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584

Growth and Eicosapentaenoic Acid Production by Phaeodactylum


tricornutum in Batch and Continuous Culture Systems
Wichien Yongmanitchai and Owen P. Ward*
Department of Biology, University of Waterloo, Waterloo, Ontario, Canada N2L 3G1

Maximum specific growth rate {t~m~)of Phaeodactylum University of Texas at Austin. The culture was maintained
tricornutum increased with increasing culture reactor and propagated as previously described (5).
surface-to-volume ratio. Values for ~ of 0.647, 0.377 Culture conditions. For both batch and continuous
and 0.339 day -x were observed for the 7~mL tube, 5.~L culture studies, composition of the medium and other con-
tank and the 1C~Ltank, respectively. Higher biomass was ditions were based on earlier culture optimization studies
achieved in the 75-mL batch culture tube under con- (5) and consisted of 5.0 g/L NaC1, 0.7 g/L urea, 1.2 g/L
tinuous light as compared with light cycle conditions. MgSO4"7H=O, 0.6 g/L KC1, 0.3 g/L CaC12, 0.1 g/L
Palmitic acid, palmitoleic acid and eicosapentaenoic acid K2HPO4, 0.55 g]L NaHCOs, 30 mg/L Na 2 EDTA, 6 mg/L
(EPA) accounted for over 60% of total fatty acids in the HsBO 3, 2 mg/L FeSO4"7H20, 1.4 mg/L MnC12, 3.3 mg/L
batch tube culture, with EPA content increasing to a max- ZnSO4"7H20, 7.0 #g/L Co(NOs)2"6H20 and 2.0 flg/L
imum after three days. In chemostat cultures, run at dilu- CuSO4"5H20. Initial pH was 7.6 and culture temperature
tion rates of 0.15 day -1 (0.45 of/~mJ and 0.3 day -1 (0.9 of was 20 +__IC.Three types of culture units were used: the
~ ) , cell concentration reached a steady state of 2.18 original 75-mL culture tube, a 5.6-L glass tank (dimen-
and 0.7 g/L, respectively, while contents of EPA per liter sions 30 18 X 12 cm) and a 16-L glass tank (dimensions
of culture at steady state were 100.9 and 82.5 mg/L, 40 25 20 cm). For tank cultures, temperature control
respectively. At both dilution rates, EPA content of total was provided by a cooling coil and a heater with ther-
fatty acids was the same (35.0-35.2%). At a dilution rate mostat. Two submersible circulating pumps were used to
of 0.3 day -i , the continuous culture system manifested ensure uniform temperature distribution and homogeneity
productivities of 0.51 g/L/d and 25.1 mglL/d for biomass of the culture. Two sets of double fluorescent lamps
and EPA, respectively. (GRO-LUX, Sylvania, F40712-GRO-WS) were provided
laterally at both sides of the tanks to supply light inten-
KEY WORDS: Algae, eicosapentaenoic acid, omega-3, Phaeodac. sity of ca. 4000 lux. Unless otherwise stated, a photo-
tylum tricornutum, polyunsaturated fatty acids. period of 16 h light to 8 h dark was used throughout the
experiment. Air, supplemented with 1% carbon dioxide,
was filtered through a Microfibre disposable filter unit
Omega-3 fatty acids, eicosapentaenoic acid (EPA) and (Grade AQ, Balston, MA) and then supplied to the culture
