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Plasticon Composites Worldmap Operations & Sales Operations & Sales

Sales
Polem, bulk storage
Chemical Process Industry
Applications and equipment for the Chemical Process Industry

www.plasticoncomposites.com General Power Piping Systems Chemical


Plasticon Composites 02 Applications and equipment for the 03
Chemical Process Industry

About Plasticon Composites


Plasticon Composites is a full-service turnkey
solution provider in the field of corrosion resistant

s
lution
Wa
glassfibre reinforced plastic (GRP) tanks, piping and

ter

s
ge So

tem
&W
apparatus. Founded in 1950 Plasticon Composites

Chem

ng
Po

Sys
ast

Stora

cti
we
is well positioned to meet your needs.

ical
ew

Du
ing
rG

ate
en

&
Pip
Te s

era

ks
ch

r
n m
te

ac
tio
Plasticon Composites is the worlds largest Plasticon Composites is an international
Ele olog Sy
s

St
n
manufacturer of specially engineered, specialist in design, manufacturing, ctr ies ng
on & ni
corrosion resistant, fibreglass reinforced installation and service solutions for the ics Li ers
plastics and dual laminate products processing, storage and transport of highly
Me
tals Filt
& er &
providing integrated solutions for the critical corrosive fluids and gasses. The Min
ing crubb
S
handling, storage and processing of products are constructed from high quality
critical fluids and gases for the chemical, composite materials. Plasticon Composites
Food
& Agr Markets Products cts
icultu l Produ
water & wastewater, power generation has a consolidated geographical presence, re Specia
and other process industries. Dual with a multi-lingual staff and an active
laminate constructions consist either of research and development programme. Our
thermoplastic or fluoropolymer liners technical support team of specialists assists
reinforced with GRP. customers in the early planning and design
stages of projects. Plasticon Composites
aims to reach an optimum end-result with
Plasticon Composites, leader solutions that reduce operational costs
pair Services Materials
s, re ance PV
in anti-corrosion applications for its customers. Composite structures
ection
ten PV C, PE
by Plasticon Composites come in a wide Insp main FE DF, , PP,
and composite solutions variety of materials, sizes, shapes and and P, E-E
MF CT VC-C
P
on
forms, depending on process specifications.
llati int A, FE
PF ,
,
ta o A
ins gle p
The versatility of working with todays

M s TF
ty

od M
a
y

ili
composites, combined with the Plasticon ke sin

sib

ifi
rn r

ana ering

ed
Tu nde

on
Composites expertise, results in an

GR
s
lysi
sp

PT
extensive range of integrated solutions. u

re

P
stre gine

FE
and ed en
ss
l
tai
De
Transport of big diameter GRP cylinders to
Germany in 1963

Transport of horizontal PVC/GRP tanks for a chemical plant GRP covers, tanks and ducts in a waste incineration plant Transport of process vessels all over the World
in the Netherlands in 1959
Plasticon Composites 02 Applications and equipment for the 03
Chemical Process Industry

About Plasticon Composites


Plasticon Composites is a full-service turnkey
solution provider in the field of corrosion resistant

s
lution
Wa
glassfibre reinforced plastic (GRP) tanks, piping and

ter

s
ge So

tem
&W
apparatus. Founded in 1950 Plasticon Composites

Chem

ng
Po

Sys
ast

Stora

cti
we
is well positioned to meet your needs.

ical
ew

Du
ing
rG

ate
en

&
Pip
Te s

era

ks
ch

r
n m
te

ac
tio
Plasticon Composites is the worlds largest Plasticon Composites is an international
Ele olog Sy
s

St
n
manufacturer of specially engineered, specialist in design, manufacturing, ctr ies ng
on & ni
corrosion resistant, fibreglass reinforced installation and service solutions for the ics Li ers
plastics and dual laminate products processing, storage and transport of highly
Me
tals Filt
& er &
providing integrated solutions for the critical corrosive fluids and gasses. The Min
ing crubb
S
handling, storage and processing of products are constructed from high quality
critical fluids and gases for the chemical, composite materials. Plasticon Composites
Food
& Agr Markets Products cts
icultu l Produ
water & wastewater, power generation has a consolidated geographical presence, re Specia
and other process industries. Dual with a multi-lingual staff and an active
laminate constructions consist either of research and development programme. Our
thermoplastic or fluoropolymer liners technical support team of specialists assists
reinforced with GRP. customers in the early planning and design
stages of projects. Plasticon Composites
aims to reach an optimum end-result with
Plasticon Composites, leader solutions that reduce operational costs
pair Services Materials
s, re ance PV
in anti-corrosion applications for its customers. Composite structures
ection
ten PV C, PE
by Plasticon Composites come in a wide Insp main FE DF, , PP,
and composite solutions variety of materials, sizes, shapes and and P, E-E
MF CT VC-C
P
on
forms, depending on process specifications.
llati int A, FE
PF ,
,
ta o A
ins gle p
The versatility of working with todays

