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SERVICE MANUAL
Colour Television
Haier model:
21FA11-AM
Customer model:
HTAF21S
.
CONTENTS
1. Safety precautions..3
4. Service adjustment.....5
2
.
1. SAFETY PRECAUTIONS
1. The design of this product contains special hardware, many 9. Isolation Check
circuits and components especially for safety purposes. For (Safety for Electrical Shock Hazard)
continued protection, no changes should be made to the After re-assembling the product, always perform an isolation
original design unless authorized in writing by the check on the exposed metal parts of the cabinet (antenna
manufacturer. Replacement parts must be identical to those terminals, video/audio input and output terminals, Control
used in the original circuits. Service should be performed by knobs, metal cabinet, screw heads, earphone jack, control
qualified personnel only. shafts, etc.) to be sure the product is safe to operate without
danger of electrical shock.
2. Alterations of the design or circuitry of the products should 10. The surface of the TV screen is coated with a thin film which
not be made. Any design alterations or additions will void the can easily be damaged. Be very careful with it when handle
manufacturers warranty and will further relieve the the TV. Should the TV screen become soiled, wipe it with a
manufacturer of responsibility for personal injury or property soft dry cloth. Never rub it forcefully. Never use any cleaner
damage resulting therefrom. or detergent on it.
3. Many electrical and mechanical parts in the products have (1) Dielectric Strength Test
special safety-related characteristics. These characteristics The isolation between the AC primary circuit and all metal
are often not evident from visual inspection nor can the parts exposed to the user, particularly any exposed metal
protection afforded by them necessarily be obtained by using part having a return path to the chassis should withstand a
replacement components rated for higher voltage, wattage, voltage of 3000V AC (r.m.s.) for a period of one second.
etc. Replacement parts which have these special safety (Withstand a voltage of 1100V AC (r.m.s.) to an appliance
characteristics are identified in the parts list of Service rated up to 120V, and 3000V AC (r.m.s.) to an appliance
manual. Electrical components having such features are rated 200V or more, for a period of one second.)
identified by shading on the schematics and by ( ) on This method of test requires test equipment not generally
the parts list in Service manual. The use of a substitute found in the service trade.
replacement which does not have the same safety (2) Leakage Current Check
characteristics as the recommended replacement part Plug the AC line cord directly into the AC outlet (do not use
shown in the parts list of Service manual may cause shock, line isolation transformers during this check). Using a
fire, or other hazards Leakage Current Tester, measure the leakage current from
each exposed metal part of the cabinet, particularly any
4. Dont short between the LIVE side ground and exposed metal part having a return path to the chassis, to a
ISOLATED (NEUTRAL) side ground or EARTH side known good earth ground (water pipe, etc.). Any leakage
ground when repairing. Some models power circuit is current must not exceed 0.5mA AC (r.m.s.).
partly different in the GND. The difference of the GND is However, in tropical area, this must not exceed 0.2mA AC
shown by the LIVE: ( ) side GND, ISOLATED (r.m.s.).
(NEUTRAL): ( ) side GND and EARTH: ( ) side GND. Alternate Check Method
Dont short between the LIVE side GND and ISOLATED Plug the AC line cord directly into the AC outlet ( do not use
(NEUTRAL) side GND or EARTH side GND and never a line isolation transformer during this check.). Use an AC
measure with a measuring apparatus (oscilloscope etc.) the voltmeter having 1000 ohms per volt or more sensitivity in
LIVE side GND and ISOLATED (NEUTRAL) side GND or the following manner. Connect a 1500 10W resistor
EARTH side GND at the same time. If above note will not be paralleled by a 0.15F AC-type capacitor between an
kept, a fuse or any parts will be broken. exposed metal part and a known good earth ground (water
pipe, etc.). Measure the AC voltage across the resistor with
5. If any repair has been made to the chassis, it is the AC voltmeter. Move the resistor connection to each
recommended that the B1 setting should be checked or exposed metal part, particularly any exposed metal part
adjusted (See ADJUSTMENT OF B1 POWER SUPPLY). having a return path to the chassis, and measure the AC
voltage across the resistor. Now, reverse the plug in the AC
6. The high voltage applied to the picture tube must conform to outlet and repeat each measurement. Any voltage measured
that specified in Service manual. Excessive high voltage can must not exceed 0.75V AC (r.m.s.). This corresponds to
cause an increase in X-Ray emission, arcing and possible 0.5mA AC (r.m.s.).
