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B737NG/33/301

Lights -600/700/800/900ER

Boeing 737-600/700/800/900ER

Lights
Training Manual
For training purposes only
LEVEL 3 ATA 33 page 1
18 - 10 - 2013
Rev : 3
B737NG/33/301
Lights

This publication was created by Sabena technics training department,


Brussels-Belgium, following ATA 104 specifications.

The information in this publication is furnished for informational and training


use only, and is subject to change without notice.

Sabena technics training assumes no responsibility for any errors or


inaccuracies that may appear in this publication.

No part of this publication may be reproduced, stored in a retrieval system,


or transmitted, in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, without the prior written permission of
Sabena technics training.

Contact address for



course registrations
course schedule information

Sabena technics training

training@sabenatechnics.com

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Table of Contents

1. Passenger Compartment..................................................................6 5. Entry And Cove Lights ...................................................................50


1.1. Introduction............................................................................................6 5.1. Introduction..........................................................................................50
1.2. General Description................................................................................8 5.2. General Description..............................................................................52
1.3. Component Location............................................................................12 5.3. Dim Entry Lights....................................................................................56
1.4. Controls................................................................................................14 5.4. Entry & Cove Lights..............................................................................58
1.5. Attendant Control Panel.......................................................................16 5.5. Functional Description..........................................................................60
1.6. Attendant Control Panel Lighting..........................................................18
1.7. Passenger Services................................................................................20 6. Overhead Stowage Bins.................................................................62
1.8. Environment.........................................................................................22 6.1. General................................................................................................62
1.9. Maintenance........................................................................................24 6.2. Operation.............................................................................................64

2. Window Lights..................................................................................26
2.1. Introduction..........................................................................................26
2.2. General Description..............................................................................28
2.3. Window Lights installation....................................................................32
2.4. Functional Description..........................................................................34

3. Ceiling Lights ....................................................................................38


3.1. Introduction..........................................................................................38
3.2. General Description..............................................................................40
3.3. Center Overhead Stowage Lights..........................................................44

4. Ceiling Wash And Cross Bin Light Assembly.............................46


4.1. General Description..............................................................................46
4.2. Functional Description..........................................................................48

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List of Illustrations Abbreviations and Acronyms

ATTENDANT CONTROL PANEL LIGHTING................................................................................ 19 ac Alternating Current


CEILING LIGHTS GENERAL DESCRIPTION................................................................................. 43 dc Direct Current
CEILING LIGHTS INTRODUCTION............................................................................................. 39
CEILING WASH AND CROSS BIN LIGHT ASSEMBLY.................................................................. 47 ACP Attendant Control Panel
CEILING WASH AND CROSS BIN LIGHT ASSEMBLY FUNCTIONAL DESCRIPTION....................... 49 ADl Airborne Data Loader
CENTER OVERHEAD STOWAGE LIGHTS.................................................................................. 45 BSI Boeing Sky Interior
DIM ENTRY LIGHTS................................................................................................................. 57 CAB/UTIL Cabin Utility
ENTRY AND COVE LIGHTS...................................................................................................... 59
ENTRY AND COVE LIGHTS FUNCTIONAL DESCRIPTION........................................................... 61 COS Center Overhead Stowage
ENTRY AND COVE LIGHTS GENERAL DESCRIPTION................................................................. 55 fwd Forward
ENTRY AND COVE LIGHTS INTRODUCTION............................................................................. 51 IFE In-Flight Entertainment
FORWARD ATTENDANT CONTROL PANEL............................................................................... 17 LAV Lavatory
maintenance page on FORWARD ATTENDANT CONTROL PANEL....................................... 25
OVERHEAD STOWAGE BINS.................................................................................................... 63 LED Light Emitting Diode
OVERHEAD STOWAGE BINS OPERATION................................................................................. 65 LRU Line Replaceable Unit
PASSENGER COMPARTMENT component location........................................................... 13 OWE Over Wing Exit
PASSENGER COMPARTMENT controls................................................................................ 15 QTY Quantity
PASSENGER COMPARTMENT general description............................................................. 11
PASSENGER COMPARTMENT INTRODUCTION........................................................................... 7 REF Reference
PASSENGER services page on FORWARD ATTENDANT CONTROL PANEL............................. 21 TYP Typical
WINDOW LIGHTS.................................................................................................................... 27
WINDOW LIGHTS.................................................................................................................... 33
WINDOW LIGHTS FUNCTIONAL DESCRIPTION......................................................................... 37
WINDOW LIGHTS GENERAL DESCRIPTION.............................................................................. 31

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1. Passenger Compartment

1.1. Introduction
Purpose
The lights in the passenger compartment supply these functions:

- General light in the passenger compartment


- Reading lights
- Information lights for the passengers and attendants
- Lighting in the lavatories
- Lighting in the galleys
- Lighting for an emergency.

The light system also lets the passenger call the attendants for aid.

General
These lights are in the passenger compartment:

- Reading lights
- Passenger signs
- Lavatory lights and signs
- Passenger and lavatory call lights
- Galley lights.

These lights are also in the passenger compartment and you control these
lights at an attendant control panel:

- Window lights (sidewall lights)


- Ceiling lights
- Attendant work lights
- Entry lights (direct and threshold)

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PASSENGER COMPARTMENT INTRODUCTION


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1.2. General Description RS485 Data Bus


There are five RS485 data bus channels. The data bus channels send the color,
General brightness, scene and zone information for each LED light assembly.
The attendant control panels (ACP) control the passenger compartment
lighting. The lights receive color, scene and zone commands on a data bus. Data connects in series from one LED light assembly to the next LED light
The CAB/UTIL switch on the P5 panel and relays contro electrical power to the assembly in that data channel. If an LED assembly does not pass the data
lights. command, the remaining lights in the channel will not respond to ACP
commands. Those lights will turn white.
The LED lights need three functions to operate correctly: address/token, data
bus control and electric power. Each of these functions has separate wiring. Channel 1 connects the forward direct entry light, the forward direct and cove
lights and the left window and over wing exit (OWE) lights.
Attendant Control Panels (ACP)
The ACPs are touch screen LCDs and control light operation. The forward and Channel 2 connects the left ceiling wash, crossbin and center overhead
aft ACP are connected through the RS485 data bus channel 5. Commands stowage (COS) lights.
from the aft ACP go to the forward ACP and then to the LED light assemblies.
The forward ACP connects to the ceiling, window, COS, direct and cove lights. Channel 3 connects the right COS, crossbin and ceiling wash lights.
It also connects to the forward threshold and forward attendant work lights.
The aft ACP connects directly to the aft attendant work light. Channel 4 connects the right window lights, the right OWE lights, the aft
cove, direct entry and direct lights.
Power Sources
The ACP uses 28V DC. The CAB/UTIL switch must be on for light operation. Channel 5 connects the two ACPs.
The CAB/UTIL switch controls power to the R120 relay. The R120 relay controls
the R394 and R427 relays. These relays give 115V AC from the ground service
bus to the lights.

