Laser Marking Systems

Workstations p. 3 Workstations p. 11

WorkstationBASIC FoilSTAR

Options p. 13

WorkstationCLASSIC
rotary axis, fume extractor,
foil handling device, y-axis

Accessories p. 15
WorkstationCOMFORT

footswitch, LiftBOY, focus finder,

laser goggles, laser protection glass

WorkstationPROFESSIONAL

Interactive PDF click

product overview
n standard optionally not available Product Overview

WorkstationBASIC WorkstationCLASSIC WorkstationCOMFORT WorkstationPROFESSIONAL FoilSTAR

laser protection glass n n n n n

focal finder n n n n

z-axis n n n n

x-axis n

automatic door n n n

Options

rotary axis

y-axis

fume extractor*

foil-handling unit
n

Compatibility

EconomyDiode n n n n n

BusinessDiode n n n n n

BusinessFibre n n n

BusinessCO2 n n n

* a fume extractor is necessary for operation of FoilSTAR

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 Workstation BASIC
WorkstationBASIC is a compact economical protective hou-
sing Laser Class 1, developed for laser marking of individual
smaller parts and low volume production with manual ope-
rated front door.
Designed as a desktop solution WorkstationBASIC is charac-
3 all-in-one laser marking systems
terized by its small dimensions and light weight. An integrated
electrical z-axis allows marking of parts with a height of up to
140mm. Focal finder as a standard allow comfortable focusing
und easy positioning. WorkstationBASIC can be equipped
with laser markers type Nd:YAG and Yb:fibre.
technical data
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product overview
 Technical Data WorkstationBASIC

lasers optionally interfaces USB 2.0, RS232C

Nd:YAG Laser:
EconomyDiode or BusinessDiode power supply standard socket outlet 16 A/250 V
Yb:Fibre Laser: BusinessFibre
system requirements Intel Core 2 Duo 2 GHz
Main memory: 2 GB
resolution 725 dpi Operating system: Windows XP, Windows 7
Drives: CD/DVD
pilot lasers 650 nm, 1 mW PC interfaces: 2 x USB 2.0
marking area Nd:YAG und Yb:fibre 110 mm x 110 mm connection and 85260 VAC/16 A/5060 Hz
consumption Power consumption (typ.) 50 W
dimension interior 300 mm x 250 mm
plate
cooling of laser entirely air-cooled,
no water supply necessary
max. part height Nd:YAG Systeme 120 mm
Yb:fibre Systeme 140 mm
operating conditions operation temperature 15C35C
(using standard lens F-Theta 163)
air humidity (rel.) 30%85%, not condensing
security door manual operation weight (without laser) 32 kg
laser protection 50 mm x 200 mm dimensions (l x w x h) 790 mm x 440 mm x 535 mm
window
optional devices rotary axis
lighting integrated workspace lighting fume extractor
work holding on request
vacuum piping = 30 mm conical flange for optional connection of fume
extractor

height variation motor driven z-axis

focal finder 2 pilot lasers

laser class 1

travel 70 mm in z direction

operation manual (operation panel), or via RS232C

grooved plate 300 x 250 mm

marking area 110 x 110 mm
(using standard lens F-Theta 163)

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4 product overview
 WorkstationCLASSIC

WorkstationCLASSIC is a convenient desktop solution, equipped king software MagicMarkV3 (included). Integrated electrical z-axis
with large laser protection window, automatic door and ergonomical- and focal finder are standard features. WorkstationCLASSIC can be
ly designed working area. It is suitable for marking of individual parts, equipped with laser markers type Nd:YAG, Yb:fibre and CO .
low or medium volume production. Easy operation by use of mar-

technical data
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5 all-in-one laser marking systems product overview
 Technical Data WorkstationCLASSIC