docosahexaenoic acid (DHA), have been shown to have at the outlet of the circulating pump which generated fine
substantial beneficial effects on human health (1). Evi- air bubbles to enhance gas exchange. Aeration rate was
dence suggests that these acids have potential for use in 1 vol of air per volume of culture per minute (VVM). For
prevention or treatment of heart and circulatory diseases, continuous cultures, a peristaltic pump with calibrated
inflammatory problems and cancer (2). The positive effects flow rate was employed to feed fresh nutrient medium into
of omega-3 fatty acids in human physiology were first the culture system. Another pump attached to the level
observed in populations dependent primarily on fish diets control apparatus was operated at higher flow rate than
or human subjects fed on diets of fish oils. These polyun- the feed pump to withdraw culture broth and to maintain
saturated fatty acids are primarily produced by marine constant volume
microorganisms upon which the fish feed (3). There is Determination of growth parameters. For dry weight
substantial interest in seeking alternative production determinations, samples were taken at the middle of the
sources of EPA and DHA from algae and fungi because light period. Culture broths (50 mL) were filtered through
of concerns regarding fish oil supply and the complex 0.8-#m membrane filters and washed twice with 50 mL of
problems of purifying these omega-3 fatty acids from saline solution. Cells were dried at 60C to constant
crude fish oils (4). weight. Specific growth rate and doubling time were
In an earlier investigation, we described the effects of calculated from the equations # = 2.3(1og Xt - log X0)/t;
nitrogen source, phosphate, sodium chloride, growth fac- T = 0.693/~ (6), where/~ = specific growth rate, d-l; X =
tors, precursors, CO2, temperature, initial pH and inocu- cell concentration at time t, cells/mL; X 0 = cell concen-
lum size on biomass and EPA production by a freshwater tration at time 0, cells/mL; t = time, d, and T = doubling
algal strain of Phaeodactylum tricornutum in batch cul- time, d.
tures (5). In this paper, the medium composition and op- In chemostat continuous cultivation, at steady state
timum culture conditions observed have been used to in- there is no change in cell concentration over time and
vestigate kinetics of growth of the diatom P. tricornutum sterile feed, so that ~ = D (dilution rate, day -I) and
in batch and continuous cultures. D = F/V (F is medium flow rate, mL/day; V is culture
volume, mL).
MATERIALS AND METHODS Lipid analysis. Methods for extraction and analysis of
lipids have been described previously (5).
Organism. Phaeodactylum tricornutum UTEX 640 was
obtained from the culture collection of Algae at the
RESULTS
The patterns of biomass production in batch cultures with
*To whom correspondence should be addressed. the different size culture units are illustrated in Figure 1.

