PROCESSCALCULATIONSFOR20MLDSTPATBARNALA

1 DESIGNBASIS
1.1 FLOW
AverageFlow(forSTP) = 20.00 MLD
= 833 m3/hr
= 0.231 m3/s

PeakFactor(forSTP) = 2.25

PeakFlow(forSTP) = 45.00 MLD

= 1875 m3/hr
= 0.521 m3/s 0.815

1.2 DESIGNQUALITYOFRAWSEWAGE
Temprature = 2530oC 0C
pH = 68.5
BOD5 = 180225 mg/L
COD = 400550 mg/L
TotalSuspendedSolids = 400500 mg/L
Sulphate = 100 mg/L
7
FecalColiformCount = 1.1x10 MPN/100ML
TotalKjeldahlNitrogen(asN) = 45 mg/L
AmmonicalNitrogen(asN) = 10 mg/L
TotalPhosphorous = 5 mg/L

1.3 DESIGNQUALITYOFTREATEDSEWAGE
Shallnotexceed50Cabovethe
Temperature =
receivingwatertemp.
pH = 6.59.0
BiochemicalOxygenDemand(asBOD5)at200c = <10 mg/L
COD = <50 mg/L
TotalSuspendedSolids = <10 mg/L
FecalColiforms = <230 MPN/100ml
TotallNitrogen(NTotal) = <10 mg/L
AmmonicalNitrogenas(NH4N) = <5 mg/L
TotalPhosphorous = <2 mg/L
SAR = <3.5
EC = <2000 us/cm
RSC = <2.5 mg/L
 PROCESSCALCULATIONSFOR20MLDSTPATBARNALA

3 PRIMARYTREATMENTUNITS
2.1 INLETCHAMBER
No.ofUnits = 1 No.
DesignFlow = PeakFlow
PeakFlow = 45.00 MLD
= 1875 m3/hr
= 0.521 m3/sec
HydraulicRetentionTime(HRT)atPeakFlow = 30 sec
Volumerequired = 0.521x30
= 15.63 m3
SideWaterDepth(SWD)provided = 3.00 m
Widthprovided = 2.10 m
Lengthrequired = 2.50 m
Freeboardprovided = 0.50 m
Volumeprovided = 15.75 m3 OK

2.2 FINESCREENCHANNELS

No.ofMechanical(Working)Screens = 1 Nos.
No.ofmanual(Standby)Screens = 1 Nos.
TotalNo.ofScreens = 2

2.2.1 FINESCREENCHANNELS:MECHANICAL
No.ofMechanicalScreens = 1 Nos.
DesignFlow = PeakFlow
= 45.00 MLD
= 1875 m3/hr
= 0.521 m3/sec

AverageFlow = 20.00 MLD

= 833 m3/hr
= 0.231 m3/sec

DesignFlowineachScreen = 0.521 m3/sec

1 No.

= 0.521 m3/sec

AverageFlowineachScreen = 0.231 m3/sec

1 No.

= 0.231 m3/sec

MaximumVelocitythroughScreenatPeakFlow = 1.2 m/sec

 PROCESSCALCULATIONSFOR20MLDSTPATBARNALA

MinimumVelocitythroughScreenatAverageFlow = 0.6 m/sec

ClearAreaofOpeningthroughScreenatPeakFlow = 0.521 m3/sec

1.2 m/sec

= 0.434 m2

ClearAreaofOpeningthroughScreenatAverage
= 0.231 m3/sec
Flow
0.6 m/sec

= 0.386 m2

ConsideringmaximumAreaofOpeningthrough
= 0.434 m2
Screen
ClearSpacingofBars = 6 mm
ThicknessofBars = 3 mm
GrossAreaofScreen = 0.434x(6+3)/6
= 0.651 m2
AssumingDepthofScreenChannel = 0.950 m
GrossWidthofScreen = 0.651/0.95
= 0.685 m
(GrossWidthofScreen/CentertoCenterSpacingof
No.ofBars =
Bars)1
= (0.685/((6+3)/1000)1
= 75.15 Nos.
Say = 75 Nos.
(NumberofBars+1)xClearSpacing+(NumberofBarsx
WidthofScreenprovided =
BarThickness)
= (75+1)x6+(75x3)
= 681 mm
Say = 700 mm
WidthofSideFrameprovioded = 150 mm
WidthofScreenChannelprovided = 1000 mm

