To prevent burns avoid contacting a
hot exhaust system.
28. Remove the front exhaust pipe nuts from the exhaust manifold side.
29. Remove the gasket and separate the exhaust manifold pipe.
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Click to Enlarge
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Click to Enlarge
33. Remove the damping block connection nut and bolt (2).
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NOTE
Notice: Support the engine in the normal position when
removing the transaxle. Damage to related parts can occur.
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Installation Procedure
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2. Install the transaxle by inserting the transaxle input shaft into the
clutch disc and sliding the transaxle sideways into the engine block.
NOTE
Notice: Refer to Fastener Notice (Refer To List 1) in the
Preface section.
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5. Install the bracket, the 3 rear mounting bracket bolts (1), and the
damping block connection nut.
Tighten
Tighten the bracket bolts to 55-65 Nm (41-48 lb ft).
Tighten the connection nut and bolt to 75-85 Nm (55-63 lb ft).
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Tighten
Tighten the bolts to 8-12 Nm (71-106 lb in).
10. Install the drive axle. Refer to Front Drive Axle Inner Shaft
Replacement .
11. Install the front under longitudinal frames and stabilizer. Refer to
Stabilizer Shaft Replacement .
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Click to Enlarge
Click to Enlarge
16. Install the starter motor. Refer to Starter Motor Replacement (Refer
To List 2) .
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22. Connect the ground wire (1) and the backup lamp switch connector
(3).
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Click to Enlarge
CAUTION
Caution: Refer to Batteries Produce Explosive Gases
Caution in the Preface section.
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REFER TO LIST:
(Image 1) J 28467-B
List 1
List 2
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