Some LED light assemblies receive electrical power in parallel. Other LED
assemblies receive power in a series of six LEDs maximum.

Electrical power to the window and cove lights is connected in series. There
are six groups of window light assemblies. Each group has a maximum of six
light assemblies that have electrical power connected in series. The cove lights
have a maximum of two lights that are connected in series.

Electrical power to the remaining lights is connected in parallel.

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Light Location Address Window Lights


After installation, each LED light assembly gets a unique location address. This The window lights, also called sidewall lights, are RGBW light assemblies. They
is the address/token procedure. The address is used for location, light type receive electrical power in a series of six LEDs maximum. The left side window
assignment, color, scene and zone commands. lights are controlled by data bus channel 1. The right side window lights are
controlled by data bus channel 4.
There are separate wires for the address/token procedure. The procedure is
used after a new LED assembly is installed. Each LED assembly gets an address Over Wing Exit Lights
token in a sequence. For example, the 5th light on channel 4 gets the address The over wing exit (OWE) lights are connected to the window lights. They can
4-5. The next LED assembly gets the address 4-6 when it gets the address/ receive one of two types of electrical power: 115V AC or 5.5V DC emergency
token from the previous light. lights power supply. The left OWE lights are controlled by data bus channel 1.
The right OWE lights are controlled by data bus channel 4.
Each LED light assembly comes on when it has a correct address/token
procedure. Ceiling lights
There are two types of ceiling lights: ceiling wash and cross bin lights. The
Each LED assembly must have a valid address. An LED assembly will not turn wash lights are RGBW lights. The cross bin lights are WWA lights. The left side
on with an invalid address. ceiling lights are controlled by data bus channel 2. The right side ceiling lights
are controlled by data bus channel 3.
If an LED assembly does not pass on the address token to the next light, any
new LED lights installed any where in the downstream data channel will not Center Overhead Stowage Lights
operate. The COS lights are WWA lights. The left side COS lights are controlled by data
bus channel 2. The right side COS lights are controlled by data bus channel 3.
This is because the new LED light did not receive a address token. The COS lights are an airline option. There maybe none or up to 5 sets of COS
lights on an airplane.
Light Types
There are two types of LED light assemblies: RGBW and WWA. RGBW lights Direct Entry Lights
have many red, green, blue and white (RGBW) LED bulbs. The RGBW LED light The direct entry lights are WWA lights. The fwd direct entry light is controlled
assemblies can have 32 different colors including warm and cool white. by data bus channel 1. The aft direct entry are controlled by data bus channel
These lights turn green in the address/token procedure. 4.
The WWA lights have white, white and amber LED bulbs.
The white LED bulbs are two different colors of white. Direct Lights
The WWA lights can be amber, warm white or cool white. The direct lights are WWA lights. The fwd direct entry light is controlled by
These lights turn amber in the address/token procedure. data bus channel 1. The aft direct entry are controlled by data bus channel 4.

The work lights and threshold lights are incandescent.

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Cove Lights
The cove lights are RGBW lights. The electrical power is connected in series.
The fwd cove lights are controlled by data bus channel 1. The aft cove lights
are controlled by data bus channel 4.

Threshold Light
The threshold light is an incandescent light.

Attendant Work lights


The attendant work lights are incandescent lights.

Termination Resistors
There is a termination resistor after the last LED light assembly in data bus
RS485 channels 1 through 4.

Training Information Point


A thorough understanding of the lighting system maybe needed to identify
a faulty LED light assembly or wiring problem. A fault may be an addressing
(tokening), data, power or relay related issue. A non responsive light may be a
good light. The actual fault may be anywhere upstream of the non responsive
light.

Data flows only in series in five data bus channels.

Electric power is in series or in parallel. Following the data path and separate
electric power path correctly is critical to effective trouble shooting.

These paths may flow in opposite directions.

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PASSENGER COMPARTMENT general description


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1.3. Component Location Attendant Control Panels


The attendant control panels (ACP) are in the passenger cabin entry ways.
Window lights
The window (sidewall) lights are below the stowage bins and above the Training Information Point
windows in the passenger compartment. You control the direct entry and direct lights in different Lighting screen
windows at the ACPs. You control the direct lights with the Forward or Aft
They are in the air conditioning rails. Entry Area window. You control the direct lights with scene and zone buttons
in the Passenger Seating Area window and Zone Control window.
Ceiling lights assemblies
The ceiling light assemblies are on top of the stowage bins. The assemblies
have ceiling wash lights and cross bin lights. You replace them as an assembly.

Entry and Cove lights


The entry lights are in the ceiling near the entry doors, galleys and lavatories.
The threshold lights are near the thresholds at the entry and service doors.

Attendant Galley Lavatory lights


The attendant lights are in the ceiling above the attendant stations. There is
one forward work light and two aft work lights for the attendant stations.

Center Overhead Stowage lights


The COS lights are located in the cabin ceiling area in the passenger
compartment near the center overhead stowage bins.

Training Information Point


The quantity of COS lights is an airline option. There can be zero to a
maximum of five sets of COS lights.

There are two lights in each set.