component damage, therefore operation under excessive However, in tropical area, this must not exceed 0.3V AC
high voltage conditions should be kept to a minimum, or (r.m.s.).
should be prevented. If severe arcing occurs, remove the AC This corresponds to 0.2mA AC (r.m.s.)
power immediately and determine the cause by visual
inspection (incorrect installation, cracked or melted high
voltage harness, poor soldering, etc.). To maintain the proper
minimum level of soft X-Ray emission, components in the
high voltage circuitry including the picture tube must be the
exact replacements or alternatives approved by the
manufacturer of the complete product.
3
.
4
3. REPLACEMENT OF MEMORY IC
1. MEMORY IC.
This TV uses memory IC. In the memory IC are memorized data for correctly operating the video and deflection
circuits.
4. SERVICE ADJUSTMENT
Specific operation: use remote controller
Press MUTE CALL -\-- CALL MUTE buttons in sequence to enter into factory mode.
Press [Program+] / [Program-] to select items and press [VOLUME+] / [VOLUME-] key, to make data adjustment
of corresponding factory menus.
Press EXIT key to exit factory mode.
Focus adjustment
1. Receive a crosshatch signal.
2. While watching the screen, adjust the FOCUS VR on the FBT to make the vertical and horizontal lines as
fine and sharp as possible.
Geometrical adjustment
Receive PAL standard complete pattern signal.
Adjustment steps
a) Adjust VSL, to the centre horizontal line just appears from half bottom shadow.
b) Adjust VAM, to get 92% of vertical picture contents would be displayed on CRT.
c) Adjust VSH, the centre horizontal line corresponds to CRT vertical centre.
d) Adjust SCL, to the linearity of P card field is in proper condition.
e) Adjust HSH, to get the picture horizontal centre correspond to CRT horizontal centre.
Receive NTSC signal and repeat above adjustment.
AGC Adjustment
Receive 60dB (1mV) VH colour bar pattern signal.
Select TOP item.
Adjust value, to noise reduce gradually and just disappeared point.
5
Adjustable Items
5 Picture preset 1
0CON Listen: Contrast 0 A
0BRI Listen: Brightness 0 A
0COL Listen: Colour 50 A
0SHP Listen: Sharpness 50 A
1CON Soft: Contrast 45 A
1BRI Soft: Brightness 45 A
1COL Soft: Colour 50 A
1SHP Soft: Sharpness 50 A
6 Picture preset 2
2CON Standard: Contrast 75 A
2BRI Standard: Brightness 50 A
2COL Standard: Colour 50 A
2SHP Standard: Sharpness 60 A
3CON Dynamic: Contrast 85 A
3BRI Dynamic: Brightness 60 A
3COL Dynamic: Colour 60 A
3SHP Dynamic: Sharpness 80 A
Optional data
1. OP1
Bit Function Description Preset Remark
Bit 0 VG2_MODE 1= 0 EA
Bit 1 YPRPB 1=Enable 1 EA
Bit 2 SUPERWOOFER Translucence OSD manual 1=Enable 0 EA
Bit 3 WOOFER_VOL 1=Enable (Can only be selected either RGB and DVD) 0 EA
Bit 4 AV2 1=Enable 1 EA
Bit 5 SVHS 1=Enable 0 EA
