Production Cycle Delay Sampling

Page Date Time Unit Seconds

Method: Production Unit

Production Production Minus Mean

Cycle Cycle Time Env Delay Equip Delay Lab Delay Mat Delay Mangt Delay non-day time Remarks

1 900 100 Non-delay Cycle

2 1000 50% 50% 200

3 750 50 Non-delay Cycle

4 750 50 Non-delay Cycle

5 1600 800

6 1000 200

6000

M th d P
Method Productivity
d ti it Delay
D l Model
M d l (MPDM) P
Processing
i ShSheett
Total
Number of Mean Cycle Sum [(Cycle time) - (Mean
Units Production
Cycle (n) Time Non-delay time)] / n
Time
A) Non-
delayed 900+750+750 [|900-800|+|750-800|+|750-
3 800
production = 2400 800|]/3 = 200/3 = 66.67
cycle

900+1000+ (|900-800|+|1000-800|+ |750-

B) Overall
750+750+ 800|+|750-800|+ |1600-
production 6 1000
1600+1000 800|+ |1000-800|)/6 =
cycle
= 6000 1400/6 = 233.33
 Delay Information
Env Delay Equip Delay Lab Delay Mat Delay Mangt Delay Remark

C) Occurrence 0 2 1 0 1 * Total number of cycle time = 6

D) Total added Time 0 300 100 0 800

No. Delay Cycle/ Total number of
E) Probability of occurance 0 0.333 0.167 0.000 0.167 cycle time
(300/2)/1000 Mean of Total added time / Mean
F) Relative severity 0 =0.15 0.10 0 0.80 Total Cycle Time
G) Expected Percent Delay
Time per Production Cycle
(%) 0 5% 1.7% 0 13.3%

Production Unit:

1. Productivity Equation:
Overall productivity = (Ideal Productivity) * (1 - Een - Eeq - Ela - Emt - Emn) These rate tell the contractors what
productivity they need to
Ideal Productivity = (60 min/hour) (60 sec/min) / (800 sec / units) achieve and what area of
= 3,600/800 = 4.5 units/hour improvement.

Overall productivity = 4.5 units/hour * (1- 0 - 0.05 - 0.017 - 0 - 0.133)

= 3.6 units/hours
II. Method Indicators:
A. Vriability of mehtod productivity:
Ideal Cycle Variablity = 67/800 = 0.084
Overall Cycle Variablity = 233 / 1000 = 0.2333

B. Delay Information

Env Delay Equip Delay Lab Delay Mat Delay Mangt Delay
Probability of occurance 0 0.333 0.167 0.000 0.167
Relative severity 0 0.15 0.1 0 0.8
Expected Percent Delay 0 5% 1.7% 0% 13.3%