M s TF
ty

od M
a
y

ili
composites, combined with the Plasticon ke sin

sib

ifi
rn r

ana ering

ed
Tu nde

on
Composites expertise, results in an

GR
s
lysi
sp

PT
extensive range of integrated solutions. u

re

P
stre gine

FE
and ed en
ss
l
tai
De
Transport of big diameter GRP cylinders to
Germany in 1963

Transport of horizontal PVC/GRP tanks for a chemical plant GRP covers, tanks and ducts in a waste incineration plant Transport of process vessels all over the World
in the Netherlands in 1959
04 Applications and equipment for the 05
Chemical Process Industry

Field Fabrication & Installation

Plasticon Composites can produce on Plasticon Composites has designed highly


site when the transport of our products sophisticated winding machines and a
is not possible due to size and transport mobile plant especially for the manufacture
methods. The climate at the site is not of Fibreglass stacks, ducts, apparatus
an issue, Plasticon Composites already and vessels on site. Depending on the
has experience working at temperatures diameter Plasticon Composites uses its
from -40C to + 50C. vertical winding machine for diameters up
to 20 metres and its horizontal winding
machine for diameters up to 16 metres.
The mechanical properties of the laminate
produced with the on-site winding
equipment are exactly the same as the
properties of the laminate in the different
production facilities.

Large diameter parts to be assembled on site

Highly sophisticated winding machine


developed by Plasticon Composites

Lifting of a cylinder of D = 10 metres


from the mobile winding factory
04 Applications and equipment for the 05
Chemical Process Industry

Field Fabrication & Installation

Plasticon Composites can produce on Plasticon Composites has designed highly


site when the transport of our products sophisticated winding machines and a
is not possible due to size and transport mobile plant especially for the manufacture
methods. The climate at the site is not of Fibreglass stacks, ducts, apparatus
an issue, Plasticon Composites already and vessels on site. Depending on the
has experience working at temperatures diameter Plasticon Composites uses its
from -40C to + 50C. vertical winding machine for diameters up
to 20 metres and its horizontal winding
machine for diameters up to 16 metres.
The mechanical properties of the laminate
produced with the on-site winding
equipment are exactly the same as the
properties of the laminate in the different
production facilities.

Large diameter parts to be assembled on site

Highly sophisticated winding machine


developed by Plasticon Composites

Lifting of a cylinder of D = 10 metres


from the mobile winding factory
Plasticon Composites 06 Storage of hydrochloric acid 07
(D = 9800 mm, 1000 m3) at a steel plant

Storage Solutions

Plasticon Composites provides a wide Plasticon Composites tanks and silos can
range of storage solutions in GRP and be equipped with numerous accessories
dual laminate materials, for extreme such as leak detection equipment, vent
and moderate service applications. Our scrubbers, immersion heaters, ladders,
in-house specialists are able to help you railings, walkways, pumps, valves, level
create or expand your storage capacity indicators, load cells, dust filters, etc.
requirements in accordance with current
design code standards and health &
safety regulations.
The storage of raw materials for the
Storage products:
pharmaceutical industry
- Chemical tanks
- Ultra-Pure Water tanks
- Water and Wastewater tanks
- Food Storage tanks
- Salt Saturator tanks
- Brewery tanks
- Fuel Storage tanks
- Mixing tanks and reactors
- Silos
- Insulated tanks
- CE pressure vessels
- Transportation tanks
- Double wall storage tanks

Storage of waste water at 90 C (3 x 120 m3, D = 3500 mm)


Plasticon Composites 06 Storage of hydrochloric acid 07
(D = 9800 mm, 1000 m3) at a steel plant

