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 Topics
Aerospace Industry Quality perspective
CAA Roles, Responsibilities and Regulatory requirements
Principles of Military aerospace requirements and regulations
Overview government space organization roles, responsibilities, and regulations
Overview airworthiness and aviation safety requirement
First Article Inspection
Design, Development, Verification and Validation
Aerospace Material Traceability Requirements
Describe aerospace material/parts status accountability systems
Aerospace subContractor Approval and Control requirements
Variation management of Key Characteristics
FlowDown of AQMS & Quality Requirements
Foreign Object Damage/Debris (FOD) Prevention Program requirements
Use of Customer Supplied Products
Calibration Controls and Positive Recall System
Acceptance Authority Media
Nonconforming Material Management, system requirements and operation
Sampling Inspection/Statistical Process Control requirements and limitations.
Requirements and Limitations
Aerospace Special Processes
Configuration Management/Requirements Control
Manufacturing Techniques
Control of production and service provision
Tool Control
Describe the product qualification process
Describe/explain source approval process.
Maintenance Regulations (e.g., European Aviation Safety Agency [EASA]/Federal Aviation Regulations [FAR] 145/14
Return to Service Processes
Overview of Flight Test process
Identify and verify an effective functional check flight process Prior to Flight
Weight and Balance
Wing Walking
Aircraft Marshalling Techniques.
how each of the learning objectives relates to the 9110 audit process
 Standard
AS9100 & AS9101

AS9102 & IAQG SCMH 3.2 : First Article Inspection (FAI)

IAQG SCMH 2.1 : Quality Aspects of New Product Development
AS6174 & IAQG SCMH 3.5 : Counterfeit Parts Prevention
AS6174 & IAQG SCMH 3.5 : Counterfeit Parts Prevention
ARP9134 & IAQG SCMH Section 4 : Buy
AS9103 & IAQG SCMH 3.1 : Managing Product and Process Variation 9103
IAQG SCMH 8.1 : Requirements and Flowdown
AS9146 & IAQG SCMH 3.4 : Foreign Object Debris
AS9100 & AS9101
AS9100 & AS9101
AS9100 & AS9101
AS9131 & IAQG SCMH 3.3 : Non Conforming Product
ARP 9013 & IAQG SCMH 3.7 : Statistical Product Acceptance
IAQG SCMH 8.2 : Contractual Requirements Review and Management
NADCAP EAUDITNET
IAQG SCMH 7.5 : Configuration Management
FAA AIRFRAME HANDBOOK METALLIC STRUCTURAL REPAIR
AS9100 & AS9101
AS9100 & AS9101
IAQG SCMH 5.2 : Certificate of Conformance (CofC)
AS9117 & AS13001
NO. TRAINING ITEM / LEARNING OBJECTIVE

1 Aerospace industry quality perspective.

2 CAA requirements

3 Principles of military aerospace requirements and regulations.

4 Principles of space requirements and regulations.
5 First Article Inspection (FAI)

6 Airworthiness and safety requirements.

7 Design, development, verification, and validation.

8 Aerospace material traceability requirements.

9 Aerospace material accountability system.
10 Aerospace subcontractor approval and control requirements.

11 Variation management of key characteristics (see 9103).

12 Flow down of quality requirements.

13 Foreign Object Damage/Debris (FOD) prevention program requirements
14 Use of customer supplied products.

15 Calibration controls and positive recall system for monitoring and measuring devices.

16 Acceptance authority media.

17 Nonconforming material system requirements and operation.

18 Sampling inspection requirements and limitations

19 Tool control.
20 Special processes

21 Configuration management/requirements control.

CAA requirements for

22 maintenance/repair/overhaul
stations.

23 Tool control process

24 Return to Service process

25 Flight Test process.
26 Functional test process.
27 Weight and Balance process
28 Wing walking
29 Aircraft marshalling
30 Relationship between all the above items to the 9110 audit process
 TRAINING SUBJECTS

History of the standard, reasons for introduction, relation with airworthiness requirements., Describe the purpose of a qu
and its role in helping an organization operate with increased effectiveness, consistency, and customer satisfaction. Explain
the ISO 9000 series of standards and how they relate to the applicable AQMS standard. Describe the continuing process o
standards and ISO 19011, the impact that these developments may have on the audit process, and the need for auditors to
the eight Quality Management Principles and how they relate to the AQMS.

Difference between customer quality requirements and airworthiness requirements. Major content of EASA Part 21 and
requirements, Design Organization Approval (DOA), Production Organization Approval (POA), and Manufacturing Organ
approvals; type certification, supplier control principles, certifying staff, accountable manager, and use of EA

Use of Allied Quality Assurance Publication (AQAP), status, military as customers, relation to contractual req
Government space organization roles, responsibilities, and standards
Purpose of FAI, structure and use of 9102, and supporting forms
See CAA requirements, difference and relation between safety and quality; responsibility of supplier and customer; an
subcontractor.
The management model for design, design and change control, difference between verification and validation; type cer
design data.
Upwards and downwards traceability, lot control, serialized items, marking, records for traceability, and traceabilit
Accounting for all parts during manufacturing (e.g., split batches).
Responsibility for quality, supplier auditing, Approved Supplier List, function of incoming and source ins
Principles of statistical control, attributive and contributive measuring, Cp and Cpk, 6 Sigma, method(s) and approach to re
to establish key characteristics.
Subtier control, role of the contract, and purchasing data.
Definition of FOD, FOD prevention, FOD inspections/detections, and FOD audits.
Responsibility for quality of customer supplied product and use of customer approved sources.
Description of 'positive' recall, administration, use of stickers, release after calibration, sub contracting of calibration, and
calibration'
Use of stamps, stamp control, marking, and electronic sign off

Responsibilities, identification, quarantine rules, Material Review Board, dispositions, release of nonconforming pro

Use of sampling techniques and sampling standards.

