Appendix I-A

CNC Milling Programme of Knuckle:

0000(KNUCKLE)
(DATE=DD-MM-YY - 03-05-16 TIME=HH:MM - 01:14)
(MCX FILE - C:\USERS\DESKTOP\KNUCKLE.MCX-5)
(NC FILE - C:\USERS\DESKTOP\KNUCKLE.NC)
(MATERIAL - ALUMINUM 6061 T6)
(T219 | 10. FLAT ENDMILL | H219)

N100 G21 N190 Z65.

N102 G0 G17 G40 G49 G80 G90 N192 G1 Z50.167 F190.9
N104 T219 M6 N194 X80. F381.8
N106 G0 G90 G54 X-65. Y49.998 A0. N196 G0 Z70.
S1909 M3 N198 X-65. Y20.
N108 G43 H219 Z70. N200 Z65.
N110 Z65. N202 G1 Z50.167 F190.9
N112 G1 Z55.083 F190.9 N204 X80. F381.8
N114 X80. F381.8 N206 G0 Z70.
N116 G0 Z70. N208 X-65. Y10.001
N118 X-65. Y39.999 N210 Z65.
N120 Z65. N212 G1 Z50.167 F190.9
N122 G1 Z55.083 F190.9 N214 X80. F381.8
N124 X80. F381.8 N216 G0 Z70.
N126 G0 Z70. N218 X-65. Y.002
N128 X-65. Y30. N220 Z65.
N130 Z65. N222 G1 Z50.167 F190.9
N132 G1 Z55.083 F190.9 N224 X80. F381.8
N134 X80. F381.8 N226 G0 Z70.
N136 G0 Z70. N228 X-65. Y49.998
N138 X-65. Y20. N230 Z65.
N140 Z65. N232 G1 Z45.25 F190.9
N142 G1 Z55.083 F190.9 N234 X80. F381.8
N144 X80. F381.8 N236 G0 Z70.
N146 G0 Z70. N238 X-65. Y39.999
N148 X-65. Y10.001 N240 Z65.
N150 Z65. N242 G1 Z45.25 F190.9
N152 G1 Z55.083 F190.9 N244 X80. F381.8
N154 X80. F381.8 N246 G0 Z70.
N156 G0 Z70. N248 X-65. Y30.
N158 X-65. Y.002 N250 Z65.
N160 Z65. N252 G1 Z45.25 F190.9
N162 G1 Z55.083 F190.9 N254 X80. F381.8
N164 X80. F381.8 N256 G0 Z70.
N166 G0 Z70. N258 X-65. Y20.
N168 X-65. Y49.998 N260 Z65.
N170 Z65. N262 G1 Z45.25 F190.9
N172 G1 Z50.167 F190.9 N264 X80. F381.8
N174 X80. F381.8 N266 G0 Z70.
N176 G0 Z70. N268 X-65. Y10.001
N178 X-65. Y39.999 N270 Z65.
N180 Z65. N272 G1 Z45.25 F190.9
N182 G1 Z50.167 F190.9 N274 X80. F381.8
N184 X80. F381.8 N276 G0 Z70.
N186 G0 Z70. N278 X-65. Y.002
N188 X-65. Y30. N280 Z65.
N282 G1 Z45.25 F190.9 N398 X-65. Y.002
N284 X80. F381.8 N400 Z65.
N286 G0 Z70. N402 G1 Z35.417 F190.9
N288 X-65. Y49.998 N404 X80. F381.8
N290 Z65. N406 G0 Z70.
N292 G1 Z40.333 F190.9 N408 X-65. Y49.998
N294 X80. F381.8 N410 Z65.
N296 G0 Z70. N412 G1 Z30.5 F190.9
N298 X-65. Y39.999 N414 X80. F381.8
N300 Z65. N416 G0 Z70.
N302 G1 Z40.333 F190.9 N418 X-65. Y39.999
N304 X80. F381.8 N420 Z65.
N306 G0 Z70. N422 G1 Z30.5 F190.9
N308 X-65. Y30. N424 X80. F381.8
N310 Z65. N426 G0 Z70.
N312 G1 Z40.333 F190.9 N428 X-65. Y30.
N314 X80. F381.8 N430 Z65.
N316 G0 Z70. N432 G1 Z30.5 F190.9
N318 X-65. Y20. N434 X80. F381.8
N320 Z65. N436 G0 Z70.
N322 G1 Z40.333 F190.9 N438 X-65. Y20.
N324 X80. F381.8 N440 Z65.
N326 G0 Z70. N442 G1 Z30.5 F190.9
N328 X-65. Y10.001 N444 X80. F381.8
N330 Z65. N446 G0 Z70.
N332 G1 Z40.333 F190.9 N448 X-65. Y10.001
N334 X80. F381.8 N450 Z65.
N336 G0 Z70. N452 G1 Z30.5 F190.9
N338 X-65. Y.002 N454 X80. F381.8
N340 Z65. N456 G0 Z70.
N342 G1 Z40.333 F190.9 N458 X-65. Y.002
N344 X80. F381.8 N460 Z65.
N346 G0 Z70. N462 G1 Z30.5 F190.9
N348 X-65. Y49.998 N464 X80. F381.8
N350 Z65. N466 G0 Z70.
N352 G1 Z35.417 F190.9 N468 X-65. Y49.998
N354 X80. F381.8 N470 Z65.
N356 G0 Z70. N472 G1 Z30. F190.9
N358 X-65. Y39.999 N474 X80. F381.8
N360 Z65. N476 G0 Z70.
