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Fignre I.-Mechanical Tool for Notching Well-bore. Figure 2.-'Hydraulic Tool for Notching Well-bore.
Illustrated are (A) the blades used to cut a ring The notch is cut by high-pressure streams of sand-
section from the casing and (B) the pointed blades laden liquid as the tool is rotated.
used to cut a circumferential notch in the formation.
The first step in designing a treat- the formation (Figure 1B). The terial used is 20-40 mesh sand in a
ment for a single fracture system two opposing blades are actuated concentration of 1 to 2 lb./gal.
is to determine the areal extent and by means of linkage from a piston Sufficient pumping rate is main-
flow capacity of the fracture need- having a ~-inch circulation orifice. tained to provide a 2,500 psi pres-
ed to stimulate the well effectively. Circulation of water down the drill- sure differential across the 3/16-
For a large-areal-extent fracture, ing string provides pressure differ- inch diameter jets. Penetration
having a radius of about 150 ft., ential across the piston and forces distance into the formation depends
flow capacity of the well can be the blades out against the casing. primarily on energy supplied to the
assumed equal to flow capacity of The tool provides a signal to the jets, formation hardness, jetting
the fracture. By application of the operator by a reduction in pump time and size of cut through the
Darcy equation it has been shown pressure when the correct casing casing (5). With the single entry
by other authors (4) that, for effec- cut and formation notch have been technique, the shape of notch cut
tive well stimulation, the fracture made. Rotation must be stopped into the formation is of greater
flow capacity should be about 10 immediately after the pressure drop significance than the depth of pen-
times the formation flow capacity. occurs, so that the desired V-shap- etration because the subsequent
Formation flow capacity is defined ed geometry of the notch is not fracturing treatment provides the
as the product of horizontal perme- destroyed. Somewhat flexible power penetration. Surface tests have in-
ability times the thickness of the requirements for the mechanical dicated that a V-shaped rather than
productive zone. Fracture flow cap- notching operation can best be fur- the preferable V-shaped notch is
acity is the product of fracture per- nished by a service rig equipped obtained with the hydraulic notch-
meability times its width. with a unitized engine and small ing method. A sonic collar locator
mud pump and a separate engine log run after notching 472-inch cas-
FORMATION NOTCHING TOOLS driving the rotary table. Rotating ing at one well indicated a notch
time for cutting a ring section from width of about six inches. In the
The type of single entry to the
the casing was normally about 272 Steelman Midale Beds formation,
formation believed to be most effec-
hours and for notching the forma- rotating time of about 10 minutes
tive is the V-shaped notch. With
tion about 172 hours. Failure to using 5 jets or about 25 minutes
the notch, leverage is provided for
provide sufficient pump pressure using 2 jets was sufficient to cut a
hydraulic pressure to initiate a hor-
resulted in considerably longer ro- satisfactory notch.
izontal fracture in the desired plane
tating times at two of the Pembina
at the apex of the notch. Two me-
wells. PINCHER CREEK FRACTURING
thods have been used to cut a
notch through casing and cement ATTEMPT
sheath into the formation. Hydraulic Notching Tool
The first attempt with the single-
In the hydraulic notching method, entry fracturing technique in Can-
Mechanical Notching Tool a tool fitted with single or multiple ada was made at a 12,000 ft. well
In the mechanical method a mod- jet orifices on the same plane is in the Pincher Creek gas field. Pro-
ified underreamer is used. The run in on tubing. Rotation at 5 to duction casing had been set on top
reamer, with casing-cutting blades, 10 rpm is commenced and abrasive of the productive Mississippian
is run in on drill pipe or drill tub- fluid is pumped down the tubing Rundle limestone leaving 235 ft. of
ing and a ring section is cut from and through the jets at high veloc- open hole at Pincher Creek 10-35-3-
the casing by rotation (Figure 1A). ity to pierce the casing, cement 29-W5M. A notch was cut into the
The casing-cutting blades are then sheath and cut a circumferential open hole section in June, 1959, by
replaced with formation-notching notch in the formation (Figure 2). rotating and jetting 7,500 gals. of
blades that extend through the cas- The carrying fluid can be oil or 10% HCI acid through a hydraulic
ing cut and are rotated to notch water. Normally the abrasive ma- notching tool. A caliper log show-
I 3400 /
I
The completion was entirely satis-
factory, as the small 840-gal. gelled-
acid treatment resulted in well pro-
~JECTIVITY
W ductivity equal to conventional per-
0::
forated and acidized completions on
~ 3200
the lease (Table 1). Flowing bot-
(f)
TESTS i
w
g: 3000 I SINKEWICZ 11-10-5-5W2M i
tom hole pressure data calculated
to a normal productivity index,
showing that the single well-bore
/
W
...J
a 2800 : entry gave adequate reservoir drain-
I
I age.
