Walkers Colombo REV DATE 15/11/2017

Shipyard Document Number

No 15
WCS/MU/NB-QC/002
Rock House Lane 0 YARD NO NB/006
Colombo 15
This document is CONFIDENTIAL and the sole property of Walkers Colombo Shipyard (Private) Limited.
It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.

DOCUMENT TYPE: QUALITY CONTROL

DOCUMENT TITLE:

PROTOCOL OF BASIN TRIALS

ISSUED FOR
0 15/11/2017
COMMENTS NC MG PW IRS
ISSUE FOR
REV DATE REVISION ORIG. CHKD APPVD REVIEVED
DESCRIPTION
1. INTRODUCTION
Basin trials are the tests which have to be carried out before the vessel is handed over for
the sea trials to fulfil the class requirements. The basin trials should be carried out after the
completion of all the works in the vessel. Only after the successful carrying out of the basin
trials, the vessel shall be ready for the sea trials.

Following Basin trial tests have to be carried out for the vessel SEAGULF II.

1. Pressure Testing of Bilge Water System, Fire & Ballast water system(Common line)
2. Pressure Testing of Fuel Oil Supply System
3. Pressure Testing of Fuel Oil Transfer System
4. Pressure Testing of Sea Water System
5. Pressure Testing of Waste Water System
6. Pressure Testing of fresh Water System
7. Pressure Testing of Steering Hydraulic System
8. Operational Test of GS Pump
9. Operational Test of Engine Driven Bilge Pump
10. Load Testing of Deck Crane
11. Load Testing of The Generator
12. Operational Test of Switch Board 400V/3phase/50Hz
13. Operational Test of 24V DC Switch Board
14. Operational Test Emergency Lights
15. Operational Test of Navigation Lighting System
16. Operational Test of Lighting System(230V & 24V)
17. Insulation Test
18. Engine Sixth Start Test
19. Low Lub. Oil Pressure Alarm & Shut Down Test
20. High Water Temperature Alarm Test
21. Over Speed Shutdown Test
2. PRESSURE TESTING OF PIPING SYSTEM
2.1 BILGE WATER SYSTEM
TEST INFORMATION
SYSTEM DESCRIPTION:

DESCRIPTION OF TEST BOUNDARIES:

TEST FLUID: DESIGN PRESSURE:

TEST METHOD: HYDROSTATIC: PNEUMATIC:

TEST REQUIREMENTS
REQUIRED TEST PRESSURE: TEST FLUID TEMPERATURE:

REQUIRED TEST DURATION: AMBIENT TEMPERATURE:

TEST RESULTS
TEST DATE: START TIME: AM PM

FINISH TIME: AM PM

GAUGE PRESSURE:

TEST EQUIPMENT
SE. NO. TYPE: RANGE:

REMARKS:

ACCEPTANCE
WCS Production : DATE:

WCS QC : DATE:

Owner Representative: DATE:

2.2 SEA WATER SYSTEM
TEST INFORMATION
SYSTEM DESCRIPTION:

DESCRIPTION OF TEST BOUNDARIES:

TEST FLUID: DESIGN PRESSURE:

TEST METHOD: HYDROSTATIC: PNEUMATIC:

TEST REQUIREMENTS
REQUIRED TEST PRESSURE: TEST FLUID TEMPERATURE:

REQUIRED TEST DURATION: AMBIENT TEMPERATURE:

TEST RESULTS
TEST DATE: START TIME: AM PM

FINISH TIME: AM PM

GAUGE PRESSURE:

TEST EQUIPMENT
SE. NO. TYPE: RANGE:

REMARKS:

ACCEPTANCE
WCS Production : DATE:

WCS QC : DATE:

Owner Representative: DATE:

2.3 FUEL OIL SUPPLY SYSTEM
TEST INFORMATION
SYSTEM DESCRIPTION:

DESCRIPTION OF TEST BOUNDARIES:

TEST FLUID: DESIGN PRESSURE:

TEST METHOD: HYDROSTATIC: PNEUMATIC:

TEST REQUIREMENTS
REQUIRED TEST PRESSURE: TEST FLUID TEMPERATURE:

REQUIRED TEST DURATION: AMBIENT TEMPERATURE:

TEST RESULTS
TEST DATE: START TIME: AM PM

FINISH TIME: AM PM

GAUGE PRESSURE:

TEST EQUIPMENT
SE. NO. TYPE: RANGE:

REMARKS:

ACCEPTANCE
WCS Production : DATE:

WCS QC : DATE:

Owner Representative: DATE:

2.4 FUEL OIL TRANSFER SYSTEM

TEST INFORMATION
SYSTEM DESCRIPTION:

DESCRIPTION OF TEST BOUNDARIES:

TEST FLUID: DESIGN PRESSURE:

TEST METHOD: HYDROSTATIC: PNEUMATIC:

TEST REQUIREMENTS
REQUIRED TEST PRESSURE: TEST FLUID TEMPERATURE:

REQUIRED TEST DURATION: AMBIENT TEMPERATURE:

TEST RESULTS
TEST DATE: START TIME: AM PM

FINISH TIME: AM PM

GAUGE PRESSURE:

TEST EQUIPMENT
SE. NO. TYPE: RANGE:

REMARKS:

ACCEPTANCE
WCS Production : DATE:

WCS QC : DATE:

Owner Representative: DATE:

2.5 FIRE & BALLAST SYSTEM
TEST INFORMATION
SYSTEM DESCRIPTION:

DESCRIPTION OF TEST BOUNDARIES:

TEST FLUID: DESIGN PRESSURE:

TEST METHOD: HYDROSTATIC: PNEUMATIC:

