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P.O.

Box 840687, Houston, Texas 77284


Phone: 713 896 6500 Fax: 713 896 6611

20June2011

LubricationGuidelines
GeneralInformation
The lubrication procedures presented in this manual are intended as guidelines representing minimum,
safe lubrication intervals under normal operating conditions. Field operating conditions vary considerably
so operators and service personnel must exercise good judgment and common sense when maintaining the
Seatrax crane.
Cranes should be lubricated more frequently when they are subjected to extreme temperature changes,
prolonged operation and severe weather. At the discretion of service personnel, lubrication periods may
be extended during periods of inactivity.
Seatrax recommends establishing a periodic lubrication schedule for each crane, and following that
schedule carefully.
WARNING
Failuretolubricatetheequipmentproperlyinaccordancewiththismanualandgeneral
goodpracticemaycauseafailureduetoexcessivewearoroverheating,resultingina
dangerousandcostlyaccident.
KeystoLubrication
When considering any oil or lubricant, verify compatibility with components and seals in the system prior
to use.
Use the correct type and quantity of lubricant - applied properly - at appropriate intervals.
Ensure that greasing equipment functions properly.
Clean grease gun and grease fittings to avoid forcing grit into zerk fittings.
Keep funnels, plugs, and oil spouts clean. Wipe off oil covers before using.
Bearings and bushings are best greased while being rotated; this is especially important for slew
bearings and the boom butt/heel pin bushings.
Avoid heavy strokes with grease gun as high pressure can damage seals.
Drain gearbox and other oil cases while hot so the drained oil will carry off any sludge.
Watch for signs of lubrication problems:
A dry area may indicate insufficient lubrication or an overlooked point.
Leakage or excess grease accumulation could mean a damaged seal.
Do not overlook oiling points: apply a few drops of oil periodically to all metal parts subject to wear.

StandardLubeSchedule_R08.doc Page1of13
LubricantTypes
Code Description
EO EngineOil,SeeEngineManufacturer'sRecommendations
MultiPurposeTypeGreaseWithEP(ExtremePressure)Additive;MustHaveA
MPG
HighResistanceToWaterWashout.
PLG LubemasterPremalubeHeavyDutyGrease,NLGI#2
MPL MultiPurposeGearLubricant,SAE90WithEPAdditive
HO HydraulicOil,PerChart
WRL WireRopeLubricant,SeeWireRopeManufacturer'sRecommendations
MAS MolybdenumBasedAntiSeizeCompound

TypicalHoist/GearboxGreasePoints

StandardLubeSchedule_R08.doc Page2of13
GearboxArrangementsParallelShaft
BoomHoist Main/AuxiliaryHoist
400Series Capacity:25Gallons

Fill/Check

Drain

700Series Capacity:32Gallons

Fill/Check

Fill

Check

Drain

StandardLubeSchedule_R08.doc Page3of13
GearboxArrangementsParallelShaft(Contd.)
1600Series
Capacity:82Gallons
BoomHoist
Fill

Check(LevelWithinSight
Glass)

Drain

Capacity:101Gallons
Main/AuxiliaryHoist
Fill

Check(Level
WithinSight
Glass)

Fill/Check
Either (Fillw/Either/Check
w/Other)

Drain

StandardLubeSchedule_R08.doc Page4of13
GearboxArrangementsPlanetary
125/250/500Series Capacities
Fill 125Series:2Gallons

250Series:1Gallon

Check 500Series:2Gallons

Tugger(20388):0.6Gallons

Drain

1000Series
1000Series:3Gallons

Fill/Check

Drain

1000SeriesDualInput
Fill Point
Capacity:2Gallons

Check That
Level Is
Within
Sight Glass
Drain
(Underside)

QuadPumpDrives
See the attached Service Bulletins for detailed lubrication requirements.

StandardLubeSchedule_R08.doc Page5of13
SlewBearingArrangements
SeatraxstronglyrecommendstheuseofLubemasterPremalubeHeavyDutyNLGI#2greaseinthe
slewbearingsbothupperandlowerandboomheelpinsofallSeatraxcranes.