Storage Solutions

Plasticon Composites provides a wide Plasticon Composites tanks and silos can
range of storage solutions in GRP and be equipped with numerous accessories
dual laminate materials, for extreme such as leak detection equipment, vent
and moderate service applications. Our scrubbers, immersion heaters, ladders,
in-house specialists are able to help you railings, walkways, pumps, valves, level
create or expand your storage capacity indicators, load cells, dust filters, etc.
requirements in accordance with current
design code standards and health &
safety regulations.
The storage of raw materials for the
Storage products:
pharmaceutical industry
- Chemical tanks
- Ultra-Pure Water tanks
- Water and Wastewater tanks
- Food Storage tanks
- Salt Saturator tanks
- Brewery tanks
- Fuel Storage tanks
- Mixing tanks and reactors
- Silos
- Insulated tanks
- CE pressure vessels
- Transportation tanks
- Double wall storage tanks

Storage of waste water at 90 C (3 x 120 m3, D = 3500 mm)


GRP ducting up to D = 2500 mm 08 Applications and equipment for the 09
P = 2.5 bar at a copper plant Chemical Process Industry

Process Equipment

For chemical recovery and pollution Products:


control, Plasticon Composites offers - FGD Scrubbers
process vessels such as scrubbers, bio - Deodorization Scrubbers
filters, biogas reactors and many related - Bio Filters
accessories. These vessels handle the - Biogas Reactors
full range of dynamic and hydrostatic - Stacks and Liners
loads for chemical environments in - GRP Covers
industries such as wastewater treatment, - Duct Systems
power generation and chemical processing. - Settlers
Supplemental system components - Separators
including internal and external piping, - Headers
distribution systems and ducting can Two GRP scrubber to filter odors
be fabricated in virtually any shape or
configuration.

Many of the Plasticon Composites


products manufactured today are designed
to withstand temperatures ranging from
-40C to 250C.

Two GRP reactors with PED approval


(P = 8 barg, T = 80C)

Two catholyte PP, GRP headers for the chlorine industry


GRP ducting up to D = 2500 mm 08 Applications and equipment for the 09
P = 2.5 bar at a copper plant Chemical Process Industry

Process Equipment

For chemical recovery and pollution Products:


control, Plasticon Composites offers - FGD Scrubbers
process vessels such as scrubbers, bio - Deodorization Scrubbers
filters, biogas reactors and many related - Bio Filters
accessories. These vessels handle the - Biogas Reactors
full range of dynamic and hydrostatic - Stacks and Liners
loads for chemical environments in - GRP Covers
industries such as wastewater treatment, - Duct Systems
power generation and chemical processing. - Settlers
Supplemental system components - Separators
including internal and external piping, - Headers
distribution systems and ducting can Two GRP scrubber to filter odors
be fabricated in virtually any shape or
configuration.

Many of the Plasticon Composites


products manufactured today are designed
to withstand temperatures ranging from
-40C to 250C.

Two GRP reactors with PED approval


(P = 8 barg, T = 80C)

Two catholyte PP, GRP headers for the chlorine industry


Plasticon Composites 10 11

Piping Systems

GRP Piping Systems Dual Laminate Piping Systems


Since 1969 Plasticon Composites has In addition, Plasticon Composites
enjoyed a worldwide reputation in manufactures and installs PVC lined GRP
glassfibre reinforced pipes and fittings pipes for aggressive products such as
with its Kialite brand and Plastilon brand chlorine gas, hydrochloric acid, sodium
(bell & spigot bonding system) piping hypochlorite and caustic soda. Various
systems. Today, piping systems are available thermoplastic and fluoropolymer liners were
in a variety of standard diameters ranging combined by Plasticon Composites (PVC,
from 25 to 1200 mm. Plasticon Composites C-PVC, PP, PE, PVDF, E-CTFE, FEP, PFA,
offers pipe and fittings to meet all national MFA) with glassfibre reinforced polyester
and international standards depending resins to provide customers with dual
on the area and application. Combining laminate piping systems for extremely hot
the strength of GRP and the chemical and corrosive environments.
compatibility of plastics provides customers
with a superior alternative to costly metal
alloys and rubber-lined steel.

Applications:
- Industrial cooling water
- Chemical processing
- Flue gas desulphurisation
- Food processing
- Ship building
- Fire fighting installations
- Water purification
- Sewage treatment

GRP piping, installed by our installation people

GRP piping, part of a chemical


processing plant

FEP/GRP piping system for the


transport of MCA, HCl and acetic
acid at 6 bar and 100C
Plasticon Composites 10 11