lasers optionally travel 100 mm in z direction

Nd:YAG Laser: EconomyDiode or BusinessDiode
Yb:Fibre Laser: BusinessFibre focal finder 2 pilot lasers
CO Laser: BusinessCO
interfaces USB 2.0
pilot lasers 650 nm, 1 mW
power supply standard socket outlet 16 A/250 V
marking area Nd:YAG and Yb:Fibre 60 mm x 60 mm
110 mm x 110 mm system requirements Intel Core 2 Duo 2 GHz
CO-Laser 50 mm x 50 mm Main memory: 2 GB
90 mm x 90 mm Operating system: Windows XP, Windows 7
150 mm x 150 mm Drives: CD/DVD
PC interfaces: 2 x USB 2.0
dimension interior 340 mm x 360 mm
plate connection and 85260 VAC/16 A/5060 Hz
consumption power consumption (typ.) 400 W
max. part height Nd:YAG Systeme 140 mm
Yb:Fibre Systeme 160 mm cooling of laser entirely air-cooled,
CO Laser 200 mm no water supply necessary
(using standard lens)
operating conditions operation temperature 15C35C
security door automatically driven air humidity (rel.) 30%85%, not condensing

laser protection 125 mm x 175 mm weight (without laser) 50 kg

window
dimensions (l x w x h) 760 mm x 540 mm x 625 mm
lighting integrated workspace lighting
optional devices rotary axis
vacuum piping = 30 mm conical flange for optional connection of work holding on request
fume extractor fume extractor
foot switch
operation via integrated panel or WINDOWS software MagicMARK

protective housing laser class 1

height variation motor driven z-axis

grooved plate 340 x 360 mm

marking area 110 x 110 mm
(using standard lens F-Theta 163)

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6 product overview
 Workstation COMFORT
WorkstationCOMFORT is a protective housing, developed for small-
and medium-volume production. Designed as a desktop solution with
an automatic door this housing provides space for parts with dimensions
up to 600 x 400 mm. Integrated electrical z-axis, controlled manual or
by software, allows marking in various heights. Easy focusing is rea-
lized by a focal finder. A cooling device makes sure that the integrated
7 all-in-one laser marking systems
laser will work permanently in continuous operation as well as in sum-
mer conditions. Optionally, a rotary device for circumference marking
can be integrated. As all ACI options, WorkstationCOMFORT will be
operated by marking software MagicMarkV3. WorkstationCOMFORT
is suitable for laser markers type Nd:YAG, Yb:fibre and CO .
technical data
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product overview
 Technical Data WorkstationCOMFORT

lasers optionally travel 140 mm in z direction

Nd:YAG Laser: EconomyDiode or BusinessDiode
Yb:Fibre Laser: BusinessFibre focal finder 2 pilot lasers
CO Laser: BusinessCO
interfaces USB 2.0
pilot lasers 650 nm, 1 mW
power supply standard socket outlet 16 A/250 V
marking area Nd:YAG and Yb:Fibre 60 mm x 60 mm
110 mm x 110 mm system requirements Intel Core 2 Duo 2 GHz
Main memory: 2 GB
CO2-Laser 50 mm x 50 mm Operating system: Windows XP, Windows 7
90 mm x 90 mm Drives: CD/DVD
150 mm x 150 mm PC interfaces: 2 x USB 2.0

dimension interior 600 mm x 400 mm cooling industrial air conditioner

plate
connection and 85260 VAC/16 A/5060 Hz
consumption power consumption (typ.) 400 W
max. part height Nd:YAG Systeme 140 mm
Yb:Fibre Systeme 160 mm
cooling of laser entirely air-cooled,
CO2 Laser 200 mm
no water supply necessary
(using standard lens)

security door automatically driven operating conditions operation temperature 15C35C

air humidity (rel.) 30%85%, not condensing
laser protection 280 mm x 430 mm
window weight (without laser) 50 kg

lighting integrated workspace lighting dimensions (l x w x h) 900 mm x 760 mm x 690 mm

vacuum piping = 30 mm conical flange for optional connection of optional devices rotary axis
fume extractor work holding on request
fume extractor
operation via integrated panel or WINDOWS software MagicMARK

protective housing laser class 1

height variation motor driven z-axis

grooved plate 600 x 400 mm

marking area 110 x 110 mm
(using standard lens F-Theta 163)

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8 product overview
 Workstation PROFESSIONAL