JAOCS, Vol. 69, no. 6 (June 1992)


585

GROWTH AND EPA PRODUCTION BY P. TRICORNUTUM

3
2
J ~. , , ~ . o . 0 O . ~ -0" . . . .

0.5

~9 0.3
" 16LT.
0.2
I I ,, I I I I I l I I I
0.1

2x108
108

v
5x107 J . .~. & ~ A ~
f . . ~.- ~ . . . . . o- .... o. . . . . o
2x107 J ~ ~ _ . . 0 . o . . 0 "-
Z 107 -"

rD
5xlO6

_ I ! 1 1 , ! 1 ! f ,, I l I
2x106
0 i 2 3 4 5 6 7 s 9 i0 n 12
Time (days)
FIG. 1. Pattern of biomass production in batch cultures with different size culture units.

The smaller the culture unit, the higher the growth rate compared to 5.26 g/L for light cycle conditions after 10 d
observed, and biomass dry weight values achieved after (Fig. 3).
11 d were 6.12 g/L, 2.67 g/L and 1.65 g/L for the 75-mL When the fatty acid composition of P. t r i c o r n u t u m was
tube~ the 5.6-L tank, and 16-L tank, respectively. In our monitored throughout the growth cycle in 75-mL tube
study, the culture tube had the highest surface-to-volume cultures, palmitic acid (16:0), palmitoleic acid (16:1) and
ratio of approximately 1 cm -1, wl~le the corresponding EPA were the three predominant fatty acids formed,
ratios for the small and large t~m'-s were 0.193 and accounting for over 60% of total fatty acids (Table 1).
0.125 cm -~, respectively. As far as growth behavior is Amounts of C16 acids were higher in the early growth
concerned, there was no apparent lag phase in any of the phase and decreased gradually in the later stages of
three culture systems. In the 75-mL tube the culture ex- growth. In contrast, EPA content was lower during the
hibited a maximum specific growth rate (~max) of lag phase and increased to a maximum value after three
0.647 day -1 (doubling time of 1.071 day). For the 5.6-L days. After four days of cultivation, proportions of the dif-
tank, ~ of 0.377 day -~ (equivalent to a doubling time ferent fatty acids remained relatively constant (Fig. 4).
of 1.839 days) was observed on the third day of incuba- To study the kinetics of growth of R tricornuturn in con-
tion. For the 16-L tank, ~ was 0.339 day -1 (doubling tinuous culture, the 5.6-L tank was used as a model system
time, 2.044 days) occurring on day 1. The changes in due to constraints in controlling feed rate and limitations
growth parameters, biomass, ~ and t, of P. t r i c o r n u t u m on culture sampling for analysis encountered in the tube
in the three culture units are presented in Figure 2. A semi- culture unit. Chemostat culture was the choice of opera-
logarithm plot of biomass vs. time revealed that P. tricor- tion because of its simplicity. Two levels of dilution rate
n u t u m followed an exponential pattern of growth when (D), i.e. 0.15 day -1 (840 mL/d) and 0.3 day -I (1680 mL/d),
light was saturated in the culture tube. Linear growth ap- corresponding to 0.45 and 0.9 of ~ , respectively, were
peared to be prominent, particularly at high cell density chosen to avoid the possibility of wash-out at higher D.
at the later stages of the growth cycle. The time courses of biomass and EPA production in these
When the organism was cultured in the 75-mL t u b s continuous cultures are presented in Figures 5a and 5b.
under continuous light, a significant improvement in As the desired product, EPA, was directly related to
growth was observed, with cell biomass reaching 7.31 g/L biomass [Type 1 fermentation according to Luedeking (7)],

JAOCS, Vol. 69, no. 6 (June 1992)


586

W. Y O N G M A N I T C H A I A N D O.P. W A R D

10
a. 7 5 - m l - T u b e ~ .... o
*
0.8

A
0.6

0.4
.- 0

0.2

f I I I I f I I l 1 0
0
,-J b. 5 . 6 - L - T a n k Daw .2
v 10 1
e.) Sp. G ro.~..hRate
**
~ Doub.li~g..~me ..
E-, 8 0.8
e,o 0 ca

,
6 0.6
o
C~
4 ,,- A ~ ~ A~ " . .~"
0.4 t.j

.... ... .* "-3


v 2 -O "O . . . . "O .... 0.2
3:
C3 0 0
c. 1 6 - L - T a n k
0.8

P
0.6

.~. . 0 . . .*~
0"*" 0.4

0.2

0 0
0 1 2 3 4 5 6 7 8 9 10 I1 12

Time (days)
F I G . 2. C h a n g e s in growth parameters as a function of t i m e in the three culture units.

JAOCS, Vol. 69, no. 6 (June 1992)


587

GROWTH AND EPA PRODUCTION BY P. TRICORNUTUM

5
3
2

0.5
0.3
0.2

I I I , I I I ! ! I ! I
0.1

2xlO 8

- 108 / ..~ s " ~ ""

5xlO 7

/ /At ContinuousLight
--X 2xlO 7 / // O
"6
L9 J .. ~,' L/ght Cycle
10 7 _/_ A " "'&-"

5xlO6 t t I ................. I I I I I I I I
0 1 2 3 4 5 6 7 8 9 10 ll 12

Time (days)
FIG. 3. Production of biomass with time under continuous light and light cycle conditions in 75-mL tube
batch cultures.

