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62-04-01

W ell.Bore Notehin~ and Hydraulie Fraeturin~


By H. J. STRAIN*

(12th Annual Technical Meeting, Edmonton, May, 1961)

ABSTRACT particular, the concept of a single, fracture because of interference


Several advanced procedures for high-flow-capacity fracture held from existing vertical fractures in
planning hydraulic fracturing treat- promise for many areas (3), An the Midale Beds limestone reser-
ments were introduced by research experimental program was carried voir. In this respect, absence of
engineers during 1957 and 1958. out by The British American Oil natural vertical fractures in the
Fracturing with the single-plane Company Limited during 1959 and Cardium sandstone reservoir made
entry technique was one promising
new concept. With this technique 1960 to evaluate some of the new the Pembina field more attractive
the well-bore is prepared at a sel- fracturing theories. Fracturing for application of the single-plane-
ected point using a hydraulic or a with the single-plane entry techni- entry fracturing procedure. Ac-
mechanical notching tool. The well que was first attempted in Canada cordingly, in late 1960, three poor-
is then fractured with a treatment
designed to generate a single, large- at a gas well in the Pincher Creek productivity Pembina wells were
areal-extent fracture. A partial field. mechanically notched and refrac-
monolayer of large-size propping tured with treatments designed to
agent is distributed in the fracture Another proving ground for this
to give high-flow capacity after the distribute a partial monolayer of
treatment. An experimental pro- type of fracturing were poor-pro- propping agent in a large-areal-ex-
gram was conducted in the Pincher ductivity wells along the north side tent horizontal fracture. In this
Creek, Steelman and Pembina of the Steelman field. Rapid de- paper, preliminary results of these
fields during 1959 and 1960 to eval- cline in production rate after nor-
uate single-plane-entry fracturing. treatments are discussed.
It was found that the technique mal acid completion treatment was
could not be indiscriminantly ap- characteristic of wells in this area. THEORY OF SINGLE-PLANE
plied to every reservoir. Interfer- Conventional sandfracturing had
ence from natural vertical fracture FRACTURING
been tried with no success. In an
systems was a problem. However, The object of single-plane-entry
when reservoir conditions were fa- effort to overcome the problem and
work out a superior completion me- fracturing is to provide a high-flow-
vorable. the results indicated that
wells fractured with the single- thod, single-plane-entry fracturing capacity conduit from deep in the
plane entry technique have higher treatments were performed on nine reservoir to the well bore. This
and more sustained productivity can be accomplished by creating a
than those fractured by convention- edge wells during the latter part
al methods. of 1959 and in early 1960. An abra- single, large-areal-extent, horizon-
sive jetting tool and a mechanical tal fracture with a spearhead of
under-reamer were evaluated as a sand-free fracturing fluid, then dis-
INTRODUCTION means of notching the well-bore. tributing a partial monolayer of
Partial-monolayer and multilayer large-size propping agent in the
SIGNIFICANT technological ad- fracture with the remaining frac-
fracturing treatments were tried in
vances in the science of hydrau- turing fluid. Improved well produc-
conjunction with the single entry.
lic fracturing were made by re- tivity, compared to conventional
Production data from these nine
search engineers during 1957 and fracturing, can be obtained because
experimental wells and from off-
1958 (1). These were received with conventional fracturing usually re-
setting conventionally _ completed
considerable interest by the Cana- sults in multiple fractures having
wells are compared to evaluate the
dian oil and gas industry (2). In less penetration into the formation.
usefulness of the single-plane entry
technique and the partial-monolay- Also, fractures packed with small-
er propping theory. size propping agent have much low-
er permeability than a partial mon-
* H.J. Strain, British-American Oil At Steelman, difficulty was expe- olayer of large-size propping agent
Company Ltd., Estevan, Saskat-
chewan. rienced in generating a horizontal (3).