Piping Systems

GRP Piping Systems Dual Laminate Piping Systems


Since 1969 Plasticon Composites has In addition, Plasticon Composites
enjoyed a worldwide reputation in manufactures and installs PVC lined GRP
glassfibre reinforced pipes and fittings pipes for aggressive products such as
with its Kialite brand and Plastilon brand chlorine gas, hydrochloric acid, sodium
(bell & spigot bonding system) piping hypochlorite and caustic soda. Various
systems. Today, piping systems are available thermoplastic and fluoropolymer liners were
in a variety of standard diameters ranging combined by Plasticon Composites (PVC,
from 25 to 1200 mm. Plasticon Composites C-PVC, PP, PE, PVDF, E-CTFE, FEP, PFA,
offers pipe and fittings to meet all national MFA) with glassfibre reinforced polyester
and international standards depending resins to provide customers with dual
on the area and application. Combining laminate piping systems for extremely hot
the strength of GRP and the chemical and corrosive environments.
compatibility of plastics provides customers
with a superior alternative to costly metal
alloys and rubber-lined steel.

Applications:
- Industrial cooling water
- Chemical processing
- Flue gas desulphurisation
- Food processing
- Ship building
- Fire fighting installations
- Water purification
- Sewage treatment

GRP piping, installed by our installation people

GRP piping, part of a chemical


processing plant

FEP/GRP piping system for the


transport of MCA, HCl and acetic
acid at 6 bar and 100C
12 Applications and equipment for the 13
Chemical Process Industry

Lining Systems

Plasticon Composites is recognized Our well organized manufacturing Solid thermoplastic products
as a leading supplier in the field of processes qualify Plasticon Composites Plasticon Composites is a certified
fluoropolymer linings for a variety of to become a well-known supplier for manufacturer of solid thermoplastic
applications in the pharmaceutical, high purity linings of ISO containers for constructions (PE, PP, PVC, C-PVC
chemical, semi-conductor, power the semiconductor industry. In these or PVDF), focusing on special solutions
generation, waste incineration, containers ultra pure chemicals for customer-related developments
biotechnology and processing industries. are transported which are used for such as: pipe bundles for wet electro
Our lining products are characterized photolithographic etching processes filters, lamellar separators for water
by outstanding chemical resistance, for silicon based microchip or solar cleaning, covers for special apparatus.
compatibility to both high and low cell productions.
temperatures, high pressure ratings and Our production strength of thermoforming
corrosion resistance. Fluoropolymer liners High purity equipment for the thermoplastic materials enables us
such as PVDF, E-CTFE, FEP, MFA, PFA semi-conductor industry: to reduce the number of weld seams
and modified PTFE (e.g. TFM) can be -A pparatus for the production of to a minimum. This has led to us
employed as dual laminate, sheet lining, ultra-pure chemicals becoming a high quality supplier for
loose lining and fix point lining. -U ltra-pure chemical storage, day, the chemical industry.
slurry and mixing tanks
- Sheet linings of ISO containers
- Ultra-pure water storage tanks

Newly developed fix point lining, Plastlite


welded by high energy light
High energy light
Transparant polymer
Absorbing polymer

Principle of double wall fix point


lining with a constant monitoring Inner PFA Liner
system for maximum safety Plastlite Fixpoint
Plastlite Weld
Hot gas weld
Spacer net
Glued PFA Liner
Carbon Steel

Double wall fix point lining (PFA) of a


stainless steel column (D = 2000 mm)
12 Applications and equipment for the 13
Chemical Process Industry

Lining Systems

Plasticon Composites is recognized Our well organized manufacturing Solid thermoplastic products
as a leading supplier in the field of processes qualify Plasticon Composites Plasticon Composites is a certified
fluoropolymer linings for a variety of to become a well-known supplier for manufacturer of solid thermoplastic
applications in the pharmaceutical, high purity linings of ISO containers for constructions (PE, PP, PVC, C-PVC
chemical, semi-conductor, power the semiconductor industry. In these or PVDF), focusing on special solutions
generation, waste incineration, containers ultra pure chemicals for customer-related developments
biotechnology and processing industries. are transported which are used for such as: pipe bundles for wet electro
Our lining products are characterized photolithographic etching processes filters, lamellar separators for water
by outstanding chemical resistance, for silicon based microchip or solar cleaning, covers for special apparatus.
compatibility to both high and low cell productions.
temperatures, high pressure ratings and Our production strength of thermoforming
corrosion resistance. Fluoropolymer liners High purity equipment for the thermoplastic materials enables us
such as PVDF, E-CTFE, FEP, MFA, PFA semi-conductor industry: to reduce the number of weld seams
and modified PTFE (e.g. TFM) can be -A pparatus for the production of to a minimum. This has led to us
employed as dual laminate, sheet lining, ultra-pure chemicals becoming a high quality supplier for
loose lining and fix point lining. -U ltra-pure chemical storage, day, the chemical industry.
slurry and mixing tanks
- Sheet linings of ISO containers
- Ultra-pure water storage tanks