N362 G1 Z35.417 F190.9 N478 X-65. Y39.999
N364 X80. F381.8 N480 Z65.
N366 G0 Z70. N482 G1 Z30. F190.9
N368 X-65. Y30. N484 X80. F381.8
N370 Z65. N486 G0 Z70.
N372 G1 Z35.417 F190.9 N488 X-65. Y30.
N374 X80. F381.8 N490 Z65.
N376 G0 Z70. N492 G1 Z30. F190.9
N378 X-65. Y20. N494 X80. F381.8
N380 Z65. N496 G0 Z70.
N382 G1 Z35.417 F190.9 N498 X-65. Y20.
N384 X80. F381.8 N500 Z65.
N386 G0 Z70. N502 G1 Z30. F190.9
N388 X-65. Y10.001 N504 X80. F381.8
N390 Z65. N506 G0 Z70.
N392 G1 Z35.417 F190.9 N508 X-65. Y10.001
N394 X80. F381.8 N510 Z65.
N396 G0 Z70. N512 G1 Z30. F190.9
N514 X80. F381.8 N630 Z65.
N516 G0 Z70. N632 G1 Z50.1 F190.9
N518 X-65. Y.002 N634 X65. F381.8
N520 Z65. N636 G0 Z70.
N522 G1 Z30. F190.9 N638 X-65. Y.002
N524 X80. F381.8 N640 Z65.
N526 G0 Z70. N642 G1 Z50.1 F190.9
N528 X-65. Y49.998 N644 X65. F381.8
N530 Z65. N646 G0 Z70.
N532 G1 Z55.05 F190.9 N648 X-65. Y49.998
N534 X65. F381.8 N650 Z65.
N536 G0 Z70. N652 G1 Z45.15 F190.9
N538 X-65. Y39.999 N654 X65. F381.8
N540 Z65. N656 G0 Z70.
N542 G1 Z55.05 F190.9 N658 X-65. Y39.999
N544 X65. F381.8 N660 Z65.
N546 G0 Z70. N662 G1 Z45.15 F190.9
N548 X-65. Y30. N664 X65. F381.8
N550 Z65. N666 G0 Z70.
N552 G1 Z55.05 F190.9 N668 X-65. Y30.
N554 X65. F381.8 N670 Z65.
N556 G0 Z70. N672 G1 Z45.15 F190.9
N558 X-65. Y20. N674 X65. F381.8
N560 Z65. N676 G0 Z70.
N562 G1 Z55.05 F190.9 N678 X-65. Y20.
N564 X65. F381.8 N680 Z65.
N566 G0 Z70. N682 G1 Z45.15 F190.9
N568 X-65. Y10.001 N684 X65. F381.8
N570 Z65. N686 G0 Z70.
N572 G1 Z55.05 F190.9 N688 X-65. Y10.001
N574 X65. F381.8 N690 Z65.
N576 G0 Z70. N692 G1 Z45.15 F190.9
N578 X-65. Y.002 N694 X65. F381.8
N580 Z65. N696 G0 Z70.
N582 G1 Z55.05 F190.9 N698 X-65. Y.002
N584 X65. F381.8 N700 Z65.
N586 G0 Z70. N702 G1 Z45.15 F190.9
N588 X-65. Y49.998 N704 X65. F381.8
N590 Z65. N706 G0 Z70.
N592 G1 Z50.1 F190.9 N708 X-65. Y49.998
N594 X65. F381.8 N710 Z65.
N596 G0 Z70. N712 G1 Z40.2 F190.9
N598 X-65. Y39.999 N714 X65. F381.8
N600 Z65. N716 G0 Z70.
N602 G1 Z50.1 F190.9 N718 X-65. Y39.999
N604 X65. F381.8 N720 Z65.
N606 G0 Z70. N722 G1 Z40.2 F190.9
N608 X-65. Y30. N724 X65. F381.8
N610 Z65. N726 G0 Z70.
N612 G1 Z50.1 F190.9 N728 X-65. Y30.
N614 X65. F381.8 N730 Z65.
N616 G0 Z70. N732 G1 Z40.2 F190.9
N618 X-65. Y20. N734 X65. F381.8
N620 Z65. N736 G0 Z70.
N622 G1 Z50.1 F190.9 N738 X-65. Y20.
N624 X65. F381.8 N740 Z65.
N626 G0 Z70. N742 G1 Z40.2 F190.9
N628 X-65. Y10.001 N744 X65. F381.8
N746 G0 Z70. N862 G1 Z30.3 F190.9
N748 X-65. Y10.001 N864 X65. F381.8
N750 Z65. N866 G0 Z70.
N752 G1 Z40.2 F190.9 N868 X-65. Y10.001
N754 X65. F381.8 N870 Z65.
N756 G0 Z70. N872 G1 Z30.3 F190.9
N758 X-65. Y.002 N874 X65. F381.8
N760 Z65. N876 G0 Z70.
N762 G1 Z40.2 F190.9 N878 X-65. Y.002
N764 X65. F381.8 N880 Z65.
N766 G0 Z70. N882 G1 Z30.3 F190.9
N768 X-65. Y49.998 N884 X65. F381.8
N770 Z65. N886 G0 Z70.
N772 G1 Z35.25 F190.9 N888 X-65. Y49.998
N774 X65. F381.8 N890 Z65.
N776 G0 Z70. N892 G1 Z25.35 F190.9
N778 X-65. Y39.999 N894 X65. F381.8
N780 Z65. N896 G0 Z70.