Technology, Winter, 1962, Calgary 153


A B

Fignre I.-Mechanical Tool for Notching Well-bore. Figure 2.-'Hydraulic Tool for Notching Well-bore.
Illustrated are (A) the blades used to cut a ring The notch is cut by high-pressure streams of sand-
section from the casing and (B) the pointed blades laden liquid as the tool is rotated.
used to cut a circumferential notch in the formation.
The first step in designing a treat- the formation (Figure 1B). The terial used is 20-40 mesh sand in a
ment for a single fracture system two opposing blades are actuated concentration of 1 to 2 lb./gal.
is to determine the areal extent and by means of linkage from a piston Sufficient pumping rate is main-
flow capacity of the fracture need- having a ~-inch circulation orifice. tained to provide a 2,500 psi pres-
ed to stimulate the well effectively. Circulation of water down the drill- sure differential across the 3/16-
For a large-areal-extent fracture, ing string provides pressure differ- inch diameter jets. Penetration
having a radius of about 150 ft., ential across the piston and forces distance into the formation depends
flow capacity of the well can be the blades out against the casing. primarily on energy supplied to the
assumed equal to flow capacity of The tool provides a signal to the jets, formation hardness, jetting
the fracture. By application of the operator by a reduction in pump time and size of cut through the
Darcy equation it has been shown pressure when the correct casing casing (5). With the single entry
by other authors (4) that, for effec- cut and formation notch have been technique, the shape of notch cut
tive well stimulation, the fracture made. Rotation must be stopped into the formation is of greater
flow capacity should be about 10 immediately after the pressure drop significance than the depth of pen-
times the formation flow capacity. occurs, so that the desired V-shap- etration because the subsequent
Formation flow capacity is defined ed geometry of the notch is not fracturing treatment provides the
as the product of horizontal perme- destroyed. Somewhat flexible power penetration. Surface tests have in-
ability times the thickness of the requirements for the mechanical dicated that a V-shaped rather than
productive zone. Fracture flow cap- notching operation can best be fur- the preferable V-shaped notch is
acity is the product of fracture per- nished by a service rig equipped obtained with the hydraulic notch-
meability times its width. with a unitized engine and small ing method. A sonic collar locator
mud pump and a separate engine log run after notching 472-inch cas-
FORMATION NOTCHING TOOLS driving the rotary table. Rotating ing at one well indicated a notch
time for cutting a ring section from width of about six inches. In the
The type of single entry to the
the casing was normally about 272 Steelman Midale Beds formation,
formation believed to be most effec-
hours and for notching the forma- rotating time of about 10 minutes
tive is the V-shaped notch. With
tion about 172 hours. Failure to using 5 jets or about 25 minutes
the notch, leverage is provided for
provide sufficient pump pressure using 2 jets was sufficient to cut a
hydraulic pressure to initiate a hor-
resulted in considerably longer ro- satisfactory notch.
izontal fracture in the desired plane
tating times at two of the Pembina
at the apex of the notch. Two me-
wells. PINCHER CREEK FRACTURING
thods have been used to cut a
notch through casing and cement ATTEMPT
sheath into the formation. Hydraulic Notching Tool
The first attempt with the single-
In the hydraulic notching method, entry fracturing technique in Can-
Mechanical Notching Tool a tool fitted with single or multiple ada was made at a 12,000 ft. well
In the mechanical method a mod- jet orifices on the same plane is in the Pincher Creek gas field. Pro-
ified underreamer is used. The run in on tubing. Rotation at 5 to duction casing had been set on top
reamer, with casing-cutting blades, 10 rpm is commenced and abrasive of the productive Mississippian
is run in on drill pipe or drill tub- fluid is pumped down the tubing Rundle limestone leaving 235 ft. of
ing and a ring section is cut from and through the jets at high veloc- open hole at Pincher Creek 10-35-3-
the casing by rotation (Figure 1A). ity to pierce the casing, cement 29-W5M. A notch was cut into the
The casing-cutting blades are then sheath and cut a circumferential open hole section in June, 1959, by
replaced with formation-notching notch in the formation (Figure 2). rotating and jetting 7,500 gals. of
blades that extend through the cas- The carrying fluid can be oil or 10% HCI acid through a hydraulic
ing cut and are rotated to notch water. Normally the abrasive ma- notching tool. A caliper log show-

154 Journal of Canadian Petroleum


ed the notch to be 18 in. wide at exists at the producing wells, how- mine a superior method of stimu-
the well bore and 6 in. wide 1 ft. ever formation water is present lating low productivity north Steel-
into the formation, indicating a to- down dip from the field. Connate man wells. In May, 1959, injectiv-
tal penetration of about 1 Y2 ft. In. water content is excessive in low ity tests were run at Sinkewicz 11-
jection pressure in excess of 9,000 permeability, chalky, argillaceous 10, a newly-completed representa-
psig restricted the injection rate of and anhydritic sections within the tive well in this area. A bottom
a subsequent 40,000 gal. gelled-acid reservoir. Using 7% porosity and hole pressure bomb was positioned
fracturing treatment to only 10 0.5 md. permeability cut-offs, which just above perforations in 4 112-
bbl.!min. From observation of the correspond to 50% water satura- inch casing. Lease crude was
injection pressure during the frac- tion, normal gross pay thickness of pumped at rates varying from :14
turing operation it was doubtful 30 ft. is reduced to 15 ft. of net pay bbl./min. to 21 bbl.!min. Bottom-
that a fracture was obtained. at the average well. Regional dip of hole pressure stabilized at 3,920
It appeared that formation conduc- Mississippian strata is about 50 ft./ psig, and the plot of pressure versus
tivity from existing fractures or mile to the south-southwest, result- rate indicated that a pumping rate
from permeability created by pre- ing in a variation of well depth of 16Y2 bbl.!min. was required for
vious acid treatments was beyond from 4,400 ft. to 4,900 ft. formation parting (Figure 4). Be-
the pumping capacity of the equip- low this pressure and rate the
As development drilling extended
ment at the injection pressure en- fluid was apparently leaking-off
the Steelman field northward duro
countered. For this reason the op- through existing natural fractures.
ing 1958, it became apparent that
eration was more in the nature of This information showed that high
lithology changes were causing a
a high pressure acid treatment than sand-off frequency at many earlier
gradual deterioration in the reser-
a fracturing treatment. No im- conventional fracturing treatments
voir quality. An intensive geolog-
provement in well productivity was performed in Steelman had been
ical investigation has shown this
experienced. caused by low pumping rate. It
deterioration to be largely caused
was recognized that this required
by decreased grain size and degree
STEELMAN FRACTURING rate would vary somewhat through-
and dolomitization of the micro-
OPERATIONS out the field depending on forma-
granular dolomite, rather than any
tion permeability and extent of nat-
MidaZe Beds Reservoir marked decrease in porosity or pay
ural fracturing. Subsequent expe-
The Steelman oilfield is located thickness (6), Acid completion pro-
rience showed that a high-viscosity
20 miles northeast of Estevan, Sas- cedures used in the central portion
fracturing fluid in conjunction with
of the field proved unsatisfactory
katchewan. It contains 850 wells the 15-20 bbl./min. injection rate
drilled on 80-acre spacing (Figure along the north edge. A number of
was advisable for any large volume
3). The main producing pool is conventional sand-fracturing treat-
treatment. Gravity of Sinkewicz
the Mississippian Midale Beds ments were performed, but well
lease crude used in the tests was 32
which is a heterogeneous carbonate productivities continued to exhibit
degrees A.P.I.
reservoir overlain and underlain by rapid decline characteristics.
anhydrite. There are three produc- Fracturing Design Considerations
ing rock types within the reservoir.
Injectivity Tests
Representative core samples and
In order of superior quality they Improved results in other fields
reservoir fluid samples were sent
are the algal limestone, microgran- (4) with designed fracturing treat-
to Gulf Research and Development
ular dolomite and fragmental lime- ments encouraged the initiation of
Company at Barmarville, Pennsyl-
stone. No definable water table an experimental program to deter-
vania for laboratory testing. Fluid
compatabilities were checked and
SINKEWICZ 11-10 filter loss tests through core wafers
THORNTON I - 30 were taken for selection of frac-
turing fluid. Various sizes of sand
TWP ETHEL 13 - 6
were placed between core samples
5 and simulated overburden pressure
applied, for selection of propping
agent. Penetrometer studies were
utilized to determine optimum con-
centration of sand to have in place
STEELMAN in the propped fracture. The Darcy
TWP flow equation was then used as a
4 basis for designing single-plane-
FIELD entry fracturing treatments. By
estimating the formation flow cap-
acity from core analyses, the flow
capacity of fracture and the radius
of fracture needed for effective
TWP
stimulation was readily determined.
3 North Steelman wells had a forma-
tion flow capacity of about 50-100
HIRSCHBERG md-ft. The partial monolayer treat-
1- 16 ments were designed to give a
RGE.6 RGE.5 RGE.4 W2M fracture of 150-ft. radius. The
gelled-acid treatments were design-
Figure 3.-Steelman Field showing location of wells fractured by the
single-entry technique. ed to give a multi-layer rather than