HeightofBlindPlateatBottomofScreenprovided = 50 mm

LiquidDepthofScreenChannelprovided = 1000 mm
LengthofScreenChannelprovided = 5000 mm
Freeboardprovided = 300 mm
 PROCESSCALCULATIONSFOR20MLDSTPATBARNALA

HeadLossacrossScreen
HeadLossacrossScreen = 0.0728(V2v2)
PeakFlowthroughScreenChannel/ClearAreaof
V=VelocitythroughScreenatPeakFlow =
OpeningthroughScreen
= 1.175
PeakFlowthroughScreenChannel/CrossSectionalArea
v=VelocityinapproachChannelatPeakFlow =
ofScreenChannel
= 0.521
HeadLossacrossScreenatPeakFlow = 0.081 m

HeadLossacrossScreenat50%CloggedCondition

VelocitythroughScreenat50%CloggedConditionat
= 2.350 m/sec
PeakFlow
HeadLossacrossscreenat50%CloggedConditionat
= 0.382 m
PeakFlow

2.2.2 FINESCREENCHANNELS:MANUAL
No.ofManualScreen = 1 No.
DesignFlow = PeakFlow
= 45.00 MLD
= 1875 m3/hr
= 0.521 m3/sec

AverageFlow = 20.00 MLD

= 833 m3/hr
= 0.231 m3/sec

DesignFlowineachScreen = 0.521 m3/sec

1 No.

= 0.521 m3/sec

AverageFlowineachScreen = 0.231 m3/sec

1 No.

= 0.231 m3/sec

MaximumVelocitythroughScreenatPeakFlow = 1.2 m/sec

MinimumVelocitythroughScreenatAverageFlow = 0.6 m/sec

 PROCESSCALCULATIONSFOR20MLDSTPATBARNALA

ClearAreaofOpeningthroughScreenforPeakFlow = 0.521 m3/sec

1.2 m/sec

= 0.434 m2

ClearAreaofOpeningthroughScreenforAverage
= 0.231 m3/sec
Flow
0.6 m/sec

= 0.386 m2

ConsideringmaximumAreaofOpeningthrough
= 0.434 m2
Screen
ClearSpacingofBars = 10 mm
ThicknessofBars = 8 mm

GrossAreaofScreen = 0.434x(10+8)/10
= 0.781 m2
AssumingDepthofScreenChannel = 1.000 m
GrossWidthofScreen = 0.7813/1
= 0.781 m
(GrossWidthofScreen/CentertoCenterSpacingof
No.ofBars =
Bars)1
= (0.781/((10+8)/1000)1
= 42.403 Nos.
Say = 42 Nos.
(NumberofBars+1)xClearSpacing+(NumberofBarsx
WidthofScreenprovided =
BarThickness)
= (42+1)x10+(42x8)
= 766 mm
Say = 800 mm
WidthofSideFrameprovided = 50 mm
WidthofScreenChannelprovided = 900 mm
LiquidDepthofScreenChannelprovided = 1000 mm
LengthofScreenChannelprovided = 5000 mm
Freeboardprovided = 300 mm

HeadLossacrossScreen
HeadLossacrossScreen = 0.0728(V2v2)
PeakFlowthroughScreenChannel/ClearAreaof
V=VelocitythroughScreenatPeakFlow =
OpeningthroughScreen
= 1.172
PeakFlowthroughScreenChannel/CrossSectionalArea
v=VelocityinapproachChannelatPeakFlow =
ofScreenChannel
HeadLossacrossScreenatPeakFlow = 0.579 m
 PROCESSCALCULATIONSFOR20MLDSTPATBARNALA

HeadLossacrossScreenat50%Cloggedcondition = 0.076 m

HeadLossacrossScreenat50%CloggedCondition

VelocitythroughScreenat50%CloggedConditionat
= 2.344 m/sec
PeakFlow
HeadLossacrossscreenat50%CloggedConditionat
= 0.376 m
PeakFlow

3 GRITCHAMBERS
No.ofWorkingUnits = 1 Mechanical
No.ofStandbyUnits = 1 Manual
TotalNo.ofUnits = 2 Nos

3.1 GRITCHAMBER:MECHANICAL
No.ofMechanicalGritChamber = 1
DesignFlow = PeakFlow
PeakFlow = 45.00 MLD
= 45000 m3/day
= 1875 m3/hr
= 0.521 m3/sec