WorkstationPROFESSIONAL, developed based on experiences
and requirements of our customers is designed for marking of
large batch production. As a desktop solution, with an automati-
cally driven door, part dimensions can be up to a maximum of
600 x 600 x 440 mm (l x w x h).
An integrated x-portal enlarges the marking area from standard 110
x 110 mm up to 110 x 500 mm. An optionally-axis even enhances
the marking area up to 350 x 500 mm. These features dramatically
reduce loading- and unloading time if function can be used for
multiple marking.
WorkstationPROFESSIONAL is equipped of air cooling system
and can be used in combination of laser markers type DPL, CO
and DFL.

technical data
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9 all-in-one laser marking systems product overview
 Technical Data WorkstationPROFESSIONAL

lasers optionally travel 440 mm in z direction

Nd:YAG Laser: EconomyDiode or BusinessDiode 400 mm in x direction
Yb:Fibre Laser: BusinessFibre
CO Laser: BusinessCO focal finder 2 pilot lasers

pilot lasers 650 nm, 1 mW interfaces USB 2.0

marking area Nd:YAG and Yb:Fibre 60 mm x 60 mm power supply standard socket outlet 16 A/250 V
110 mm x 110 mm
system requirements Intel Core 2 Duo 2 GHz
CO2-Laser 50 mm x 50 mm Main memory: 2 GB
90 mm x 90 mm Operating system: Windows XP, Windows 7
150 mm x 150 mm Drives: CD/DVD
PC interfaces: 2 x USB 2.0
x -travel 400 mm
cooling industrial air conditioner
dimension interior 600 mm x 600 mm
plate connection and 85260 VAC/16 A/5060 Hz
consumption power consumption (typ.) 50 W
max. part height Nd:YAG Systeme 440 mm
Yb:Fibre Systeme 460 mm cooling of laser entirely air-cooled,
CO2-Laser 500 mm no water supply necessary
(using standard lens)
operating conditions operation temperature 15C35C
security door automatically driven air humidity (rel.) 30%85%, not condensing

laser protection 280 mm x 430 mm weight (without laser) 150 kg

window
dimensions (l x w x h) 1050 mm x 760 mm x 1050 mm
lighting integrated workspace lighting
optional devices rotary axis
vacuum piping = 30 mm conical flange for optional connection of y-axis
fume extractor fume extractor
work holding on request
operation via integrated panel or WINDOWS software MagicMARK

laser class 1

height variation motor driven z-axis

grooved plate 600 x 600 mm

marking area 510 x 110 mm
(using standard lens F-Theta 163)

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10 product overview

Wherever direct laser marking is not possible or laser labels are
required the FoilStar is a perfect alternative to process them. All
brands of laser labels in a role up to 300 m length and 120 mm width
can be used. Label features like flexible, tamper-evident, durable,
high contrast, resistance are only a few advantages of laser label
material. By use of the FoilStar label marking becomes an easy
just in time process. A label will be marked as well as cut to the
11 all-in-one laser marking systems
FoilSTAR
requested shape in one operation totally created and controlled by
the marking software MagicMark V3.
Processed can be endless role material as well as pre-cut labels.
An integrated sensor detects the label start to prevent waste of
material and to secure perfect positioning. An external mechanical
cutter allows cutting label sets. FoilStar handling can be equipped
with laser markers type DPL and DFL.
technical data
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product overview
 Technical Data FoilSTAR

lasers optionally power supply standard socket outlet 16 A/250 V

Nd:YAG Laser: EconomyDiode or BusinessDiode
system requirements Intel Core 2 Duo 2 GHz
laser class 1 Main memory: 2 GB
Operating system: Windows XP, Windows 7
pilot lasers 650 nm, 1 mW Drives: CD/DVD
PC interfaces: 2 x USB 2.0
marking area 110 mm x 110 mm, 180 mm x 120 mm (optionally)
fume extractor for ablation foils and colour changing foils
resolution 725 dpi, 500 dpi (optionally)
connection and 85260 VAC/16 A/5060 Hz
max. diameter 300 mm consumption power consumption (typ.) 100 W
label reel
cooling of laser entirely air-cooled,
max. width of label 120 mm no water supply necessary
feed rate 100 mm/sec operating conditions operation temperature 15C35C
air humidity (rel.) 30%85%, not condensing
label cutting integrated

laser protection 110 mm x 55 mm weight (without laser) 21 kg

window
dimensions (l x w x h) 700 mm x 300 mm x 340 mm
modes label mode optional devices external wind
continuous material
back- and forward

interfaces USB 2.0, RS232C

operation via integrated panel or WINDOWS software MagicMARK

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12 product overview
 Options

