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PII: S1389-5567(16)30021-1
DOI: http://dx.doi.org/doi:10.1016/j.jphotochemrev.2016.10.002
Reference: JPR 250
Please cite this article as: Kazuhiko Mizuno, Yasuhiro Nishiyama, Takuya Ogaki,
Kimitada Terao, Hiroshi Ikeda, Kiyomi Kakiuchi, Utilization of Microflow
Reactors to Carry Out Synthetically Useful Organic Photochemical Reactions,
Journal of Photochemistry and Photobiology C:Photochemistry Reviews
http://dx.doi.org/10.1016/j.jphotochemrev.2016.10.002
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Utilization of Microflow Reactors to Carry Out Synthetically Useful Organic
Photochemical Reactions
1
Graduate School of Materials Science, Nara Institute of Science and Technology (NAIST),
2
Department of Applied Chemistry, Graduate School of Engineering, Osaka Prefecture
3
The Research Institute for Molecular Electronic Devices (RIMED), Osaka Prefecture
Graphical abstract
1
Abstract
This review focuses on recent advances that have been made in conducting synthetically useful
of the microflow method is compared to those carried out in batch systems. Finally, advantages
and disadvantages of microflow photoreactions along with the possible employment of this
Contents
1. Introduction
2
2.1. Intermolecular Photocycloadditions
2.3. Photoadditions
2.4. Photoreductions
2.5. Photoisomerizations
2.6. Photosubstitutions
2.7. Photooxidations
2.8. Photorearrangements
3. Conclusion
4. Acknowledgements
References
1. Introduction
In the past two decades, the microflow reactor technology has been developed to become
a convenient approach for conducting a variety of synthetically useful organic reactions under
homogeneous and heterogeneous conditions [16]. This new technology has several
advantageous features. Firstly, the temperature of a reaction can be precisely controlled because
the specific surface area of the system is large and thermal (heat) capacity is small. Also, the
reaction time [the residence time (tR) in a flow system] can be readily controlled by the solution
flow rate and reactor size. The reaction vessel and attending apparatus are relatively small and
the mixing time of reactant solutions is short. Moreover, the surface to volume ratio of the
3
reaction system can be high [3,5]. In addition, efficient heterogeneous reactions can be
performed by using laminar flow and alternating flow (slug flow) systems. For example,
(photo)oxidations can proceed very efficiently in alternating flow systems composed of organic
solutions and molecular oxygen (see the section 2.7). This is because the contact area between
organic solution and oxygen gas increase dramatically under the alternating flow conditions.
the short residence times of the primary products. Lastly, solvent and reagent wastes are
minimized [3,5]. Because of the latter benefits, reactions in microflow reactors are
environmentally friendly. Although reactions performed using this approach have some
drawbacks including crystallization and polymerization occurring within the flow system and
some laborious scale-up procedures, microflow reactors recently can be alternative reactor to
traditional batch apparatuses in not only thermal reactions but also photoreactions, because of
Below, we describe recent advances in studies of large scale, synthetically useful, organic
photochemical reactions carried out in microflow reactors [734]. It should be noted that even
though the term microflow reactor is used in this review, a variety of terms have been utilized
to describe this system including flow microreactors, flow reactors and microreactors in the
original literatures. Microflow reactions were initially explored mainly by the use of stainless
reactors and high pressure pumps. However, to apply this technique to photochemical
processes, the materials employed are restricted because of the requirements associated with
light transmission and absorption. Therefore, transparent glass or resin microflow reactors have
been designed for this purpose. Also, it is important to note at this point that all the solution
4
phase photoreactions conform with the BeerLambert law governing light absorption by
substrates in solutions (Eq. 1, where I0 and I are incident and transmitted light intensities,
and concentration (c) of the substrate, and the path length (l).
General schematics showing the characteristics of batch and microflow photochemical reaction
systems are displayed in Fig. 1. In batch systems, only substrate molecules close to the surface
of the solution absorb light when they are present in high concentrations and have large molar
extinction coefficients. Another problem is that primary products, which have long residence
times in batch reactors, can also absorb light and be transformed to secondary products. In
contrast, light is absorbed through out the entire reaction solution in a microflow system, even
when the substrate is present in a high concentration and when it has a large molar extinction
coefficient. Moreover, the primary product is prevented from accumulating because of its short
Up to now, two types of microflow reactors have been employed conventionally. One is a plate
type reactor (Figs. 2a and 2b), which was initially the mainstream. This reactor is composed of
a microchannel, a cover glass, and some pumps, etc. Because these parts are integrated to the
sole apparatus, plate type reactors are generally robust. However, there are some disadvantages;
expensiveness, low flexibility (size, scale, and shape), and clogging, etc.
polytetrafluoroethylene (PTFE) tubes (Fig. 2c). Tubular reactors are the main current in these
days and widely used because of their many benefits; low cost, high flexibility, and ease of
5
replacement of used tubes, etc. These advantages of tubular reactors overcome the sole
disadvantage, relatively low robustness of tubes. In this review, we focus on the recent progress
in organic photochemistry synthesis using microflow reactors. Thus we do not handle the detail
of apparatuses or the matter of the chemical reaction engineering about microflow reactor. They
Batch systems
Diffusion Diffusion
Secondary
reaction
Starting materials
Microow systems Primary product
Lamp Secondary product
hn
6
(YMC) and (b) Dwell Device. (c) Photographs of the flow channel in FEP tubing equipped
with an Hg lamp.
as either being conducted using a direct irradiation or (photo)sensitized method (Scheme 1),
have been uncovered in the past several centuries. In these processes, a substrate (S) [either
reactant or (photo)sensitizer (PS)] absorbs light to produce its singlet excited state (1S*) that
can undergo intersystem crossing to form its triplet state (3S*), either of which can participate
can be classified into a number of different categories depending on the nature of the molecular
In a photochemical reaction, the light absorbing species can serve as a photosensitizer that
promotes but is not consumed in the process. For unknown reasons, current day synthetic
organic chemists have coined the term photoredox catalysts for what has been used for years
and photocatalyst. It should be noted that, from the mechanistic point of view, photocatalyst
and photosensitizer are quite different, while photoredox catalysts is essentially the same
7
such as TiO2. In this case, reactants are firstly adsorbed on the surface of photocatalysts, which
then react with an electron or a hole at the conduction or valence band, respectively, generated
upon excitation of photocatalyst. Therefore, in this sense, photocatalyst promotes the inner-
reactions of organic compounds, and afterward, is also used for those which trigger
excited state of the photosensitizer 1PS* undergoes energy transfer with the substrate S to form
its singlet excited state 1S* and the ground state of the photosensitizer PS (Scheme 1). Because
the intersystem crossing efficiencies of some substrates, in particular ketones, are high, energy
transfer from their excited triplet states 3PS* takes place to produce triplet states 3S*. The
excited states of photosensitizers PS* can also either accept or donate a single electron from or
the redox properties of PS and S, and the excited state energies of PS are important in
determining the direction and energetics (thus rates) of electron transfer. Moreover, single
electron transfer between S and 1PS* and/or 3PS* generates radical ion pairs composed of
radical cations and radical anions, i.e. S+ and PS or S and PS+, whose properties govern the
nature of the chemical processes that take place. Recently, there are many reports about
operate as a photosensitizer (Scheme 2) [35]. On the other hand, many organic chemists are
8
used to an expression catalyst to these compounds. Thus, from these perspectives, in this
paper, we distinguish clearly the term both photocatalyst and photosensitizer. For
In early studies in the area of organic photochemistry, both direct and sensitized methods
were used to carry out batch reactions. However, the use of this approach makes it difficult to
avoid secondary photoreactions and to achieve large-scale (mass) production. Because of the
large number of drawbacks that are associated with batch type large scale photochemical
reactions, new fundamentally different techniques were needed. This need led to the
development of microflow reactors that can be utilized to carry out both direct and energy and
electron transfer sensitized processes. In the following sections, we discuss the results of
studies that have shown that this approach is applicable to synthetically useful organic
S + 1PS*
Potential Energy
P
S + 3PS*
3S* S+ + PS
or S + PS+
hn
PS hn
P
P
S + (PS)
Reaction Coordinate
9
Scheme 1. Schematic representation of possible direct and sensitized pathways for
1[PSn]*
A D PSn: Ru(II) or Ir(III) complex
3[PSn]*
D: sacrificial electron donor
A: sacrificial electron acceptor
S: Substrate
P: Product(s)
A D +
: Chemical Reactions
Oxidative Reductive
PSn+1 Quenching hn Quenching PSn1
Cycle Cycle
S S
PSn
S+ S
applied to the one-step preparation of cyclic organic compounds that can only be difficulty
generated using ground state reactions. Because of their unique features, these processes have
served as key steps in synthetic routes targeted at a number of interesting natural products [36].
with 3-methyl-2-buten-1-ol in benzene, carried out using a microflow reactor, that affords 3,3-
10
yield of this process was found to be dependent on the light source [300-W high-pressure
mercury lamp, 15-W black light, and low power ultraviolet (UV) light-emitting diodes (LEDs)],
residence time (tR), and nature of the glassware (quartz, soda lime). A method for carrying out
reported [38].
hn OH
O (Hg lamp, black light, LED lamp) O
OH
+
benzene Ph
Ph Ph Ph
Microflow Reactor (plate)
(Hg lamp, quartz) tR = 1.2 h 91%
(black light, quartz) tR = 1.2 h 65%
(black light, quartz) tR = 4 h 84%
(black light, soda lime) tR = 4 h 34%
phenyl.
solution under batch conditions affords 8-hydroxy-2-octanone in a 66% yield along with two
oxetanes (83:17 ratio) in a 10% total yield (Scheme 4) [39]. In the absence of water, a
process was explained in terms of Markovnikov-type addition of the MeCOCH2 radical, which
is generated by hydrogen abstraction of the excited triplet state of acetone from ground state
23:77 solution using a microflow (channel) reactor gives rise to oxetanes (91:9 ratio) as major
products. The yields of the oxetanes were found to increase with an increase in the flow rate of
microflow reactor.
11
Me
OH Me Me hn (Hg lamp) OH Me OH OH Me
+ + O +
O acetoneH 2O O Me O
Me
Batch Reactor 100% conversion
(Pyrex test tube), 40 min 66% 10% (83:17)
Microflow Reactor 92% conversion
(plate), tR = 2.0 min 5% 24% (91:9)
(based on consumed 4-penten-1-ol)
benzaldehyde as a key step (Scheme 5) [40]. Using a three-layer FEP continuous microflow
reactor, this key reaction afforded over 40 g of a 67:33 mixture of a desired oxetane and a
microcapillary reactors (Scheme 6) [41]. The slug flow is the specific flow mode where two
different phases (ex. liquid-gas or liquid-liquid) are flowing alternately in microflow reactors.
Compared to the reaction employing a batch reactor, the process is seven times faster under the
normal one-layer flow condition. Interestingly, the reaction carried out under the slug flow
condition using toluene as an organic solvent and unreactive substrates like nitrogen gas or
12
water is faster than that using a one-layer system owing to the high refractive index of toluene.