25 2600 !
Partial Monolayer-Open Hole
l-
I-
a . Notched.
/
:,:
en 2400
. , Only four of the nine single entry
i I treatments were designed to give a
22000 2 4 6 8 10 12 14 16 18 20 22 partial monolayer of propping
PUMPING RATE - BARRELS PER MINUTE agent in the fracture. The first
Figure 4.-Graph of bottom-hole-pressure versus pumping rate showing
partial-monolayer fracturing treat-
fracturing pressure for representative Steelman well. ment attempted was at Anton 3-11
in October, 1959. This well had
a partial monolayer of propping 1960 (Figure 3), As previously originally been completed open hole
agent and a lesser fracture radius. stated, the experimental program and acidized with 500 gals. mud
For the anticipated injection rate, was carried out entirely in an area acid followed by 1,000 gals. 15%
the volume of spearhead needed to of extremely poor-productivity HCI early in 1957. The well-bore
generate the fracture and the vol. leases for the purpose of finding a was prepared for a single-plane-
ume of carrying fluid and concen superior completion method for this entry fracturing treatment by hy-
tation of propping agent at the type of well. Particulars of treat- draulically notching the open hole
pumping equipment were then cal ments and comparison with con- at the best point in the pay section.
culated by application of a varia ventionally-completed offset wells is Fracturing treatment was perform-
tion of the Howard and Fast form- given by Table I. ed according to the schedule shown
ula (1) to the laboratory data. in Table II, but screened out with
The single entry technique in
Steelman was first used on Septem- 22,000 lbs. away to the formation.
Single-Plane Entry Technique
ber 16, 1959, at the completion of The screen out was attributed to
Nine single-plane-entry fractur- Hirschberg 1-16. A circumferential excessive carrying fluid leak-off due
ing treatments were performed in notch was cut using the hydraulic to multiple fractures instead of a
the Steelman field during 1959 and jetting method and a small frac- single, horizontal fracture being
- No.2 and No.3 notches were cut in open hole of old wells. Remainder were cut on completion.
- Approximately 400 pounds 8-12 mesh walnut shells tailed in behind sand at No.6 and No.7.
- Conventional fracturing treatments used 20-40 mesh sand. Single-plane-entry used mainly 10-20 mesh.
- No.1, No.3, No. 4a, No. S and No. 7 screened out after amounts shown had been injected to formation.
- Treatments above 10 BPM injected down casing, above S BPM down annulus, below S BPM down tubing.
156 Journal of CClnadian Petroleum
Table n.-Pumping Schedule Anton 3-11-5-6W2M Fracturing Treatment.
Volume of Fracturing
Fluid (U.S. Gals) Propping Agent
-------
Incremental
Concentration Size and Type Weight
Incremental Cumulative Type of Fluid (lb/gal) <.--.imes h2__ ____i.lbs )_.__
initiated. Although the partial with only 6,800 Ibs. away to the apparent that an improved fractur-
monolayer of propping agent was formation. ing fluid was required to accom-
not achieved, the well productivity Samples of the fracturing fluid plish the desired partial monolayer
was improved and showed less checked after the job had a very distribution of propping agent.
rapid post-fracturing decline than low viscosity and a sand-falling rate Another partial-monolayer treat-
a conventionally-fractured offset of 10 ft./min., indicating that the ment with thickly-gelled diesel fuel
well (Figure 5). The less rapid de- gel had partially broken down dur- having a sand falling rate of less
cline was not the result of notching ing passage through the pump than 2 ft./min. was then attempted
but rather the benefit from the trucks. The screen-out was, there- through a mechanically-cut notch
larger treatment at Anton 3-11 and fore, attributed to sand settling out at Walter 9-14. When this treat-
the use of 10-20 mesh rather than in the formation as the mixture ment screened out while attempting
commonly used 20-40 mesh sand. moved away from the well-bore at to tail in with 1,000 Ibs. 8-12 mesh
It was concluded that the notch- progressively lower velocities. This rounded walnut shells, it was final-
ing technique cannot be effectively treatment resulted in normal well ly concluded that single horizontal
applied for single-plane-entry at productivity (Figure 6), but it was fractures were not being generated
wells having a section of open hole 45rr-rrr.--.:-rrrrrrrrr..--r-,-,--,-,--,-,-,-,-,-rrrT"'...--rrrrrr."....--r-'-'--'-'---r-l
also exposed. Poor results at Nik-
olas 5-4 also supported this conclu- !