UpperBearing
Seatrax has fielded a number of synthetic upper bearing variants centered on two basic designs: S-type
hemispherical and paired radial and thrust bearings. All of these designs have a long service life if
properly lubricated.
Radial/thrust designs are serviced via two grease fittings, but there are two classes of S-type bearings: two
and six zerk. On the six zerk setup, the inner two pairs of
zerks are greased every shift and the outer pair 2-3 times
per week. NOTE: On certain portable cranes using an
inverted kingpost, the normal bearing positions are
reversed so the hemispherical bearing is actually at the
bottom of the kingpost socket.
Slew bearings and boom heel pins are subjected to extreme
pressure so regular greasing is imperative. This is
especially important for the six-zerk hemispherical
bearings: the picture to the right highlights in green the
maze of passages through which grease must travel. Failure
to follow the greasing schedule can allow debris to
accumulate, clogging these passageways and preventing
adequate grease from distributing throughout the bearing.
The below drawings illustrate typical grease points on Seatrax upper bearings:

SType,Two(2)Zerk SType,Six(6)Zerk Radial&ThrustBearing


C
B A
A
A

A
B
C
GreasePoint LubricationInterval(AllDutyCycles)
A Everyshift
B Everyshift
C 23timesperweek

StandardLubeSchedule_R08.doc Page6of13
LowerBearingShoes
Grease bearing shoes in accordance with the Lubrication Chart that appears later in this document. The
photos below illustrate two different greasing arrangements for the lower bearing shoes. The optional
central greasing system replaces the zerk fitting on each shoe with a hose connected to a manifold. The
manifold is generally located around the turntable, accessible from the main deck whenever possible.
Figure 1. Typical Bearing Shoes (Left) and Optional Central Greasing Manifold (Right)

Applyamplegreaseonfaceofeachbearing Zerkfitting:one
Manifold
shoeandbearingsurfaceofkingpost. (1)pershoe

Onelineconnectstoeachshoeviaa1/4MJfitting

For additional instructions on installing and lubricating new bearing shoes, refer to the Swing Bearing
System Replacement Procedure in the Inspection and Maintenance section of Data Book 1.

BreakingInNewSlewBearings
To help distribute lubricant and promote more even wear, rotate the crane through several 360 degree
revolutions while greasing new or replacement slew bearings. This applies to both the upper bearing and
lower shoes.
For maximum service life, Seatrax recommends using the above greasing technique each time, even after
breaking in the bearings.

BoomButt/HeelPin
Raise and lower the boom while greasing the
boom heel pins so that lubricant is distributed Zerkfitting:one
uniformly throughout the bushings. (1)perpin
The Boom Butt Bushing Replacement
Procedure in the Inspection and Maintenance
section of Data Book 1 contains additional
lubrication suggestions for when boom heel
pins are replaced.

StandardLubeSchedule_R08.doc Page7of13
LubricationPoints
M

L
H

J
C
K D
I
StandardLubeSchedule_R08.doc Page8of13
LubricationChart
DutyCyclesUsageinHoursperWeek
Heavy:>50hours Medium:2150hours Light:20hours

Heavy Medium Light Point1 #ofPoints Lube(Qty) Description


SeeSlewBearingArrangement,
N 26 PLG(6shots) KingpostUpperBearing
UpperBearing
Shift Shift Shift I 1/Shoe PLG(4shots) LowerBearingShoes
Shift Daily Daily C 2 PLG(4shots) BoomFootPins
Shift Daily Daily K Brushorspray MLP BullGear
BridleSystem(if
Shift Daily Daily F 1/Sheave MPG(2shots)
equipped)
Shift Daily Daily D 1 EO DieselEngineOilLevel2