O hn (Hg lamp)
+
O toluene, 0.05 M, 10 C
O
O O
+
O O
O O
major minor
Batch Reactor
(Pyrex test tube), 420 s 54% (50% de)
Microflow Reactor
(FEP tubing; one-layer flow), tR = 60 s 53% (50% de)
(FEP tubing; slug flow, N2), tR = 44 s 56% (50% de)
(FEP tubing; slug flow, H2O), tR = 30 s 56% (51% de)
cyclobutane product, which is an industrially important raw material for the preparation of
polyimides. However, this photochemical process has problems associated with difficulties in
the selection of proper solvents, the control of temperature and the deposition of the crystalline
cycloadduct. Horie developed an excellent method for carrying out this photoreaction that
utilizes a microflow reactor with FEP tubing (Scheme 7) [42]. The problem of clogging caused
by crystallization of the cycloadduct was solved by the use of the liquid (ethyl acetate)/gas
(nitrogen) slug flow technique along with ultrasonication. Moreover, the precipitated
13
O O O
hn (Hg lamp)
O O O
AcOEt, N 2,
O Microflow Reactor O O
(FEP tubing; slug flow, N2)
(see Fig. 3) 2969% conversion
tR = 5.911.8 min
N2
Filter unit
UV lamp
FEP tubing
Magnetic stirrer
ow liquid layer
14
Scheme 8. Photocyclodimerization of cinnamate derivatives. dr; diastereomeric ratio.
Reprinted with permission from ref. [43]. Copyright 2015 Wiley-VCH Verlag GmbH & Co.
KGaA, Weinheim.
alkenes such as 1,1-dimethoxyethene were reported over 50 years ago by Corey [44]. The
electron-donating alkenes such as vinyl acetate and n-butyl vinyl ether in a microflow system
comprised of a glass-made microchannel having 1000-m width and 500-m depth. These
15
reactions generate the corresponding cyclobutanes as mixtures of diastereoisomers in high
yields (Scheme 9) [37,45]. The yields of this process (microreactor: 88%, batch reactor: 8 %)
are higher and the reaction times are shorter for the process performed under microflow
compared to those under batch conditions. Jensen also reported the [2+2] photocycloaddition
O O
hn (black light)
+
OR Microflow Reactor (plate)
OR
R = Ac, Bu 82% (R = Ac)
51% (R = Bu)
O O
hn (black light)
+
OR Microflow Reactor (plate)
OR
R = Ac, Bu 69% (R = Ac)
81% (R = Bu)
O O
hn (black light)
+
OR Microflow Reactor (plate)
OR
R = Ac, Bu
69% (R = Ac)
75% (R = Bu)
cyclohexenones that possess chiral auxiliaries with cyclopentene, which take place efficiently
(Scheme 10) [4749]. Because the preferred conformation of the substrate determines
lowering the temperature. Compared to reactions carried out using a batch reactor, processes
performed using a microflow reactor, in which the temperature can be precisely controlled,
take place with higher diastereoselectivities (syn-A:syn-B = 91:9 for microreactor, 86:14 for
16
batch reactor; anti-A:anti-B = 77:23 for microreactor, 72:28 for batch reactor).
O hn O O
H H H H
(Hg lamp, LED lamp)
+
toluene, 40 C
CO2 R*
Microflow Reactor R*O2 C H R*O 2C H
(plate) syn-A anti-A
100% conversion 50% 50%
(Ar = Ph) (91) (77)
R* : O O
H H H H
Ar
cyclobutane (Scheme 11) [50]. The primary product of this process can be obtained by using
the in situ filtering agent, 2-hydroxybenzophenone, which absorbs light at similar wavelengths
as does the cyclobutane (Figs. 4 and 5). The reaction in a batch system generates the [2+2]
through the Norrish I type reaction. Thus, the microreactor is superior to inhibit the
17
H
O O
O O
O H
hn (Hg lamp) hn
+ O O O
organic solventwater
Batch Reactor 97% conversion
(test tube) 7% 23%
Microflow Reactor 93% conversion
(plate; slug flow) 44% 8%
(see Fig. 4, 5) (based on consumed 2-cyclopenten-1-one)
H organic
O O solvent
lamp
slug ow
O O
+ O O
Fig. 5. The design of the microflow reactor for the process shown in Scheme 11.
18
derivatives by using of a flat-bed solar light collector under an argon gas affords [2+2]
photocycloadducts in a 54% yield. The product is a key intermediate in a route for preparation
of the taxane ABC ring system (Scheme 12 and Fig. 6) [51]. The photoreaction is four times
faster than that in batch systems when it is performed using a parabolic trough solar
concentrator.
O Cl O
Cl
hn (sunlight)
+
Microflow Reactor
RO2CO
(flat-bed solar OCO 2R
R = alkyl light collector)
(see Fig.6) 54%
derivative.
sunlight
Fig. 6. The design of microflow reactor (flat-bed solar light collector) for the process shown
in Scheme 12.
allylamine, in a simple custom-made UV flow reactor, having residence time (tR) of 10 min,
were found to generate [2+2] cycloadducts more efficiently compared with those carried out
using a batch system (Scheme 13) [52]. Booker-Milburn described a variety of large scale [2+2]
19
photocycloadditions using a FEP tube based flow reactor, including those between maleimide
derivatives and 1,1,2-trichloroethene, and 1-hexyne and propargyl alcohol that give
cyclobutane and cyclobutene derivatives (Scheme 14) [38,53]. These workers investigated the
(Scheme 15) [54]. In one example, the photocycloaddition of cyclopentene with 5,5-dimethyl-
undergoes smooth de Mayo-type hydrolysis. These researchers also showed that the regio- and
O O
n-Bu n-Bu
hn (Hg lamp)
HN + HN
MeCN
O O
Batch Reactor
52%
(quartz immersion well)
Microflow Reactor
56%
(FEP tubing)
20
O O
H H
O hn (Hg lamp) O
+
Me Microflow Reactor Me
O O
Me (plate) H H Me
MeO2C
OMe
MeO
CO2Me
hn (Hg lamp)
+
MeOH
N O N O
Microflow Reactor
H (plate) H
67%
scales.
Oelgemller demonstrated that ultraviolet C (UVC, 100280 nm) light induced [2+2]
microcapillary reactor. 2-Furanone efficiently absorbs light in the microcapillary unit because
O
O
hn (UVC lamp) 43%
O
MeCN O
Microflow Reactor
(FEP tubing) O
65%
microflow reactors give aromatic and heteroaromatic compounds (Scheme 17) [56]. The
processes follow pathways in which carbenes, formed by nitrogen extrusion from the excited
21
states of the diazo-ketones, undergo benzannulation type reactions with the ynamines.
Hex OH
O 1) hn (Hg lamp)
Hex
Microflow Reactor (FEP tubing)
N2 +
2) heat Me
N N
MeO2C Me CO 2Me
66%
Hex OH
O 1) hn (Hg lamp)
Hex
S N2 + Microflow Reactor (FEP tubing)
N 2) heat S Bn
(EtO)2OP Bn N
PO(OEt)2
79%
Scheme 17. Photoinduced benzannulation reactions of some ynamides with diazo ketones.
vinyl azides in a continuous microflow reactor, have been described by Kirschning (Scheme
18) [57]. In these processes, photo-denitrogenation of vinyl azides takes place to afford 2H-
azirines, which undergo photochemically induced ring-opening to give nitrile ylides. 1,3-
dihydrooxazole can also be generated by using this method via the intramolecular
photocyclization of a vinyl azide containing a tethered hydroxyl group, though the reaction
22
CN
N
CN
N3 N
MeO2C
64%
MeCN CO2Me
N2 CO2Me
MeO 2C MeO2C HN
hn (Hg lamp) MeO2C
97%
Microflow Reactor CO2Me
(FEP tubing)
MeO2C
26%
+
N3 N N OH N
O
OH
OH
benzene
N2
group.
Tiwari and Maurya reported the synthesis of structurally diverse imidazole derivatives by
microflow reactors (Scheme 20) [58]. Compared with batch system, a perfluoro alkoxy alkane
(PFA) capillary microflow system (inner diameter 0.76 mm, length 10 m) improved yields of
the product (55% in batch versus 65% in microflow) and reduced reaction times (12 h in batch
versus 44 min in microflow) because of a high photon flux and its homogeneity in the
23
microflow system.
MeO OMe
OMe
MeO
OMe hn (white LED lamp)
[Ru(bpy)3 ](PF6)2 (1 mol%)
N
OMe + HN t-BuOOH (5 equiv)
N
N3 MeCN O
O Batch Reactor (12 h)
(round bottom flask) 55%
Microflow Reactor (tR = 44 min)
(PFA tubing) 65%
Scheme 20. Coupling of vinyl azides with amines to yield imidazole derivatives mediated by
visible light and a photoredox catalyst in a batch and microflow reactors. bpy; 2,2-
bipyridine.
generated by photo-extrusion of nitrogen and carbon dioxide. These processes have been
NH 2 N2 + R
NaNO2 hn R'
H+ N2, CO 2
CO2H CO2 R'
Microflow Reactor
(plate)
benzocyclobutenes.
alkynes and carbon monooxide, is a useful method for the preparation of 3-cyclopenten-1-one
derivatives. Recently Yoshida demonstrated that this process takes place photochemically at
24
ambient temperature, without the use of additives, by using a microflow reactor (Scheme 22)
and 2-norbornene for 5 min was carried out at 25 C in the reactor using a Hg lamp. The 88%
yield of this process, when a microflow reactor was employed along with the following
parameters: microchannel [1000-m width, 200-m depth, 916.04-mm length and 55-s
residence time (tR)], was much higher than that obtained employing a batch system (32%). In
addition, large scale production of the product (85% yield at 85% conversion) can be carried
out using the flow system operating for 1 h. Both electron-rich and electron-poor arylacetylenes
and 1-hexyne can be used in this reaction, which generates corresponding cyclopentenone
Co(CO)3
(CO)3Co
+
O
Ph
25 C
Hg lamp
TsN Ph
Co(CO)3
(CO)3Co TsN O
25 C
Ph
80%
25
Maurya reported the synthesis of fused -carbolines via a visible light photoredox catalyzed
microflow reactors (Scheme 23) [61]. The yield of the product was slightly better in microflows
aromatization reaction cascade for the synthesis of fused -carboline derivatives. Reprinted
with permission from ref. [61]. Copyright 2015 the Partner Organisations.
cycloadducts at the 1,2-position of the naphthalene ring as well as minor amounts of [3+2]
cycloadducts when conducted in a batch reactor (Scheme 24) [6264]. In contrast, [2+2]
reactor. The reason for this difference is associated with the fact that [2+2] cycloadducts
smoothly cyclorevert to the starting naphthalenes under batch reaction conditions. On the other
26
hand, in a flow system [2+2] cycloadducts have short residence times and, as a result, they are
quickly removed from the irradiation source (Fig. 7). Importantly, the ratios of [2+2] and [3+2]
cycloadducts do not change when microflow reactors with different thicknesses of the
CN
CN
hn (> 280 nm) NC H
O
O O
hn (> 280 nm)
H
benzene
Batch Reactor (4 h)
55 : 45
(Pyrex test tube)
Fig. 7. Product ratios of the photoreaction shown in Scheme 24 under batch reactor (a) and
27
Fig. 8. Type A and B microflow systems used for the photoreaction shown in Scheme 24.
LOPHTOR (Scheme 25 and Fig. 9) [65]. The photoreactions in the flow system were found to
be faster (12 times) and to take place in higher yields (3 times) than those performed in a batch
the concentration of the starting coumarins in the range from 0.085 to 0.425 M.