.,.,.'
sion. Even when reworking a
cased-through well it would be ad- CONVENTIONAL
SANDFRACTURE
:-:---z-J:.: HYDRAULICALLY
NOTCHED AND
visable to cement-squeeze old per-
::
. SAN DFRACTURED
...
forations before preparing the well
bore for a single-plane-entry frac- PETER 13-2-5-6 W2M
turing treatment. OPEN HOLE ACIDIZED
Partial M onolayer-Casing Notched
A partial-monolayer fracture
treatment was attempted at Ethel
13-6 on completion in January, 1960.
.
The well was cased-through and a .-. :
..... ............
notch was cut into the Midale Beds \:
w ANTON 3-11-5-6W2M
formation using the mechanical
reamer shown in Figure 1. Frac- ~ 10 OPEN HOLE ACIDIZED
a:::
turing fluid selected for this treat- w
ment was No.2 diesel fuel, gelled ~ 5
and treated with 0.1 lb. per gal.
Adomite for fluid loss control. A
spearhead of 5,000 gals. diesel fuel
ICl'17 1958 1959 1960
was pumped, followed by 12,800
Figure 5.-Production comparison from offset north-Steelman wells shows
Ibs. 10-20 mesh sand mixed in 10,200 that notching open-hole prior to fracturing offers no advantage over
gals. diesel fuel. Sand-off occurred conventional fracturing.
/\ ---...... /
/1 .... \
with concentrations of fractures in
the fragmental limestone above and
0:
(L
/
, .0.
,\/ / .................. "
",'
...
Incremental
Concentration Size and Type Weight
Incremental Cumulative Type of Fluid (lb!gal) (mesh) (lbs)
4,200 15,200 Gelled lease crude with 0.1 8-12 shells 420
0.1 Ib!gal Adomite
3,200 13,400 Gelled lease crude with 0.2 8-12 shells 640
0.1 Ib!gal Adomite
6,600 25,000 Gelled lease crude with 0.3 8-12 shells 1,980
0.1 Ib!gal adomite
3,040 shells
For 30 bbl!min injection rate. Underflush 2 bbls
Sand used as an abrasive ahead of rounded walnut shells.
er. All wells were notched in the It was necessary to shut down for treatment, is double the pre-frac-
upper Cardium sand. After spot- two 15-min. periods to repair leaks. turing capabilities of the well. Be-
ting 150 gals. mud acid opposite the Considering that fracturing fluid cause of the difficulties experienced
notches, the fracturing treatments was leaking off to the formation at Robin 2-20 and Wren 10-29, only
were performed generally accord- during these periods, the planned the Robin 10-20 results can be util-
ing to the pumping schedule shown large-areal-extent fracture contain- ized to properly evaluate the use-
in Table III, with the exception that ing a partial-monolayer distribu-
fulness of the single well-bore-entry
gelled fresh water was substituted tion of propping agent was definite-
and partial - monolayer propping
for gelled lease crude at one of the ly not achieved.
technique in Pembina. First five
three jobs. Rounded walnut shells
The other gelled-crude fracturing months post-fracturing production
were selected as the propping agent
treatment successfully accomplish- history compares very favorably
because silica propping sand placed
ed a high-flow-capacity fracture at with results obtained at wells treat-
between Cardium formation core
Robin 10-20. Present productivity ed by large conventional sandfrac-
samples in the laboratory had
of 100 bbl./day five months after turing treatments (Figure 8).
crushed when simulated overbur-
den pressure was applied.
f>
gelled water injected, has been pro- :::! 50
duced back from the well.
o ~ :~ . :.
~ 40 \ : e. -0.: "
Results from the Wren 10-29 <i
030
RAS 4-16-47-8 W5M .....1 . . ............: . .
CONVENTIONAL
gelled-crude fracturing treatment w SANDFRACTURED THREE - STAGE
were also unsatisfactory. Produc- ~ 20 COMPLETION
REFRACTURING
tivity increased from 40 bbl./day to a:::
w TREATMENT
90 bbl./day immediately after the ~ 10
treatment, but 5 months later had
declined to the prefracturing rate.
The rapid decline can be attributed
o
1956 1957 1958 1959 1960 1961
to mechanical difficulties encounter- Figure 8.-Comparison of production from refractured Pembina wells
shows improved results obtained by single-plane-entry technique com-
ed while injecting the treatment. pared to conventional three-stage fracturing treatment.