DesignFlowtoeachGritChamber = 45000/1
= 45000 m3/day
= 1875 m3/hr
= 0.521 m3/sec

Accordingto"ManualonSewerage&Sewage
Treatment"publishedbyCentralPublicHealthand
EnvironmentalEngineeringOrganisation(CPHEEO),

SurfaceOverflowRatefor0.15mmdia.ParticleSize
= 1555 m3/m2/day
withSpecificGravitySs>2.65
ConsideringDesignOverflowRate = 1555 m3/m2/day

AreaofGritChamberrequired = 45000 m3/day

1555 m3/m2/day

= 28.94 m2

SquareSideofGritChamberrequired = 28.94

= 5.38 m
 PROCESSCALCULATIONSFOR20MLDSTPATBARNALA

LengthofChamberprovided = 5.50 m
WidthofChamberprovided = 5.50 m

HydraulicRetentionTime(HRT)inGritChamberat
= 60 sec
PeakFlow
VolumeofGritChamberrequired = 0.521x60
= 31.250 m3

DepthrequiredinGritChamber = 31.25/(5.5x5.5)
= 1.03 m
Say = 1.10 m
TotalLiquidDepthrequired = 1.10 m
TotalLiquidDepthprovided = 1.10 m
Freeboardprovided = 0.30 m

3.2 GRITCHAMBER:MANUAL
No.ofManualGritChamber = 1
DesignFlow = PeakFlow
PeakFlow = 45.00 MLD
= 45000 m3/day
= 1875 m3/hr
= 0.521 m3/sec

DesignFlowtoeachGritChamber = 45000/1
= 45000 m3/day
= 1875 m3/hr
= 0.521 m3/sec

Accordingto"ManualonSewerage&Sewage
Treatment"publishedbyCentralPublicHealthand
EnvironmentalEngineeringOrganisation(CPHEEO),

SurfaceOverflowRatefor0.15mmdia.ParticleSize
= 1555 m3/m2/day
withSpecificGravitySs>2.65
ConsideringDesignOverflowRate = 1555 m3/m2/day

AreaofGritChamberrequired = 45000 m3/day

1555 m3/m2/day

= 28.94 m2

LengthofChamberprovided = 7.80 m
WidthofChamberprovided = 3.90 m
 PROCESSCALCULATIONSFOR20MLDSTPATBARNALA

AreaProvided = 7.8x3.9
= 30.420 m2 OK

HydraulicRetentionTime(HRT)inGritChamberat
= 60 sec
PeakFlow
VolumeofGritChamberrequired = 0.521x60
= 31.250 m3

DepthrequiredinGritChamber = 31.25/(3.9x7.8)
= 1.03 m
Say = 1.10 m
GritStorageDepth = 0.20 m
TotalLiquidDepthrequired = 1.30 m
TotalLiquidDepthprovided = 1.30 m
Freeboardprovided = 0.30 m

4 PROCESSDESIGNFORSBRBASINS
SHALLBEPROVIDEDSEPERATELY

5 DISINFECTIONSYSTEM
5.1 CHLORINECONTACTTANK
No.ofUnits = 1 No.
DesignFlow = PeakFlow

AverageFlow = 833 m3/hr

PeakFlow = 1875 m3/hr
HydraulicRetentionTimeatPeakFlow = 30 min
VolumeofChlorineContactTankrequired = 1875x30x60
= 937.50 m3
SideWaterDepth(SWD)provided = 3.00 m
Widthprovided = 12.50 m
Lengthrequired = 25.00 m
Lengthprovided = 25.00 m
Volumeprovided = 937.50 m3 OK
Freeboardprovided = 0.50 m

5.2 CHLORINATORS
DesignFlow = DecantFlow

AverageFlow = 833 m3/hr

DecantFlow = 833 m3/hr
DesignChlorineDosage(Max) = 3 mg/l
QuantityofChlorinerequired = 833x3/1000
= 2.50 Kg/hr
No of Working Chlorinator provided 1 No
 PROCESSCALCULATIONSFOR20MLDSTPATBARNALA

CapacityofChlorinatorrequired = 2.50 Kg/hr

CapacityofChlorinatorprovided = 3 Kg/hr
No.ofStandbyChlorinatorprovided = 1 No.