N782 G1 Z35.25 F190.9 N898 X-65. Y39.999
N784 X65. F381.8 N900 Z65.
N786 G0 Z70. N902 G1 Z25.35 F190.9
N788 X-65. Y30. N904 X65. F381.8
N790 Z65. N906 G0 Z70.
N792 G1 Z35.25 F190.9 N908 X-65. Y30.
N794 X65. F381.8 N910 Z65.
N796 G0 Z70. N912 G1 Z25.35 F190.9
N798 X-65. Y20. N914 X65. F381.8
N800 Z65. N916 G0 Z70.
N802 G1 Z35.25 F190.9 N918 X-65. Y20.
N804 X65. F381.8 N920 Z65.
N806 G0 Z70. N922 G1 Z25.35 F190.9
N808 X-65. Y10.001 N924 X65. F381.8
N810 Z65. N926 G0 Z70.
N812 G1 Z35.25 F190.9 N928 X-65. Y10.001
N814 X65. F381.8 N930 Z65.
N816 G0 Z70. N932 G1 Z25.35 F190.9
N818 X-65. Y.002 N934 X65. F381.8
N820 Z65. N936 G0 Z70.
N822 G1 Z35.25 F190.9 N938 X-65. Y.002
N824 X65. F381.8 N940 Z65.
N826 G0 Z70. N942 G1 Z25.35 F190.9
N828 X-65. Y49.998 N944 X65. F381.8
N830 Z65. N946 G0 Z70.
N832 G1 Z30.3 F190.9 N948 X-65. Y49.998
N834 X65. F381.8 N950 Z65.
N836 G0 Z70. N952 G1 Z20.4 F190.9
N838 X-65. Y39.999 N954 X65. F381.8
N840 Z65. N956 G0 Z70.
N842 G1 Z30.3 F190.9 N958 X-65. Y39.999
N844 X65. F381.8 N960 Z65.
N846 G0 Z70. N962 G1 Z20.4 F190.9
N848 X-65. Y30. N964 X65. F381.8
N850 Z65. N966 G0 Z70.
N852 G1 Z30.3 F190.9 N968 X-65. Y30.
N854 X65. F381.8 N970 Z65.
N856 G0 Z70. N972 G1 Z20.4 F190.9
N858 X-65. Y20. N974 X65. F381.8
N860 Z65. N976 G0 Z70.
N978 X-65. Y20. N1094 X65. F381.8
N980 Z65. N1096 G0 Z70.
N982 G1 Z20.4 F190.9 N1098 X-65. Y20.
N984 X65. F381.8 N1100 Z65.
N986 G0 Z70. N1102 G1 Z10.5 F190.9
N988 X-65. Y10.001 N1104 X65. F381.8
N990 Z65. N1106 G0 Z70.
N992 G1 Z20.4 F190.9 N1108 X-65. Y10.001
N994 X65. F381.8 N1110 Z65.
N996 G0 Z70. N1112 G1 Z10.5 F190.9
N998 X-65. Y.002 N1114 X65. F381.8
N1000 Z65. N1116 G0 Z70.
N1002 G1 Z20.4 F190.9 N1118 X-65. Y.002
N1004 X65. F381.8 N1120 Z65.
N1006 G0 Z70. N1122 G1 Z10.5 F190.9
N1008 X-65. Y49.998 N1124 X65. F381.8
N1010 Z65. N1126 G0 Z70.
N1012 G1 Z15.45 F190.9 N1128 X-65. Y49.998
N1014 X65. F381.8 N1130 Z65.
N1016 G0 Z70. N1132 G1 Z10. F190.9
N1018 X-65. Y39.999 N1134 X65. F381.8
N1020 Z65. N1136 G0 Z70.
N1022 G1 Z15.45 F190.9 N1138 X-65. Y39.999
N1024 X65. F381.8 N1140 Z65.
N1026 G0 Z70. N1142 G1 Z10. F190.9
N1028 X-65. Y30. N1144 X65. F381.8
N1030 Z65. N1146 G0 Z70.
N1032 G1 Z15.45 F190.9 N1148 X-65. Y30.
N1034 X65. F381.8 N1150 Z65.
N1036 G0 Z70. N1152 G1 Z10. F190.9
N1038 X-65. Y20. N1154 X65. F381.8
N1040 Z65. N1156 G0 Z70.
N1042 G1 Z15.45 F190.9 N1158 X-65. Y20.
N1044 X65. F381.8 N1160 Z65.
N1046 G0 Z70. N1162 G1 Z10. F190.9
N1048 X-65. Y10.001 N1164 X65. F381.8
N1050 Z65. N1166 G0 Z70.
N1052 G1 Z15.45 F190.9 N1168 X-65. Y10.001
N1054 X65. F381.8 N1170 Z65.
N1056 G0 Z70. N1172 G1 Z10. F190.9
N1058 X-65. Y.002 N1174 X65. F381.8
N1060 Z65. N1176 G0 Z70.
N1062 G1 Z15.45 F190.9 N1178 X-65. Y.002
N1064 X65. F381.8 N1180 Z65.
N1066 G0 Z70. N1182 G1 Z10. F190.9
N1068 X-65. Y49.998 N1184 X65. F381.8
N1070 Z65. N1186 G0 Z70.
N1072 G1 Z10.5 F190.9 N1188 X56.5 Y8.5
N1074 X65. F381.8 N1190 Z65.