Bit 6 DVD 1=Enable 0 EA
Bit 7 RGB 1=Enable 1 EA
6
2. OP2
Bit Function Description Preset Remark
Bit 7 FSL 1=21dBV 0=26dBV 0 EA
Bit 6 SOY 1=Enable 1 EA
Bit 5 ARABIC_SET 1=Enable 0 EA
Bit 4 FARSI_SET 1=Enable 0 EA
Bit 3 CYRILLIC_SET 0 EA
Bit 2 EUROUP_SET 1=Enable 1 EA
Bit 1 AUTO_SOUND 1 EA
Bit 0 AVL 1=Enable 1 EA
3. OP3
Bit Function Description Preset Remark
Bit 7 RUSSIA 1=Enable 0 EA
Bit 6 ITALY 1=Enable 0 EA
Bit 5 GERMANY 1=Enable 0 EA
Bit 4 FRANCE 1=Enable 0 EA
Bit 3 RUTKISH 1=Enable 0 EA
Bit 2 ARABIC 1=Enable 0 EA
Bit 1 FARSI 1=Enable 0 EA
Bit 0 ENGLISH 1=Enable 1 EA
4. OP4
Bit Function Description Preset Remark
Bit 6 HALFTONE 1=Enable 1 EA
Bit 5 IDENT_SENSITIVE 1 EA
Bit 4 HCO 1=Enable 0 EA
Bit 3 LOGO 1 EA
Bit 2 TILT 0 EA
Bit 1 SPANISH 1 EA
Bit 0 ROMANIA 0 EA
5. OP5
Bit Function Description Preset Remark
Bit 7 STORE_AV 1= Enable 1 EA
Bit 6 OSO 1= Enable 0 EA
Bit 5 SOFR_CHANGE 1=Enable 0 EA
Bit 4 FADE 1=Enable 0 EA
Bit 3 SOUND_M 1= Enable 0 EA
Bit 2 SOUND_I 1= Enable 0 EA
Bit 1 SOUND_BG 1=Enable With DVD select 1 1 EA
Bit 0 SOUND_DK 1=Enable 0 EA
6. OP6
Bit Function Description Preset Remark
Bit 7 RESERVE 1=Enable 0 EA
Bit 6 POR_WHEN_BLUE 1=Enable 1 EA
Bit 5 MENU_MIDLINE 1=Enable 1 EA
Bit 4 MENU_BLUE 1=Enable 1 EA
Bit 3 CHILDLOCK 1=Enable 1 EA
Bit 2 16_9 1=Enable 0 EA
Bit 1 BLUE_SCREEN 1=Enable 1 EA
Bit 0 LOGO_LISTEN 1 EA
7
7. OP7
8. OP8
NoteDont adjust any OPTION items, please inform the engineer about any change.
Note
Pin TV SVHS AV1 AV2
62 1 0 0 1
63 1 1 0 0
2. N202 24C08/PCF8598
PIN Function
1 GND
2 GND
3 Upper resistance
4 GND
5 SDA data wire
6 SCL clock wire
7 GND
8 +5V Power
9
In 1 6 Ch 1 input Out 2 (+) 12 Ch 2 output (+)
5. U101Tuner
PIN Function PIN Function
1 AGC 7 +5V
2 vacant 8 vacant
3 Gnd 9 Vt 33V
4 SCL 10 Gnd
5 SDA 11 IF Out
6 +5V
H H H H H
H
H H H H
CRT KR CRT KG CRT KB TDA8378IN33 TDA8378IN34
1.3Vpp
1Vpp 0.8Vpp
V V
7. IC voltages
10
TDA8378
PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
V 0 3.8 3.6 3.3 3.5 4.4 5.1 1.8 0 0.18 0.17 0 2.3 8 5 3
PIN 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
V 4 0 4 0.5 0.7 0.8 1.9 1.9 3.9 3.8 1.6 3.2 2.3 0 2.3 0.2
PIN 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
V 0.5 0.3 0 1.7 2.4 3.4 8 3.9 0 3.3 0 3.6 1.4 2.5 2.5 2.5
PIN 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
V 1.9 5.0 2.4 2.4 2.4 3.1 0 3.2 0 1.8 1.7 0 3.2 5.1 3.3 5
TDA8357
PIN 1 2 3 4 5 6 7 8 9
V 0.8 0.7 16 6.9 0 43 7.2 0.3 7.2
AN 7522N
PIN 1 2 3 4 5 6 7 8 9 10 11 12
V 10 4.4 0 4.4 2.75 1.4 0 1.4 0.35 4.4 0 4.4
24C08/PCF8598
PIN 1 2 3 4 5 6 7 8
V 0 0 5.1 0 3.2 0 0 5.1
11
PURITY ADJUSTMENT
WEDGE
1. Demagnetize CRT with the demagnetizer. DEFLECTION YOKE
8. Move the deflection yoke forward, and fix the position Fig. 1
of the deflection yoke so that the whole screen will
become green.