6 SLUDGEHANDLINGSYSTEM

6.1 SLUDGETHICKENER

QuantityofSludge(asperCTECHCalculations) = 4941 Kg/day

SolidsConsistencyofDigestedSludge = 0.80%
VolumeofDigestedSludge = 618 m3/day

SolidsSurfaceLoadingRate = 30 Kg/day/m2

AreaofThickenerrequired = 164.7 m2

NumberofUnitsProvided = 1

Arearequiredperunit = 164.7 m2

Diaofeachunitrequired = 14.5 m

SWDProvided = 3.5 m

HydraulicLoadingRaterequired = 12 m3/day/m2

3
TotalFlowtoThickenerrequired = 1976 m /day

InletFlow = 618 m3/day

RecirculationFlowtoThickenerrequired = 1358 m3/day

= 56.6 m3/hr

ThickenedSludge

SolidsCaptureEfficiency = 85.00%

SolidsinThickenedSludge = 4200 kg/day

Solidsconcentration(5to8%aspermanual) = 5.00%

DensityofThickenedSludge = 1.04

VolumeofThickenedSludge = 80.8 m3/day

 PROCESSCALCULATIONSFOR20MLDSTPATBARNALA

6.2 THICKENEDSLUDGESUMP
VolumeofThickenedSludge = 80.8 m3/day
= 5.10 m3/hr
Hydraulic Retention Time (HRT) provided in Sludge
= 4.00 hrs
Sump
Volume of Sludge Sump required = 5.1 x 4
= 20.40 m3
SideWaterDepth(SWD)provided = 3.00 m
Widthprovided = 2.70 m
Lengthrequired = 2.60 m
Volumeprovided = 21.1 m3 OK
Freeboardprovided = 0.50 m

6.3 THICKENEDSLUDGESUMPAIRBLOWERS
3
VolumeofSludgeSumpprovided = 21.1 m
DesignAirAgitationRate = 1.20 m3/hr/m3
Airrequiredformixing = 25 m3/hr
NumberofWorkingAirBlowerconsidered = 1 No.
CapacityofeachAirBlowerrequired = 25 m3/hr
CapacityofeachAirBlowerprovided = 30 m3/hr
NumberofStandbyAirBlowerprovided = 1 No.
Headprovided = 0.40 Kg/cm2

6.4 CENTRIFUGE&CENTRIFUGEFEEDPUMPS
VolumeofThickenedSludgetobefedtoCentrifuge
= 81 m3/day
inaday

No.ofOperatingHoursofCentrifugeconsidered = 16 hr/day
3
CapacityofCentrifugerequired = 5.10 m /hr
No.ofWorkingCentrifugeconsidered = 1 Nos.
CapacityofeachCentrifugerequired = 5.10 m3/hr
CapacityofeachCentrifugeprovided = 5.10 m3/hr
No.ofStandbyCentrifugeprovided = 1 No.

No.ofWorkingCentrifugeFeedPumpprovided = 1 Nos.
3
CapacityofCentrifugeFeedPumpprovided = 5.10 m /hr
HeadofCentrifugeFeedPumpprovided 30.00 m

No.ofStandbyCentrifugeFeedPumpprovided = 1 No.

6.5 POLYELECTROLYTEDOSINGSYSTEM

QuantityofSludgefromThickenedSludgeSump = 4200 Kg/day

QuantityofSludgerecycledtoMPS = 741 Kg/day

QuantityofSludgetobedewateredinaday = 4941 Kg/day
 PROCESSCALCULATIONSFOR20MLDSTPATBARNALA

Kg/TonofDry
DesignPolyelectrolyteDosage(Max) = 1.50
Solids
QuantityofPolyelectrolyterequired = 7.41 Kg/day
DesignStrengthofPolyelectrolyteSolution = 0.1%
VolumeofPolyelectrolyteSolution = 7.41/(0.001x1000)
= 7.41 m3
No.ofDosingTanksprovided = 2 Nos.
VolumeofeachDosingTankrequired = 3.71 m3
SideWaterDepth(SWD)provided = 1.70 m
Length/Widthrequired = 1.48 m
Length/Widthoffered = 1.50 m
Volumeprovided = 3.83 m3

Freeboardprovided = 0.30 m

No.ofWorkingPolyelectrolyteDosingPump
= 1 Nos.
provided

CapacityofeachPolyelectrolyteDosingPump TotalVolumeofPolyelectrolyteSolution/(No.ofDosing
=
required PumpsxNo.ofHoursofOperationofCentrifuge)

= 7.41/(1x16)
= 0.463 m3/hr
= 463 LPH
CapacityofeachPolyelectrolyteDosingPump
= 560 LPH
providedwith20%margin
No.ofStandbyPolyelectrolyteDosingPump
= 1 No.
provided