N1076 G0 Z70. N1192 G1 Z8.1 F190.9
N1078 X-65. Y39.999 N1194 X38.5 F381.8
N1080 Z65. N1196 Y16.75
N1082 G1 Z10.5 F190.9 N1198 X56.5
N1084 X65. F381.8 N1200 Y25.
N1086 G0 Z70. N1202 X38.5
N1088 X-65. Y30. N1204 Y33.25
N1090 Z65. N1206 X56.5
N1092 G1 Z10.5 F190.9 N1208 Y41.5
N1210 X38.5 N1326 X38.5 F381.8
N1212 X46. Y25. N1328 Y16.75
N1214 F190.9 N1330 X56.5
N1216 Y35. F381.8 N1332 Y25.
N1218 G3 X36. Y25. I0. J-10. N1334 X38.5
N1220 G1 Y6. N1336 Y33.25
N1222 X59. N1338 X56.5
N1224 Y44. N1340 Y41.5
N1226 X36. N1342 X38.5
N1228 Y25. N1344 X46. Y25.
N1230 G3 X46. Y15. I10. J0. N1346 F190.9
N1232 G1 Y25. N1348 Y35. F381.8
N1234 X56.5 Y8.5 N1350 G3 X36. Y25. I0. J-10.
N1236 Z6.2 F190.9 N1352 G1 Y6.
N1238 X38.5 F381.8 N1354 X59.
N1240 Y16.75 N1356 Y44.
N1242 X56.5 N1358 X36.
N1244 Y25. N1360 Y25.
N1246 X38.5 N1362 G3 X46. Y15. I10. J0.
N1248 Y33.25 N1364 G1 Y25.
N1250 X56.5 N1366 X56.5 Y8.5
N1252 Y41.5 N1368 Z.5 F190.9
N1254 X38.5 N1370 X38.5 F381.8
N1256 X46. Y25. N1372 Y16.75
N1258 F190.9 N1374 X56.5
N1260 Y35. F381.8 N1376 Y25.
N1262 G3 X36. Y25. I0. J-10. N1378 X38.5
N1264 G1 Y6. N1380 Y33.25
N1266 X59. N1382 X56.5
N1268 Y44. N1384 Y41.5
N1270 X36. N1386 X38.5
N1272 Y25. N1388 X46. Y25.
N1274 G3 X46. Y15. I10. J0. N1390 F190.9
N1276 G1 Y25. N1392 Y35. F381.8
N1278 X56.5 Y8.5 N1394 G3 X36. Y25. I0. J-10.
N1280 Z4.3 F190.9 N1396 G1 Y6.
N1282 X38.5 F381.8 N1398 X59.
N1284 Y16.75 N1400 Y44.
N1286 X56.5 N1402 X36.
N1288 Y25. N1404 Y25.
N1290 X38.5 N1406 G3 X46. Y15. I10. J0.
N1292 Y33.25 N1408 G1 Y25.
N1294 X56.5 N1410 X56.5 Y8.5
N1296 Y41.5 N1412 Z0. F190.9
N1298 X38.5 N1414 X38.5 F381.8
N1300 X46. Y25. N1416 Y16.75
N1302 F190.9 N1418 X56.5
N1304 Y35. F381.8 N1420 Y25.
N1306 G3 X36. Y25. I0. J-10. N1422 X38.5
N1308 G1 Y6. N1424 Y33.25
N1310 X59. N1426 X56.5
N1312 Y44. N1428 Y41.5
N1314 X36. N1430 X38.5
N1316 Y25. N1432 X46. Y25.
N1318 G3 X46. Y15. I10. J0. N1434 F190.9
N1320 G1 Y25. N1436 Y35. F381.8
N1322 X56.5 Y8.5 N1438 G3 X36. Y25. I0. J-10.
N1324 Z2.4 F190.9 N1440 G1 Y6.
N1442 X59. N1518 G1 Y25.
N1444 Y44. N1520 Z2.4 F190.9
N1446 X36. N1522 Y35. F381.8
N1448 Y25. N1524 G3 X-59. Y25. I0. J-10.
N1450 G3 X46. Y15. I10. J0. N1526 G1 Y6.
N1452 G1 Y25. N1528 X-36.
N1454 G0 Z70. N1530 Y44.
N1456 X-49. N1532 X-59.
N1458 Z65. N1534 Y25.
N1460 G1 Z8.1 F190.9 N1536 G3 X-49. Y15. I10. J0.
N1462 Y35. F381.8 N1538 G1 Y25.
N1464 G3 X-59. Y25. I0. J-10. N1540 Z.5 F190.9
N1466 G1 Y6. N1542 Y35. F381.8
N1468 X-36. N1544 G3 X-59. Y25. I0. J-10.
N1470 Y44. N1546 G1 Y6.
N1472 X-59. N1548 X-36.
N1474 Y25. N1550 Y44.
N1476 G3 X-49. Y15. I10. J0. N1552 X-59.
N1478 G1 Y25. N1554 Y25.
N1480 Z6.2 F190.9 N1556 G3 X-49. Y15. I10. J0.
N1482 Y35. F381.8 N1558 G1 Y25.
N1484 G3 X-59. Y25. I0. J-10. N1560 Z0. F190.9
N1486 G1 Y6. N1562 Y35. F381.8
N1488 X-36. N1564 G3 X-59. Y25. I0. J-10.
N1490 Y44.
N1492 X-59. N1566 G1 Y6.
N1494 Y25. N1568 X-36.
N1496 G3 X-49. Y15. I10. J0. N1570 Y44.