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PASSENGER COMPARTMENT component location


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1.4. Controls Attendant Control Panels


Touch any two corners of the ACP screen to unlock the screen. You use
Purpose the Lighting screen tab on either ACP to control the on/off and color scene
You control these passenger compartment lights with the CAB/UTIL switch selection for the lights.
and the forward or aft attendant control panels (ACP):
There is no priority between the forward and the aft ACP for light selection.
- Window The last selection from an ACP controls the lights.
- Ceiling wash
- Ceiling cross-bin You control the emergency exit lights from the aft ACP.
- Center overhead stowage
- Cove Training Information Point
- Direct Entry The forward and aft attendant control panels are not the same part number.
- Direct
- Work Cycle the CAB/UTIL switch off and then on if a light is not responding to ACP
- Emergency exit (aft ACP only). lighting switch commands.

You control these passenger compartment lights from the the forward or aft The passenger compartment lights will turn on (white) if the ACPs lose power
attendant control panels (ACP): or control input to the lights and the CAB/UTIL switch is on.

- Work
- Emergency exit (aft ACP only).

Location
The CAB/UTIL switch is on the P5-13 overhead panel.

The forward attendant control panel (ACP) is on the forward lavatory wall.

The aft attendant control panel is on the aft lavatory wall.

CAB/UTIL Switch
The CAB/UTIL switch controls electric power to the passenger compartment
lights.

The CAB/UTIL switch is not used for the work lights or emergency exit lights.

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PASSENGER COMPARTMENT controls


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1.5. Attendant Control Panel Touch a screen tab to see the screen. A screen has several windows with at
least one button. Touch a button to turn on or off the function.
Purpose
The attendant control panel (ACP) has an LCD touchscreen has these four A screen tab can have four different colors: black, blue, gray or amber. A
functions: button can have three different colors: black, blue or gray.
This is the significance of the screen/button colors:
- Passenger compartment lighting control
- Passenger services (forward ACP) - Black - selectable - currently off
- Environment status - Blue - selected - currently on
- Maintenance. - Gray - not selectable - inhibited or off.
- Amber - smoke indication on Environment tab.
The ACP also has hard select switches.
Lighting
General You control the passenger compartment lights with the Lighting tab and scene
The ACP has two separate sections, a hardware controlled section and a selection buttons on the Lighting screen.
software controlled section.
Passenger Services
The hardware controlled section has hard select switches. The software You control the passenger services functions with the Passenger Services tab
controlled section controls the LCD touch screen. This software can be and buttons from the forward ACP.
customized by the airline.

The forward ACP has a GROUND SERVICE select switch. The aft ACP has a
EMERGENCY EXIT LIGHTS select switch.

EMERGENCY EVACUATION and AIRSTAIRS switches are customer options.


The ACP LCD touchscreen has these four screen tabs:

- Lighting
- Passenger Services (forward ACP only)
- Environment
- Maintenance.

The ACP LCD touch screen also has a Display window. The Display window
does not change with screen tab selections.

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FORWARD ATTENDANT CONTROL PANEL


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1.6. Attendant Control Panel Lighting There are also four optional custom scenes for the passenger seating area. You
make the custom scenes with the CDG software with a computer and then
General load it to the ACP with the data loader.
The Lighting screen, has these three windows:
Forward Entry Area Window
- Passenger Seating Area You control these lights from the Forward Entry Area window:
- Forward Entry Area
- Aft Entry Area. - Direct entry
- Threshold
The Passenger Seating Area window controls the standard scenes, custom - Attendant Work.
scenes and zones for the passenger seating area.
There are three different scene selection buttons to control the direct entry
The Forward Entry Area window controls the lights in the forward entry area. light: OFF, White MEDIUM and White BRIGHT.

The Aft Entry Area window controls the lights in the aft entry area. The White BRIGHT button also controls the threshold light.

Touch the Lighting tab on the attendant control panel (ACP), to see the The Work button controls the attendant work light.
Lighting screen.

Passenger Seating Area Window


You control these lights from the Passenger Seating Area window:

- Cove
- Direct
- Window
- Ceiling wash
- Cross bin
- Center overhead stowage.

There are nine standard scene selection buttons available to control the
passenger seating area lighting. These standard scene selections cannot be
changed with the configuration database generator (CDG).

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ATTENDANT CONTROL PANEL LIGHTING


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1.7. Passenger Services Maintenance Tip


ACP functions are configured to the airline requirements. Each airline controls
Purpose their ACP functions with configuration database generator software. The
The forward attendant control panel (ACP) has the Passenger Services screen. components and wiring must be installed for each airline option.
The Passenger Services screen shows airline options controlled by the ACP.
If an airplane does not have options controlled by the ACP, the Passenger
General Description Services screen will not show.
The Passenger Services screen can include these windows:
Training Information Point
- IFE An ON/OFF button can be black, gray or blue. A gray button is not selectable.
- PC Power Black and blue ON/OFF buttons are selectable.
- Cell Phone
- Cabin Ready. A black OFF button is selectable and the component or system is off. A dark
blue ON button is selectable and the component or system is on.
Touch the IFE ON/OFF button to control the in-flight entertainment (IFE)
system. See SMTM 24-50 for more information on IFE power.

NOTE : If the IFE button is gray, the IFE system is not selectable. The IFE/PASS
SEAT switch on the P5 is in the OFF position. Move the IFE/PASS SEAT
switch to the ON position. Then you can touch the IFE button to ON at
the ACP.

Touch the PC Power (Forward or Aft Zone) ON/OFF button to control power to
the PC outlets. See SMTM 24-50 for more information on PC power outlets.

Touch the Cell Phone ON/OFF button to control the on board cellular network.
This is a mini cell tower, that sends cellular signals to land based networks. It
uses a SATCOM air-to-ground link. The Cell Phone ON button controls the on
board cell phone Touch the Cabin Ready ON/OFF button to control the blue
CABIN READY light on the P5.

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PASSENGER services page on FORWARD ATTENDANT CONTROL PANEL


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1.8. Environment
Purpose
The Environment screen shows data about the water and waste system,
lavatory smoke detectors and the control for cabin temperature.

General Description
These indications are on the aft attendant control panel (ACP):

- Potable Water tank quantity


- Vacuum Waste tank quantity
- LAV INOP.

The lavatory smoke detector indication and the cabin temperature control are
on the forward and aft ACPs.