TEST REQUIREMENTS
REQUIRED TEST PRESSURE: TEST FLUID TEMPERATURE:

REQUIRED TEST DURATION: AMBIENT TEMPERATURE:

TEST RESULTS
TEST DATE: START TIME: AM PM

FINISH TIME: AM PM

GAUGE PRESSURE:

TEST EQUIPMENT
SE. NO. TYPE: RANGE:

REMARKS:

ACCEPTANCE
WCS Production : DATE:

WCS QC : DATE:

Owner Representative: DATE:

2.6 STEERING HYDRULICS SYSTEM

TEST INFORMATION
SYSTEM DESCRIPTION:

DESCRIPTION OF TEST BOUNDARIES:

TEST FLUID: DESIGN PRESSURE:

TEST METHOD: HYDROSTATIC: PNEUMATIC:

TEST REQUIREMENTS
REQUIRED TEST PRESSURE: TEST FLUID TEMPERATURE:

REQUIRED TEST DURATION: AMBIENT TEMPERATURE:

TEST RESULTS
TEST DATE: START TIME: AM PM

FINISH TIME: AM PM

GAUGE PRESSURE:

TEST EQUIPMENT
SE. NO. TYPE: RANGE:

REMARKS:

ACCEPTANCE
WCS Production : DATE:

WCS QC : DATE:

Owner Representative: DATE:

3. OPERATIONAL TEST OF GS PUMP

OPERATION TEST OF GS PUMP Date

Start Time
Clip-on meter Phase Currents A B C
Reading(Before start) (Running)
Stop Time Phase Voltages A B C
(Running)
Suction Pressure Discharge Pressure
ACCEPTANCE:

WCS QC: Date

Owner Representative: Date

Remarks:

4. OPERATIONAL TEST OF ENGINE DRIVEN BILGE PUMP

OPERATION TEST OF BILGE Date

WATER PUMP Start Time

ACCEPTANCE

WCS QC: Date

Owner Representative: Date

Remarks:
5. LOAD TESTING OF DECK CRANE
Procedure
Preparation of test weights of 3000kg, 4300kg, 5200kg & 7150kg to test the load in a
safety factor of 1 at 8 meters, 5.9meters, 4.79 meters & 2.79 meters respectively.
Performing of the test accordingly & measure the power of the crane in all the reaches.

Weight(kg) Distance(m) Acceptable/Not acceptable

Power of the Crane

Crane Load(kg) Voltage(V) Power(W)
Reach(m)

ACCEPTANCE

WCS QC: Date

Owner Representative: Date

Remarks:
6. LOAD TESTING OF GENERATOR
6.1 Procedure
Check all fluid levels in the generator. Make sure the fuel tank is full, the oil level is
correct, and the radiator or coolant tank is full.
Start the generator and allow it to reach normal operating temperature. Watch and listen
for any potential problems or abnormal noises. If any problems are noted, do not
proceed with the test until you take care of them.
Connect the load bank to the generator & increase the load bank step by step by 25%.

Date: Model: Made:

RPM: Output: Frequency:
Load RPM Lub. Oil Water Charging Phase Power
Pressure(kPa) Temp.(0C) Current(A) Voltage(V) (kW)

25%

50%

75%

100%

110%

ACCEPTANCE
WCS Electrical Engineer: Date

Owner Representative: Date

Remarks:
7. OPERATIONAL TEST OF MAIN SWITCH BOARD 400V

Test Date Start Time Finish Time

Operation Satisfactory Not Satisfactory

Faults(If any)

Acceptance/Remarks
Electrical Engineer QC Engineer Owner Representative

8. OPERATIONAL TEST OF 24V DC SWITCH BOARD

Test Date Start Time Finish Time

Operation Satisfactory Not Satisfactory

Faults(If any)

Acceptance/Remarks
Electrical Engineer QC Engineer Owner Representative
9. EMEGENCY LIGHTS OPERATIONAL TEST

10. OPERATIONAL TEST OF NAVIGATION LIGHTING SYSTEM

Test Date Start Time Finish Time

Operation Satisfactory Not Satisfactory

Faults(If any)

Acceptance/Remarks
Electrical Engineer QC Engineer Owner Representative

11. OPERATIONAL TEST OF LIGHTING SYSTEM (230V & 24V)

Test Date Start Time Finish Time

Operation Satisfactory Not Satisfactory

Faults(If any)

Acceptance/Remarks
Electrical Engineer QC Engineer Owner Representative
12. INSULATION TEST (MEGGAR TEST)

13. ENGINE

13.1 06 TH START TEST

Test Date Start Time Finish Time

Test Results
Time Battery Voltage

01st Start

02nd Start

03rd Start

04th Start

05th Start

06th Start

Results Satisfactory Not Satisfactory

Acceptance/Remarks
Electrical Engineer QC Engineer Owner Representative
13.2 LOW LUB. OIL PRESSURE ALARM & SHUT DOWN
Test Date Start Time Finish Time

Alarm Pressure: Shut down Pressure:

Operation Satisfactory Not Satisfactory

Faults(If any)

Acceptance/Remarks
Electrical Engineer QC Engineer Owner Representative

13.3 HIGH WATER TEMPERATURE ALARM

Test Date Start Time Finish Time

Alarm Temperature:
Operation Satisfactory Not Satisfactory

Faults(If any)

Acceptance/Remarks
Electrical Engineer QC Engineer Owner Representative
13.4 OVER SPEED TEST
Test Date Start Time Finish Time

Alarm Speed: Shut down speed:

Operation Satisfactory Not Satisfactory

Faults(If any)

Acceptance/Remarks
Electrical Engineer QC Engineer Owner Representative