Technology, Winter, 1962, Calgary 155


turing treatment was injected down
~.~!
---c?"l"............
"--
.~.-_.,
- the annulus. This well was located
3800
on the south flank of the field
where capacity is such that most
wells easily flow their allowable.
~ 3600
(f)
(L

I 3400 /
I
The completion was entirely satis-
factory, as the small 840-gal. gelled-
acid treatment resulted in well pro-

~JECTIVITY
W ductivity equal to conventional per-
0::
forated and acidized completions on
~ 3200
the lease (Table 1). Flowing bot-
(f)
TESTS i
w
g: 3000 I SINKEWICZ 11-10-5-5W2M i
tom hole pressure data calculated
to a normal productivity index,
showing that the single well-bore
/
W
...J
a 2800 : entry gave adequate reservoir drain-

I
I age.
25 2600 !
Partial Monolayer-Open Hole
l-
I-
a . Notched.
/
:,:

en 2400
. , Only four of the nine single entry
i I treatments were designed to give a
22000 2 4 6 8 10 12 14 16 18 20 22 partial monolayer of propping
PUMPING RATE - BARRELS PER MINUTE agent in the fracture. The first
Figure 4.-Graph of bottom-hole-pressure versus pumping rate showing
partial-monolayer fracturing treat-
fracturing pressure for representative Steelman well. ment attempted was at Anton 3-11
in October, 1959. This well had
a partial monolayer of propping 1960 (Figure 3), As previously originally been completed open hole
agent and a lesser fracture radius. stated, the experimental program and acidized with 500 gals. mud
For the anticipated injection rate, was carried out entirely in an area acid followed by 1,000 gals. 15%
the volume of spearhead needed to of extremely poor-productivity HCI early in 1957. The well-bore
generate the fracture and the vol. leases for the purpose of finding a was prepared for a single-plane-
ume of carrying fluid and concen superior completion method for this entry fracturing treatment by hy-
tation of propping agent at the type of well. Particulars of treat- draulically notching the open hole
pumping equipment were then cal ments and comparison with con- at the best point in the pay section.
culated by application of a varia ventionally-completed offset wells is Fracturing treatment was perform-
tion of the Howard and Fast form- given by Table I. ed according to the schedule shown
ula (1) to the laboratory data. in Table II, but screened out with
The single entry technique in
Steelman was first used on Septem- 22,000 lbs. away to the formation.
Single-Plane Entry Technique
ber 16, 1959, at the completion of The screen out was attributed to
Nine single-plane-entry fractur- Hirschberg 1-16. A circumferential excessive carrying fluid leak-off due
ing treatments were performed in notch was cut using the hydraulic to multiple fractures instead of a
the Steelman field during 1959 and jetting method and a small frac- single, horizontal fracture being