When smoke is sensed in a lavatory, the Environment screen immediately


shows and the Environment selection button flashes orange continuously. A
smoke detection warning message appears in the Smoke Detector window of
the forward and aft ACPs.

You adjust the cabin temperature at the Cabin Temperature Control window.
This is a small adjustment.

NOTE : The Cabin Temperature Control and Smoke Detector windows are
customer options. These windows do not show if the option is not on
the airplane.

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THIS PAGE IS INTENTIONALLY LEFT BLANK

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1.9. Maintenance Use the ACP to ACP button to transfer the database software to the aft ACP.
Use the ACP to LRUs after installing a new LED light assembly. Three types of
Purpose information is loaded to the LED light assemblies when you press the ACP to
The forward and aft attendant control panels (ACP) have a Maintenance LRUs button:
screen for fault isolation and data loading.
- address (token)
The forward and aft ACPs also have a Display window. - zone
- scene.
Maintenance
Use the forward ACP to do a CHECK on the configuration database. The This will give an address location to the new light assembly. It also verifies the
configuration check shows this information for the components: correct light type and loads zone and scene information to the new LED light
assembly.
- hardware part number
- software part number All the lights turn on during the addressing and scene load functions. RGBW
- configuration database number type LED lights turn green and WWA type lights turn amber.
- custom scene software part number
- light type Use the aft ACP to do the tests for the Vacuum Waste system.
- light location address.
Use the aft ACP to do the tests for the Vacuum Waste system.
The two ACPs have a BITE test function for the ACP system. Press the Test
button in the Configuration Check window to start the ACP test. See SMTM 38-33 for more information on the Vacuum Waste Indicating
system and BITE.
Press the Lamps Test button to turn on all the lights in the passenger seating
area and entry areas. Use this to check light operation after a new light is
installed. The lights stay on until the Lamps Test button is selected again.
The Data Load window has three buttons:

- ADL to ACP
- ACP to ACP
- ACP to LRUs.

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maintenance page on FORWARD ATTENDANT CONTROL PANEL


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2. Window Lights

2.1. Introduction
Purpose
The window (sidewall) lights supply lighting to the areas below the stowage
bins and above the over wing emergency exits in the passenger compartment.

General
The window lights LED lights and are controlled by the attendant control panel
(ACP). They receive power through the CAB/UTIL switch on the P5 panel.

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WINDOW LIGHTS
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2.2. General Description RS485 Data Bus


The RS485 data bus channels send the color, brightness, scene and zone
General information for each LED light assembly.
The attendant control panels (ACP) control the passenger compartment
window (sidewall) lighting. The lights receive color, scene and zone commands Data connects in series from one LED light assembly to the next LED light
on a data bus. The CAB/UTIL switch on the P5 panel and relays control assembly in that data channel. If an LED assembly does not pass the data
electrical power to the lights. command, the remaining lights in the channel will not respond to ACP
commands. Those lights will turn white.
Attendant Control Panels (ACP)
The ACPs are touch screen LCDs and control light operation. The forward and Channel 1 connects first to the forward direct entry light, the forward direct
aft ACP are connected through the RS485 data bus channel 5. Commands and cove lights and then the left window and over wing exit (OWE) lights.
from the aft ACP go to the forward ACP and then to the LED window light
assemblies. The forward ACP connects to the direct entry, direct, cove and Channel 4 connects the right window lights, the right OWE lights and then
window lights with data bus channels 1 and 4. the aft cove, direct entry and direct lights.

Power Sources Channel 5 connects the two ACPs. Passenger light commands made at the aft
The ACP uses 28V DC. The CAB/UTIL switch must be on for light operation. ACP are sent to the forward ACP using channel 5. Then the commands go to
The CAB/UTIL switch controls power to the R120 relay. The R120 relay controls the window lights through channels 1 and 4.
the R427 relay. These relays give 115V AC from the ground service bus to the
window lights. Window Lights
The window lights are RGBW light assemblies. RGBW lights have many red,
There are six groups of window light assemblies on each side of the airplane. green, blue and white (RGBW) LED bulbs. The RGBW LED light assemblies
They receive power from three electrical power drops on each side of the can have 32 different colors including warm and cool white. These lights turn
airplane. green in the address/token procedure. They receive electrical power in a series
of six LEDs maximum. The left side window lights are controlled by data bus
Two groups of lights receive electrical power from each power drop. Each channel 1. The right side window lights are controlled by data bus channel 4.
group has a maximum of six light assemblies with electrical power connected
in series.

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Over Wing Exit Lights


The over wing exit (OWE) lights are connected to the window lights. They can
receive one of two types of electrical power: 115V AC or 5.5V DC emergency
lights power supply. The second electrical power drop connects at the OWE
lights. The OWE lights send 115V AC power in series to a maximum of five
lights forward of the OWE light and five lights aft of the OWE light. The left
OWE lights are controlled by data bus channel 1. The right OWE lights are
controlled by data bus channel 4.

Termination Resistors
There is a termination resistor after the last LED light assembly in data bus
RS485 channels 1 through 4.

Training Information Point


A thorough understanding of the lighting system maybe needed to identify
a faulty LED light assembly or wiring problem. A fault may be an addressing
(tokening), data, power or relay related issue. A non responsive light may be a
good light. The actual fault may be anywhere upstream of the non responsive
light. Data flows only in series in five data bus channels.

Electric power is in series or in parallel. Following the data path and separate
electric power path correctly is critical to effective trouble shooting.

These paths may flow in opposite directions. Window lighting receives power
in series in three separate power drops.

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2.3. Window Lights installation Maintenance Tip


Cycle the CAB/UTIL switch on the P5 if a light assembly is non responsive. This
General can reset the processor in the LED light assembly.
The window (sidewall) lights supply lighting to the areas below the stowage
bins and above the over wing emergency exits in the passenger compartment.

Location
The lights are below the stowage bins and above the windows in the
passenger compartment. The window lights are installed inside the air
conditioning (ac) rail.

Physical Description
The light assembly consists of a series of Light Emitting Diodes (LEDs). Remove
the lens to get access to the light. The RS 485 data and address/tokening
wires connect from one light assembly to the next in the ac rail. The LED lights
need three functions to operate correctly: address/token, data bus control and
electric power. Each of these functions has separate wiring.