TABLE 1 0.03 g/L after the second day of fresh medium introduc-
tion. E P A content (% of total f a t t y acids} and E P A pro-
Changes of Fatty Acid Composition in P. tricornutum UTEX 640
During a Growth Cycle in 75-mL Tube Cultures duction (mg/L} were also maintained at constant levels of
35.0 +_ 0.70% and 100.9 +_ 2.48 mg/L, respectively. The
Fatty Fatty acid content, % of total fatty acids same phenomenon was observed at the higher dilution
acid Day 1 Day 2 Day 3 Day 4 Day 5 Day 6 rate (D----0.3 day -1) but with lower values of biomass
concentration (1.7 __ 0.04 g/L), and E P A content of the
16:0 21.0 15.8 13.3 10.4 10.1 10.1 culture {82.5 + 2.35 mg/L} with a similar proportion of
16:1 32.1 26.7 23.1 19.7 20.4 21.1 E P A in total f a t t y acids {35.2 _ 0.73%}. A comparison of
18:0 0.7 0.5 0.3 0.4 0.3 0.3 the production efficiency of the continuous culture
18:1 2.7 2.0 2.4 1.7 1.7 1.3 systems indicated that, at a dilution rate of 0.3 d a y -1,
18:2 1.9 1.5 2.4 3.3 3.2 3.7
18:3 0.9 0.6 0.9 0.8 1.0 1.0 productivities for biomass and E P A were 0.51 g/L/d and
20:4 0.6 0.3 0.4 0.6 0.9 1.1 25.1 mg/L/d, respectively. Corresponding values for bio-
20:5 19.0 24.2 29.9 28.7 31.4 32.5 mass and E P A at a dilution rate of 0.15 day -1 were
22:6 2.5 5.3 8.9 6.2 4.5 3.7 0.327 g/L/d and 15.14 mg/L/d, respectively.
Others 18.7 23.0 18.4 28.2 26.7 25.2
DISCUSSION

The observation t h a t continuous light exposure resulted


fresh medium was fed to the culture tank at the t e n t h day in higher biomass production t h a n light cycle conditions
where ~ had been passed to ensure m a x i m u m initial is consistent with cultivation studies with Porphyridium
cell concentration. Furthermore, at this period E P A ac- strains. H i g h growth rates were observed when Porphyri-
cumulation in the cells had already attained highest value dium cultures were grown under continuous light, and no
{approximately 35% w/w of total f a t t y acids}. At D -- 0.15 distinct requirements for a specific light-dark regime were
day -1, cell concentration reached a steady state of 2.18 _ observed {8,9}. In contrast, Brand and Guillard riO} have

JAOCS, Vol. 69, no. 6 (June 1992)


588

W. YONGMANIqX3HAI AND O.P. WARD

40

35

o 30 ~t t ",.,,
.~ ,#~,, _ .....o-- - -o

"~ 20
.9,o
]5 o..

IO 0 ..... O ..... ~" .... ~ ..... 0 ..... 0* .... "13 . . . . . 0

5 I I 1.... I I | I f I I I

/ %
50 t
!
\

0 ~ .It\ x

o~ : .. ~ "13-. ~ _ B _ _ 6 ~ -0" -_B ~-


: t~.

~ 20
Lr~ / "0..
""0 ..... 0 ..... 0 ..... O ..... 0 ..... ..... 0 ..... 0
10

0 I I I I I I I I I ........ I I

200

150

I00 .- "" "

0
0 I 2 3 4 s 6 7 s 9 ]o n 12
Time (days)
FIG. 4. Patterns of production of palmitic (16:0), palmitoleic (16:1) and eicosapentaenoic (20:5) acids by P.
tricornutum in 75-mL tube batch cultures.