H
O O
hn (300 nm)
H
benzene
O O
O O Batch Reactor (24 h)
(round bottom flask) 30%
Microflow Reactor (2 h)
98%
(LOPHTOR; see Fig. 9)
H
O O
hn (300 nm)
H
benzene
O O
O O Batch Reactor (48 h)
(round bottom flask) 67%
Microflow Reactor (4 h)
(LOPHTOR; see Fig. 9) 99%
28
Fig. 9. Cross-sectional view of the LOPHTOR microflow reactor. The force exerted by
pressurized nitrogen produces a robust seal between the FEP and the channels formed in
stainless steel.
reaction sequence shown in Scheme 26 [66]. In this cascade, thermal conversion of furan-
methanol generates a cyclopenten-4-ol, which couples with allyl chloromethyl ether to form
the substrate for intramolecular photoaddition that produces the tricyclic product.
Scheme 26. Synthesis of tricyclic compound from furfuryl alcohol occuring via sequential
29
scaffolds have been synthesized using a continuous microflow [2+2] intramolecular
using a fluoropolymer film microflow reactor (300-m width, 50-m depth, 88-mm length).
This process, photoredox catalyzed by using Ru(bpy)32+ (bpy; 2,2-bipyridine) and activated
by visible light (white LED), gives the [2+2] cycloadduct shown in Scheme 28 [68]. The
product is obtained quantitatively using a 1 min irradiation time, whereas the process using a
conventional flask proceeds to only 68% conversion after a 30 min irradiation period.
30
Scheme 28. Intramolecular photocycloaddition of 1,7-dibenzoyl-1,6-heptadiene. Reprinted
with permission from ref. [68]. Copyright 2014 The Royal Society of Chemistry.
reactor (Scheme 29) [38,69]. The yield of this reaction, carried out to complete conversion
using a highly concentrated solution of the reactant and a short irradiation time, is higher than
conducted using a spiral microflow reactor were reported by Booker-Milburn (Scheme 30)
[38,70].
H hn
O (Hg lamp or UVA lamp)
H
AcOEt or acetone O
O O
Batch Reactor
80%
(quartz immersion well)
Microflow Reactor
77%
(FEP tubing)
1,4-methanonaphthalene-5,8-dione.
31
H O NH O
N hn (365 nm)
NMe NMe
MeCN
O O
Batch Reactor (100 min)
(quartz cell) 77%
O O
Me Me Me Me
hn (254 nm) CO 2Et
Me N CO 2Et MeCN Me N
Batch Reactor (7 h)
(quartz cell) 77%
O CO2 K HO
X
X hn (UVB lamp)
N N
acetoneH 2O
O Microflow Reactor O 82% (X = CH2)
(plate) 80% (X = S)
ultraviolet B.
gave rise to formation of bicyclic azepine derivatives via a pathway involving [2+2]
32
intramolecular cycloaddition (Scheme 32) [53]. This process, carried out using a microflow
reactor employing spiral flow through micro tubing, was applied as a key step in the synthesis
O O O O
R R R R
hn (Hg lamp)
N N+ N+
R Microflow Reactor R R R N
O (FEP tubing) O O
O
R = Me, Cl 7980% (R = Me)
6768% (R = Cl)
Scheme 33. Synthesis of alkaloid ()-neostenine. Reprinted with permission from ref. [75].
cyclization of carbon centered free radical and carried out in a microflow system, have been
33
hn (blue LED lamp; 447 nm)
Ru(bpy)3Cl2 (1 mol%)
Bu3 N (2 equiv) CO 2Me
N N
Br DMF, tR = 1 min CO 2Me
Microflow Reactor
CO2Me (PFA tubing)
MeO2C 91%
Starting Materials
ow
+ hn Products
blue LEDs
employing a flat-bed solar light collector without devices for focusing the sunlight, was
34
Me Me Ph
hn (sunlight), TPPT Me
CN
Me CN
MeCNMeOH MeO
CN Ph O + Ph
Microflow Reactor Me Me CN
BF4
(flat-bed solar light collector)
63% TPPT
(see Fig.6)
O O
H
hn (sunlight),
Me O trimethyldicyanobenzene, Me Me O
biphenyl
Me
MeCNH2O (91:9) H H
Me HO
Microflow Reactor H
Me (flat-bed solar light collector) Me Me
(see Fig.6) 15%
reduction sequence (Scheme 36) [77,78]. The first step in this sequence beginning with
aminochalcones uses a microflow reactor. The final product is generated by treatment of the
35
reactions of 1,2-diarylethenes followed by oxidation of dihydro-intermediates. However, the
low reactant concentrations (ca. 103 mol L1) and long reaction times. It is significant that the
use of continuous microflow reactors for carrying out photocyclization reactions of 1,2-
36
hn (Hg lamp), I2
cyclohexane
Microflow Reactor 92%
(FEP tubing)
Br hn (Hg lamp) Br
I2, THF
toluene
Microflow Reactor
(FEP tubing)
64%
hn (Hg lamp)
I2, THF
F F
toluene
Microflow Reactor
(FEP tubing)
85%
N hn (Hg lamp) N
I2, THF
toluene
Me Microflow Reactor
(FEP tubing)
O O
Me
74%
OMe
OMe
OMe
R
OMe
hn (Hg lamp)
I2, THF Me
R = Br, 65%
R toluene
Microflow Reactor OMe
Me (FEP tubing) OMe
Me
R = Me, 58%
R = OMe, 52%
tetrahydrofuran.
In this regard, 5-helicene was synthesized using a visible light induced photocyclization
37
reaction by Collins (Scheme 38) [83]. A Cu(I) species, prepared in situ from Cu(MeCN)4(BF4)
catalyst for this process, which takes place 12 times faster in a microflow reactor as compared
to a batch system.
hn (CFL)
Cu(MeCN)4BF4 (25 mol%)
DPEphos or Xantphos (25 mol%)
dmp (25 mol%), I2 , propylene oxide O
Ph2P PPh2
THF
DPEphos
Batch Reactor
42%
(round-bottom flask), 120 h
Microflow Reactor
(FEP tubing), 10 h 40%
hn (UV lamp) O
I2 Ph2P PPh2
Xantphos
+ +
N N
Me Me
25% overoxidized dmp
regioisomer
product
37% 38%
Scheme 38. Synthesis of 5-helicene using a visible light induced photocyclization reaction.
of a chiral atropisomeric bisbenzylidenesuccinate amide ester (Scheme 39) [84]. This strategy
was found to be more efficient when irradiation was performed in a continuous microflow
reactor.
38
Scheme 39. Photocyclization of bisbenzylidenesuccinate amide ester via continuous
Wu and Tung reported photocyclization reactions of stilbazole salts that occur within water
and methanol swollen Nafion membranes as microflow reactors [85]. Collins also reported a
visible light induced reaction in the presence of I2 or O2 that produces carbazoles from di- and
triarylamines and use a continuous microflow reactor. Although the Cu(I)-based photoredox
catalyst, comprised of Xantphos and dmp, was used to promote this reaction, the
Ru(bpy)3(PF6)2 and methyl viologen (MV2+) derivative (MV(PF6)2) can also be used. However,
the yields using the Cu(I) catalyst are much higher than those employing Ru(II) and MV2+
(Scheme 40) [86]. Carprofen analogues and carbazole derivatives with various substituents can
be prepared by using this continuous flow UV reactor based photocyclization strategy [87,88].
39
hn (CFL)
I2, propylene oxide,
Ru(bby)3(PF6)2 (5 mol%) or
Cu(MeCN)4(BF4) (5 mol%),
Xantphos (5 mol%), dmp (5 mol%) Ph
Ph
N
N
THF, tR = 10 h
Microflow Reactor 5375%
(FEP tubing)
hn (CFL)
I2, propylene oxide
Cu(MeCN)4(BF4) (5 mol%),
Xantphos (5 mol%), dmp (5 mol%) R
R
N
N
THF, tR = 20 h
R = Me, Et, i-Pr Microflow Reactor 65% (R = Me)
(FEP tubing) 79% (R = Et)
65% (R = i-Pr)
Scheme 40. Synthesis of carbazoles from di- and tri-arylamines by using visible light
irradiation.
Brse reported that carbazole can be prepared from 2-azidobiphenyl in a 50% yield and
with a 95% selectivity by using laser irradiation in a miniaturized flow mode photoreactor [89].
Compared to the use of conventional UV sources, the procedure utilizing laser irradiation leads
to acceleration of the process from 18 h (Xe lamp) to 30 s (Nd:YAG laser) (Scheme 41).
H
N3 N
hn (Xe lamp & Nd:YAG laser)
+ N
benzene N
Microflow Reactor
(PEEK tubing)
Scheme 41. Synthesis of carbazole from 2-azidobiphenyl by using laser irradiation. PEEK;
40
Enantiomerically pure trans--lactams have been synthesized from an -amino acid
compact fluorescent lamp (CFL) in a continuous flow system by Konopelski (Scheme 42) [90].
Although the rate of the photoreaction using CFL is lower than that using a Hg lamp, the yield
is higher while the product distribution is comparable. The utilization of the continuous
microflow reactor shortened the time required for this reaction and simplified scale-up without
sacrificing yield.
O O OBn O OBn
Me N2 hn (Hg lamp, CFL) Me Me
N OBn N + N
MeO toluene MeO NTr MeO NTr
O Batch Reactor (Pyrex flask) O O
NHTr Microflow Reactor (FEP tubing)
reaction in a flow system (Scheme 43) [91]. The process yields 3-methylene-1-
oxacyclopentane derivatives in excellent yields that are comparable to those arising from use
Scheme 43. Cobalt-catalyzed photochemical alkyl-Heck cyclization using a blue LED lamp.
41
Ryu studied Cossy photocyclization (5-exo-dig) of organo halides onto a CC triple bond
concentration (0.1 M) to give the cyclized product in 92% yield, though the reaction in a batch
O O O O
Br
Batch Reactor (quartz test tube), 5 min 8%
hn (254 nm) Microflow Reactor (plate), tR = 5 min 92%
Et3N (10 equiv)
MeCN Et2N +
Br
O O
O O O O 5-exo-dig
Br
Et3N + Et3 N+Br Et3 N+Br
atropisomeric maleimides. High enantioselectivity (enantiomeric excess (ee) > 98%) and
diastereoselectivity (diastereomeric excess (de) > 98%) were observed on direct irradiation and
visible light irradiation, a flow system using a CFL as a light source was employed (Scheme
45) [93]. Complete conversion of the substrate (R = Me) was accomplished within 35 min in
42
microreactors; however, in batch reactors, only 23% conversion was observed for the same
than 60 min, while only 18% conversion was observed in batch reactors.
R
O R O R
hn (CFL)
O N O Thioxanthone (1020 mol%) N N
+
O MeCN O O
O O
(R = Me)
R = Me, Ph Batch Reactor (test tube), 35 min 23% conversion
Microflow Reactor (FEP tubing), tR = 35 min 100% conversion, dr = 79:21
(R = Ph)
Batch Reactor (test tube), 60 min 18% conversion
Microflow Reactor (FEP tubing), tR = 60 min 100% conversion, dr = >99:1
maleimides.
2.3. Photoadditions
[72,74,94,95]. This process, involving addition of the benzyl radical generated photochemical
electron acceptor. The most likely mechanism for this reaction begins with the photoinduced
electron transfer from either the carboxylate anion moiety (CO2) or sulfur of the thiomethyl
ether group to DMBP. In the pathway initiated by the former mode, the formation and
43
decarboxylation a carboxyl radical (CO2) intermediate then generates the thiomethyl radical
precursor of the observed product. Alternatively, the sulfur centered radical cation produced in
the latter route could undergo the decarboxylation to generate the thiomethyl radical.