Table I.-Comparison of Single-Plane-Entry Fracturing Treatments Versus Conventional Treatments in Steel-


man Field.
Gallons Injection
Well-Bore Fracturing Carrying Pounds Rate Present
Well Name Preparation Fluid Fluid
._--- Sands bbl/min Production
- ---
l. Hirschberg 1-16-3-4-W2M Hyd. notch Gelled acid 840 1,SOO 8.S Flows 4S BOPD
lao Hirschberg 7-16-3-4-W2M Perforated Acidized 1,SOO 2.S Flows 30 BOPD
2. Nikolas S-4-S-S-W2M Hyd. notch Medium crude 10,800 44,000 20 Pumps 10 BOPD
2a. Nikolas 13-4-S-S-W2M Perforated Acidized 1,000 2 Pumps 8 BOPD
3. Anton 3-11-S-6-W2M Hyd. notch Light crude 12,200 22,000 31 Pumps 20 BOPD
3a. Peter 13-2-S-6-W2M Open hole Gelled acid 3,000 7,SOO 13 Pumps 13 BOPD
4. Thornton 1-30-S-4-W2M Hyd. notch Gelled crude 11,200 26,SOO 26 Pumps 6 BOPD
4a. Mason 13-20-S-4-W2M Open hole Lease crude 2,000 9,900 23 Pumps 10 BOPD
5. Ethel 13-6-S-4-W2M Mech-notch Diesel fuel 7,200 6,800 2S Pumps 17 BOPD
Sa. Ethel lS-6-S-4-W2M Perforated Acidized 3,000 3 Pumps 10 BOPD
6. Ethel 11-6-S-4-W2M Hyd. notch Gelled acid 2,000 1,000 8 Pumps 40 BOPD
7. Walter 9-14-S-6-W2M Mech-notch Gelled diesel 11,400 16,300 20 Suspended
7a. Walter 11-14-S-6-W2M Perforated Acidized 1,000 4 Pumps 10 BOPD
8. Nikolas 9-4-S-S-W2M Mech-notch Gelled acid 4,800 12,000 17 Flows 40 BOPD
8a. Sinkewicz 13-3-S-S-W2M Perforated Medium crude 8,000 16,000 9 Pumps 12 BOPD
<'/ . Nikolas 7-4-S-S-W2M Hyd. notch Gelled acid 4,S7S 13,000 17 Suspended

- No.2 and No.3 notches were cut in open hole of old wells. Remainder were cut on completion.
- Approximately 400 pounds 8-12 mesh walnut shells tailed in behind sand at No.6 and No.7.
- Conventional fracturing treatments used 20-40 mesh sand. Single-plane-entry used mainly 10-20 mesh.
- No.1, No.3, No. 4a, No. S and No. 7 screened out after amounts shown had been injected to formation.
- Treatments above 10 BPM injected down casing, above S BPM down annulus, below S BPM down tubing.
156 Journal of CClnadian Petroleum
Table n.-Pumping Schedule Anton 3-11-5-6W2M Fracturing Treatment.
Volume of Fracturing
Fluid (U.S. Gals) Propping Agent
-------
Incremental
Concentration Size and Type Weight
Incremental Cumulative Type of Fluid (lb/gal) <.--.imes h2__ ____i.lbs )_.__

3,800 3,800 Anton lease crude with 0 0


0.1 Ib/gal Adomite

2,500 6,300 Anton lease crude with 1 10-20 sand 2,500


0.1 It/gal Adomite

2,500 9,800 Anton lease crude with l~ 10-20 sand 3 . 750


0.1 Ib/gal Adomite

5,000 14,800 Anton lease crude with 2 10-20 sand 10,000


0.1 It/gal Adomite

4,200 18,000 Anton lease crude with 2~ 10-20 sand 10,500


0.1 It/gal Adomite

TOTALS 18,000 26,750

For 30 bbl/min injection rate. Underflush 2 eels

initiated. Although the partial with only 6,800 Ibs. away to the apparent that an improved fractur-
monolayer of propping agent was formation. ing fluid was required to accom-
not achieved, the well productivity Samples of the fracturing fluid plish the desired partial monolayer
was improved and showed less checked after the job had a very distribution of propping agent.
rapid post-fracturing decline than low viscosity and a sand-falling rate Another partial-monolayer treat-
a conventionally-fractured offset of 10 ft./min., indicating that the ment with thickly-gelled diesel fuel
well (Figure 5). The less rapid de- gel had partially broken down dur- having a sand falling rate of less
cline was not the result of notching ing passage through the pump than 2 ft./min. was then attempted
but rather the benefit from the trucks. The screen-out was, there- through a mechanically-cut notch
larger treatment at Anton 3-11 and fore, attributed to sand settling out at Walter 9-14. When this treat-
the use of 10-20 mesh rather than in the formation as the mixture ment screened out while attempting
commonly used 20-40 mesh sand. moved away from the well-bore at to tail in with 1,000 Ibs. 8-12 mesh
It was concluded that the notch- progressively lower velocities. This rounded walnut shells, it was final-
ing technique cannot be effectively treatment resulted in normal well ly concluded that single horizontal
applied for single-plane-entry at productivity (Figure 6), but it was fractures were not being generated
wells having a section of open hole 45rr-rrr.--.:-rrrrrrrrr..--r-,-,--,-,--,-,-,-,-,-rrrT"'...--rrrrrr."....--r-'-'--'-'---r-l
also exposed. Poor results at Nik-
olas 5-4 also supported this conclu- !
.,.,.'
sion. Even when reworking a
cased-through well it would be ad- CONVENTIONAL
SANDFRACTURE
:-:---z-J:.: HYDRAULICALLY
NOTCHED AND
visable to cement-squeeze old per-
::
. SAN DFRACTURED