Control of tool including traceability, 'positive' recall, administration, use of stickers, and release after ca
Definition of special processes, examples of special processes, special process qualification, control, and special
Definition/description of configuration management, configuration management policy, Configuration Items (CI), configura
auditing, relation with traceability requirements, and configuration changes
Difference between Customer quality requirements and
Airworthiness requirements. Major content of JAR/FAR 145/147
(EASA IR M) including how to obtain additional information.
Control of tools, including traceability, positive recall,
administration, use of stickers, release after calibration, etc
Describe the process
Overview of all flight test activities
Identify and verify an effective functional check flight process
Describe the process
Describe acceptable techniques.
Describe acceptable techniques.
TOPIC
Role of the SelfRelease Delegate
Role of the SelfRelease Delegate
Airworthiness Regulations and Standards
Airworthiness Regulations and Standards
Airworthiness Regulations and Standards
Airworthiness Regulations and Standards
Legal, Ethics, and Code of Conduct
Legal, Ethics, and Code of Conduct
Legal, Ethics, and Code of Conduct
Legal, Ethics, and Code of Conduct
Human Factors and the Importance of Effective Communication
Human Factors and the Importance of Effective Communication
Human Factors and the Importance of Effective Communication
Human Factors and the Importance of Effective Communication
Quality History
Aerospace Products
Aerospace Products
Flight Safety
Flight Safety
Flight Safety
Key Characteristics
Key Characteristics
Key Characteristics
Key Characteristics
Customer Requirements, Flowdown, and Compliance with Material Definition
Customer Requirements, Flowdown, and Compliance with Material Definition
Customer Requirements, Flowdown, and Compliance with Material Definition
Customer Requirements, Flowdown, and Compliance with Material Definition
Customer Requirements, Flowdown, and Compliance with Material Definition
Customer Requirements, Flowdown, and Compliance with Material Definition
Customer Requirements, Flowdown, and Compliance with Material Definition
Subtier Control
Subtier Control
Subtier Control
Subtier Control
Review Router/Traveler, OPS Complete
Review Router/Traveler, OPS Complete
Review Router/Traveler, OPS Complete
First Article Inspection Reporting
First Article Inspection Reporting
First Article Inspection Reporting
First Article Inspection Reporting
Dimensional OverInspection
Dimensional OverInspection
Dimensional OverInspection
Dimensional OverInspection
Dimensional OverInspection
Dimensional OverInspection
Dimensional OverInspection
Dimensional OverInspection
Visual Inspection
Visual Inspection
Visual Inspection
Visual Inspection
Visual Inspection
Visual Inspection
Suspect, Unapproved, and Counterfeit Parts Awareness
Suspect, Unapproved, and Counterfeit Parts Awareness
Suspect, Unapproved, and Counterfeit Parts Awareness
Part Marking and Serialization
Part Marking and Serialization
Part Marking and Serialization
Part Marking and Serialization
Nonconformance Control and Concession
Nonconformance Control and Concession
Nonconformance Control and Concession
Nonconformance Control and Concession
Nonconformance Control and Concession
Packaging, Labeling, Preservation, Handling, and Storage
Packaging, Labeling, Preservation, Handling, and Storage
Packaging, Labeling, Preservation, Handling, and Storage
Packaging, Labeling, Preservation, Handling, and Storage
Packaging, Labeling, Preservation, Handling, and Storage
SUB TOPIC
Duties
Responsibilities
Industry oversight
Selfrelease oversight
Quality standards
Government source inspection
Industry expectations
Legal obligations
Ethical behavior
Code of Conduct
Human factors concepts
Internal and external factors
Communication
Delegates role
Importance of supplier quality
Industry products
Aircraft engine technology
Defining flight safety
Delegates role
Potential impact
Definition
Identifying key characteristics and how they originate
Key characteristics and your responsibilities
Relationship between key characteristics and critical items
Definition of customer requirements and where they originate
Types of customer requirements
Tracking and implementation of requirements
Definition of flowdown, where they originate, and expectations
Flowdown activities and potential risk
Definition of compliance with material definition
Importance of materials compliance management
Activities related to flowdown of subtier control at every level
Approved sources
Certs and common requirements
Receiving inspection
Purpose and requirements of Review Router / Traveler
Relationship to traceability,
Scope of OPS Complete and requirements
Definition and when it is required
Applicability
Core components of FAIR activity
Delegates responsibities
Definition of dimensional overinspection
Independence of inspection
Customer specific requirements
Key activities of measurement systems analysis
Additional safety related requirements
Critical features
Hidden characteristics
Sampling requirements
Visual inspection best practices
Inspection techniques
Influence of environmental factors
Foreign object debris/damage (FOD)
Visual compliance verification
Workmanship examples
Terms and definitions in counterfeit parts risk mitigation
Proliferation of counterfeit/fraudulent parts
Supply chain
Importance of part marking
Key attributes of part marking
Requirements for verifying traceability marking
Delegates responsibilities
Definition of nonconformance
Responding to unplanned nonconformances
Waivers and deviations
Required documentation
Escaped product disposition
Applicable regulations and standards
Packaging and labeling best practices
Product preservation
Product handling, storage, and accepted practices
Documentation requirements