The window lights are RGBW type LED lights. RGBW lights have many red,
green, blue and white (RGBW) LED bulbs.

The RGBW LED light assemblies can have 32 different colors including warm
and cool white. These lights turn green in the address/token procedure.

The lights have internal processors which store address, zone and scene
information and are controlled by the attendant control panel.

The window lights receive electrical power in a series of six window lights
maximum. The left side window lights are controlled by data bus channel 1.
The right side window lights are controlled by data bus channel 4.

The over wing exit (OWE) lights are connected to the window lights. They can
receive one of two types of electrical power: 115V AC or 5.5V DC emergency
lights power supply. The left OWE lights are controlled by data bus channel 1.
The right OWE lights are controlled by data bus channel 4.

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2.4. Functional Description Each light assembly has a fuse which is not replaceable. The logic and the
processor turn on a series of LEDs which provide cabin illumination.
Operation The power supply and control circuit is used for these lights:
The attendant control panel (ACP) provides scene, zone and brightness
selections for the window lights. - Window lights, left and right
- Forward cove lights, left and right
Functional Description - Mid cove lights, left and right
The window lights are controlled from the fwd or aft ACPs. Control input from - Aft cove lights, left and right
the aft ACP goes to the fwd ACP through the RS485 data bus channel 5. Then - Forward entry lights
the control input goes to the window lights through the data bus channels 1 - Aft entry lights.
and 4. Power for the ACP is from the 28v dc ground service bus.
Training Information Point
Power for the light operation is from the 115v ac ground service bus. Database information for the light assemblies are displayed on the
maintenance screen. During a fault condition the light assemblies can still
With the CAB/UTIL switch on the Electrical Meters, Battery And Galley Power operate in a degraded mode.
Module (P5-13) in the ON position, the ceiling lights relay R120 energizes.
Maintenance Tip
Power from the 28v ac ground service bus energizes window lights relay R427. Cycle the CAB/UTIL switch on the P5 if a light assembly is non responsive. This
When R427 is energized, 115 v ac power is connected to the light assemblies. can reset the processor in the LED light assembly.
Light assemblies are connected in a series circuit. A maximum of six light
assemblies can connected in series.

The controls on the forward ACP are used to provide the logic for the lights
operation. The logic and processor circuits signals from the fwd ACP go to the
light assemblies. All light assemblies are connected forlogic input from the fwd
ACP through the RS485 bus. The left window lights are controlled through
RS485 data bus channel 1. The right window lights are controlled through
RS485 data bus channel 4. Logic and processor signal for the left window
assemblies go through the forward direct and cove lights first with data bus
channel 1. Logic and processor signals for the right window light assemblies
go directly to the first right hand side window light assembly with data bus
channel 4.

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Troubleshooting Tips
Troubleshooting to find a faulty LED light assembly can be complex. A fault
may be an addressing (tokening), data, power or relay related issue. A
thorough understanding of the lighting system maybe needed to identify a
faulty LED light assembly or wiring problem.

If a series of window lights will not turn on, check the power connections
from the most upstream light next to the first light that does not come on.

The upstream light maybe physically aft or forward of the lights that do not
turn on.

The RS485 data bus connections flow physically aft only for the window light
assemblies. The ceiling, center overhead stowage and direct light assemblies
data flow maybe physically forward or aft on the airplane.

There are six connector types for the window light assemblies. Use the
BSI adapter cable assembly C33001-1 (SPL-13463) to bypass and isolate a
suspected faulty light assembly. The BSI adapter cable assembly is listed in the
Illustrated Tool and Equipment Manual.

The window lights have three places on each side of the airplane where
airplane 115V AC power comes in: sta 419, sta 616 and sta 866. Power
goes both forward and aft through each window light assembly from these
locations. A maximum of six lights maybe connected in series for power.

IF no lights are responsive to ACP input, make sure the CAB/UTILITY switch is
in the ON position.

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3. Ceiling Lights

3.1. Introduction
Purpose
The ceiling lights supply lighting to the passenger compartment ceiling and to
the stowage bins.

General
There are three types of ceiling lights:

- ceiling wash
- cross bin
- center overhead stowage.

The ceiling wash lights supply light to the ceiling.

The cross bin and center overhead stowage lights supply light to the overhead
stowage bins.

The ceiling wash and cross bin lights are a replaced together as a single LRU.

The center overhead stowage lights supply light to the overhead stowage bins
for airplanes with center overhead stowage units.

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3.2. General Description RS485 Data Bus


There are five RS485 data bus channels. The data bus channels send the color,
General brightness, scene and zone information for each LED light assembly.
The attendant control panels (ACP) control the passenger compartment ceiling
lighting. The lights receive color, scene and zone commands on a data bus. Data connects in series from one LED light assembly to the next LED light
The CAB/UTIL switch on the P5 panel and relays control electrical power to the assembly in that data channel. If an LED assembly does not pass the data
lights. There are three types of ceiling lights: command, the remaining lights in the channel will not respond to ACP
commands. Those lights will turn white.
- Ceiling wash
- Ceiling cross-bin Channel 2 connects the left ceiling wash, crossbin and center overhead
- Center overhead stowage. stowage (COS) lights.
Channel 3 connects the right COS, crossbin and ceiling wash lights.
The ceiling wash and cross-bin light together are an LRU. Channel 5 connects the two ACPs.

Attendant Control Panels (ACP) Light Location Address


The ACPs are touch screen LCDs and control light operation. The forward and After installation, each LED light assembly gets a unique location address. This
aft ACP are connected through the RS485 data bus channel 5. Commands is the address/token procedure. The address is used for location, light type
from the aft ACP go to the forward ACP and then to the LED light assemblies. assignment, color, scene and zone commands.
The forward ACP connects to the ceiling wash, cross-bin and center overhead
stowage lights. There are separate wires for the address/token procedure. The procedure is
used after a new LED assembly is installed. Each LED assembly gets an address
Power Sources token in a sequence. For example, the 5th light on channel 4 gets the address
The ACP uses 28V DC. The CAB/UTIL switch must be on for light operation. 4-5. The next LED assembly gets the address 4-6 when it gets the address/
The CAB/UTIL switch controls power to the R120 relay. The R120 relay controls token from the previous light.
the R394 relay.
Each LED light assembly comes on when it has a correct address/token
These relays give 115V AC from the ground service bus to the lights. The R120 procedure.
relay gives 115V AC to all the left side ceiling lights and the forward right
ceiling lights. The R394 gives power to the aft right ceiling lights. Each LED assembly must have a valid address. An LED assembly will not turn
The ceiling light assemblies receive electrical power in parallel. on with an invalid address.

