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maintenance manual
shall be firstly turned on, then going forward, eventually the feeding belt.
Please note that the sequence of turning off is opposite to that of turning on.
(2) Tension imposed to belts shall not be higher than the requirement for no
skid between belt and idlers, and over-looseness at feeding point. Different
type and size of belts shall not be applied to one conveyor. Timely repairing
(3) To hoist a belt roll, a steel cable is forbidden to cross the roll core because it
would damage belt edges. Normally an iron shaft shall be put through the
core and then a reinforced nylon cord will be used to hoist the belt against
(4) Splicing is critical to belt performance so that the job shall be carried out by
professional technicians. If the central lines of two belt ends would not be
directed exactly, a derivation from track would happen to the belt during
operation.
(5) A total inspection to the belt is required before trial running. Items to be
common problems: Early damage of the upper cover rubber on the conveyor belt
Solve measures
measures: 1.Check wether the material-proof plate is installed properly.
2.Improve the feeding condition to reduct the impact from the material
common problems: Early damage of the bottom cover rubber on the conveyor belt
Solve measures
measures: 1.Increase the friction parameter of the rotary pulley and tension of the
1.
conveyor belt.
2.Improve the rotation condition of the pulley and lessen the oblique degree
2.
of the pulley
3.Eliminate the adhesed materials.
3.
Solve measures
measures: 1.Correct the running of the belt.
1.
2.The rotation of the frame pulley is flexible
Solve measures
measures: 1.check if there are any looseness of the frame component at any moment.
1.
2.V-shaped scrap plate is installed on the tail wheel.
2.
3.Install hanging belt magnetic separator
3.
4.Install electric protection equipment or supersonic test equipment.
4.
2. Running tension should not exceed the designed tension of the conveyor belt, and avoid
overload.
3.Adjust the sweeping equipment and scrap plate to avoid the damage of the conveyor belt.To
avoid oil or lip in materials adhesing on the conveyor belt, pulley or rollers.
6.Apply for rigging to install and unstall the rubber belt to avoid damaging the sides. No rough
operation allowable.
7.Cleaness is the basic condition for a good running of belt. Other materials can deflect the
8.Avoid damaging the rubber belt if material-proof plate and sweeping equipment are installed
9.Avoid stopping ,startuping the conveyor belt when it is under heavy load except special
conditions.
1. The belt must be rolled around plastic reel or steel reel, and the package must be
2. During transportation and storage, belt should be kept clean, avoid direct sunlight,
rain and snow, prohibit from touching with acid, alkali,oil,plasticizer ,and keep
3. During storage, the belt should be placed in roll, prohibit from collapse. Storage
1. During transportation and storage, forklift should be used, and avoid to damage
2. If there is no lifting equipment, the belt can also be rolled on flat ground.
3. During hoisting, please operate as picture 1, when textile cord with enough
1 2 3
4. Textile sling must be used to lift the roll. Insure the textile sling go through the belts reel
center before lifting the belt, and the strength and length must be sufficient enough to
5. There must be some textile protection between conveyor belt and textile sling in order to