N1498 G1 Y25. N1572 X-59.
N1500 Z4.3 F190.9 N1574 Y25.
N1502 Y35. F381.8 N1576 G3 X-49. Y15. I10. J0.
N1504 G3 X-59. Y25. I0. J-10. N1578 G1 Y25.
N1506 G1 Y6. N1580 G0 Z70.
N1508 X-36. N1582 M5
N1510 Y44. N1584 G91 G28 Z0.
N1512 X-59. N1586 G28 X0. Y0. A0.
N1514 Y25. N1588 M30
N1516 G3 X-49. Y15. I10. J0.
%
 Appendix I-B

CNC Turning Programme of Knuckle:

O0000
(PROGRAM NAME - KNUCKLE)
(DATE=DD-MM-YY - 02-05-16 TIME=HH:MM - 20:55)
(MCX FILE - T)
(NC FILE - C:\USERS\MASTERCAM\DESKTOP\KNUCKLE.NC)
(MATERIAL ALUMINIUM 6061 T6)
(TOOL - 1 OFFSET - 1)
(OD ROUGH RIGHT - 80 DEG. INSERT - CNMG-432)

N00410 G1 Z72.5
N00420 Z.1
N0010 G0 T0101 N00430 X155.698
N0020 G18 N00440 X155.8394 Z.1707
N0030 G97 S200 M03 N00450 G0 Z72.6
N0040 G0 G54 X165.6385 N00460 X151.6938
Z72.6 N00470 G1 Z72.5
N0050 G98 G1 Z72.5 F5. N00480 Z.1
N0060 Z.1 N00490 X153.7059
N0070 X167.6305 N00500 X153.8473 Z.1707
N0080 X167.772 Z.1707 N00510 G0 Z72.6
N0090 G0 Z72.6 N00520 X149.7017
N00100 X163.6464 N00530 G1 Z72.5
N00110 G1 Z72.5 N00540 Z.1
N00120 Z.1 N00550 X151.7138
N00130 X165.6585 N00560 X151.8552 Z.1707
N00140 X165.7999 Z.1707 N00570 G0 Z72.6
N00150 G0 Z72.6 N00580 X147.7096
N00160 X161.6543 N00590 G1 Z72.5
N00170 G1 Z72.5 N00600 Z.1
N00180 Z.1 N00610 X149.7217
N00190 X163.6664 N00620 X149.8631 Z.1707
N00200 X163.8078 Z.1707 N00630 G0 Z72.6
N00210 G0 Z72.6 N00640 X145.7175
N00220 X159.6622 N00650 G1 Z72.5
N00230 G1 Z72.5 N00660 Z.1
N00240 Z.1 N00670 X147.7296
N00250 X161.6743 N00680 X147.8711 Z.1707
N00260 X161.8157 Z.1707 N00690 G0 Z72.6
N00270 G0 Z72.6 N00700 X143.7255
N00280 X157.6701 N00710 G1 Z72.5
N00290 G1 Z72.5 N00720 Z.1
N00300 Z.1 N00730 X145.7375
N00310 X159.6822 N00740 X145.879 Z.1707
N00320 X159.8236 Z.1707 N00750 G0 Z72.6
N00330 G0 Z72.6 N00760 X141.7334
N00340 X155.678 N00770 G1 Z72.5
N00350 G1 Z72.5 N00780 Z.1
N00360 Z.1 N00790 X143.7455
N00370 X157.6901 N00800 X143.8869 Z.1707
N00380 X157.8315 Z.1707 N00810 G0 Z72.6
N00390 G0 Z72.6 N00820 X139.7413
N00400 X153.6859 N00830 G1 Z72.5
N00840 Z.1 N001420 X119.8204
N00850 X141.7534 N001430 G1 Z72.5
N00860 X141.8948 Z.1707 N001440 Z.1
N00870 G0 Z72.6 N001450 X121.8325
N00880 X137.7492 N001460 X121.9739 Z.1707
N00890 G1 Z72.5 N001470 G0 Z72.6
N00900 Z.1 N001480 X117.8283
N00910 X139.7613 N001490 G1 Z72.5
N00920 X139.9027 Z.1707 N001500 Z.1
N00930 G0 Z72.6 N001510 X119.8404
N00940 X135.7571 N001520 X119.9818 Z.1707
N00950 G1 Z72.5 N001530 G0 Z72.6
N00960 Z.1 N001540 X115.8362
N00970 X137.7692 N001550 G1 Z72.5
N00980 X137.9106 Z.1707 N001560 Z.1
N00990 G0 Z72.6 N001570 X117.8483
N001000 X133.765 N001580 X117.9897 Z.1707
N001010 G1 Z72.5 N001590 G0 Z72.6
N001020 Z.1 N001600 X113.8441
N001030 X135.7771 N001610 G1 Z72.5
N001040 X135.9185 Z.1707 N001620 Z.1
N001050 G0 Z72.6 N001630 X115.8562
N001060 X131.7729 N001640 X115.9976 Z.1707
N001070 G1 Z72.5 N001650 G0 Z72.6
N001080 Z.1 N001660 X111.852
N001090 X133.785 N001670 G1 Z72.5
N001100 X133.9264 Z.1707 N001680 Z.1
N001110 G0 Z72.6 N001690 X113.8641
N001120 X129.7808 N001700 X114.0055 Z.1707
N001130 G1 Z72.5 N001710 G0 Z72.6
N001140 Z.1 N001720 X109.8599
N001150 X131.7929 N001730 G1 Z72.5
N001160 X131.9343 Z.1707 N001740 Z.1
N001170 G0 Z72.6 N001750 X111.872