If an LED assembly does not pass on the address token to the next light, any
new LED lights installed any where in the downstream data channel will not
operate. This is because the new LED light did not receive a address token.

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Light Types Training Information Point


There are two types of LED light assemblies: RGBW and WWA. RGBW lights A thorough understanding of the lighting system maybe needed to identify
have many red, green, blue and white (RGBW) LED bulbs. The RGBW LED light a faulty LED light assembly or wiring problem. A fault may be an addressing
assemblies can have 32 different colors including warm and cool white. (tokening), data, power or relay related issue. A non responsive light may be a
good light. The actual fault may be anywhere upstream of the non responsive
These lights turn green in the address/token procedure. light.
The WWA lights have white, white and amber LED bulbs.
The white LED bulbs are two different colors of white. Data flows only in series in five data bus channels. Electric power is in series or
The WWA lights can be amber, warm white or cool white. in parallel. Following the data path and separate electric power path correctly
These lights turn amber in the address/token procedure. is critical to effective trouble shooting. These paths may flow in opposite
directions.
Ceiling lights
There are two types of ceiling lights: ceiling wash and cross bin lights. The
wash lights are RGBW lights. The cross bin lights are WWA lights. The left side
ceiling lights are controlled by data bus channel 2. The right side ceiling lights
are controlled by data bus channel 3.

Center Overhead Stowage Lights


The COS lights are WWA lights. The left side COS lights are controlled by data
bus channel 2. The right side COS lights are controlled by data bus channel 3.
The COS lights are an airline option. There maybe none or up to 5 sets of COS
lights on an airplane.

Termination Resistors
There is a termination resistor after the last LED light assembly in data bus
RS485 channels 1 through 4.

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3.3. Center Overhead Stowage Lights Operation


You operate the COS lights with the forward or aft ACP. Use the Lighting tab
Purpose and the Passenger Seating Area window. Touch the scene buttons to operate
The center overhead stowage (COS) lights supply lighting to the overhead the lights.
stowage bins.
Functional Description
Location Three functions are necessary to operate the lights correctly: address/token,
The lights are in the cabin ceiling area in the passenger compartment below data bus control and electrical power. Each of these functions have separate
the center overhead stowage bins. wires.

Physical Description Each light receives power in parallel. The data bus control and address/token
The COS light assembly has three connectors. The light has a series of Light wires connect in series from one light to the next light in the data channel. The
Emitting Diodes (LEDs). Remove the two end caps, then the lens to get access data-in connector gets data control commands and address/token from the
to the light. The lens reflects the light to the sides to illuminate the passenger previous light assembly. The data-out connector sends data control commands
stowage bins and the center overhead stowage bins. and address/token data to the next light assembly in the data channel.

The lights have internal processors which keep address, zone and scene data. Maintenance Tip
You install this data with the ACP after a new light is installed. Touch the Cycle the CAB/UTIL switch on the P5 panel if a light assembly is non
Maintenance tab and push the ACP to LRU button in the Maintenance screen. responsive. This resets the processor in the LED light assembly. A non
The COS lights turn amber in this procedure. responsive light can stay on and is white.

The COS lights illuminate the stowage bins. The COS lights are WWA type Training Information Point
lights. The WWA lights have many cool white, warm white and amber LED Only airplanes with center overhead stowage have COS lights. Each center
bulbs. There are two colors of white LED bulbs: warm white and cool white. overhead stowage assembly has two COS lights. There can be zero to five sets
The WWA lights can be amber, warm white or cool white. Each light has three of COS lights on an airplane.
types of connections:

- 115V AC electrical power,


- Data-in
- Data-out.

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4. Ceiling Wash And Cross Bin Light Assembly

4.1. General Description There are two types of lights in the light assembly.
These are the cross bin lights and ceiling wash lights.
The ceiling wash and cross bin light assembly has two types of lights. The cross The ceiling wash lights illuminate the ceiling panels.
bin light and ceiling wash light together are a line replaceable unit (LRU). The ceiling wash lights are RGWB type lights. RGBW lights have many red,
green, blue and white (RGBW) LED bulbs. The RGBW LED light assemblies can
Location have 32 different colors. This includes warm and cool white.
The ceiling light assemblies are on top of the stowage bins. They are outboard
of the valance panels. The ceiling wash lights turn green in the address/token procedure.

Physical Description The cross bin lights illuminate the stowage bins across the aisle. The cross bin
The light assembly has a cross bin light, a ceiling wash light, brackets and lights are WWA type lights.
connectors. Each light has a series of Light Emitting Diodes (LEDs). The
brackets hold the two lights and attach to the top of the stowage bins. The WWA lights have many cool white, warm white and amber LED bulbs.
There are two colors of white LED bulbs: warm white and cool white. The
The lights have internal processors which keep address, zone and scene data. WWA lights can be amber, warm white or cool white. The cross bin lights turn
You install this data with the ACP after a new light is installed. Touch the amber in the address/token procedure.
Maintenance tab and push the ACP to LRU button in the Maintenance
screen. Maintenance Tip
Cycle the CAB/UTIL switch on the P5 panel if a light assembly is non
Three functions are necessary to operate the lights correctly: address/token, responsive. This resets the processor in the LED light assembly. A non
data bus control and electrical power. Each of these functions have separate responsive light can stay on and is white.
wires. Each light has three types of connections:

- 115V AC electrical power,


- RS 485 data
- Address/token.

Each light receives power in parallel. The data and address/token wires
connect in series from one light to the next light in the data channel.

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4.2. Functional Description


Operation
The attendant control panel gives scene and brightness selections for the
ceiling lights.