Simultaneously, anion transfer from DMBP to phthalimide takes place to give DMBP and the
phthalimide radical anion. A succeeding radical coupling between the benzyl radical or
thiomethyl radical and the phthalimide radical anion affords the final products. Oelgemller
(a)
O hn (UVA lamp) HO Ph
Ph
PhCH 2CO2K, DMBP H+
N Me N Me N Me
MeCNH2O
O Microflow Reactor O O
(plate)
hn (UVA lamp) HO HO H O
SMe
MeSCH2CO 2K, DMBP
N Me + N Me
MeCNH2 O
O O MeO OMe
Batch Reactor DMBP
90 : 10
(Pyrex test tube)
Microflow Reactor
100 : 0
(plate)
(b) O
DMBP
hn N Me
O
HO
R
O
N Me
3DMBP* N Me
DMBP O
O
R CO2 R CO 2 RCH 2
CO2
44
proposed mechanism (b). UVA; ultraviolet A.
O SMe
HO
OMe hn (350 nm) OMe
+
MeS CO2 MeCNH2O
O O
Microflow Reactor (plate)
55%
Photoinduced
hn
Electron Transfer
+H +
O O
OMe + OMe +
MeS CO2 CO 2 MeS
O O
propanol as a model reaction to explore microflow reactors [97]. Oelgemller studied a novel
sensitized by DMBP (Scheme 48). In the mechanism of this reaction, the triplet state of DMBP
abstracts a hydrogen from 2-propanol to give DMBPH and the 2-hydroxyl-2-propyl radical,
which adds to the 2-furanone to generate an -keto radical. This radical reduced by DMBPH
produces the adduct along with regenerated DMBP [98100]. The multimicrocapillary flow
reactor system was used for rapid screening, process optimization, scale-up and library
synthesis (Fig. 10) [101,102]. In addition, the use of this reactor enables simultaneous
45
O O R
OH
OH DMBPH OH
O hn OH
3DMBP*
Ar Ar HO R
O O O R
OH DMBP
DMBP
90% (R = H)
Ar = 4-MeOC6H4 Ar Ar 90% (R = rac-OEt)
DMBPH 87% (R = ()-Menthyloxy)
OH
OH
O O R
sensitized by DMBP.
R' R'
R' R' OH
+
O O R
OH
O O R
Fig. 10. Multimicrocapillary flow reactor system used for the reaction shown in Scheme 48.
limonene carried out in a microflow reactor. The de value in the adduct arising from this process
conducted in the flow system was slightly higher (31% de) than that obtained using a batch
46
OMe MeO
hn (Hg lamp),
toluene (Sens)
+ +
MeOH
in the presence of phenanthrene was reported by Mizuno (Scheme 50) [104,105]. Under batch
conditions, the allyl product is obtained in an 84% yield after 6 h irradiation. On the other hand,
when a microflow is used, a 40 min irradiation time quantitatively gave rise to the same product.
hn (> 280 nm)
SiMe3 phenanthrene
+
MeCN, rt
NC CN NC CN
Batch Reactor (6 h)
84%
(Pyrex test tube)
allyltrimethylsilane.
1,1-diphenylethene (DPE) using a microflow reactor (Scheme 51) [39]. This process is initiated
by photoinduced electron transfer from Et3N to the excited triplet state of DPE formed by
acetone triplet sensitization to generate DPE and Et3N+. Proton transfer from Et3N+ to DPE
gives a radical pair of -aminoethyl radical and ,-diphenylethyl radical that couples to form
47
the products.
3
Ph Ph * Ph
hn (Hg lamp), acetone
+ Et3 N + Et3N Et3 N+
Ph Microflow Reactor Ph Ph
(plate)
DPE DPE
Ph Me
Ph Me Ph Me
Me
Ph +
Ph Me NEt2
NEt2
Ph NEt2
in-cage out-of-cage
21% conversion
61% 4% (based on consumed DPE)
olefins via hydrogen-atom transfer, which were carried out on a multi-gram scale under
continuous microflow conditions (Scheme 52) [106]. The process is based on the use of tetra-
of CH bonds in different substrates including aldehydes, amides, ethers, and alkanes. The use
of a microflow reactor achieves reduction of the residence time, a notable increase of the
productivity values compared with those for the corresponding batch processes.
48
(a)
hn (Hg lamp)
[W10O32 ]4 O
O
+ CO2 Me
MeCN C6H13 CO 2Me
C6H13 H CO2Me
CO 2Me
Batch Reactor (8 h) 80%
(immersion well apparatus) 15.50 g/day
Microflow Reactor (100 min) 79%
(FEP tubing) 73.46 g/day
(b)
O
[W10O 32 ]4 *
C6H13 H
hn
C6H13
[W10O32 ]4 H+[W 10 O32 ]5
CO2Me
CO2Me
O O
C6H13 CO2Me C6H13 CO2Me
CO2Me CO2Me
Scheme 52. Photoaddition reaction of heptanal with diethyl maleate under TBADT-sensitized
uncovered by Stephenson. Although the chemical yields of processes carried out in both batch
and flow systems are almost the same, the rate of the process in the flow system is much higher
49
hn [blue LED lamp (447 nm)]
Ru(bpy)3Cl2 (0.5 mol%)
BrCCl3 (3.0 equiv) Br Nu
N DMF, tR = 0.5 min N+ N
Ph Ph Ph
Microflow Reactor Nu
(PFA tubing)
N N N N
Ph Ph Ph Ph
CN Me
O 2N
89% 79% 85% 89%
Ph
ium bromide.
electron-deficient olefins and (hetero)aromatics with sodium triflinate as a CF3 source and
DMBP as a photosensitizer in batch and microflow systems. The use of a microflow reactor
led to remarkable shortening of reactions times, showing that this method had a potential for
50
defined oligo-amidoamines by using a photoinduced thiolene coupling strategy and a
continuous FEP tubing based microflow reactor (Scheme 55) [108]. Photoreactions of water-
soluble O-allyl glycosides with thiols such as L-cysteine at 254 nm excitation in PTFE
(TeflonTM, AF-2400) in the absence of a radical initiator afford the thiolene coupling products
HO OH HO OH O
hn (254 nm)
O O
HO L-cysteine (1.2 equiv) HO O
HO O H 2O, 25 C HO O S
Microflow Reactor
(Teflon AF-2400 tubing) H 2N CO2H
77%
Fmoc
OAc OAc
AcO O AcO O
AcO SH AcO S
OAc OAc
O
O hn (365 nm)
Fmoc N OH
N N AcOH, THF, tR = 30 min O
H H O
O Microflow Reactor Fmoc N OH
(FEP tubing) N N
H H
O
71%
29.6 g/day
Gagne reported the synthesis of key intermediates for C-glycoamino acids and C-
reactor (Scheme 56) [109]. Light-promoted conjugate addition of acetate (AcO)- or pivalate
bipyridine) efficiently produce adducts, which are converted to C-glycoamino acids and C-
51
glycolipids. When a continuously operating microflow reactor is used to carry out the reaction,
acrolein.
ethers or 1,3-diketonates using a microflow reactor have been described by Knig (Scheme 57)
[110]. The photoreactions, performed using visible-LED light (455 nm) and a flow system,
take place in time periods that are significantly shorter (1030 min) than those needed for
hn (455 nm)
OTMS Ru(bpy)32+ (0.02 equiv) O
O O
(NH 4)2S2O8 (0.5 equiv)
+ N N
DMSO, 30 min, 20 C
R Microflow Reactor (plate) R
R = H, Me, Cl 6477%
hn (455 nm)
Ru(bpy)3 2+ (0.02 equiv) O
ONa O O (NH4 )2S2O8 (0.5 equiv) O
+ N
R1 R2 R1 N
DMSO, 10 min, 20 C
Microflow Reactor (plate) O R2
R 1 = Ph; R 2 = Ph
R 1 = Ph; R 2 = Me
8196%
R 1 = Me; R2 = Me
R 1 = Ph; R 2 = OEt
sulfoxide.
52
A photochemical continuous microflow process for the amination of sulfides or sulfoxides
was performed with trichloroethoxysulfonyl azide (TcesN3) in the presence of catalytic
iron(III) acetylacetonate [Fe(acac)3] (Scheme 58) [111].
hn (UVA lamp)
O O TcesN
Fe(acac)3 (1020 mol%)
S + S S+
R Me Cl3C O N3 R Me
CH2 Cl2
R = Ph, 4-FC6H 4, TcesN3 Microflow Reactor (PFA tubing) 5698%
2-thienyl, etc. tR = 5090 min
reactor.
using in situ generated bromine azide (BrN3) (Scheme 59) [112]. Conventionally, BrN3 is a
useful but extremely toxic and explosive reagent, but is now safely generated from NaBr and
NaN3 in water in a microflow reactor, and is efficiently extracted into an organic phase
containing the alkene to avoid decomposition. Although the addition of BrN3 to ethyl
cinnamate in the dark resulted in poor conversion, the addition reaction was considerably
Br
oxone hn (CFL) CO2Et
NaN3 + NaBr BrN3 BrN3 + CO2Et Ph
Ph
rt N3
tR = ~10 min
85%
aqueous phase organic phase
53
Jamison reported inter- and intra-molecular eneyne coupling reactions, which are
+ +
PF6 PF6
hn (Hg lamp)
Ru Ru NCMe
MeCN, tR = 5 min MeCN
NCMe
Microflow Reactor
(PFA tubing) [CpRu]+
+
PF6
HO
5 Ru
HO
+ n-Bu
5
n-Bu acetone n-Bu
93%
n-Bu hn (Hg lamp)
tR = 10 min
+
PF6
Ru TMS
MeO 2C TMS
MeO2C
MeO 2C acetone MeO2C Me
Me
Me
hn (Hg lamp) 90%
tR = 2.5 min E/Z = 75:25
Scheme 60. Inter- and intra-molecular eneyne coupling reactions catalyzed by active
[CpRu]+.
Oelgemller also showed that terebic acid can be synthesized utilizing acetone promoted
(hydrogen atom abstraction) photoaddition of 2-propanol to maleic acid in batch and two
different microflow conditions (plate-type reactor and FEP microcapillary tubing) (Scheme 61)
[114].
54
O
CO2H hn (UVB lamp)
OH O
+
CO2H acetone HO2C
Batch Reactor
180 min 84%
(Pyrex test tube)
Microflow Reactor
(plate) tR = 60 min 79%
(FEP tubing) tR = 30 min 83%
Scheme 61. Synthesis of terebic acid by using acetone promoted photoaddition of 2-propanol
to maleic acid.