Monthly Monthly Monthly UJoints 3 MPL Driveshaft(ifequipped)
Annually Annually Annually GuardHinges 2
Shift Daily Daily SeeSB25001R2 1 MPL PumpDriveOilLevel(All)
Shift Daily Daily SeeSB25001R2 4 MPL(nearfull) PumpDrivePadOilLevel3
Weekly Weekly Weekly SeeSB25001R2 1 MPG(1shot) PumpDriveInputShaft4
Daily Daily Weekly G 56 MPG(2shots) Sheaves,GantrySheaves
Sheaves,BoomPoint&
Jib
MainHoist
Daily Daily Weekly E 1/Sheave MPG(2shots)
Aux.Hoist
BoomHoist(No
bridle)
Daily Daily Weekly A 1/Sheave MPG(2shots) Sheaves,LoadBlock
SwivelBearings,Load
Daily Daily Weekly 1 MPG(2shots)
Block
AllWireRopes(Data
Weekly Weekly Weekly WireRopes 35 WRL
Book1,Section7)
4belowtop/
Daily Daily Weekly Tank Cap HydraulicOilLevels
6belowfillerneck
Daily Daily Weekly Plug 1 Check GearboxOilLevels5
Daily Weekly Weekly B 1 MPG(2shots) HeadacheSwivelBall
Daily Weekly Weekly L 2ea MPG(2shots) BoomStops(Spring)
Daily Weekly Weekly D 1 MPG(2shots) FanPulley,Engine
Daily Weekly Weekly Door 2/Door MPG(1shot) DoorHinges
HoistShaftBearings:
Daily Weekly Weekly J 4 MPG(2shots)
Main,Aux&Boom
Weekly Weekly Weekly H 2 MPG(1shot) ElectricSwivel
Weekly Weekly Weekly M 2 MPG(1shot) SwingingLightBrackets
Weekly Weekly Weekly K 1/Pinion MAS(3shots) PinionGear(s)
1
SeeLubricationPointsdiagram.
2
Changeengineoilandfilteraccordingtothemanufacturersrecommendations(SeePrimeMoverManualsectionof
DataBook1)orifanoilanalysisindicatesthatchangeisrequired.
3
P/N:20135,20138,20153,20156,20173,20195,20199,20213,20214,20216,20217,20219
4
P/N:20200,20201,20224,20232,20248,20249,20255,20262,20264,20284
5
Gearbox(pumpdrive,planetary,etc.)oilshouldbechangedafterthefirst50hoursofoperation,thenat1,000hours
orone(1)year,whichevercomesfirst.Changeifthereareanytracesofcontamination,particles,ordiscoloration.
StandardLubeSchedule_R08.doc Page9of13
LubricantChangeSchedule
Interval Point Level Description
5,000hoursorone(1)
4belowtop/
year:whichevercomes DrainPlug&FillerCap HydraulicOilTank
6belowfillerneck
first1
Gearboxes:

SeeGearbox
WithinSightGlass DualInput

1,000hoursorone(1) Arrangements Main/Aux.Hoists


FilltoCheckMark
year:whichevercomes BoomHoist
first1
FilltoCheckMarkor
SeeSB25001R2
DipstickLevel PumpDrive

Slew/DayTank 1/2to3/4Full SwingDrive(s)


PerPrimeMover DieselEngineor
SeeSection8ofDataBook1
Manual ElectricMotor
1
Intervalsbasedonunitoperatinghours,notprimemoveroperatinghours.

EngineOils
Refer to the engine manufacturers manual in the Prime Mover Manual section of Data Book 1 for
recommended grades and viscosities of oil, along with other fluids.
The following chart of oil grades is typical for the diesel engines installed in Seatrax marine cranes.
AmbientTemperature ViscosityGrade
MinimumF(C) MaximumF(C)
5(15) 122(50) SAE15W40
4(20) 104(40) SAE10W30
22(30) 104(40) SAE5W40
22(30) 86(30) SAE5W30
40(40) 50(10) SAE0W20

GearOils
Gear oils are used in all hoists throughout the crane. The most commonly used gear oils are multi-grade
types. As with all lubricants, using the correct grade and additives is crucial to proper performance. Any
gear oil used must have an EP (Extreme Pressure) additive. EP additives are specifically designed to
prevent metal-to-metal contact in the operation of highly loaded gears.
Seatrax hoist drives are typically filled with 80W-90 unless the customer requests a specific lubricant.
This weight is appropriate for most operating conditions. Operations in an environment that is extremely
hot (over 100F) or cold (below 0F), may require draining the gearboxes and refilling them with a
lubricant developed for these specific temperatures.