PURITY MAGNETS
9. Insert the wedge to the top side of the deflection yoke
so that it will not move.
Long lug
10. Input a crosshatch signal.
12. Input red and blue raster signals, and make sure that
purity is properly adjusted. Short lug
Bring the long lug over the short lug and
position them horizontally.
Fig. 2
(FRONT VIEW)
GREEN RASTER
CENTER
Fig. 3
12
STATIC CONVERGENCE ADJUSTMENT
(FRONT VIEW)
DYNAMIC CONVERGENCE ADJUSTMENT
RED GREEN BLUE
1. Move the deflection yoke up and down and overlap
BLUE
lines in the periphery. (Fig. 2)
RED
2. Move the deflection yoke left to right and overlap the
lines in the periphery. (Fig. 3) GREEN GREEN
RED BLUE
3. Repeat 1 and 2 above, and make the best
convergence.
BLUE
BLUE
GREEN
RED
Fig. 3
13
V+ V- P+ P- MENU TV/AV STANDBY
1 CNS01 RS01 CS01 AV1-VIN AV1-AL AV1-AR
STANDBY(power)
RS02 RS03 75 102
100 YC
75 CNS02
SDA SCL
RB05 RB04 RB03 RB02 RB01
1.8K 1.2K 1K 620 470
2
A6-5V
A6-5V R208 A6-5V N202
R278 R222R219R220R212 R211 R215 1/6W-100 24C08
A6-5V 3.3K 3.3K 15K 3.3K 3.3K 3.3K 3.3K 1 RM201 CN703
TU101 C207 8 VDD Wp
63V-0.01F HS0038A
ET-5A5E-AF108AT PTC NC
GND
OUT
VCC
N201 OM8378 SCL A2 Y-SVHS AV1-V AV1-AL AV1-AR
SDA VSS R943 C-SVHS
5 4 47
R230
STANDBY 1 64 1/6W-100 R531 R532
SC
STANDBY INT.REM C922 R718 18K 220
AGC SCL SDA NC B+ BT GND IF C234 100U R719
R209 63V-1000pF 1/6W-100 1/6W-75
1 2 3 4 5 6 7 8 9 10 11
W236 W235 SCL 100 2 63 AV1 AV2 S TV
1/6W-100 SDA SCL AV/SVHS AV1/AV2 FO
1/6W-100
C209 0 1 0 1 V531 R534
C107 SCL R210
56 BF420 V533 1.8K
16V-10F A1-33V SDA 100 3 62 0 0 1 1
DZ201 SDA AV1/AV2 AV1/AV2 BF420
A5-3.3V C208 L206 HV
MTZJ30D C110 56 R522
R110 LGA0203-100 R521
C101 63V-1000pF R266 4 61 V523 220
1W-33 VT VDDP 18k
C202 3.3K BF420
63V-0.1F C201 R102 V523
C102 DZ102 R216 C237 N702 HEF4053 C502 R536 R524 B
104 10u 1/6W-2.2K DZ259 C236 BF420
25V-220F MTZJ5.1B MTZJ5.1B 47 16V-22F 63V-0.1F 330p 270 1.8K G
L102 5 KEY 60 9 8 AV2-VIN
R105 RESET V521