...
forations before preparing the well
bore for a single-plane-entry frac- PETER 13-2-5-6 W2M

turing treatment. OPEN HOLE ACIDIZED

Partial M onolayer-Casing Notched

A partial-monolayer fracture
treatment was attempted at Ethel
13-6 on completion in January, 1960.
.
The well was cased-through and a .-. :
..... ............
notch was cut into the Midale Beds \:
w ANTON 3-11-5-6W2M
formation using the mechanical
reamer shown in Figure 1. Frac- ~ 10 OPEN HOLE ACIDIZED
a:::
turing fluid selected for this treat- w
ment was No.2 diesel fuel, gelled ~ 5
and treated with 0.1 lb. per gal.
Adomite for fluid loss control. A
spearhead of 5,000 gals. diesel fuel
ICl'17 1958 1959 1960
was pumped, followed by 12,800
Figure 5.-Production comparison from offset north-Steelman wells shows
Ibs. 10-20 mesh sand mixed in 10,200 that notching open-hole prior to fracturing offers no advantage over
gals. diesel fuel. Sand-off occurred conventional fracturing.

Technology, Winter, 1962, Calgary 157


because of interference from natur-
al vertical fractures. Pressure
build up on the surface recorder at (J)
ETHEL 11-6-5-4- W2M
Walter 9-14 indicated fractures to d 64
be of insufficient width to receive
0:
0: r.. . . . . . HYDRAULICALLY NOTCHED AND
SANDFRACTURED
8-12 mesh propping agent. ~ 56 / \
, , \, '\
Naturul Fracture Study z , 1 ,

A geological study (6) of cores Q 48 I " / '


I- I ' I \ ,-
I ' , __ - ' \
from 195 Steelman wells revealed U
I , ,-
vertical fractures in all but two,
::>
g 40 / .... \ ,-
,-

/\ ---...... /
/1 .... \
with concentrations of fractures in
the fragmental limestone above and
0:
(L
/
, .0.
,\/ / .................. "
",'

below but rarely in the better qual- 6 32 ..


0

...

-----=---=-. ..... .. -..


ity microgranular section of the
reservoir. The lack of good bed- ~ ~
<[ 24 ETHEL 13-6-5-4 W2M
ding in the microgranular section o MECHANICALLY NOTCHED
makes it difficult to confine the AND FRACTURED
fracture within this unit and thus ~ 16 ACIDIZED INITIAL COMPLETION
<[
avoid contact with natural vertical 0:
W
fractures, even with the single, ETHEL 15-6-5-4 W2M
~ 8
notched well-bore entry. A frac- PERFORATED AND ACIDIZED
ture treatment performed in a con-
ventionally-completed well would
1960 1961
almost certainly follow the natural
Figure 6. - Production comparison at north-Steelman lease illus~r;;ttes
fracture system. It was probable less rapid decline characteristics of wells fractured rather than aCldlzed
that the partial-monolayer designs on completion.
at Anton 3-11, Thornton 1-30, Ethel treatments are superior to acidiz- tained by the unfractured micro-
13-6 and Walter 9-14 had also ing and that the gelled-acid frac- granular section of the reservoir by
broken into the natural vertical turing fluid is preferable to diesel means of an accurately - placed
fractures. Rather than further at- fuel. Also, the fact that it was notch. Casing collars were located
tempts with the large-volume, par- possible to inject the 8-12 mesh wal- relative to the formation by means
tial-monolayer design, it seemed nut shells at a lower rate than of a correlation log prior to comple-
that smaller, gelled-acid fracturing used at Walter 9-14 suggested that tion of Nikolas 9-4. The mechan-
treatments designed to prop exist- the high-viscosity gelled acid was ical reamer was run and a casing
ing fractures would be more ap- a more suitable fracturing fluid collar near the target point was
propriate. than gelled oil. checked by applying pump pressure
Notched and Acidized and gradually lowering the tool
1IIechanically Notching and Gelled until casing-cutting blades took
Ethel 11-6 had been hydraulically Acid weight off the surface indicator. A
notched and acidized with 100 gals.
There was a possibility that a V-shaped notch was then cut at the
mud acid followed by 1,500 gals. of
fracture treatment could be con- midpoint of a 4-ft. microgranular
retarded acid in December, 1959.
Initial production of 35 bbl./day (f) 90
....J
was silmilar to initial production W
from perforated and acidized com- a::
a:: 80 NIKOLAS 9-4-5-5 W2M
pletions on the lease. This showed
CD MECHANICALLY NOTCHED
that the single, properly-placed, AND FRACTURED AT
well-bore entry would provide ade- z 70 COMPLETION
0
quate drainage of the Steelman I-
Midale Beds reservoir but that the U
:::) 60
notch offered no particular advan- 0
tage over conventionally perforat- 0
a::
ing when only the normal acid com- a.. 50
pletion treatment was used. A sub- ....J
0
sequent treatment with 1,000 Ibs. CONVENTIONALLY
40
10-20 mesh sand and 400 Ibs. 8-12 ~ SANDFRACTURED SINKEWICZ 13-3-5-5 W2M
mesh rounded walnut shells mixed
0
in 2,000 gals. gelled acid on January
22, 1960, increased production to w
C>
the 50 bbl./day level for several
months (Figure 6). a::
w
Considering the fairly extensive >