StandardLubeSchedule_R08.doc Page10of13
Excessively hot environments may require the use of 80W-140 gear oil: this flows like an SAE 80 weight
gear oil in cold temperatures yet gives the protection of SAE 140 weight gear oil.
Arctic cold requires the use of 75W-90 gear oil which flows like an SAE 75 weight gear oil in cold
temperatures yet gives the protection of SAE 90 weight gear oil.

IMPORTANTNOTES
It is imperative that gear oils are replaced at the required intervals, especially if run at high
temperatures for extended periods of time.
When checking oil on the various hoist, slew and pump drive gearboxes, inspect for discoloration as it
can indicate overheating. Failure to replace discolored gearbox oil can significantly shorten the
lifespan of the gears and bearings.

Grease
Seatrax lubricates all bearings and bushings on the crane during the assembly process. All grease points
should be attended to as shown by the Lubrication Chart, using particular types of grease as explained
below:
Slew Bearings and Boom Heel Pins: Seatrax strongly recommends the use of Lubemaster Premalube
Heavy Duty NLGI #2 grease in the slew bearings both upper and lower and boom heel pins.
Follow these guidelines when introducing Premalube to a crane that used different grease previously:
o DO NOT MIX WITH CLAY OR BENTONITE GREASES
o Certain greases are not compatible and may fail to perform properly if mixed. This may result in
equipment failure and damage. Purge old grease prior to using Premalube:
o Bearing-type grease fittings: fill with Premalube until the old grease is forced out.
o Other surfaces: remove the old grease by applying a degreaser.
o For additional information on compatibility and purging consult the Seatrax service department.
Couplings/Splines: See the attached Service Bulletin SB26003 for specific grease and vendor
recommendations.
Electric Prime Mover (If Equipped): For cranes equipped with an electric motor(s) as prime mover,
refer to the motor manufacturers manual in the Prime Mover section of Data Book 1.
All Other Fittings: For other grease points, high-quality multi-purpose grease with EP and moly
additives - and high resistance to water washout - is necessary to prevent metal to metal contact and
premature wear. It is also necessary to use grease rated for the expected service temperature of the
crane as indicated in the below table:
Temp.Range 40to40F 10to80F 30to110F
Grease NLGIGrade0 NLGIGrade1 NLGIGrade2

HydraulicOils
Viscosity
Viscosities should correspond to the environmental conditions listed in the table. VG ISO 68 is
recommended for the Gulf of Mexico and other sub-tropic regions. If there appears to be overlap or the
environmental temperatures fall outside the range on the table, then contact Seatrax for advice.

StandardLubeSchedule_R08.doc Page11of13
Compatibility
Mineral oils are generally compatible with the seals, fluid conductors and metallic components.
However, some synthetic and/or environmentally-safe fluids have additives or chemical properties which
can damage these components. Contact Seatrax before using any environmentally-friendly hydraulic oils.
DONOTuseengineoilsorautomatictransmissionfluidsinthehydraulicsystem!
Lubricity
Due to the critical tolerances between mating parts in piston pumps and motors, the lubricity of the oil
must meet minimum requirements. The lubrication properties of the oil should be provided on the oil
manufacturers oil data sheets as an FZG rating.
Fluids with zinc-based lubricity additives provide longer service life. Seatrax recommends avoiding the
use of ash-less (non-zinc-based) oils.
HLPvs.HVLPOils
The oils listed on the Seatrax Hydraulic Chart are HLP oils. Seatrax does not recommend the use of
HVLP oils: they may experience up to a 30% loss in viscosity in shear which can cause erratic operation.

OriginalFill
High quality ISO 68 hydraulic oil is typically used for the original fill in the hydraulic system. This type
of oil was chosen because it is a non-detergent, shear-stable, anti-foaming and anti-wear hydraulic oil
with high resistance to rust and oxidation. The additives used in the oil are suitable for long duration use
and are compatible with the seals used in the crane. This oil can be used for temperatures ranging from
30F to 110F.

FieldFill
Whenever oil must be added to the system, or when an oil change becomes necessary, use one of the
fluids shown in the Hydraulic Oil Chart.
Full is approximately 4 below the top of tank or approximately 6 beneath the filler neck. Seatrax does
not use hydraulic cylinders unlike some designs making it unnecessary to leave a large air reserve to
accommodate piston displacement of fluid within the hydraulic tank.