LGA0203-100 C259
1/6W-13K 223 10 7 BF420 R
R746 R747 R715 VIDEO
SYSTEM 6 59 C239 R512 G1
SYSTEM XTAL.OUT 75
11 6
AV2-L
AV2-R
R104 B4-9V X201 33 3.3K 3.3K 1/6W-220 R514
1/6W-10 R279 CN503 CN501 1.8K
CRT
MUTE 10K 12M TJC-5 R501H
C422 7 58 C240 12 5 R703 R-OUT
63V-104 MUTE XTAL.IN R704 47 C503 64SX505Y22-DC02
33 C722 1/6W-220 R526
13 4 1/6W-220 G-OUT 470Pf 270
VOL R218 50V-1uF R-OUT
R502
8 57
VOL OSC.GND 47 v522
10K
14 3 V2 C727 BF421
C111 C238 L207 B-OUT R523 DZ501
SYSTEM G-OUT 390 C510
63V-0.01F
LGA0203-100 CVBS/Y 15 50V-1uF R503
1u 9 56 PIN 42 2 GND BZX79C8V2 102K/2KV
VSSC/P VDD.C C705 R708 47
VD217 R261 R262 SF101
1/6W-9.1K R106 50V-1uF 1/6W-220 C511
1N4148 1/6W-68K D1510C 16 1 YS A1L B-OUT R512
1/6W-470 A6-5V R286 3.3K C214
10 55 CUT-OFF 220
104 CTL VPE 100Pf
R227 L101 L208 N703 R511 V513
R260 STANDBY(power) A1R CN502 18K BF420
1/6W-1K LGA0203-0.47H 11 LGA0203-100 A5-3.3V HEF4052 R707 C509
1/6W-9.1K VDD.A 54 C725 TJC-3 SCREEN
R103 BAND 1/6W-220 4.7uf
V101 C242 C241 50V-1uF CUT-OFF
1/6W-22 R235 9 8 HEATER
BF370 63V-0.1F 16V-100F B-OUT C740 5
53 1/6W-100 1
12 VSSA 1UF
10 7 V511
B.OUT 2 V512
224 R236 6 BF420 BF421
13 1/6W-100 G-OUT 11 6
52 180V R550
SEC.PLL G.OUT 3 10M
C216 R742 12 5 C501 R516
R237 R-OUT 7 270
A7-8V 14 1/6W-100 1/6W-10 R506 470Pf VD507
VP2 R.OUT 51 TC2406------T
L202
4 68
C219 C220 13 R505
10uH 104 R238 8
100u 1/6W-1K CUT-OFF SL 14 3 2W-4.7 VD504 R513
15 50 1N4148 390 GT501 1P
DECD/G BLK.IN
C217 R274 VD201
224 R248 A2L 15 2
1/6W-22K IN4148 R273 R752
16 49 1/6W-6.8K A3-5V 1/6W-10 VD505
PH2.LF BCL.IN 1/6W-33K 16 1 1N4148
C218 C508 GT502 1P
222 C250 R249 C750 10uF
R226 16V-10F 21P-B
C222 17 48 1/6W-20K 50V-1uF
15K PH1.LF B2/U.IN
1u 21P-G R527
C221 V04 V03 33K
472 21P-R R-IN
SL SR
18 47 L-IN
GND3 G2/Y.IN
C224 C223 R241
2.2u 104 1/6W-4.7K
19 46 A7-8V
DEC.BG R2/V.IN
R242 FM-OUT
1/6W-1K HEATER
20 INSS.W2(BL) 45 BL XS4
EWD B1-180V N601
C225 AN7522N
63V-0.01F RL RR
21 V.DRB AUD.OUT 44 R262* 2W-24