Based on customer requirements ACI offers various options to
simplify and secure the marking process. Most components can
be used in connection with ACI workstations but also integra-
ted into production processes if required. Each option will be
delivered with software package and simplify even complicated
applications like marking of logos and text on round parts by
means of a special perimeter software. Dividing and synchro-
nizing of the rotary axis is automatically controlled by marking
software MagicMark.

technical data
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13 all-in-one laser marking systems product overview
 Technical Data Options

rotary axis y-axis fume extractor foil handling device

rotation 360 travel 120 mm (240 mm) in in y-direction expansion of options Compact Standard Office marking area up to 200 x 110 mm
marking area to 350 mm (y-direction)
minimum step 0,03 (using standard lens F-Theta 163) free air stream (m/h) 220 320 390 max. diameter label reel 300 mm

equipment 3-jaw chucks drive motorical y-axis max. static pressure max. width of label 120 mm
chucks in 2 different designs (Pa) 13.000 21.000 4.000
operation panel operation via integrated panel or WINDOWS software feed rate 100 mm/sec
MagicMARK power consumption
(W) 1.100 1.100 240 drive motorical
part dimension (typ.*) weight up to 8 kg
2 mm < D < 90 mm (outer diameter) operating conditions operation temperature 15C35C
volume level [db(A)] equipment foil unwinder
25 mm < d < 100 mm (inner diameter) air humidity (rel.) 30%85%, not condensing 55 62 51
foil transport system
dimensions 560x290x290 700x350x350 700x350x440 foil fixing
marking options marking of outer or inner circumference via power supply via workstation
(l x w x h in mm) connection for fume extractor
automatical segmantation, or
equipment grooved plate & operation panel integrated in label cutter
angle in-feed
workstation weight 27 kg 40 kg 45 kg
operation via integrated panel or WINDOWS software
drive motorically reduction gearing interface MagicMARK
SUB-D SUB-D
operation via integrated panel or WINDOWS software equipment pre-filter, particle filter, activated carbon filter interface USB 2.0
MagicMARK suction hose (standard length 2,5 m)
operating conditions operation temperature 15C35C
interface USB 2.0, incl. power supply Betriebsbedingungen operation temperature 15C35C air humidity (rel.) 30%85%, not condensing
air humidity (rel.) 30%85%, not condensing
operating conditions operation temperature 15C35C power supply standard socket outlet 16 A/250 V
air humidity (rel.) 30%85%, not condensing
power supply standard socket outlet 16 A/250 V
power supply integrated in interface

* fixing can be modified on request

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14 product overview
 Accessories/
Miscellaneous
Apart from total system solutions ACI laser provides also
laser marker as laser class 4 OEM system for integration into
existing production lines. For integrations ACI Laser GmbH
offers a wide range of laser accessories. This, among others,
includes different kinds of laser security glass, an automatic
z-axis and a pair of pilot lasers for focusing. Additionally
ACIs team of engineers and experts provides technical and
15 all-in-one laser marking systems
software support on request. Due to technical standards laser
systems must be operated as laser class 1 system. In case a
laser class 4 system will be integrated, technical standards
must be conform*.
* Further precautions will be necessary when running a class 4 laser. Please
ask ACI Laser GmbH or your distributor for more information.
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16
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product overview
Mark your territory ...

Contact

Germany
99428 Nohra
ACI Laser GmbH
sterholzstrae 9

www.ACI-Laser.de
info@ACI-Laser.de
Tel. +49 (0) 3643.4152-0
Fax +49 (0) 3643.4152-77

LANDSIEDEL I MLLER I FLAGMEYER www.l-m-f.de, Photos: ACI Laser GmbH

ACI 02.2012 Subject to errors and technical changes. All specified brands are the property of their respective owners.
Possible color deviations from original colors are due to technical factors.