Procedure for developing a control system PROCEDURE FOR IMPLEMENTING THE CONTROL

1. Project design (preparation of the necessary plans and SYSTEM

documents) PROCEDURES Implementation of an electro pneumatic control
1.1 Formulation of task definition system:
1.2 Stipulation of how to implement control system Procuring all necessary components
1.3 Graphical representation of control system Installing the control system
1.4 Design of control system Programming
2. Selection and configuration of the electrical and pneumatic Commissioning the control system
equipment
3. Implementation (setting up and commissioning INSTALLING THE CONTROL SYSTEM
2.1 Procurement of component Procedure for installing the control system
Attachment and mounting of components The following items must be available before installing the control
Wiring the signal control section system:
Tubing the power part Complete circuit diagrams and terminal diagrams
2.2 Installation All electrical and pneuamtic components in accordance with
Loading the program (if using a PLC) the parts list.
Functioning testing
Implementation of any necessary changes PLC ~ A programmable logic controller, PLC, or programmable
controller is a digital computer used for automation of typically
1.3 Commissioning
Updating documentation industrial electromechanical processes, such as control of
machinery on factory assembly lines, amusement rides, or light
Preparation of acceptance test certificate
\ fixtures.
Project design Procedure Tools for programming a PLC:
Personal computer
Formation of control task and stipulation of the requirements to
Programming unit
be met by the control center.
Conceptual design of the control system and selection of the Procedure for program development:
Design the Program
necessary components.
Enter the program in the personal computer or
Graphical representation of the control task.
programming unit.
Planning of the control system and preparation of diagrams and
Translate the program
parts lists.
Test the program
Selection of components:
Pneumatic drive units
COMMISSIONING THE CONTROL SYSTEM
Pneumatic valves
When installation of the control system and program
Control elements
development is complete, the program is loaded into the main
Proximity switches, pressure switches
memory of the PLC and prepared for commissioning.
PLC or types of relays to be used
Three main purposes commissioning:
Certain points to consider before the graphical representation of
Testing operation of the control system under conditions
control task:
occuring in practice.
How many steps are needed in the sequence?
Carrying out the necessary settings on the control system
Which drives are actuated in each step?
Correcting errors in the control system
Which sensor signals or what length of waiting time
To complete the commissioning procedure, the documentation
triggers the next step in the sequence?
must be updated. This means:
Documents necessary for setting up the control system:
Entering current setting values
Part lists
Correcting circuit diagrams and terminal diagrams where
Pneumatic circuit diagram
appropriate
Electrical circuit diagram
If necessary, printing out the revised PLC program
Terminal diagram