JAOCS, V o l . 69, no. 6 ( J u n e 1992)


589
GROWTH AND EPA PRODUCTION BY R TRICORNUTUM

120
(a) D = 0.15 da] 1
100

f-n

8o
g v

3O _ Z~" A'" "" 3 o

v 20
i" 4o
"y~'" / ,El ,El_ B _El. B ..1~. B .~3_1=1_{3_B _!:3, FI ..,El_B _El
2 =0
~J
o
10 20
<

I I I I ..... I ..... I 1 I I I I ........... | I


0 O

(b) =0.30Dd a y - l ~
100

Q. so 4 a~

~3..O. y O O.u - - ~ v ~0
30 ~ 60 3 "3
O'~" /
o ~

v 20 4o 2 --;
U
A ~ Feed start ~- -
o
10 20 El,"1~
<
~J ~cr a~
0 , I,, I I I I I I I, I , I I I ,,I ...... I I
0
0 2 4 6 8 10 12 14 16 I8 20 Z2 24 25 28 30 32
Time (days)
FIG. 5. Kinetics of growth and E P A production by P. tricornutum in chemostats at dilution rates of (a) D = 0.15 day -1 and {b) D =
0.30 day -1.

shown that many micro-algae will not grow in continuous (6 cm diameter) polyethylene tubes in which the culture
light and need a dark period. In most laboratories, light broth was circulated, has also been used in pilot-scale pro-
regimes of 12-14 h and dark periods of 10-12 h are typi- duction of Porphyridium cruentum (9).
cally used for algal cultivation. The finding that increas- In growth studies with marine species of R tricornuturn,
ing algal growth rates were observed with increasing reac- Siron et al. (14) noted that C16:0 and C16:1 fatty acids
tor surface-to-volume ratios has important implications increased toward the end of the growth period with a loss
for reactor design. Vertical glass tubular reactors were of EPA, while Arao et al. (15) reported the opposit~ Our
used to grow several species of algae under laboratory con- observation that EPA content increases at the later stages
ditions by Miyamoto et aL (11), providing high surface- of growth at the expense of C16 fatty acids is therefore
to-volume ratios similar to our tube culture Outdoor mass consistent with the findings of Arao et aL {15). However,
cultivation of micro-algae was usually conducted in open in two green algae, Chlorella vulgaris and Scenedesrnus
raceway ponds where maximum light intensity may be ob- obliquus, larger amounts of polyunsaturated C16 and C18
tained by limiting the culture depth (12) This type of re- fatty acids were observed during the initial growth stages
actor is being used successfully for the cultivation of while mainly saturated fatty acids were produced at the
Chlorella, Spirulina, Porphyridium and other algae in the end of the growth stage (16).
United States, Israel and Thailand (13). Another type of Growth rate of our freshwater P. tricornutum species at
reactor, consisting of an assembly of long (20 m), thin 0.647 day -1 was comparable to that of marine species

JAOCS, Vol. 69, no. 6 (June 1992)