Functional Description
The ceiling lights are controlled from the forward attendants panel. Power for
the light operation is from the 115v ac ground service bus.

With the CAB/UTIL switch on the Electrical Meters, Battery And Galley Power
Module (P5-13) in the ON position ceiling lights relay R120 energizes. When
R120 is energized, 115 v ac power is connected to the light assemblies. All
light assemblies are connected in a parallel circuit.

The controls on the forward attendant panel are used to provide the logic for
the lights operation. The logic and processor circuits send signals from the
attendant panel go to the light assemblies. All light assemblies are connected
for logic input from the panel through the RS485 bus.

Each light assembly has a fuse which is not replaceable. The logic and the
processor turn on a series of LEDs which provide cabin illumination.
The power supply and control circuit is used for these lights:

- Ceiling lights, left and right


- Cross bin lights, left and right
- Wash lights, left and right.
- Aft entry lights.

Training Information Point


Database and fault information for the light assemblies are displayed on the
maintenance screen. During a fault condition the light assemblies can still
operate in a degraded mode.

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5. Entry And Cove Lights

5.1. Introduction Passenger Seating Area Lights


These are the passenger seating area entry lights:
Purpose
The entry lights supply light for the airplane entry areas. The entry lights are in - Cove
the forward and aft ends of the passenger cabin. - Direct.

General You control these lights with the Passenger Seating Area, Custom Scenes and
The passenger seating area and forward and aft entry area lights are Zone control windows in the Lighting screen.
controlled with Lighting screen on the attendant control panel (ACP).
The dim entry lights are controlled by external power. Training Information Point
The direct and direct entry lights are not the same part number.
Forward and Aft Entry Area lights
These are the forward and aft entry area lights:

- Threshold
- Direct entry
- Attendant work.

The threshold light is an incandescent lamp assembly.


You control these lights with the Forward or Aft Entry Area buttons in the
Lighting screen.

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5.2. General Description Power Sources


The ACP uses 28V DC. The CAB/UTIL switch must be on for light operation.
General The CAB/UTIL switch controls power to the R120 relay. The R120 relay controls
The attendant control panels (ACP) control the passenger compartment the R427 relay.
lighting. The lights receive color, scene and zone commands on a data bus.
The CAB/UTIL switch on the P5 panel and relays control electrical power to the These relays give 115V AC from the ground service bus to the lights.
lights. These are the types of entry lights:
Some cove lights receive power in a series. The remaining entry light
- Direct entry assemblies receive electrical power in parallel.
- Cove
- Direct RS485 Data Bus
- Threshold There are five RS485 data bus channels. The data bus channels send the color,
- Dim entry. brightness, scene and zone information for each LED light assembly.

You control the direct entry, direct, cove and threshold lights with the Lighting Data connects in series from one LED light assembly to the next LED light
screen on the ACP. assembly in that data channel. If an LED assembly does not pass the data
command, the remaining lights in the channel will not respond to ACP
You control the threshold light and direct entry lights with the Entry buttons commands. Those lights will turn white.
on the Lighting screen. You control the cove and direct lights with the
Passenger Seating Area scene buttons on the Lighting screen. Channel 1 connects the forward direct entry light, the forward direct and cove
lights and then the left window and over wing exit (OWE) lights.
The application of external power controls the dim entry lights.
Channel 4 connects first to the right window lights, the right OWE lights and
Attendant Control Panels (ACP) then to the aft cove, direct entry and direct lights.
The ACPs are touch screen LCDs and control light operation. The forward and
aft ACP are connected through the RS485 data bus channel 5. Commands Channel 5 connects the two ACPs.
from the aft ACP go to the forward ACP and then to the LED light assemblies.
The forward ACP connects to the direct entry, cove and direct lights with data
bus RS 485 channel 1 and 4. The forward ACP also connects to the forward
threshold light.

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Light Types Training Information Point


There are two types of LED light assemblies: RGBW and WWA. RGBW lights A thorough understanding of the lighting system maybe needed to identify
have many red, green, blue and white (RGBW) LED bulbs. The RGBW LED light a faulty LED light assembly or wiring problem. A fault may be an addressing
assemblies can have 32 different colors including warm and cool white. (tokening), data, power or relay related issue. A non responsive light may be a
These lights turn green in the address/token procedure. good light. The actual fault may be anywhere upstream of the non responsive
The WWA lights have white, white and amber LED bulbs. light.
The white LED bulbs are two different colors of white.
The WWA lights can be amber, warm white or cool white. Data flows only in series in five data bus channels.
These lights turn amber in the address/token procedure.
Electric power is in series for the cove lights.
Direct Entry Lights
The direct entry lights are WWA lights. The fwd direct entry light is controlled Following the data path and separate electric power path correctly is critical to
by data bus channel 1. The two aft direct entry lights are controlled by data effective trouble shooting. These paths may flow in opposite directions.
bus channel 4.

Direct Lights
The direct lights are WWA lights. The fwd direct entry light is controlled by
data bus channel 1. The aft two direct entry lights are controlled by data bus
channel 4.

Cove Lights
The cove lights are RGBW lights. The electrical power is connected in series.
The fwd cove lights are controlled by data bus channel 1. The aft cove lights
are controlled by data bus channel 4.

Threshold Light
The threshold light is an incandescent light.

Termination Resistors
There is a termination resistor after the last LED light assembly in data bus
RS485 channels 1 through 4.

Dim Entry Lights


The dim entry lights are WWA lights. The dim entry lights receive hot battery
bus power when external power is applied at the P19 panel.

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5.3. Dim Entry Lights


Purpose
The dim entry lights provide illumination of the passenger compartment in the
door area.

Location
The light is located in the ceiling in the doorway area. There is a light in the
forward and aft section of the passenger compartment.

Physical Description
The light assembly consists of a series of white light Emitting Diodes (LEDs).
The lights are controlled from the external power sensing relay. The lights
come on when external power is connected to the airplane.

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5.4. Entry & Cove Lights


Purpose
The entry lights supply light for the airplane entry areas. The cove and direct
lights are in the forward and aft ends of the passenger cabin.