2.4. Photoreductions
on the use of a continuous microflow reactor (Scheme 62) [115]. Ru(bpy)32+ sensitized
carried out in a flow system, the process promoted by 15 mol% of the catalyst proceeds to
complete conversion within a 120 min residence time (tR), compared to reaction performed
bond. The reduction product is selectively generated much more rapidly than when a batch
55
CO2Me CO 2Me
O O
hn (white LED lamp), Ru(bpy)3Cl2
Ph Ph Ph Ph
O O
HCO2 H, i-Pr2NEt, DMF
Cl Microflow Reactor (FEP tubing), tR = 30 min H
82%
Similar visible light induced photoredox reactions were reported by Zeitler. In this effort,
out using a microflow reactor to form products in an accelerated and high yielding manner
56
aluminum mirror for reflection of the incident light give 2-deoxy- and 2,3-
hn
(Hg lamp)
45 C
BzO Base MeO OMe BPR BzO Base
O O
20 psi
BzO O Ar N quartz BzO
tubing tR = 510 min
Et 6185%
O
hn
(Hg lamp)
Ar O 45 C BzO
Base MeO OMe BPR Base
O O
O
20 psi
Ar O O Ar N quartz 7378%
tubing tR = 1520 min
O O Et
O O NH2 O
Me
NH NH N N N NH
Ar = Base =
CF3 N O N O N N
N N
primary products [118]. Polybrominated diphenyl ethers, which are used as flame retardants in
photodegradation process occurs much more rapidly in a flow system than it does using
Very recently, Boyd reported a reaction that leads to removal of a 2-nitrobenzyl group from
improvement in the yield, reaction time and scalability of the process was observed for the
reaction carried out under continuous microflow conditions. The reaction (0.04 M of substrate)
57
performed using five equivalents of hydrazine is complete after 1020-min passage through
O
N hn (UVA lamp)
+
dioxane
N N
+ O H
N O
Batch Reactor (14 h)
O (Pyrex tube) 67%
Microflow Reactor (10 min)
(FEP tubing) 80%
hn (UVA lamp) O
N H2NNH 2 (5 equiv)
+
dioxane, 20 min
N
+ O H N
N Microflow Reactor O
O (FEP tubing) 88%
Stephenson reported a one-pot deoxygenation reaction of alkyl alcohols using visible light
photoredox catalysis in a microflow reactor (Scheme 66 and Fig. 11) [121]. The flow reaction
is more efficient than the corresponding batch reaction as demonstrated by the observation that
the process produces the reduced product in 88% isolated yield when a flow rate of 75 L min
1
in a 1.34-mL reactor [ca. 18-min residence time (tR)] is employed along with 0.25 mol% of
fac-Ir(ppy)3. This translates into a 120-fold improvement of the conversion rate compared to
the same reaction run in a batch reactor (75% conversion after 144 h irradiation). Advantages
of employing a microflow reactor to carry out this visible light induced photoreaction include
an unlimited reaction scale, a lower catalyst loading and simplicity of the protocol.
58
BnO BnO
OH 1) PPh3 (1.2 equiv) H
I2 (1.2 equiv) 88%
imidazole (1.2 equiv)
H
OH MeCN (5.0 mL), 2 h
N
2) hn (blue LED lamp) N
Ts
fac-Ir(ppy)3 (0.25 mol%) 85%
Ts
HO i-Pr2NEt (10 equiv) H
O MeOH (0.2 mL) O
O O
Microflow Reactor (PFA tubing);
HO O see Fig. 11 HO O
70%
photoreactor
pump
LED assembly
R OH R I R H
Fig. 11. Microflow reactor system for the reaction shown in Scheme 66.
silica gel (SiO2NH2) through a 543-nm HeNe laser in a microflow reactor, affords
demetalated compounds quantitatively in the surface of beads (Scheme 67) [122]. These micro-
silica gel beads will be applicable as photosensitizer for a microflow reactor system, since they
catch and condense the reactants and also have a high transparency of visible light.
59
+
O
OAc
Ph O
N SiO2
N H hn (543 nm)
N Sb SbIVTpp' N SiO2
Et2NH H
N
N Microflow Reactor (plate)
Ph
Ph
OAc Br SiO2 = micro-silica gel beads
O O
hn (543 nm)
SbIIITpp' N SiO2 Tpp'H2 N SiO2
Et2NH H SbIII H
Microflow Reactor (plate)
derivatives of TPP.
microflow reactor using a KrF excimer laser as a light source (Scheme 68) [123]. This process
affords an ethyl salicylate initially via an intermediate flavanone. However, the flavanol,
generated by the ground state reduction of the flavanone, is formed as a major product when
the interface of a two phase mixture, created by dissolving the reagents and substrates in two
immiscible solvents (hexane and water). Under these conditions, salicylic acid is formed as a
60
hn (KrF excimer laser) hn (KrF excimer laser)
O Ph O Ph OH
NaBH4 NaBH4
interface of hexane and water interface of hexane and water OH
microreactor (quartz tube) microreactor (quartz tube)
O O O
flavone flavanone salicylic acid
OH
flavanol
0%
Scheme 68. Photoreduction reactions of flavones with NaBH4 in microflow reactors using a
2.5. Photoisomerizations
method for its photochemical synthesis by the use of a two-stage continuous-flow process. The
photoreaction produces vitamin D3 from provitamin D3 via previtamin D3 (Scheme 69 and Fig.
12) [124126]. The first step in the pathway involves electrocyclic ring opening to generate
the previtamin D3, which exits in a photochemical equilibrium with tachysterol. The second
step is a thermal 1,7-hydrogen shift to give the vitamin D3. The process, conducted in the
manner described above, forms the vitamin D3 in a 32% isolated yield (60% crude yield), which
compares favorably with the yield (< 20%) of the currently used industrial process.
61
H
HO
provitamin D3
Microflow Reactor
hn (Hg lamp)
(plate; see Fig. 12)
H H
hn (Hg lamp)
HO
previtamin D3, 12%
HO
vitamin D3
HO
60%
(isolated: 32%)
62
provitamin D3
hn
micro- (313578 nm)
reactor I
previtamin D3
glass lter
hn (360 nm)
vitamin D3
Fig. 12. Two-stage continuous-flow system for the process shown in Scheme 69.
polyisobutylene (PIB)-tagged iridium(III) complex (Scheme 70) [127]. This catalyst features
high activity due to its homogeneous nature in solution. However, it is more important that the
catalyst allows automatic recovery and reuse in microflow systems making use of a
In the case of the biphasic system, light is absorbed by the photoredox catalyst in the heptane
phase while the reaction presumably takes place at the interface with the acetonitrile phase that
contains the substrate. Through the employment of a microflow reactor, a sufficiently high
63
Scheme 70. Photochemical E/Z isomerization of E-alkene to Z-alkene in a microflow process
with continuous catalyst recycling. Reprinted with permission from ref. [127]. Copyright
2.6. Photosubstitutions
Mateos and Kappe found that efficient benzylic bromination reactions can be performed
utilizing a household CFL and a simple continuous microflow reactor based on transparent FEP
hn (CFL)
Me NBS (1.05 equiv) Br
MeCN
R R
Microflow Reactor
(FEP tubing) 7094%
(19 examples)
R = H, Cl, Br, I, CN, NO2 etc.
Scheme 71. Benzylic bromination reactions using NBS with a household CFL.
64
A bromomethylpyrimidine derivative, which serves as a precursor in the synthesis of
rosuvastatin, a member of the superstatin family, is efficiently produced by the reaction of NBS
using a photochemical microflow reactor (Scheme 72) [129]. The time for this process is
significantly shortened and the side product formation is reduced when the bromination is
H2 O
hn (Hg lamp)
+ NBS
N MeCN precipitation Br N
N N N N
SO2Me SO2Me
Batch Reactor
(quartz immersion well), 13 h 88%, 136 g/day
Microflow Reactor
(FEP tubing), tR = 5 min 86%, 583 g/day
methoxycarbonyl, and benzoyl groups can be carried out in a highly selective manner because
of the short residence time (tR) associated with the microfluidic conditions. Also, catalyst and
solvent-free visible light induced bromination of toluene derivatives by using HBrH2O2 and
65
Br
hn (black light), Br2 Br Br
+
n n = 14 n n
Microflow Reactor 8499%
(plate)
chlorine and sulfuryl chloride, using a microflow reactor and natural room light or a 15 W
74) [132].
Cl
hn (black light)
BPR
Cl
+ SO2Cl2
n n
4187%
sufuryl chloride.
66
sensitized reaction of alcohols to give corresponding bromides (Scheme 75) [115]. The
the target, is carried out by the use of a microflow reactor that has an about 30-min residence
time (tR).
n-Bu n-Bu CBr4 (2 equiv), DMF, 25 C, c = 0.2 M n-Bu n-Bu 100 C n-Bu n-Bu
Microflow Reactor (FEP tubing), tR = 31 min 80%
corresponding bromide.
Mono- and di-substituted arylboronic acids are photochemically converted to phenols using
a continuous microflow reactor fitted with a LED light source under aerobic conditions
(Scheme 76) [133]. To perform the photoreaction under high pressure condition, the reactor
made of sapphire was employed. Rose Bengal (RB) is used as a photosensitizer and N,N-
accelerated the conversion at 2 MPa (O2:phenylboronic acid = 93:7 in molar ratio). Moreover,
67
I I
O O ONa+
hn (white LED lamp)
B(OH)2 air, RB (2 mol%) OH
I I
i-Pr2NEt (2 equiv) Cl CO 2Na+
EtOHH2O (50:50)
>99%
Microflow Reactor (sapphire tube) Cl Cl
Cl
RB
Scheme 76. Synthesis of phenols from mono- and diboronic acid derivatives of benzene by
halides under batch and microflow conditions (Scheme 77) [134,135]. This reaction has a broad
scope and functional group tolerance. Mechanistic studies indicated that an aryl radical is a key
intermediate generated via homolysis of the CX bond in the excited state or heterolysis of the
teteramethyldiaminomethane (TMDAM).
68
Scheme 77. Metal-free photochemical borylation of aryl halides under batch and microflow
conditions.
reaction serves as a useful method to prepare thiophenols and alkyl thiols from anilines via
diazonium salts. This process has been performed using a continuous flow reaction system
(Scheme 78) [136]. The formation of the diaryl sulfides and the alkyl aryl sulfides in the
microflow reactor system occurs more efficiently than that in a batch system. For example, a
residence time (tR) and a conversion of 13.2 mmol h1. On the other hand, the use of a batch
system requires a 5 h irradiation time that corresponds to a production efficiency of 0.17 mmol
h1. Notably, under dark conditions, monosulfides are not produced and disulfides are
generated.
69
hn (blue LED lamp)
NH 2 Ru(bpy)3Cl26H2O SR
R' + RSH R'
t-BuONO
TsOHH 2O
R = Ph, 4-MeOC 6H4, octyl R' = H, 4-F, 3-CF3
S S F3C S
OMe F
Batch Reactor 85%, 5 h
(vial) 0.17 mmol h1
Microflow
Reactor 79%, tR = 15 s 80%, tR = 15 s 84%, tR = 15 s
(PFA tubing) 13.2 mmol h1 13.4 mmol h1 14.1 mmol h1
Scheme 78. Ru(bpy)32+ sensitized StadlerZiegler reaction promoted by using visible light
irradiation.
A convenient photochemical flow reaction for the formation of ArC bonds has been
developed by Protti and Fagnoni (Scheme 79) [137]. A triplet aryl cation generated from a
MeO
Cl Batch: 71%
hn (Hg lamp) Microflow: 74%
+
MeCNH2O (83:17)
MeO MeO
Batch Reactor
(immersion well apparatus)
or TMS MeO
Microflow Reactor
(FEP tubing) Microflow: 65%
Scheme 79. Photochemical reaction for the formation of ArC bonds in a microflow reactor.