StandardLubeSchedule_R08.doc Page12of13
IMPORTANTNOTES
Maintain proper tank level: too full and excess oil can slosh out. Too low and pump damage may
occur. As illustrated in the previous drawing, Seatrax designed the pilot pump suction inlet to sit high
in the tank relative to the inlets for the other pumps. If the oil level drops below the pilot suction inlet,
pilot pressure to the hydraulic system drops, stopping the slew and hoist pumps before cavitation
damage can occur. If this happens, shut down the crane immediately to reduce the chance of damaging
the pilot pump and refill the tank.
The use of oil heaters in the hydraulic tank may change the oil or oil change interval recommended for
a particular environment.
When operating in an extremely cold environment, slowly rotate each hoist for one minute to allow
warmer oil from the tank to replace the cold oil in the lines and warm the motors.

HydraulicOilChart
Listed below are the recommended ISO viscosity grades for hydraulic oil for various ambient temperature
ranges when used in Seatrax hydraulic cranes. Also included is a list of various manufacturers who make
oil conforming to the ISO specifications. These oils are readily available HLP oils typically with high life
to cost benefits. Many other oil companies also supply oil conforming to these requirements, but
hydraulic oil datasheets should be submitted to Seatrax for approval before their use.
Neverfillthehydraulicsystemdirectlyfrombarrels,cansorothercontainers:theseoftencontain
contaminantsandmustbefinelyfilteredduringtheoilfill/transferprocess.
AllowableAmbientTemperatureRange
ISO22 ISO32 ISO46 ISO68
Manufacturer/
Brand 10Fto60F 5Fto75F 15Fto90F 30Fto110F
(23Cto15C) (15Cto24C) (9Cto32C) (1Cto43C)
EnergolHLPHM EnergolHLPHM EnergolHLPHM EnergolHLPHM
B.P.
22 32 46 68
CALTEX RandoHD22 RandoHD32 RandoHD46 RandoHD68
CASTROL HyspinAWS22 HyspinAWS32 HyspinAWS46 HyspinAWS68
CHEVRON RykonOilAW22 RykonOilAW32 RykonOilAW46 RykonOilAW68
CONOCO HydroclearAW22 HydroclearAW32 HydroclearAW46 HydroclearAW68
MOBIL DTE22 DTE32 DTE46 DTE68
PETROCANADA HydrexAW22 HydrexAW32 HydrexAW46 HydrexAW68
SHELLOILCO. Tellus22 Tellus32 Tellus46 Tellus68
TEXACO RandoHD22 RandoHD32 RandoHD46 RandoHD68
TOTALFINAELF AzollaZS22 AzollaZS32 AzollaZS46 AzollaZS68

StandardLubeSchedule_R08.doc Page13of13
P.O. Box 840687, Houston, Texas 77284
Phone: 713 896 6500 Fax: 713 896 6611

SERVICE BULLETIN
SB26003 (Addendum to SB25001R)
August 1, 2006

PUMP DRIVE COUPLING GREASE

Attached are coupling grease specifications from several lubricant manufacturers. This grease is
manufactured specifically for application on high speed couplings.

Through extensive research and field testing, Seatrax has found these specific lubricants provide
significant improvement in spline life on the high speed spline couplings on hydraulic pump drives.

Application of coupling grease on the input shaft of spline type engine flywheel couplings is
recommended during maintenance.

For more information regarding pump drive lubrication, please see Seatrax Service Bulletin
SB25001R.

SB26003.doc Page 1 of 1
SHELL ALVANIA GREASE CG
For couplings used in industrial equipment

Product Description
Alvania Grease CG is specially formulated with a lithium soap/polymer thickener, which has superior resistance to
oil separation when subjected to the high centrifugal forces normally found in couplings.

Application
Alvania Grease CG is recommended for all types of grease lubricated couplings used in industrial equipment.
Common grease lubricated couplings include:

1. Geared Couplings which have internal and external spur gears that mesh within a common rotating hub
connecting the shafts.