Physical Description
The light assemblies consist of a series of Light Emitting Diodes (LEDs). Access
is by opening the cove light cover. The direct and direct entry lights are WWA
type LED lights. They give warm white, cool white and amber light. They
are amber only during the ACP to LRU programming when a new LED light
assembly is installed.

The cove lights are RGBW type LED lights and have 32 different colors.
They are green during the ACP to LRU programming when a new LED light
assembly is installed.

The threshold light is an incandescent lamp assembly.

Location
The entry lights are in the ceiling near the entry and service entry doors. The
threshold light is on the forward entry door windscreen.

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5.5. Functional Description Training Information Point


Database and fault information for the light assemblies are displayed on the
Operation maintenance screen. During a fault condition the light assemblies can still
Use the attendant control panel to control the entry direct and cove lights. The operate in a degraded mode.
forward and aft entry areas are operated by buttons on the Lighting screens.
The 3 choices are White BRIGHT, White MEDIUM and OFF.

With external power applied, the dim LED entry lights come on.

Functional Description
With the CAB/UTIL switch on the Electrical Meters, Battery And Galley Power
Module (P5-13) in the ON position ceiling lights relay R120 energizes. Power
from the 28v ac ground service bus energizes window lights relay R427. When
R427 is energized, 115 v ac power is connected to the light assemblies. All
light assemblies are connected in a parallel circuit.

When you press White BRIGHT or White MEDIUM the attendant control panel
sends signals to the processors of the light assemblies, 115v ac from the
ground service bus goes to the LEDs and 28v ac from the ground service bus
goes to the threshold light.

The controls on the forward and aft attendant panels are used to provide the
logic for the lights operation.

The logic and processor circuits send signals from the attendant panel go to
the light assemblies. All light assemblies are connected for logic input from the
panel through the RS485 bus.

Each cove and direct light assembly has a fuse which is not replaceable.
The logic and the processor turn on a series of LEDs which provide cabin
illumination. The fuses are not replaceable.

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6. Overhead Stowage Bins

6.1. General Physical Description


The overhead stowage bins are a honeycomb composite.
Purpose
The overhead stowage bins supply stowage for baggage and carry-on items. They have a decorative cover that resists stains. They are different in length
The bin buckets lower down to stow and remove baggage. and width for different locations.

Location Turnbuckles attach the strongback assemblies to the airplane structure. A


The overhead stowage bins extend the length of the passenger compartment strongback assembly holds the weight of a bin bucket assembly.
above the seats.
The latch handle releases the latches from the latch pins to open the bin
Components bucket. The bin bucket opens in a pivot type movement. A bucket pivot half
Each overhead stowage bin has a strongback assembly and a bin bucket and a strongback pivot half are a type of pivot hinge mechanism. The bucket
assembly. A bin bucket assembly has these components: pivot halves turn in the strongback pivot halves while the bucket moves down.

- Bin bucket The rate control rods control the opening rate of the bin bucket. The rods
- Latch handle attach to the rate control receivers on the bin bucket assembly.
- Latch (2)
- Rate control receiver (2) The closeout cloth is a cover for the opening between the strongback
- Bucket pivot half (2) assembly and the lowered bucket assembly.
- Bin assist mechanism (BAM)
- BAM lever mechanism. The bin bucket assemblies have a bin assist mechanism (BAM). The BAM
decreases the force necessary to close the bin bucket. A BAM lever mechanism
A strongback assembly has these components: arms the BAM. The BAM lever mechanism is on the aft inboard end of the bin
buckets. There is no label for the BAM lever position. The BAM moves up the
- Turnbuckles BAM ramp to help close the bin bucket.
- Rate control rod (2)
- Closeout cloth NOTE : The two most forward and the most aft stowage bins on each side do
- BAM ramp not have BAMs. They are smaller stowage bins.
- latch pin (2)
- Strongback pivot half (2). NOTE : Disconnect the rate control rods and BAM to remove the bin bucket
assembly.

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6.2. Operation NOTE : The load limit on the placard of a 60 inch stowage bin module is 104
lbs. A force of 30 lbs is necessary to close a full bin bucket with the
General BAM engaged. A force of 50 lbs is necessary to close a full bin bucket
There are two procedures to operate the bin buckets of the overhead stowage with the BAM not engaged.
bins. One procedure does not use the bin assist mechanism (BAM). The BAM
is not necessary for light baggage. The second procedure uses the BAM. This
decreases the force necessary to close the bin bucket with heavy baggage. Training Information Point
Do not arm the bin assist lever with light baggage in the bin bucket. If you pull
Operation - BAM Not Used (Not Armed) down on the bin bucket, the BAM will engage. The bin bucket will close with
Use this procedure for light baggage in the bin bucket. force.
Pull or push the latch handle to open the bin bucket.
This releases the latches at each end of the bin bucket. The bin bucket lowers The bin bucket will not open easily and you must pull it down to open it. You
slowly to the open position. must manually disengage the BAM.

Push the bin bucket up to close and latch it. Manually disengage the BAM with this procedure. Pull down on the latch
handle until you touch the edge of the bin bucket immediately below the
Operation - BAM Used (Armed) valance panel.
Use this procedure for heavy baggage in the bin bucket.
Arm the BAM lever only when the bin bucket has a heavy load of 80 lbs or Pull down on the bin bucket edge until it is fully open. The BAM makes two
more. click sounds when it disengages. The bin bucket will stay open.

Pull or push the latch handle to open the bin bucket. NOTE : The two most forward and the most aft stowage bins on each side do
This releases the latches at each end of the bin bucket. The bin bucket lowers not have BAMs. They are smaller stowage bins. theater
slowly to the open position.

Push the BAM lever down to arm the BAM. The lever is on the aft inboard end
of the bin buckets. The BAM engages if there is a downward force more than
80 lbs on the bin bucket. This decreases the force necessary to close the bin
bucket. Close the bin bucket. The BAM lever disarms while the bin closes but
the BAM stays engaged.

The BAM only disengages when the bin bucket opens fully. Pull or push the
latch handle to open the bin bucket. The bin bucket lowers slowly to the fully
open position. The BAM makes two click sounds when it disengages.

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B737NG/33/301
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OVERHEAD STOWAGE BINS OPERATION


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B737-900ER page 66
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