Suzuki cross-coupling reactions of aryl halides with arylboronic acids have been carried
out using a microflow channel in which the Pd catalyst is immobilized. The microflow channel
70
reactor is prepared by utilizing a two-step method that begins with UV irradiation of N-[3-
a polymer framework in the microflow reactor that when treated with Pd(OAc)2 immobilizes
Pd in the reaction channel (Scheme 80) [138]. The coupling reaction takes place smoothly in
the microfluidic channels because the channel size is in the micrometer range and diffusion of
the molecules between the main stream and the channel surface takes place rapidly.
hn (Hg lamp)
H
N N
Pd(OAc)2
O Pd-immobilized
O acetone microchannel
Reactor
Ph Ph Photochemical immobilization
modification of Pd catalyst
Symmetric anhydrides can be synthesized using a microflow reactor through a visible light
promoted photoredox catalytic process. In the reaction, the VilsmeierHaack reagent, formed
the carboxyl group for the nucleophilic acyl substitution (Scheme 81) [139].
71
hn (blue LED lamp)
O Ru(bpy)3 Cl2 (1.0 mol%) O O
CBr4 (1.0 equiv)
OH O
2,6-lutidine (2.0 equiv)
t-Bu DMF, tR = 6.4 min t-Bu t-Bu
Microflow Reactor 97%
(PFA tubing)
O O N
CBr4
R O R O H Ru(bpy)3Cl2
hn
O N+ R OH N+
Br Br
R O H Br H
Scheme 81. Synthesis of symmetric anhydrides using visible light promoted photoredox
catalysis by Ru(bpy)3Cl2.
Kitamura reported that the photocyanation reaction of pyrene (PyH) takes place in the
presence of DCB by using a two-phase microflow reactor comprised of water and propylene
carbonate. In the process, the photoinduced electron-transfer occurs from the excited singlet
state of PyH to DCB in the organic phase to afford PyH+ and DCB. The radical cation PyH+
is attacked at interphase by a cyanide anion from water phase to produce a radical intermediate
that is oxidized to give 1-cyanopyrene (PyCN) (Scheme 82 and Fig. 13) [140].
72
hn (Hg lamp) DCB
1PyH* PyH+ + DCB
propyrene carbonate Electron
Microflow Reactor Transfer Na+CN
(plate) in water
PyH
H CN
CN
PyCN
73%
Scheme 82. Photocyanation reaction of PyH in the presence of DCB by the use of a two-
Interface
Na+CN NaOH
in H2O in H2O
Fig. 13. Two-phase flow reactor system for the reaction shown in Scheme 82.
irradiation of mixtures of styrenes in the presence of two equiv 2,2,2-trifluoroethyl iodide and
a catalytic amount of a cobalt complex in a microflow reactor. The reactions occur in 30 min
in good yields (Scheme 83) [91]. Although batch reactions also give the corresponding
73
SnPh3
O H
hn (blue LED lamp) Me O
N
[Co]-catalyst (20 mol%) N
R Co2+ Me
i-Pr2 NEt (2 equiv) R Me
+ N
Ar I CF3 N
MeCNDMSO, rt, 30 min Ar CF3 O Me
2 equiv Microflow Reactor H O
6476%
(plate) N
Nol reported that photochemical the trifluoromethylation of thiols and heteroarenes using
a CF3I gas as a CF3 source and a visible light photoredox catalysis in a gas-liquid slug
and nucleophiles gives three-component adducts (Scheme 85) [143]. These photoreactions are
more efficient when aromatic hydrocarbons such as phenanthrene, triphenylene, and biphenyl
74
are utilized as redox-photosensitizers.
Me Me
Me hn (> 280 nm)
CN Nu
Me phenanthrene
+ Me + NuH
MeCNH2O (95:5) Me Me
NC Me NC
Microflow Reactor
DCB (plate) Nu = NHMe, OMe
9496% conversion
9396% (based on consumed DCB)
coupling reactions conducted in the presence of the photosensitizer (RB) and using a
continuous microflow reactor (Scheme 86 and Fig. 14) [144]. In this process, the substrate
containing solution is first introduced into the sample loop and then pumped through FEP
tubing in the irradiated area by using acetonitrile. These multicomponent photoreactions give
O
hn (green LED lamp)
N RB (5 mol%) N R2
N
+ CNR 2 + H 2O H
Microflow Reactor
R1 (FEP tubing; see Fig. 14) R1
5183%
R1 = H, 2-Me, 3-Me, 4-Me, 4-Br
R2 = TsCH 2, t-Bu, n-Bu, Bn, CH 2CO2Me, CH 2PO(OEt)2
75
HPLC pump BPR
500 psi
sample loop
2 mL
green LEDs
0.3 mL reaction coil
MeCN
Fig. 14. Microflow reactor system fused on the reaction shown in Scheme 86. BPR; back
pressure regulator.
nitromethylation reactions carried out by using a FEP tube reactor (Scheme 87) [116]. The
nitromethylated products in high yields are remarkably accelerated by the use of the microflow
the reaction using a microflow reactor is 20 times faster than the one conducted in a batch
76
hn (456 nm)
[Ir(ppy)(dtbpy)2]PF6
N CH 3NO 2 N
Ph Ph
NO2
Batch Reactor
92%
(round bottom flask), 10 h
Microflow Reactor
93%
(FEP tubing), tR = 30 min
hn (456 nm)
[Ir(ppy)(dtbpy)2]PF6 N
N
CH 3NO 2
NO 2
Batch Reactor
0%
(round bottom flask), 72 h
Microflow Reactor
77%
(FEP tubing), tR = 130 min
nitromethane.
reaction of alkanals using diethyl bromomalonate in the presence of a chiral catalyst and a
microflow reactor (Scheme 88) [116]. Microflow reactors can dramatically shorten the reaction
time achieving the high chemical yields and the ee value obtained by using batch reactors.
O
NH
N t-Bu
H
O CO2 Et
O CO2Et hn (530 nm), (20 mol %), Eosin Y (0.5 mol%)
+
H CO2Et
H 5 Br CO2Et lutidine (2 equiv)
5
77
Carbonyl compounds participate in efficient -trifluoromethylation reactions that take
photosensitizers, begins with formation of the silyl enol ether from the ketone substrate using
the trimethylsilyl triflate (TMSOTf) in a thermal microflow reactor. The next step involves the
visible-light promoted reaction of the silyl enol ethers with trifluoromethanesulfonyl chloride
2.7. Photooxidations
Dye sensitized photooxygenation reactions using molecular oxygen act as useful and
pharmaceuticals, fragrances, perfumes and natural products can be synthesized by using this
method. One problem associated with these processes is associated with the formation of
explosive peroxides, which is a major issue when applied on a large scale. This problem can
be solved when a microflow reactor is employed, because the generated peroxides quickly flow
78
out the system where they can be reduced immediately.
De Mello reported the synthesis of ascaridole from -terpinene using singlet oxygen, which
This process is easily scaled up. De Mello also reported a method involving through-wall mass
transport for the safe generation of singlet oxygen using microcapillary films [147].
use of a falling-film microflow reactor that is useful for gas-liquid reactions (Scheme 90)
[148,149].
hn (xenon lamp)
O O thiourea
RB, O2 HO OH
MeOH MeOH
Microflow Reactor 20%
(falling-film)
as - and -pinenes, -limonene, and ()-citronellol using two types of microflow reactors
have been reported (Scheme 91) [150,151]. The monochannel microflow reactor (PEEK
tubing) employed in these processes contains gaseous oxygen between liquid slugs so that the
ratio of the contact area to volume is easily increased. The reaction time is shortened as
compared with those in batch system without a significant decreases of yield of the product,
though the daily output of products is unfortunately decreased. This problem was solved with
a duplicated microflow systems, i.e. the tube-in-tube reactor (Fig. 15), which is quite useful for
industrial applications; oxygen gas is injected into a gas-permeable inner tube and then it
diffuses into the liquid phase in the transparent outer tube. The daily output of the reaction
79
products (Scheme 91) using tube-in-tube reactor is ca. 300-fold higher than that generated in
monochannel microflow systems. In addition, the sunlight instead of an LED lamp can be used
O N
hn (white LED lamp), O2
methylene blue O
N S+ N
MeOH Cl
methylene blue
-terpinene ascaridole
Batch Reactor
(round bottom flask), 180 min 92%, 18.4 mmol/day
Microflow Reactor
(PEEK tubing; slug flow), tR = 4 min 90%, 2.11 mmol/day
(tube-in-tube reactor), tR = 4 min 87%, 623 mmol/day
LED lamp
Reagent +
Sensitizer O2 O2 Products
O 2 gas
Vilela reported the photooxygenation reaction of -terpinene to give ascaridole that utilizes
80
S N
N
N
S N
N
S
N
hn (420 nm), CMP, O2
-terpinene ascaridole
CDCl3 S N S N
Microflow Reactor up to 96% N N
N N
S S
N N
CMP
reactor affords two kinds of hydroperoxide products, which can be converted to rose oxide on
reactions of various alkenes, 1,3-dienes and thioethers can be performed on a preparative scale
using this microflow system. Oxidation of citronellol affords two hydroperoxides in an 88%
pentenoic acid, which serves as a key substrate for the synthesis of drugs. Also, 2-hydroxy
81
CH 2OH CH2OH CH2OH
hn (LED lamp; 468 nm), O 2
OOH
Ru(dtbpy)3Cl2 or +
OOH
methylene blue
()-citronellol Microflow Reactor 60% 40%
(plate)
CH2OH CH2 OH
Na2SO3 H 2SO4
+ OH
O
OH
rose oxide
Carofiglio and Maggini showed that [60]fullerene and silica gel- or tentagel-supported
EtO
O
Si silica gel
O
O O O
hn (white LED lamp)
S S N
OMe O2, SiC60 OMe CO2Me
NH2 D2 O NH 2
Microflow Reactor
(plate) 100% conversion
tR = 3342 s
SiC60
methyl ester.
82
using a triple-channel microflow reactor for biphasic gas-liquid reactions. The triple-channel
microflow reactor, in which the reaction channel is exposed to oxygen gas on two sides, was
The anti-malaria drug artemisinin can be synthesized using a continuous microflow reactor
dye sensitized photoxidations to give the corresponding hydroperoxide, which results from an
sensitizer because of its high quantum yield for singlet oxygen production and high stability
yield. In addition, the oxygenation by molecular oxygen followed by Hock cleavage of the
83
Me
H CN Me Me
H H
Me 1O
H hn (Hg lamp) 2 Me
H Me
HO H H HOO H
Me CN HO HO
O Me Me
DCA
dihydroartemisinic or O O
acid TPP hydroperoxide
Microflow Reactor Me
H
(FEP tubing)
O
Me
O
O2 O
TFA HO H
Me
O
r.t. 60 C artemisinin, 3946%
Me Me Me Me
H H H H
Me Me
HO O
H+ 3O Me
O 2 O O O
Me O
HOO H Hock HO H O H H
H H HO
HO HO HO
Me cleavage Me Me
Me
O O
O O
reactor with oxygen gas bubbles and liquid slugs and methylene blue as a photosensitizer.
endoperoxide even in the flow system (Scheme 96) [160162]. The photooxygenation process
depends on the reaction temperature. The best yield in the microflow reactor is 96.4% after 30
min at 0 C, while the yield in the batch system is only 1.4% endoperoxide and 3.7%
84
hn (white LED lamp) hn (white LED lamp) HOO
methylene blue, O2 methylene blue, O2
O O
acetone O acetone O
reactor (Scheme 97) [163]. Upon only 160 s visible-light irradiation in a gas-liquid system,
juglone is produced in a 31% conversion level. In contrast, the batch reaction gives a
OH O
hn (CFL, white LED lamp)
RB
i-PrOH/H2O (9:1)
OH OH O
juglone
Batch Reactor
(Schlenk flask), 10 min 14% conversion
Microflow Reactor
(falling film), tR = 160 s 31% conversion
sulfonated zinc phthalocyanine (ZnPc) as a photosensitizer has been carried out using a
microflow reactor. This process affords maleic acid as its dianion through a pathway involving
85
formation of 1,4-benzoquinone and 1,4-hydroquinone. Deuterium oxide was used as a solvent
for this reaction to maximize the lifetime of singlet oxygen. The efficiency of the
photodegradation reaction is higher when carried out in a microflow reactor to using a batch
N N N
CO2
OH
1O
CO2 2 / OH
HCO2
sulfonated ZnPc
CO32 OH
nanoporous silicon in a green LED-powered microflow reactor [167]. Itoh reported the aerobic
continuous microflow reactor and involving formation of a slug flow region on a chip. The
light (375 nm). A number of benzoic acid derivatives were generated in these reactions at rates
that are much larger than those using a batch system [168,169]. Similarly, indane is
Kitamura showed that the photodecomposition of phenol takes place when a silica-
supported porphyrin derivative within a polymer microchannel chip is utilized (Fig. 16) [170].