2. Steel Grid Couplings which have a convoluted band of flexible spring steel physically linking the hubs together.

3. Flexible Chain Couplings which have a roller chain that meshes with a sprocket cut in each mating hub.

Advance technology has enabled Alvania Grease CG to perform beyond the normal 6 month change interval. In
actual field experience this grease has shown its ability to perform satisfactorily beyond 3 years. This product should
be used in all grease couplings, especially in those hard to service or those operating under severe conditions.

Because of its high base oil viscosity, Alvania Grease CG is also suitable for use in other industrial applications
where the equipment is subject to high water wash, low speeds and heavy or shock loads.

Features
Alvania Grease CG has a consistency which overlaps the NLGI grades 0 and 1. This grease is specially formulated
with a lithium/polymer thickener and fortified with corrosion, oxidation, extreme pressure and an effective rust
inhibitor additive package.

Its high viscosity base oil and tackifier combine to keep the grease in place and prevent separation. In the ASTM D
4425, High Speed Centrifugal Test, which develops G forces in excess of 36,000 at 15,000 rpm. Alvania Grease CG
exhibits little or no oil separation.

SOC: 02426-12/02
Benefits
resistance to centrifugal separation
extended relubrication frequency
high load carrying capabilities
resistance to water washing
staying in place under high speeds
corrosion and rust protection
minimizing of coupling wear
reduction in down time and maintenance costs
minimizing of coupling freeze-up
use at temperatures up to 325F
one grease for all grease coupling types

Based on ASTM D 1478 and D 4693 torque tests, the minimum recommended bearing lubrication service would be -
10F. For coupling service the minimum usable temperature is not dependent upon ease of pumping or bearing
breakaway force. Field service confirms problem-free coupling service at -20F and below. Actual minimum
temperature for coupling service would be below -20F.

Approvals and Recommendations


AGMA CG-1 type
AGMA CG-2 type
AGMA CG-3 type

Shell recommends Alvania Grease CG in all types of grease couplings including the following:
Browning
Falk
Koppers
Fast
TB Woods

Product Maintenance
The tacky nature of the product makes hand packing the preferred method of newly installed couplings to ensure even
distribution throughout. Normal handling precautions should be observed as with any petroleum based products.
Consult the coupling manufacturers installation instructions for detailed lubricant application procedures. The
following procedure outlines a popular lubrication method. Prior to assembly of gear couplings a coating of grease
should be applied to gear teeth. After hand packing, the coupling should be rotated so the grease fitting reaches 4
oclock, and the fitting/plug removed. A short length of 1/4 inch pipe can be affixed and grease pumped into the
coupling until product is observed flowing out the purge opening at 10 oclock. The pipe should then be removed and
the plugs reinserted. This practice insures that the coupling is adequately lubricated. Routine relubrication can be
accomplished with disassembly using this method. The grease will then be evenly distributed to all moving and
sliding surfaces and the full benefits of the product will be realized. Special care needs to be taken when filling "Full
Travel" type couplings so the correct amount of grease is charged.
Typical Properties of Shell Alvania Grease CG
Test Method
Product Code 71168
NLGI Grade 0/1
Appearance Dark Brown, Tacky
Lithium Soap/Polymer, wt% 10.0
Viscosity(1)
@ 40C, cSt D 445 >3200
@ 100C, cSt D 445 >50
Penetration. Dmm D 217
Worked, 60X 350
Worked, 10,000X, % Change 10
Dropping Point, F Mettler 320+
Centrifugal Oil Separation, vol % D 4425 None
Water Spray-Off, wt % D 4049 <3
Rust Protection D 1743 Pass
Timken, OK Load, lbs D 2509 40+
Four-Ball EP D 2596
Load Wear Index, kgf 68
Weld Point, kgf 400
Four-Ball Wear, mm D 2266 0.4
1 hr, 75C, 1200 rpm, 40 kgf
Guide to Usable Temperature
Min,F (Pumping) 20
Min,F (Bearings) -10
Min,F (Couplings) Below -20
Continuous Service, Max,F 250
Short Exposure, Max,F 325
1
Nominal base oil viscosities without polymers or additives are 680 cSt @ 40C
and 26.1 cSt @ 100C.