590

w. YONGMANITCHAI AND O.R WARD

reported at 0.14 to 0.87 day -1 in nutrient-deficient 3. Ackman, R.G., in Nutritional Evaluation of Long-Chain Fatty
medium (17). When compared to P. cruentum (18), whose Acids in Fish Oi~ edited by S.M. Barlow, and M.E. Stanby,
m a x i m u m specific growth rate reached 1.39 day -1, our Academic Press, London, England, 1982, pp. 25-28.
4. Yongmanitchai,W., and O.R Ward, Proa Biochem. 24:117 (1989}.
culture seemed to be inferior, but E P A content of P. trico~ 5. Yongmanitchai, W., and O.R Ward, Appl. Environ. Microbiol.
n u t u m was higher (3.3% w/w of dry weight compared to 57".419 {1991}.
2.1% w/w). 6. Vonshak, A., in CRC Handbook of Microalgal Mass Culture
Chlorella m i n u t i s s i m a had E P A productivity of 3.01 edited by A. Richmond, CRC Press, Inc, Boca Raton, FL, 1986,
mg/L/d (19) compared to 19.0 mg/L/d for our culture (5). pp. 117-145.
The filamentous fungus Mortierella alpina produced 7. Luedeking, R., in Biochemical and Biological Engineering
Scienc~ edited by N. Blakebrough, Academic Press, London,
0.3 g/L of EPA (27 mg/g dry mycelia) equivalent to approx- England, 1967, pp. 181-243.
imately 50 mg/L/d (20). 8. Vonshak, A., Z. Cohen and A. Richmond, Biomass 8:13 {1985}.
When compared with other algae of economic potential, 9. Vonshak, A., in Micro-algal Biotechnology, edited by M.A.
R tricornuturn performed relatively well in terms of Borowitzka, and L.J. Borowitzkm Cambridge University Press,
b i o m a s s production. For example, with Chlorella Cambridge, England, 1988, pp. 122-134.
pyrenoidosa and C ellipsoidea growth rate ranged from 10. Brand, L.E., and R.R.L. Guillard, J. Exp. Mar. Biol. EcoL 5~119
(1981).
0.16 to 0.50 day -~ depending upon carbon and nitrogen 11. Miyamot~ K., O. Wable and J.R. Benemann, BiotechnoL Lett.
source (21). Spirulina platensis manifested a specific 1~.703 (1988).
growth rate ranging from 0.11 to 0.30 day -~ depending 12. Dodd, J.C., in CRCHandbook of MicroalgalMass Culture edited
on culture temperature (22). Scenedesrnus sp., a unicellular by A. Richmond, CRC Press, Inc, Boca Raton, FL, 1986, pp.
green alga, had a specific growth rate as high as 0.65 265-283.
d a y -~ under favorable g r o w t h conditions (13). The 13. Richmond, A., IbicL, 1986, pp. 199-243.
14. Siron" R., G. Giusti and B. Berland, Mar. Ecol. Prog. Ser. 55:95
relative growth c o n s t a n t of P. cruenturn, a unicellular red (1989).
alga, was found to v a r y between 0.56 and 1.17 day -1 15. Arac~ T., A. Kawaguchi and M. Yamada, Phytochem. 26.'2573
depending upon culture conditions, particularly light in- (1987).
tensity and CO2 supply (23}. 16. Piorreck, M., and P. Pohl, Ibid. 2&217 (1984).
17. Osborne,B.A., and R.J. Geider, Plant, Celland Environment ~.617
(1986).
ACKNOWLEDGMENTS 18. Cohen, Z., in Proceedings World Conferences on Biotechnology
Support for this research by the Natural Sciences and Engineering for the Fats and Oils Industry, edited by T.H. Applewhite,
Research Council of Canada is gratefully acknowledged. O. R Ward American Oil Chemists' Society, 1988, pp. 285-287.
is holder of an NSERC Industrial Research Chair, co-sponsored by 19. Seto, A., H.L. Wong and C.W.Hesseltine, J. Am. Oil Chem. Soa
Allelix Biopharmaceuticals Inc, Canad& Support for W. Yongmanit- 61:892 (1984).
chai from the Canadian International Development Agency is also 20. Shimizu, S., Y. Shinmen, H. Kawashima, K. Akimoto and H.
gratefully acknowledged. Yamada, Blochem. Biophys. Res. Comm. 150.'335 (1988).
21. Samejima, H., and J. Meyers, J. Gen. MicrobioL 18:107 (1958).
22. Richmond, A., A. Vonshak and S.M. Arad, in Algal Biomass,
REFERENCES edited by G. Shelef, and CJ. Soeder, Elsevier]North-Holland
Biomedical Press, Amsterdam, Netherlands, 1980, pp. 65-72.
1. Dyerberg,J., H.O. Bang, E. Stoffersen, S. Moncada and J.R. Vans 23. Jones, It.E, H.L Speer and W. Kury,PhysioL Plana 16:636(1963).
Lancet ii:117 (1978).
2. Simopoulos, A.P., J. Nutr. 11~.521 (1989). [Received November 19, 1991; accepted March 18, 1992]

JAOCS, Vol. 69, no. 6 (June 1992)

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