N001180 X127.7887 N001760 X112.0134 Z.1707
N001190 G1 Z72.5 N001770 G0 Z72.6
N001200 Z.1 N001780 X107.8678
N001210 X129.8008 N001790 G1 Z72.5
N001220 X129.9422 Z.1707 N001800 Z.1
N001230 G0 Z72.6 N001810 X109.8799
N001240 X125.7966 N001820 X110.0213 Z.1707
N001250 G1 Z72.5 N001830 G0 Z72.6
N001260 Z.1 N001840 X105.8757
N001270 X127.8087 N001850 G1 Z72.5
N001280 X127.9501 Z.1707 N001860 Z.1
N001290 G0 Z72.6 N001870 X107.8878
N001300 X123.8045 N001880 X108.0292 Z.1707
N001310 G1 Z72.5 N001890 G0 Z72.6
N001320 Z.1 N001900 X103.8836
N001330 X125.8166 N001910 G1 Z72.5
N001340 X125.9581 Z.1707 N001920 Z.1
N001350 G0 Z72.6 N001930 X105.8957
N001360 X121.8125 N001940 X106.0371 Z.1707
N001370 G1 Z72.5 N001950 G0 Z72.6
N001380 Z.1 N001960 X101.8915
N001390 X123.8245 N001970 G1 Z72.5
N001400 X123.966 Z.1707 N001980 Z.1
N001410 G0 Z72.6 N001990 X103.9036
N002000 X104.0451 Z.1707 N002580 Z.1
N002010 G0 Z72.6 N002590 X83.9827
N002020 X99.8995 N002600 X84.1241 Z.1707
N002030 G1 Z72.5 N002610 G0 Z72.6
N002040 Z.1 N002620 X79.9785
N002050 X101.9115 N002630 G1 Z72.5
N002060 X102.053 Z.1707 N002640 Z.1
N002070 G0 Z72.6 N002650 X81.9906
N002080 X97.9074 N002660 X82.1321 Z.1707
N002090 G1 Z72.5 N002670 G0 Z72.6
N002100 Z.1 N002680 X77.9865
N002110 X99.9195 N002690 G1 Z72.5
N002120 X100.0609 Z.1707 N002700 Z.1
N002130 G0 Z72.6 N002710 X79.9985
N002140 X95.9153 N002720 X80.14 Z.1707
N002150 G1 Z72.5 N002730 G0 Z72.6
N002160 Z.1 N002740 X75.9944
N002170 X97.9274 N002750 G1 Z72.5
N002180 X98.0688 Z.1707 N002760 Z.1
N002190 G0 Z72.6 N002770 X78.0065
N002200 X93.9232 N002780 X78.1479 Z.1707
N002210 G1 Z72.5 N002790 G0 Z72.6
N002220 Z.1 N002800 X74.0023
N002230 X95.9353 N002810 G1 Z72.5
N002240 X96.0767 Z.1707 N002820 Z.1
N002250 G0 Z72.6 N002830 X76.0144
N002260 X91.9311 N002840 X76.1558 Z.1707
N002270 G1 Z72.5 N002850 G0 Z72.6
N002280 Z.1 N002860 X72.0102
N002290 X93.9432 N002870 G1 Z72.5
N002300 X94.0846 Z.1707 N002880 Z.1
N002310 G0 Z72.6 N002890 X74.0223
N002320 X89.939 N002900 X74.1637 Z.1707
N002330 G1 Z72.5 N002910 G0 Z72.6
N002340 Z.1 N002920 X70.0181
N002350 X91.9511 N002930 G1 Z72.5
N002360 X92.0925 Z.1707 N002940 Z.1
N002370 G0 Z72.6 N002950 X72.0302
N002380 X87.9469 N002960 X72.1716 Z.1707
N002390 G1 Z72.5 N002970 G0 Z72.6
N002400 Z.1 N002980 X68.026
N002410 X89.959 N002990 G1 Z72.5
N002420 X90.1004 Z.1707 N003000 Z.1
N002430 G0 Z72.6 N003010 X70.0381
N002440 X85.9548 N003020 X70.1795 Z.1707
N002450 G1 Z72.5 N003030 G0 Z72.6
N002460 Z.1 N003040 X66.0339
N002470 X87.9669 N003050 G1 Z72.5
N002480 X88.1083 Z.1707 N003060 Z.1
N002490 G0 Z72.6 N003070 X68.046
N002500 X83.9627 N003080 X68.1874 Z.1707
N002510 G1 Z72.5 N003090 G0 Z72.6
N002520 Z.1 N003100 X64.0418
N002530 X85.9748 N003110 G1 Z72.5
N002540 X86.1162 Z.1707 N003120 Z.1
N002550 G0 Z72.6 N003130 X66.0539
N002560 X81.9706 N003140 X66.1953 Z.1707
N002570 G1 Z72.5 N003150 G0 Z72.6
N003160 X62.0497 N003720 G0 Z72.6
N003170 G1 Z72.5 N003730 X44.1209
N003180 Z.1 N003740 G1 Z72.5
N003190 X64.0618 N003750 Z5.1
N003200 X64.2032 Z.1707 N003760 X46.133
N003210 G0 Z72.6 N003770 X46.2744 Z5.1707
N003220 X60.0576 N003780 G0 Z72.6
N003230 G1 Z72.5 N003790 X42.1288
N003240 Z.1 N003800 G1 Z72.5
N003250 X62.0697 N003810 Z5.1