Handling Practices
For information on the safe handling and use of this product, refer to the Material Safety Data Sheet at
http://www.equivashell.com. For more information and availability, call 1+800-782-7852 or visit the World Wide
Web: http://www.shell-lubricants.com/.
Grease

Product Description
Mobilgrease XTC is an extra high performance product designed for use in high speed coupling applications. It is manufactured with a
selected high viscosity mineral base oil and an extremely effective, heavy-duty additive package. Mobilgrease XTC is formulated to
provide low bleed as well as high temperature stability, properties critical to modern coupling lubrication and protection. While the base
oil provides excellent elastohydrodynamic lubrication (EHL) film protection properties, the additive package enhances the extreme
pressure (EP) / anti-wear protection, rust and corrosion performance and the high temperature stability of this leading edge product.
Mobilgrease XTC also incorporates proprietary formulation stability to outperform best-in-class low bleed coupling greases with respect
to high temperature stability in high shear conditions. Mobilgrease XTC is an NLGI No. 1 lithium soap-base product.

ExxonMobil research scientists formulated Mobilgrease XTC to meet or exceed the requirements of modern high-speed gear and grid
design couplings including the AGMA CG-2 and CG-1 specifications. This grease has shown excellent performance and protection in a
wide variety of coupling applications covering a broad range of industries.

Based on its outstanding performance, this grease has become the product of choice for many coupling users. Mobilgrease XTC fully
meets the performance requirements of major coupling manufacturers.

Features & Benefits


The Mobilgrease brand of products is well known and highly regarded world-wide based on their outstanding performance and the R&D
expertise and the global technical support that stand behind the brand. The outstanding qualities of one of these lubricants in this
family, Mobilgrease XTC, have made it the choice of many users, especially when performance is a key concern.

Mobilgrease XTC enjoys an excellent reputation in the lubrication of high speed and high temperature gear and grid coupling
applications. Close contacts with original equipment manufacturers (OEMs) and end-users ensure that products such as Mobilgrease
XTC will be available to meet critical application needs, both now and in the future.

Mobilgrease XTC was specifically designed for high speed and high temperature coupling applications, and offers the following
advantages and potential benefits:

Features Advantages and Potential Benefits


Excellent resistance to oil separation Less leakage, better reliability and coupling protection
Excellent EHL contribution and wear protection Less coupling wear, even when misaligned, and lower
maintenance costs
Excellent high temperature stability Long grease life and extended intervals between relubrication
Good resistance to rust and corrosion Maintains excellent grease performance even in tough aqueous
environments

ExxonMobil Lubricants & Specialties


All products may not be available locally. For more information, contact your local sales office or visit www.exxonmobil.com.
ExxonMobil is comprised of numerous affiliates and subsidiaries, many with names that include Esso, Mobil, or ExxonMobil. Nothing in this document is intended to override or
supersede the corporate separateness of local entities. Responsibility for local action and accountability remains with the local ExxonMobil-affiliate entities. Due to continual
product research and development, the information contained herein is subject to change without notification. Typical Properties may vary slightly.
2001 Exxon Mobil Corporation. All rights reserved.
Applications
Application Considerations: Because Mobilgrease XTC is highly viscous and has adhesive agents to address coupling demands, use of
hand-operated grease guns at low ambient temperatures without auxiliary heat is discouraged.

Mobilgrease XTC fully meets existing and AGMA Type CG-2 requirements for high-speed flexible gear and grid couplings. Mobilgrease
XTC also meets less demanding AGMA Type CG-1 requirements. Mobilgrease XTC maintains its excellent performance characteristics
in ambient temperatures up to 120 C. It is not recommended for temperatures below -30 C. Mobilgrease XTC is used widely in
industrial applications requiring the use of:

Grid-type flexible couplings


Gear-type flexible couplings

Specifications & Approvals


Mobilgrease XTC meets or exceeds the following industry specifications:
Meets AGMA CG-1
Meets AGMA CG-2