86
Boyle reported that the photooxidations of cholesterol, -terpinene, and citronellol occurring
in a porphyrin immobilized microchannel chip is 150-times faster than that taking place in a
wastewater treatment system using a glass microflow reactor. Under high pH conditions, the
decolorization process is much faster than when neutral conditions are employed [172].
Fluorinated -amino acids can be prepared via -amino nitrile intermediates, which are
oxygen atmosphere (7 bar) at 50 C. This process gives fluorinated -amino nitriles in high
yields when carried out in a microflow system and can be used to directly form aminoacids
without the need to isolate the nitrile intermediates when it is conducted under aqueous acidic
87
Scheme 99. Synthesis of fluorinated -amino acids initiated by TPP-sensitized cyanation of
fluorinated amines.
Nol reported the metal-free photocatalytic aerobic oxidation of thiols to give disulfides
quantitatively. This process uses Eosin Y as a sensitizer for the production of singlet oxygen
and takes place using the visible light irradiation under microflow conditions (Scheme 100)
[141, 174]. A similar visible light induced SS bond formation using RB as a sensitizer was
2.8. Photorearrangements
mazdasantonin can be conducted efficiently using a microflow reactor (Scheme 101) [46]. The
ratio of products formed in this photoreaction is wavelength, irradiation time and solvent
dependent. For example, using unfiltered light with > 200 nm, the lumisantonin and
mazdasantonin ratio is 88:12 after only a 20 s pulse flow irradiation. However, when a 2 min
irradiation period is used, the product ratio is 9:91 under otherwise the same reaction conditions.
When the photoreaction is performed using > 280-nm light for 2 min, the product ratio is
71:29 (75%). These workers also reported that the photorearrangement of 4,4-dimethyl-2-
88
cyclohexen-1-one, promoted by utilizing 2 min irradiation and a high pressure lamp, gives a
Me Me Me
Me Me
O O
hn (Hg lamp) hn
O Me MeCN Me Me
Me O Microflow Reactor O O
O (plate) O O
-santonin lumisantonin mazdasantonin
( > 200 nm), tR = 20 s 100% conversion (88:12)
( > 200 nm), tR = 2 min 100% conversion (9:91)
( > 280 nm), tR = 2 min 75% conversion (71:29)
O O O
hn (Hg lamp) +
Me
2-propanol
Me Me
Microflow Reactor
Me Me
(plate), tR = 2 min 81% Me
The Barton reaction (nitrite photolysis) has been employed by Ryu to prepare a key
OH O ONO O OH O
O O O
NOCl hn (black light)
acetone or DMF
NOH
O O Microflow Reactor O H
(plate)
up to 71%
5.3 g, 61% (40 h operation)
89
selectivity of product formation by suppressing the secondary reaction (Scheme 103) [179].
Under batch conditions, both the mechanistically in-cage and out-of-cage (see below)
photoproducts are competitively formed under prolonged irradiation (480 min) conditions. On
the other hand, the 2,4-cyclohexadienone derivative is selectively generated in the reaction
conducted in the flow system (1 min). The mechanistic pathway for this process involves
excited state homolytic CO bond cleavage to afford a radical pair followed by radical
cyclohexadienone product does not rearrange to form phenylnaphthylmethane not only under
similar photoreaction conditions but also under thermal conditions (250 C, 1 h). However, in
CO2Me CO2 Me
hn (Hg lamp)
CH 2
O Microflow Reactor O
(plate)
ArCH2
Ar
Ar
ArCH 2 ArCH 2 H
2
O HO HO
TMP
hn, TMP
Batch Reactor (480 min)
(Pyrex test tube) 22% 19% 12% 9% trace
N-3-butenylpyrroles by using flow conditions [180]. The level of productivity (21.8 g/day) of
90
this process is quite high compared with that arising from use of batch conditions (Scheme
104). The photoreaction proceeds through a route involving [2+2] cycloaddition followed by
and its proposed mechanism (b). EWG; electron-withdrawing group. Reprinted with
permission from ref. [180]. Copyright 2013 Wiley-VCH Verlag GmbH & Co. KGaA,
Weinheim
Nitrones in the presence of a catalytic amount of trifluoroacetic acid (TFA) readily undergo
the photorearrangement to form amides by the use of a continuous microflow reactor (Scheme
105) [181]. Some di- and tetra-peptides can be efficiently prepared by using this photochemical
rearrangement. The tetrapeptide shown in Scheme 106 is formed from the nitrone in
acetonitrile (0.05 M) without TFA under photochemical microflow conditions (tR = 10 min) in
a 52% yield.
91
hn (Hg lamp) hn (Hg lamp) O
Me +
TFA (0.25 equiv) Me TFA (0.25 equiv) Me
N N N
O H
O MeCN MeCN
Me Me Me
92 C, tR = 10 min
Microflow Reactor 93%
(quartz tubing)
Ph
O O
H H
t-Bu N + N hn (Hg lamp)
O N N O Ph
H MeCN
O O Me O
Me Me tR = 10 min, 40 C
Microflow Reactor
(quartz tubing)
Ph
O O O
H H
t-Bu N N
O N N O Ph
H H
O Me O
Me Me
52%
reactor give the corresponding 2-furanones in excellent yields. A 2-pyridyl derivative reacts
R = Ph, n-Bu, t-Bu, PhCC, 2-MeOC 6H4, 4-Me3 SiC 6H4, 4-t-BuC 6H4, 3-pyridyl
O
MeO O hn (280370 nm) MeO OMe MeO
N N
MeCN, 150 min +
MeO Microflow Reactor R O O MeO
OH (PFA tubing) OH
98% (50:50)
92
Scheme 107. Photorearrangement of 4-hydroxy-2-cyclobuten-1-ones.
derivative and acetophenone using a flat-bed solar light collector gives a di--methane
product in a 48% yield (Scheme 109) [51]. Although a mechanism is unclear, an oxa-di--
methane type rearrangement may plausibly contribute to the initial reaction sequence.
CO2Me
MeO2 C CO 2Me
MeO2C hn (sunlight)
acetophenone
Microflow Reactor
(flat-bed solar
light collector) 81%
(see Fig.6)
ethenoanthracene derivative.
MeO2C
MeO 2C O
hn (sunlight)
OH
O
MeCNH2O MeO 2C
Microflow Reactor
MeO2C
(flat-bed solar
light collector)
48%
(see Fig.6)
place via a key photoinduced Wolff rearrangementnucleophilic addition process and carried
93
out in a microflow reactor (Scheme 110) [126,183].
O
O
O OH H
OC 6F5
C6F5OH
trimethylsilyldiazomethane.
continuous flow photochemical reactions [184]. Using this method, a cyclobutanone product
[2+2] photocycloaddition route was also performed in this manner. In this process,
photocycloaddition competes with 1,3-migration of an R group [Ac, Boc, and mesyl (Ms)]
94
O
Me H
HO H H H
H hn (Hg lamp) H O +
H MeCN, 60 C Me MeCN
H H Me H Me
Microflow Reactor OH 120 C
O O
(plate) 14% 13%
R H
O
N H N
O R N O
OMe
hn (Hg lamp) Cl
OMe O OMe
X R
O MeCN H H O
Microflow Reactor Ph
(plate) F Ph
Ph 40% (R = Ac)
R = Ac, X = 5-F 16% (R = Boc) 16% (R = Ms)
R = Boc, X = 5-F
R = Ms, X = 6-Cl
TiO2 catalyzed photoreactions have been widely investigated from synthetic, mechanistic
coated with a transparent TiO2 thin film (Scheme 112) [8,185188]. In the process, the ethanol
solution containing benzaldehyde or 4-nitrotoluene flows through the TiO2 coated glass
microflow reactor with a 500-m width, 100-m depth and 40-mm length, and irradiated using
a 365-nm LED light under a nitrogen atmosphere. These researchers also uncovered the
95
CHO hn (365 nm LED) CH2OH
TiO2, EtOH
Microflow Reactor 11%
(plate), tR = 60 s
NO2 hn (365 nm LED) NH2
TiO2, EtOH
Me Me
Microflow Reactor 46%
(plate), tR = 60 s
ethylation of benzylamine.
and toluene under gas-liquid-solid multiphase flow conditions by the use of a microflow reactor
system containing immobilized thin photocatalytic TiO2 layers. The yield of the process is
remarkably increased with decreasing thicknesses of the liquid layer (Fig. 17) [189]. Similar
microflow reactors coated by nanoporous TiO2 films, bearing TiO2-coated porous ceramics and
using SiO2/TiO2 modified nanoparticles, have been prepared and employed for photocatalytic
degradation of methylene blue [190194]. TiO2-coated optical fiber bundles have been utilized
as a microflow reactor for the efficient decomposition of gaseous organic compounds such as
96
Fig. 17. Microfluidic chip-based analytical system for rapid screening of mesoporous
photocatalysts.
for rapid screening of mesoporous photocatalysts such as MTiO2 (M = F, Si, K etc.) have been
developed (Fig. 18a) [196]. Kim reported that a photocatalytic system, comprised of TiO2
microflow reactor, can be used for photocatalytic degradation of 4-chlorophenol (Fig. 18b)
[197]. This microflow reactor has optical transparency and solvent resistance. A photocatalytic
microflow reactor containing immobilized TiO2 was also constructed and investigated for the
Fig. 18. Images of microflow reactors used in ref. [196198]. (a) Reprinted with permission
97
from ref. [196]. Copyright 2013 Elsevier B.V. (b) Reprinted with permission from ref. [197].
Copyright 2013 Elsevier B.V. (c) Reprinted with permission from ref. [198]. Copyright 2004
Elsevier B.V.
Methods for photocatalyzed reactions using microflow reactors were studied by Katayama.
In this system, photocatalysts such as TiO2, WO3 , nitrogen-doped TiO2, are coated inside a
fused silica capillary (inner diameter 1.1 mm, outer diameter 1.4 mm), which is transparent.