N003260 X62.2111 Z.1707 N003820 X44.1409
N003270 G0 Z72.6 N003830 X44.2823 Z5.1707
N003280 X58.0655 N003840 G0 Z72.6
N003290 G1 Z72.5 N003850 X40.1367
N003300 Z.1 N003860 G1 Z72.5
N003310 X60.0776 N003870 Z5.1
N003320 X60.2191 Z.1707 N003880 X42.1488
N003330 G0 Z72.6 N003890 X42.2902 Z5.1707
N003340 X56.0735 N003900 G0 Z72.6
N003350 G1 Z72.5 N003910 X38.1446
N003360 Z.1 N003920 G1 Z72.5
N003370 X58.0855 N003930 Z5.1
N003380 X58.227 Z.1707 N003940 X40.1567
N003390 G0 Z72.6 N003950 X40.2981 Z5.1707
N003400 X54.0814 N003960 G0 Z72.6
N003410 G1 Z72.5 N003970 X36.1525
N003420 Z.1 N003980 G1 Z72.5
N003430 X56.0935 N003990 Z5.1
N003440 X56.2349 Z.1707 N004000 X38.1646
N003450 G0 Z72.6 N004010 X38.3061 Z5.1707
N003460 X52.0893 N004020 G0 Z72.6
N003470 G1 Z72.5 N004030 X34.1605
N003480 Z.1 N004040 G1 Z72.5
N003490 X54.1014 N004050 Z5.1
N003500 X54.2428 Z.1707 N004060 X36.1725
N003510 G0 Z72.6 N004070 X36.314 Z5.1707
N003520 X50.0972 N004080 G0 Z72.6
N003530 G1 Z72.5 N004090 X32.1684
N003540 Z5.0729 N004100 G1 Z72.5
N003550 G18 G3 X50.2 Z4.9688 N004110 Z5.1
I-.0799 K-.1041 N004120 X34.1805
N003560 G1 Z.1 N004130 X34.3219 Z5.1707
N003570 X52.1093 N004140 G0 Z72.6
N003580 X52.2507 Z.1707 N004150 X30.1763
N003590 G0 Z72.6 N004160 G1 Z72.5
N003600 X48.1051 N004170 Z47.0233
N003610 G1 Z72.5 N004180 G3 X30.2 Z46.9688 I-
N003620 Z5.1 .1194 K-.0545
N003630 X49.9375 N004190 G1 Z5.1
N003640 G3 X50.1172 Z5.0644 N004200 X32.1884
K-.1312 N004210 X32.3298 Z5.1707
N003650 G1 X50.2586 Z5.1351 N004220 G0 Z72.6
N003660 G0 Z72.6 N004230 X28.1842
N003670 X46.113 N004240 G1 Z72.5
N003680 G1 Z72.5 N004250 Z47.1
N003690 Z5.1 N004260 X29.9375
N003700 X48.1251 N004270 G3 X30.1963 Z46.9908
N003710 X48.2665 Z5.1707 K-.1313
N004280 G1 X30.3377 Z47.0615 N004420 T0100
N004290 G0 Z72.6 N004430 M01
N004300 X26.1921 N004440 (TOOL - 97 OFFSET -
N004310 G1 Z72.5 97)
N004320 Z47.1 N004450 G0 T9797
N004330 X28.2042 N004460 G18
N004340 X28.3456 Z47.1707 N004470 G97 S200 M03
N004350 G0 Z72.6 N004480 G0 G54 X25. Z72.1481
N004360 X24.2 N004490 G76 P010060 Q0 R0
N004370 G1 Z72.5 N004500 G76 X20.752 Z47.
N004380 Z47.1 P16240 Q16240 R0. F.33333
N004390 X26.2121 N004510 G28 U0. V0. W0. M05
N004400 X26.3535 Z47.1707 N004520 T9700
N004410 G28 U0. V0. W0. M05 N004530 M30
 Appendix II

CNC Turning Programme of Hub:

0000
(PROGRAM NAME - HUB)
(DATE=DD-MM-YY - 01-05-16 TIME=HH:MM - 16:30)
(MCX FILE - C:\USERS\MASTERCAM\DESKTOP\HUB.EMCX-8)
(NC FILE - C:\USERS\MASTERCAM\DESKTOP\HUB.NC)
(MATERIAL ALUMINIUM 6061 T6)
G20
(TOOL - 1 OFFSET - 1)
(OD ROUGH RIGHT - 80 DEG. INSERT - CNMG-432)
N00420 Z10.01
N00430 X168.5971
N0010 G0 T0101 N00440 X168.7386 Z10.0807
N0020 G18 N00450 G0 Z52.6
N0030 G97 S500 M03 N00460 X157.1543
N0040 G0 G54 X180.8781 N00470 G1 Z52.5
Z53.8309 N00480 Z10.01
N0050 G98 G1 X-.0825 F10. N00490 X162.8857
N0060 G0 Z53.9309 N00500 X163.0271 Z10.0807
N0070 X180.8781 N00510 G0 Z52.6
N0080 Z53.3856 N00520 X151.4429
N0090 G1 X-.0825 N00530 G1 Z52.5
N00100 G0 Z53.4856 N00540 Z10.01
N00110 X180.8781 N00550 X157.1743
N00120 Z52.9404 N00560 X157.3157 Z10.0807
N00130 G1 X-.0825 N00570 G0 Z52.6
N00140 G0 Z53.0404 N00580 X145.7314
N00150 X180.8781 N00590 G1 Z52.5
N00160 Z52.4952 N00600 Z10.01
N00170 G1 X-.0825 N00610 X151.4629