Typical Properties

Mobilgrease XTC
NLGI Grade 1
Thickener Type Lithium/Polymer
Color, Visual Dark Brown
Penetration, Worked, 25 C, ASTM D 217 325
Dropping Point, C, ASTM D 2265 215
Viscosity of Oil, ASTM D 445
cSt @ 40 C 680
Centrifugal Bleed, ASTM D 4425, K36, 24 hrs, 38 C, vol % 0
Penetration change, ASTM D 217, from 60X to 10,000X, mm/10 +25
Bomb Oxidation, ASTM D 942, Pressure drop at 100 hrs, kPa 35
Four- Ball Wear, ASTM D 2266 0.35
Four- Ball EP Test, ASTM D 2596,
Weld Point, Kg 315
Load Wear Index, Kgf 51
Timken OK Load, ASTM D 2509, lb 60
Corrosion Prevention, ASTM D 1743 Pass
Copper Strip Corrosion, ASTM D 4048 1A

ExxonMobil Lubricants & Specialties


All products may not be available locally. For more information, contact your local sales office or visit www.exxonmobil.com.
ExxonMobil is comprised of numerous affiliates and subsidiaries, many with names that include Esso, Mobil, or ExxonMobil. Nothing in this document is intended to override or
supersede the corporate separateness of local entities. Responsibility for local action and accountability remains with the local ExxonMobil-affiliate entities. Due to continual
product research and development, the information contained herein is subject to change without notification. Typical Properties may vary slightly.
2001 Exxon Mobil Corporation. All rights reserved.
Health & Safety
Based on available information, this product is not expected to produce adverse effects on health when used for the intended
application and the recommendations provided in the Material Safety Data Sheet (MSDS) are followed. MSDS's are available upon
request through your sales contract office, or via the Internet. This product should not be used for purposes other than its intended use.
If disposing of used product, take care to protect the environment.

The Mobil logotype, the Pegasus are trademarks of Exxon Mobil Corporation, or one of its subsidiaries.

ExxonMobil Lubricants & Specialties


All products may not be available locally. For more information, contact your local sales office or visit www.exxonmobil.com.
ExxonMobil is comprised of numerous affiliates and subsidiaries, many with names that include Esso, Mobil, or ExxonMobil. Nothing in this document is intended to override or
supersede the corporate separateness of local entities. Responsibility for local action and accountability remains with the local ExxonMobil-affiliate entities. Due to continual
product research and development, the information contained herein is subject to change without notification. Typical Properties may vary slightly.
2001 Exxon Mobil Corporation. All rights reserved.
P.O. Box 840687, Houston, Texas 77284
Phone: 713 896 6500 Fax: 713 896 6611

SERVICE BULLETIN
SB25001R4
January 10, 2005 (Revised March 26, 2012)

PUMP DRIVE LUBRICATION


Seatrax cranes equipped with 4 pad pump drives require additional lubrication, which will prolong
pump and gear life. In addition to the internal fluid level the drive gears should be lubricated on a
periodic basis to prevent spline fretting.
Seatrax has different models of 4 pad pump drives, each having a different maintenance procedure.

For units utilizing the Part No. 20135,


20156, 20173 and 20195:
Each independent drive should have 2 shots
from an oil can of SAE 90W oil applied into
the breathers on a monthly basis.
NOTE: If this has never been performed
then start by applying 10 shots of oil from
oil can in each pad.

For units utilizing the Part No. 20200,


20201, 20202, 20206 and 20224:
The center drive shaft should have 1 shot of
Coupling Grease (Ref: SB26003) applied
on a weekly basis.
NOTE: If this has never been performed
then start by applying 6 shots of grease.
Oil capacity: 7.5 quarts.

SB25001R4.doc Page1of2
For 1,400 2,300 hp units including Part
Nos.

20271, 20278, 20296, 20406, 20416,


20417, 20418, 20419 & 20420
Oil Capacity: Approximately 9.25 gallons
Fill to the mark on the dipstick. There are no
other lubrication points.
NOTE: This series of units is identifiable
by a front center-mounted cooling pump.

For 1,000 hp units including Part Nos.

20258, 20259, 20261, 20265, 20289,


20387, 20405, 20412, 20413, 20414,
20415, 20421, 20422, 20430, 20431
& 20452
Oil Capacity: Approximately 2 gallons.
Fill to the mark on the dipstick. There are no
other lubrication points.
NOTE: This series of units is identifiable
by a front center-mounted cooling pump.

SB25001R4.doc Page2of2

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