Newly developed fix point lining, Plastlite


welded by high energy light
High energy light
Transparant polymer
Absorbing polymer

Principle of double wall fix point


lining with a constant monitoring Inner PFA Liner
system for maximum safety Plastlite Fixpoint
Plastlite Weld
Hot gas weld
Spacer net
Glued PFA Liner
Carbon Steel

Double wall fix point lining (PFA) of a


stainless steel column (D = 2000 mm)
Plasticon Composites 14 15

Full Service Provider

Plasticon Composites has the capability to design,


manufacture, install and service GRP and dual
laminate products for your specific needs. An
experienced, multi-lingual staff consisting of our
team of engineers and technical support specialists
assist customers in the early planning and design
stages. The end result is an engineered system
that reduces life cycle cost. Hydrostatic test of a vessel with
PED approval
GRP covers for a waste water treatment plant

Continuous training Industry Technical Associations


Plasticon Composites realises that an Plasticon Composites maintains
investment in training is critical to active membership of many technical
the companys long-term leadership associations throughout the world in
position in the field of engineered order to stay abreast of changing
composite systems. technologies and pending regulations.

Two areas of focus for the


company include:

- In-House Training
Plasticon Composites acknowledges
that many of the best ideas are generated
by our employees. Product training
sessions are a part of day-to-day business
and best practices and are encouraged
so that Plasticon Composites can
offer customers the very best service
Plasticon Composites acquired certificates
and product.
according to the rules of ISO, DVS, TV,
Assembly of a GRP separator for a chemical plant
KIWA, Veritas and IFBT
- Certified Laminators and
Thermoplastic Welders
Plasticon Composites exceeds industry
Maintenance services
requirements for certified GRP laminators
Plasticon Composites recommends
and thermoplastic welders through
periodic upgrades and maintenance for
its in-house training programme.
the optimum performance of composite
This is in addition to the annual testing
systems in extreme environments. To
and inspections performed by well-known
minimise downtime and avoid unplanned
organisations such as KIWA and DVS.
interruptions, Plasticon Composites offers
the following maintenance services:

- Inspections
- Refurbishments
- Preventive Maintenance
- Facility Upgrades
The lamination of a GRP pipe for chlorine gas
- Repairs
by our well experienced installation personnel
Plasticon Composites 14 15

Full Service Provider

Plasticon Composites has the capability to design,


manufacture, install and service GRP and dual
laminate products for your specific needs. An
experienced, multi-lingual staff consisting of our
team of engineers and technical support specialists
assist customers in the early planning and design
stages. The end result is an engineered system
that reduces life cycle cost. Hydrostatic test of a vessel with
PED approval
GRP covers for a waste water treatment plant

Continuous training Industry Technical Associations


Plasticon Composites realises that an Plasticon Composites maintains
investment in training is critical to active membership of many technical
the companys long-term leadership associations throughout the world in
position in the field of engineered order to stay abreast of changing
composite systems. technologies and pending regulations.

Two areas of focus for the


company include:

- In-House Training
Plasticon Composites acknowledges
that many of the best ideas are generated
by our employees. Product training
sessions are a part of day-to-day business
and best practices and are encouraged
so that Plasticon Composites can
offer customers the very best service
Plasticon Composites acquired certificates
and product.
according to the rules of ISO, DVS, TV,
Assembly of a GRP separator for a chemical plant
KIWA, Veritas and IFBT
- Certified Laminators and
Thermoplastic Welders
Plasticon Composites exceeds industry
Maintenance services
requirements for certified GRP laminators
Plasticon Composites recommends
and thermoplastic welders through
periodic upgrades and maintenance for
its in-house training programme.
the optimum performance of composite
This is in addition to the annual testing
systems in extreme environments. To
and inspections performed by well-known
minimise downtime and avoid unplanned
organisations such as KIWA and DVS.
interruptions, Plasticon Composites offers
the following maintenance services:

- Inspections
- Refurbishments
- Preventive Maintenance
- Facility Upgrades
The lamination of a GRP pipe for chlorine gas
- Repairs
by our well experienced installation personnel
Plasticon Composites Worldmap Operations & Sales Operations & Sales
Sales
Polem, bulk storage
Chemical Process Industry
Applications and equipment for the Chemical Process Industry

www.plasticoncomposites.com General Power Piping Systems Chemical