vertical fracturing observed in the 10
PERFORATED AND ACIDIZED INITIAL COMPLETION
core from Ethel 11-6, it was prob-
able that this fracturing treatment
served only to prop the existing o 1958 1959 1960 1961
natural fractures. Production de- Figure 7.-Comparison of offset well perf~rmance is indicati~e of supe.rior
cline curves on Figure 6 indicate productivity which can be obtained by smgle-entry fracturmg techmque
rather than conventional fracturing treatment at north-Steelman well
that sand-fracturing completion completions.
158 Journal of Canadian Petroleum
section. A fracturing treatment is usually an increase in water cut, Well depth varies from 4,600 ft. to
consisting of 250 gals. 15% HCI but little improvement in oil pro- 5,500 ft.
acid spearhead, followed by 9,000 duction as experienced at Nikolas Perforating and sandfracturing
lbs. 20-40 mesh sand and 3,000 lbs. 5-4, Mason 13-20 and Sinkewicz 13-3 has been the accepted completion
10-20 sand mixed in 4,800 gals. 200 (Table 1). Better results are ob- method since discovery of the field
cpo gelled acid was performed Feb- tained when the fracturing fluid is in 1953. Many variations in size,
ruary 16, 1960. The treatment was gelled acid rather than oil or water, rate and treating procedure have
displaced down the casing with as the spending acid seems to been used. Generally good initial
crude oil and no overflush was etch channels into the oil bearing results were obtained, but many
used. Next morning the well flow- micro-granular section thus allow- wells required frequent refractur-
ed without swabbing and has con- ing better drainage by the propped ing to maintain productivity. This
tinued to flow its allowable to the natural vertical fractures. rapidly declining productivity can
present time. Offsetting wells are now be attributed to conventional
marginal pumpers (Figure 7). The partial-monolayer fracturing
design has little application to this fracturing methods, which were re-
These results showed that a high- situation because the natural frac- sulting in low flow-capacity frac-
flow-capacity fracture could be ture system makes it extremely dif- tures packed with multi-layers of
created in a poor-productivity well. ficult to generate a single, large- small-size propping agent.
The unusually high initial potential areal-extent fracture. Gelled-acid Unlike the Steelman Midale Beds
and below average water-cut indi- sandfracturing treatments designed reservoir with its complex system
cated that the fracture had been to prop existing fractures are con- of natural vertical fractures, the
contained in the 4-ft. microgranular sistently more successful, as illus- Pembina Cardium sand reservoir
section of the reservoir. In addi- trated by results at Hirschberg 1-16, presents no complications from nat-
tion to the V-shaped well-bore Peter 13-2, Ethel 11-6 and Nikolas ural fractures to the single-entry
entry, the type of fracturing fluid 9-4 (Table 1). Several convention- technique. Horizontal shale part-
was believed a significant factor in ally-completed north Steelman ings in the lower portion of the
the success of this treatment. wells have recently been reworked Cardium sand reservoir probably
by fracturing with 5,000 gal. gelled- assist in directing treatments into
Hydraulically Notching and Gelled
acid treatments using 10-20 mesh horizontal fracture planes. With-
Acid
sand. Results have not been com- out properly-shaped single entry,
An attempt was made to com- parable to Nikolas 9-4, but produc- however, it would be difficult to
plete Nikolas 7-4 in a similar man- tion rates have been increased to a direct the fracture into a desired
ner. As the mechanical tool was value in excess of that experienced plane in the net pay section and to
no longer available, the well-bore after their initial acid completion restrict the treatment to one large-
was notched with the abrasive jet- treatments. It is important to keep areal-extent fracture. There is like-
ting tool. A fracturing treatment injection rate above 15 bbl./min. to ly a tendency for propping agent
consisting of 250 gals. 15% HCI avoid screening out during these to imbed in the soft shale sections
acid spearhead, followed by 8,000 gelled acid fracturing treatments. of the lower Cardium sand-shale
lbs. 20-40 mesh sand and 5,000 lbs. sequence.
10-20 mesh sand mixed in 4,575 gals. When completing a new well in
gelled acid was performed May 3, the north Steelman area, the single, Operations
1960 (Table 1). The well produced properly placed, well-bore entry
would probably be preferable to the Partial - monolayer fracturing
95% salt water at swabbing rates treatment designs were calculated
of 10 bbl./hr. for 3 days and was perforated or open hole entry. This
would limit the number of vertical for three Pembina wells using the
then suspended. A correlation log procedure previously applied at
was run and the notch was located fractures exposed and should result
in further penetration of the treat- Steelman. Wells in this area of
3 ft. higher than the intended tar- the Pembina field had an average
get point. It appeared that the ment into the formation.
formation flow capacity of 200 md.-
fracturing treatment had been con- ft. Fracturing treatments were
tained by natural vertical fractures PEMBINA FRACTURING designed to give a fracture of 150-
present in the highly water-satur- OPERATIONS ft. radius and about 4,500 md-ft.
ated fragmental section and had Cardium Sand Reservoir flow capacity. The mechanical
not penetrated the oil bearing mic- reamer was chosen for well-bore
ro-granular section of the reservoir. The Pembina field is located 70 preparation as this tool was believ-
Comparison of results at Nikolas miles southwest of Edmonton, Al- ed to best provide the preferable
7-4 and Nikolas 9-4 emphasized the berta. It is the largest oilfield in V-shaped notch geometry.
importance of exactly positioning Canada, containing approximately
the entry point when fracturing a 3,500 wells. The reservoir is a strat- A gel-type of temporary plugging
heterogeneous reservoir. igraphic trap producing from the agent proved unsatisfactory for
Cardium sand. Neither bottom sealing off existing perforations at
Steelman Summary water nor significant free gas has one well. At the two later wells,
The fracturing study showed that been found. The natural producing sand plugs were used to seal off
the greatest intensity of natural mechanism is a solution gas drive. perforations below and resin-gyp-
vertical fractures are present in the Recovery is now being augmented sum cement plugs were placed over
higher-saturated, lower-permeabil- by a pattern waterflood. The 50- perforations above and through the
ity sections of the Steelman Midale ft. gross oil pay section is normal proposed entry points.
Beds reservoir. It appears that ly comprised of a relatively clean Resin-gypsum cement plugs were
conventional sand-oil fracturing upper sand and a thicker, lower partially drilled out and the well-
treatments tend to follow the nat- sand-shale sequence. The average bore was pressure tested prior to
ural fracture system. The result well has 20 to 30 ft. of net pay. notching with the mechanical ream-