- 2,000 lbs of 10-20 mesh sand was pumped as an abrasive ahead of the 3,000 lbs walnut shells at No.1, No.2, and
No.3.
- Propping agent was 8-12 mesh rounded walnut shells at No.1, No.2 and No.3 and 20-40 mesh sand at No.4 and
No.5.
- No.4 and No.5 were three-stage treatments using ball sealers.
- Good results at No.4 Were primarily attributable to treating a newly perforated section with one of the stages.
Pembina Summary applied to every field. In most this paper. Apreciation is also ex-
reservoirs the single entry will tended to Gulf Research and Devel-
Well performance at Robin 10-20 probably provide adequate reservoir oment Company for their labora-
indicated that the single, large- drainage and productivity equal to tory testing work, fracturing de-
areal-extent horizontal fracture the conventional completion. But sign recommendations and for the
propped by a partial monolayer can for outstanding success the notched use in Steelman of their mechan-
be successfully accomplished in the well-bore entry must be utilized to ical reamer. The assistance of L.
Pembina Cardium sand reservoir. achieve a large-areal-extent frac- D. Driscoll, who provided the Pem-
The fact that this was possible at ture. The presence of natural frac- bina field fracturing data, and of
a well which had previously been tures in the reservoir can radical- R. F. Gilmour, who offered helpful
conventionally fractured on two oc- ly alter the concept of an induced, suggestions regarding interpreta-
casions, made fracturing with the high-flow-capacity fracture. Differ- tion of the Steelman field fractur-
single-point entry technique look ent rock types make precise place- ing results, is gratefully acknowl-
very promising. Better results ment of the entry point very im- edged.
would be expected at new comple- portant when fracturing a hetero-
tions as the flow capacity of the geneous reservoir. Selection of a
fracture would not be restricted by REFERENCES
viscous fracturing fluid, the correct
propping agent from previous propping agent and a high injection (1) Howard, G. C. and Fast, C. F.,
treatments. rate are other significant factors in "Optimum Fluid Characteristics
accomplishing the partial mono- for Fracture Extension,' API
The sustained high productivity Drill. &; Prod. Prac., 1957.
of Robin 10-20 illustrated the super- layer in a large-area-extent frac-
ture. Results indicated that multi- (2) Dowell Division of The Dow
ior propping ability of walnut shells Chemical Company, Frac.
compared to silica sand. Crushing layer gelled-acid fracturing treat- Guide, 1958.
of silica sand under the overbur- ments were normally more suitable
than attempting to accomplish a (3) Darin, S. R. and Huitt, J. L.,
den pressure is believed partially "Effect of a partial Monolayer
responsible for rapid productivity partial monolayer in the vertically- of Propping Agent on Fracture
decline after conventional fractur- fractured Steelman Midale Beds Flow Capacity," AIME/SPE
ing treatments. Comparison of re- reservoir. Performance data from Journ. Petro Tech., March, 1960.
sults at Robin 2-20 and Robin 10-20 one Pembina well indicated that (4) Swift, V. N., Bauman, W. E.,
showed that gelled crude was a more effective well stimulation was Jennings, J. W. and Huitt, J. L.,
more suitable fracturing fluid than obtained with the single-plane entry "Some Results of Fracturing
technique of fracturing than with with the Single-Point-Entry
gelled water for the high-clay-con- Technique," Paper Number
tent Cardium sand reservoir. Re- conventional fracturing. This me- 1570-G, 35th Annual Fall Meet-
sults at Wren 10-29 showed that the thod is believed to have good poten- ing, SPE/AIME.
single entry alone was of little tial for future well treatments,
(5) Brown, R. W. and Loper, J. L.,
benefit without the properly-sup- particularly at new well comple- "Theory of Formation Cutting
ported, large-areal extent fracture. tions in the Cardium sand forma- Using the Sand Erosion Pro-
tion. cess," Paper Number 1572-G,
35th Annual Fall Meeting,
SUMMARY AND CONCLUSIONS SPE/AIME, Denver, Colorado,
October 2-5, 1960.
ACKNOWLEDGMENT
The experimental program con- (6) The British American Oil Com-
ducted at Pincher Creek, Steelman The author wishes to express ap- pany Limited, "Steelman Main
and Pembina showed that the preciation to the management of Midale Beds Unit," Submission
single-plane-entry fracturing techni- The British American Oil Company to the Saskatchewan Oil and
Gas Conservation Board, Octo-
que should not be indiscriminately Limited for permission to publish ber, 1960.