N00180 G0 Z52.5952 N00620 X151.6043 Z10.0807
N00190 X180.8781 N00630 G0 Z52.6
N00200 Z52.05 N00640 X140.02
N00210 G1 X-.0825 N00650 G1 Z52.5
N00220 G0 Z52.15 N00660 Z32.9688
N00230 X180.8781 N00670 Z10.01
N00240 Z52. N00680 X145.7514
N00250 G1 X-.0825 N00690 X145.8928 Z10.0807
N00260 G0 Z52.1 N00700 G0 Z52.6
N00270 X174.2886 N00710 X134.2018
N00280 Z52.6 N00720 G1 Z52.5
N00290 G1 Z52.5 N00730 Z40.01
N00300 Z10.01 N00740 X140.02
N00310 X180. N00750 X140.1614 Z40.0807
N00320 X180.1414 Z10.0807 N00760 G0 Z52.6
N00330 G0 Z52.6 N00770 X128.3836
N00340 X168.5771 N00780 G1 Z52.5
N00350 G1 Z52.5 N00790 Z40.01
N00360 Z10.01 N00800 X134.2218
N00370 X174.3086 N00810 X134.3632 Z40.0807
N00380 X174.45 Z10.0807 N00820 G0 Z52.6
N00390 G0 Z52.6 N00830 X122.5655
N00400 X162.8657 N00840 G1 Z52.5
N00410 G1 Z52.5 N00850 Z40.01
N00860 X128.4036 N001430 G1 Z32.9688
N00870 X128.5451 Z40.0807 N001440 Z10.
N00880 G0 Z52.6 N001450 X179.9375
N00890 X116.7473 N001460 G3 X180. Z9.9688 K-
N00900 G1 Z52.5 .0313
N00910 Z40.01 N001470 G1 Z0.
N00920 X122.5855 N001480 X180.1414 Z.0707
N00930 X122.7269 Z40.0807 N001490 G28 U0. V0. W0. M05
N00940 G0 Z52.6 N001500 T0100
N00950 X110.9291 N001510 M01
N00960 G1 Z52.5 N001520 (TOOL - 3 OFFSET - 3)
N00970 Z40.01 N001530 (OD GROOVE CENTER -
N00980 X116.7673 WIDE INSERT - GCP-4250)
N00990 X116.9087 Z40.0807 N001540 G0 T0303
N001000 G0 Z52.6 N001550 G18
N001010 X105.1109 N001560 G97 S200 M03
N001020 G1 Z52.5 N001570 G0 G54 X140.0158
N001030 Z40.01 Z39.9731
N001040 X110.9491 N001580 G1 Z10. F1.
N001050 X111.0905 Z40.0807 N001590 X136.
N001060 G0 Z52.6 N001600 X136.016
N001070 X99.2927 N001610 Z23.
N001080 G1 Z52.5 N001620 X132.
N001090 Z40.01 N001630 X132.016
N001100 X105.1309 N001640 Z10.
N001110 X105.2723 Z40.0807 N001650 X128.
N001120 G0 Z52.6 N001660 X128.016
N001130 X93.4745 N001670 Z23.
N001140 G1 Z52.5 N001680 X124.
N001150 Z40.01 N001690 X124.016
N001160 X99.3127 N001700 Z10.
N001170 X99.4541 Z40.0807 N001710 X120.
N001180 G0 Z52.6 N001720 X120.016
N001190 X87.6564 N001730 Z23.
N001200 G1 Z52.5 N001740 X116.
N001210 Z40.01 N001750 X116.016
N001220 X93.4945 N001760 Z10.
N001230 X93.636 Z40.0807 N001770 X112.
N001240 G0 Z52.6 N001780 X112.016
N001250 X81.8382 N001790 Z23.
N001260 G1 Z52.5 N001800 X108.
N001270 Z40.01 N001810 X108.016
N001280 X87.6764 N001820 Z10.
N001290 X87.8178 Z40.0807 N001830 X104.
N001300 G0 Z52.6 N001840 X104.016
N001310 X76.02 N001850 Z23.
N001320 G1 Z52.5 N001860 X100.
N001330 Z40.01 N001870 X100.016
N001340 X81.8582 N001880 Z10.
N001350 X81.9996 Z40.0807 N001890 X96.
N001360 G97 S800 N001900 X96.016
N001370 G0 Z52.1 N001910 Z23.
N001380 X76. N001920 X92.
N001390 G1 Z52. F2. N001930 X92.016
N001400 Z40. N001940 Z10.
N001410 X139.9375 N001950 X88.
N001420 G18 G3 X140. Z39.9688 N001960 X88.016
K-.0313 N001970 Z23.
N001980 X84.
N001990 X84.016
N002000 Z10.
N002010 X80.
N002020 X80.016
N002030 Z23.
N002040 X76.
N002050 X76.016
N002060 Z10.
N002070 G99 X180.0602 F.01
N002080 G28 U0. V0. W0. M05
N002090 T0300
N002100 M01
N002110 G0 T11211
N002120 G18
N002130 G97 S200 M03
N002140 G0 G54 X0. Z54.
N002150 Z56.
N002160 G1 Z-16.4732 F.01
N002170 G0 Z54.
N002180 G28 U0. V0. W0. M05
N002190 T11100
N002200 M30