Technology, Winter, 1962, Calgary 159


Volume of Fracturing Table IlL-Pumping Schedule - Pembina Field.
Fluid (U.S. Gals) Propping Agent

Incremental
Concentration Size and Type Weight
Incremental Cumulative Type of Fluid (lb!gal) (mesh) (lbs)

9,000 Gelled lease crude with o


9,000
0.1 Ib!gal Adomite
2,000 11,000 Gelled lease crude with LO 10-20 sand 2,000
0.1 Ib!gal Adomite

4,200 15,200 Gelled lease crude with 0.1 8-12 shells 420
0.1 Ib!gal Adomite

3,200 13,400 Gelled lease crude with 0.2 8-12 shells 640
0.1 Ib!gal Adomite

6,600 25,000 Gelled lease crude with 0.3 8-12 shells 1,980
0.1 Ib!gal adomite

TOTALS 25,000 2,000 sand

3,040 shells
For 30 bbl!min injection rate. Underflush 2 bbls
Sand used as an abrasive ahead of rounded walnut shells.

er. All wells were notched in the It was necessary to shut down for treatment, is double the pre-frac-
upper Cardium sand. After spot- two 15-min. periods to repair leaks. turing capabilities of the well. Be-
ting 150 gals. mud acid opposite the Considering that fracturing fluid cause of the difficulties experienced
notches, the fracturing treatments was leaking off to the formation at Robin 2-20 and Wren 10-29, only
were performed generally accord- during these periods, the planned the Robin 10-20 results can be util-
ing to the pumping schedule shown large-areal-extent fracture contain- ized to properly evaluate the use-
in Table III, with the exception that ing a partial-monolayer distribu-
fulness of the single well-bore-entry
gelled fresh water was substituted tion of propping agent was definite-
and partial - monolayer propping
for gelled lease crude at one of the ly not achieved.
technique in Pembina. First five
three jobs. Rounded walnut shells
The other gelled-crude fracturing months post-fracturing production
were selected as the propping agent
treatment successfully accomplish- history compares very favorably
because silica propping sand placed
ed a high-flow-capacity fracture at with results obtained at wells treat-
between Cardium formation core
Robin 10-20. Present productivity ed by large conventional sandfrac-
samples in the laboratory had
of 100 bbl./day five months after turing treatments (Figure 8).
crushed when simulated overbur-
den pressure was applied.

Production Performance (/) 110


..J COMPLETION
w
The gelled-water fracturing treat- ~IOO
ment at Robin 2-20 was completely <t
unsatisfactory, as productivity of CD 90 NOTCHED AND PARTIAL
the well was slightly impaired I MONOLAYER FRACTURE
rather than improved (Table IV). ~ 80 TREATMENT
This can be attributed to clays with- I-
in the Cardium reservoir swelling U 70
::::>
upon contact with the fresh water o
thus blocking the fracture. Only ~ 60
a..
....
/
2,000 gals. of the 32,000 gals. of

f>
gelled water injected, has been pro- :::! 50
duced back from the well.
o ~ :~ . :.
~ 40 \ : e. -0.: "
Results from the Wren 10-29 <i
030
RAS 4-16-47-8 W5M .....1 . . ............: . .
CONVENTIONAL
gelled-crude fracturing treatment w SANDFRACTURED THREE - STAGE
were also unsatisfactory. Produc- ~ 20 COMPLETION
REFRACTURING
tivity increased from 40 bbl./day to a:::
w TREATMENT
90 bbl./day immediately after the ~ 10
treatment, but 5 months later had
declined to the prefracturing rate.
The rapid decline can be attributed
o
1956 1957 1958 1959 1960 1961
to mechanical difficulties encounter- Figure 8.-Comparison of production from refractured Pembina wells
shows improved results obtained by single-plane-entry technique com-
ed while injecting the treatment. pared to conventional three-stage fracturing treatment.