The system has been employed to photooxidize benzyl alcohol and reduce benzaldehyde and
nitrobenzene by the use of UV-LED and visible light [199]. Sun reported the NaBH4 reduction
reaction of 4-nitrophenol to form 4-aminophenol by the use of a silver microflow array reactor
Kitamori and Kim uncovered a photoinduced method for the synthesis of L-pipecolinic
acid from L-lysine that relies on the use of a TiO2modified microchannel chip (Scheme 113)
[201]. Although the reaction takes place in a complexed mechanism, the conversion rate using
the chip was found to be 70 times larger than that using a cuvette filled with nm-sized TiO2
Scheme 113. Photoinduced synthesis of L-pipecolinic acid from L-lysine by using TiO2
catalyst.
98
Blechert reported photoinduced radical cyclization reactions of bromomalonate derivatives
a heterogeneous photocatalyst.
Mizuno showed that photoisomerization and photooxygenation reactions of trans- and cis-
coated microflow reactor with 15-mm width, 300-m depth, 50-mm length [203205]. The
trans:cis = 95:5 photostationary state. Under an oxygen atmosphere, trans- and cis-3,5-bis(4-
likely initiated by electron transfer from 1,2-diarylcyclopropanes to excited TiO2 (Scheme 115),
are accelerated by Mg(ClO4)2 because of its ability to stabilize the cyclopropane radical cation
99
hn (Hg lamp), hn (Hg lamp),
Mg(ClO4)2 O 2, Mg(ClO4 )2 Ar Ar
Ar Ar Ar Ar O O
TiO2, MeCN TiO2, MeCN
Ar = 4-MeOC6H4 84%
Microflow Reactor Microflow Reactor
(plate) (plate) (cis/trans = 80:20)
Capillaries coated on the inside with tungsten oxide have been employed as photocatalytic
microflow reactor bundles to decompose dyes such as methylene blue and Rhodamine 6G by
using sunlight [206]. Seeberger reported the efficient cleavage of photolabile 2-nitrobenzyl
linkers in Merrifield type solid phase synthesis by the use of a continuous microflow
photoreactor (FEP tubing, Scheme 116) [207]. In a batch system, the photoreaction results in
incomplete cleavage of the linkers. This method has been applied to the automated solid-phase
100
Photograph shows resin distribution in the microflow photoreactor. Reprinted with
3. Conclusion
In this review, a variety of organic photoreactions that have been performed using
microflow systems were described from a synthetic point of view. Where possible, the
photoreactions using microflow reactors take place with higher efficiencies and selectivities
compared with those conducted in batch systems. The formation of secondary products is often
effectively suppressed and the formation of insoluble polymeric or crystalline materials can be
101
avoided by utilizing different solvent, or using ultrasonification or slug flow conditions. In the
early days, the convenience and usefulness of microflow reactors were established using basic
photochemical reactions of simple organic compounds such as olefins and ketones. These
reactions are typically initiated by UV light and proceed by routes in which singlet and triplet
excited state species undergo chemical changes. The results of more recent studies show that
this convenient and useful technique is applicable to many complex photoreactions that take
place through electron-transfer promoted pathways and that involve the use of organic dyes
light irradiation with LED (or laser) often can be employed to initiate the reactions, where
The high reproducibility and low cost for scale-up of reactions are further advantages of
the microflow photochemistry. In conventional batch systems, scale-up, especially to the level
of industrial production, requires a large investment in plant and equipment to construct and
install large photoreactors. Therefore, the reproducibility associated with small scale reactions
is lost. In contrast, the microflow photochemistry can be readily utilized to scale-up reactions
simply by using a greater number of reactors and/or longer irradiation times. The advantages
of lower equipment costs should surpass the disadvantages associated with relatively long total
flow times of sample solutions. The fact that optimized conditions arrived at in studies of small
scale reactions can be simply applied to large scale reactions is a noteworthy feature of the use
carried out in flow reactors have been performed on large scales as key steps in the industrial
102
In this review, only micro flow photoreactions have been described. However,
continuous flow photochemical systems are also quite useful in the synthetic organic
quantitative chemical yield and 100% de and ee by the use of a continuous flow reactor [211].
Large-scale synthesis of molecules containing adjacent quaternary stereogenic centers has been
achieved by using continuous flow systems. It is also noteworthy that several kinds of micro-
size cage (or cage-like) compounds have been employed as microreactors that display
interesting phenomena [212,213]. Reviews of the use of these types of micro-size compounds
carboxylic acids to electron-deficient alkenes was achieved by using a millitube (FEP tubing)
reactor with the short pathlength. Although the reaction setup is not a flow system, the
photoreaction is fairly efficient compared with the batch reactor photoreaction [218].
One current question that needs to be answered in this field is how to make a quantitative
conversions or yields have been employed to compare performances although these parameters
may not necessarily accurately reflect actual production efficiencies. In batch reactors,
irradiation times are periods needed to carry out complete or nearly complete conversions of
reactants. On the other hand, in microflow reactors, residence times (tR) are not total flow times
correspond to actual reaction times. Thus, to compare the performances of different systems in
103
an accurate way, a method of expressing productivity (= the total amount of product / the total
reaction time) is required. Also a method is needed to express the value of the space-time yield,
STY = n / (VR t), where n is the amount of converted starting materials, VR is the reactor
volume, and t is the irradiation time. STY values are directly related to the geometry of reactors
and, thus, can be used to evaluate the performances of reactors independent of the reaction time.
The productivity and STY value are absolutely important to evaluate and compare the
efficiencies of flow systems, the notation of them is now one of necessary conditions for the
publication.
There is little doubt that, in the near future, most synthetic organic photochemists will use
result, a quantitative evaluation of the performance is desired so that workers can select proper
microflow reactors for the use in preparation of important targets and the discovery of new
reactions.
4. Acknowledgements
K.M. Y.N. H.I. and K.K thank the financial support of MEXT/JSPS KAKENHI Grant
The authors appreciate to Professors I. Ryu (Osaka Prefecture University), T. Fukuyama (OPU),
University) and P. S. Mariano (University of New Mexico) for helpful discussions about
104
List of Abbreviations
Ac acetyl
acac acetylacetonate
AHPCS allylhydridopolycarbosilane
Bn benzyl
Boc tert-butoxycarbonyl
bpy 2,2-bipyridine
Bu butyl
DCB 1,4-dicyanobenzene
de diastereomeric excess
DCA 9,10-dicyanoanthracene
dr diastereomeric ratio
dtbpy 4,4-di-tert-butyl-2,2-bipyridine
dmb 4,4-dimethyl-2,2-bipyridine
DMBP 4,4-dimethoxybenzophenone
DMF dimethylformamide
dmp 2,9-dimethyl-1,10-phenanthroline
105
DPE 1,1-diphenylethene
ee enantiomeric excess
Et ethyl
Fmoc 9-fluorenylmethyloxycarbonyl
Hex hexyl
HFIP hexafluoroisopropanol
Me methyl
Ms mesyl
NBS N-bromosuccinimide
Nu(H) nucleophile
P product
106
Ph phenyl
PIB polyisobutylene
Piv pivaloyl
ppy 2-phenylpyridine
PS photosensitizer
PTFE polytetrafluoroethylene
PyCN 1-cyanopyrene
PyH pyrene
RB rose bengal
S substrate
Tces trichloroethoxysulfonyl
THF tetrahydrofuran
TMDAM N,N,N,N-teteramethyldiaminomethane
TMEDA tetramethylethylenediamine
TMP 2,4,6-trimethylphenol
TMS trimethylsilyl
TMSCHN2 trimethylsilyldiazomethane
107
TPP 5,10,15,20-tetraphenylporphyrin
Ts tosyl
UV ultraviolet
UVA ultraviolet A
UVB ultraviolet B
UVC ultraviolet C
Xantphos 4,5-bis(diphenylphosphino)-9,9-dimethylxanthene
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Kazuhiko Mizuno was born in Osaka, Japan in 1947 and graduated from the Department of
Applied Chemistry at Osaka University with a BS degree in 1971 and a PhD in 1976 under
the supervision of Professors S. Tsutsumi and H. Sakurai, respectively. He began his
academic career at Osaka Prefecture University in 1976, was promoted to full professor in
1996 and remained at that institution until 2012 when he retired and became Professor
Emeritus. He is now serving as an adjunct professor at Nara Institute of Science and
Technology. He was Secretary of the Asian and Oceanian Photochemistry Association (APA)
(20042008) and President of the Japanese Photochemistry Association (JPA) (20082009).
He has received Progress Awards in Synthetic Organic Chemistry, Japan (1986), the JPA
Award (1996), JPA Lectureship Award (2006) and Award for Distinguished
Achievements to APA (2012) for research excellence. His current research interests focus on
photoinduced electron-transfer reactions, synthetic organic photochemistry, and microflow
photochemistry.
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Yasuhiro Nishiyama was born in 1979 in Saitama, Japan. He received his BS (2003) and
PhD (2008) degrees from the Department of Applied Chemistry of Osaka University under
the direction of Professor Y. Inoue. After working in Sumitomo Rubber Industries, LTD. as a
technical officer, he joined Nara Institute of Science and Technology as a postdoctoral fellow
(2010). From 2012, he has worked at that Institute as an assistant professor. His current
research focuses on the development of original efficient photoreaction methods using flow
microreactor.
Takuya Ogaki was born in 1987 in Kyoto, Japan. He received his BS (2010) and MS (2012)
degrees from the Department of Applied Chemistry at Osaka Prefecture University under the
direction of Professors K. Mizuno and H. Ikeda. After working in SK-Electronics CO., LTD.
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as an engineer, he received his PhD (2016) degree at Osaka Prefecture University under the
direction of Professor H. Ikeda. He is now a postdoctoral fellow in the Ikedas group. His
current research focuses on the synthesis of novel -conjugated molecules and their
application to organic electronics.
Kimitada Terao was born in 1985 in Nara, Japan. He received his BS degree (2009) from
Kyoto University and PhD degree (2014) from Nara Institute of Science and Technology
under the direction of Professor K. Kakiuchi. His research focuses on the development of
original efficient photoreaction method using flow microreactor.
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Hiroshi Ikeda was born in Nagano, Japan in 1962 and graduated from the Department of
Chemistry at Tohoku University (TU) with a BS degree in 1985 and a PhD degree in 1990
under the supervision of Professors T. Mukai and T. Miyashi, respectively. He began his
academic career at TU as an Assistant Professor and became an Associate Professor of Osaka
Prefecture University (OPU) in 2006. He was promoted to Full Professor at OPU in 2011. He
carried out studies as a postdoctoral fellow at the University of Rochester (Professor J. L.
Goodman) in 1994 and as a guest scientist at Rutgers, the State University of New Jersey
(Professor H. D. Roth), in 2000. In 2010, he received the prestigious Japanese
Photochemistry Association Award. He is now serving as a Deputy Editor of J. Photochem.
Photobiol. C. Photochem. Rev. His current research is in the areas of photochemistry and
electron-transfer chemistry of organic compounds, physical organic chemistry including and
reaction mechanism and organic radical light-emitting diode.
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Kiyomi Kakiuchi received his BS, MS, and PhD degrees from the Department of Applied
Chemistry at Osaka University, in 1977, 1979 and 1982, respectively, under the direction of
Professor Y. Odaira. Since 1997, he has been Full Professor in Graduate School of Materials
Science at Nara Institute of Science and Technology (NAIST). His research focuses on the
highly efficient chiral organic photochemistry. From 2009 to 2010, he served as Vice-
President of NAIST. Since 2013, he is serving as Dean of Graduate School of Materials
Science at NAIST.
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