160 Journol of Canadian Petroleum


Table TV.-Comparison of Single-Plane-~ntry Refracturing Treatment Versus Conventional Refracturing Treat-
ments in Pembina Field.
Gallons Pounds Injection Production
Well-Bore Fracturing Carrying Propping Rate
Well Name PreDaration Fluid Fluid Agent _. bbl/min Before Present:

1, Robin 2~20-48-9-W5M Mech-notch Gelled water 20,000 2,800 35 35 BOPD 35 BOPD


2. Robin 10-20-48-9-W5M Mech-notch Gelled crude 16,000 3,04 0 30 50 BOPD 100 BOPD
3. Wren 10-29-48-9-W5M Mech-notch Gelled crude 16,000 3,040 25 40 BOPD 40 BOPD

4. Ras 2-16-47-8-W5M Perforated Gelled crude 18,000 36,000 15 30 BOPD 80 BOPD


5. Ras 4-16-47-8-W5M Perforated Gelled crude 21,200 46,000 20 30 BOPD 45 BOPD

- 2,000 lbs of 10-20 mesh sand was pumped as an abrasive ahead of the 3,000 lbs walnut shells at No.1, No.2, and
No.3.
- Propping agent was 8-12 mesh rounded walnut shells at No.1, No.2 and No.3 and 20-40 mesh sand at No.4 and
No.5.
- No.4 and No.5 were three-stage treatments using ball sealers.
- Good results at No.4 Were primarily attributable to treating a newly perforated section with one of the stages.

Pembina Summary applied to every field. In most this paper. Apreciation is also ex-
reservoirs the single entry will tended to Gulf Research and Devel-
Well performance at Robin 10-20 probably provide adequate reservoir oment Company for their labora-
indicated that the single, large- drainage and productivity equal to tory testing work, fracturing de-
areal-extent horizontal fracture the conventional completion. But sign recommendations and for the
propped by a partial monolayer can for outstanding success the notched use in Steelman of their mechan-
be successfully accomplished in the well-bore entry must be utilized to ical reamer. The assistance of L.
Pembina Cardium sand reservoir. achieve a large-areal-extent frac- D. Driscoll, who provided the Pem-
The fact that this was possible at ture. The presence of natural frac- bina field fracturing data, and of
a well which had previously been tures in the reservoir can radical- R. F. Gilmour, who offered helpful
conventionally fractured on two oc- ly alter the concept of an induced, suggestions regarding interpreta-
casions, made fracturing with the high-flow-capacity fracture. Differ- tion of the Steelman field fractur-
single-point entry technique look ent rock types make precise place- ing results, is gratefully acknowl-
very promising. Better results ment of the entry point very im- edged.
would be expected at new comple- portant when fracturing a hetero-
tions as the flow capacity of the geneous reservoir. Selection of a
fracture would not be restricted by REFERENCES
viscous fracturing fluid, the correct
propping agent from previous propping agent and a high injection (1) Howard, G. C. and Fast, C. F.,
treatments. rate are other significant factors in "Optimum Fluid Characteristics
accomplishing the partial mono- for Fracture Extension,' API
The sustained high productivity Drill. &; Prod. Prac., 1957.
of Robin 10-20 illustrated the super- layer in a large-area-extent frac-
ture. Results indicated that multi- (2) Dowell Division of The Dow
ior propping ability of walnut shells Chemical Company, Frac.
compared to silica sand. Crushing layer gelled-acid fracturing treat- Guide, 1958.
of silica sand under the overbur- ments were normally more suitable
than attempting to accomplish a (3) Darin, S. R. and Huitt, J. L.,
den pressure is believed partially "Effect of a partial Monolayer
responsible for rapid productivity partial monolayer in the vertically- of Propping Agent on Fracture
decline after conventional fractur- fractured Steelman Midale Beds Flow Capacity," AIME/SPE
ing treatments. Comparison of re- reservoir. Performance data from Journ. Petro Tech., March, 1960.
sults at Robin 2-20 and Robin 10-20 one Pembina well indicated that (4) Swift, V. N., Bauman, W. E.,
showed that gelled crude was a more effective well stimulation was Jennings, J. W. and Huitt, J. L.,
more suitable fracturing fluid than obtained with the single-plane entry "Some Results of Fracturing
technique of fracturing than with with the Single-Point-Entry
gelled water for the high-clay-con- Technique," Paper Number
tent Cardium sand reservoir. Re- conventional fracturing. This me- 1570-G, 35th Annual Fall Meet-
sults at Wren 10-29 showed that the thod is believed to have good poten- ing, SPE/AIME.
single entry alone was of little tial for future well treatments,
(5) Brown, R. W. and Loper, J. L.,
benefit without the properly-sup- particularly at new well comple- "Theory of Formation Cutting
ported, large-areal extent fracture. tions in the Cardium sand forma- Using the Sand Erosion Pro-
tion. cess," Paper Number 1572-G,
35th Annual Fall Meeting,
SUMMARY AND CONCLUSIONS SPE/AIME, Denver, Colorado,
October 2-5, 1960.
ACKNOWLEDGMENT
The experimental program con- (6) The British American Oil Com-
ducted at Pincher Creek, Steelman The author wishes to express ap- pany Limited, "Steelman Main
and Pembina showed that the preciation to the management of Midale Beds Unit," Submission
single-plane-entry fracturing techni- The British American Oil Company to the Saskatchewan Oil and
Gas Conservation Board, Octo-
que should not be indiscriminately Limited for permission to publish ber, 1960.

Technology, Winter, 1962, Calgary 161

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