V213 2W-24
R277 1/6W-4.7K
C226 1/6W-100K KSC815
22 V.BRA CHROMA 43
C-SVHS
INPUT
INPUT
63V-0.01F
MUTE
C247
OUT2
OUT2
OUT1
OUT1
GND
GND
GND
VOL
VCC
23 42 50V-1uF CVBS/Y
IF.IN1 CVBS/Y
10
11
12
1
9
IF.IN2 GND1 1/6W-430
1/6W-470
R228 L209 R815 CN604
1/6W-39K 25 40 C253 A4-10.4V 0.18
I.REF CVPS.INT 1N4004
50V-1uF R250 R257 SPEAKER
C227 1/6W-47 C610
50V-104 C254 C257
1/6W-47 1000u
26 V.S.C. VP1 39 63V-0.022F 16V-47F
CN603
C255 V622
16V-100F R264
470 C252 KSA539
27 38 MUTE VD620
AGC IF.VO/SVO 47u POWER OFF MUTE circuit
C228 W610 1N4148
R244 V209 R254 L211
63V-0.022F 1/6W-56K
1/6W-390 KSC815 180 10uH
28 37 C248 V212 POWER
AV.DEEM PLL.IF KSC815 C620
63V-0.1F R253 V-OUT A3-14V 16V-100F
R276 R275 VD202
1/6W-270K IN4148
510 Z203
R620
v620
29 DECS.DEM EHTO 361/6W-27K 4.5MHz R258* R233
1/6W-10K KSA539
R281 C230 W265 VOL
R280 1/6W-75
39K 16V-10F C256
R243 1/6W-1K 43K R605 V621
L203 39K R259 v04
1uH 30 35 63V-0.1F 1/6W-1K R621
R229 GND2 AUO.EXT 1/6W-100K DZ205 1/6W-5.6K C611 KSC815
1/6W-3.9K R246 R606 C612 1/6W-33K
1/6W-8.2K MTZJ4.7B v03 63V-0.01F C621
C231 1/6W-5.6K 50V-1uF R622
16V-10F 50V-1F
63V-1000pF 31 SND.PLL F.B.L.SO 34 C246 C604 R623 10K
C232 R245 50V-1uF 1/6W-4.7K
63V-330PF 1/6W-100 C249
32 33 63V-150PF A7-8V
AVL H.OUT R610
C233 R247
1/6W-5.6K C603
R611
EW-DRI
FM
VD-N
VD-P
1/6W-200 1/6W-5.6K
FM H-DRI H-SYNC ABL FM
A3-15.8 C5-9V
N301
A5-3.3V
A7-8V
TDA8359J
INPUT
INPUT
V1
GND
FM-OUT
OUT
OUT
VCC
VFB
SCL SDA
VO
R-IN L-IN
VI
R840 R841
1/6W-510 1/6W-1K MD702
MD701
V2
9
LD901 V805 L209 R314
VD-P DZ303 R310 R307
HTRYG9208 2SB764(Y) N802 IN4004 1/6W-270K 1/6W-1.5K 2W 220
L7809CS A7-8V MD701A
MD702A C416
R312 MTZJ15C
R821 400V-364
R860 IF IN 9V FM IN R.OUT L.OUT 1/6W-1.8K R306 VD406
2W-1 C829 SCL SDA R305
1/6W-10K 1/2W-1 63V-0.01F 2W 0.68 TR5GU41
16V-100F
VD-N CN401
R861 B4-9V TJC-4
C311 C305
1/6W-1.5K 63V-0.1F C415 H2
DZ101 R313
CN801 R862 2W-7.5K 160V-1uF
V806 MTZJ9.1B 1/6W-1.8K
TJC1-3Y POWER 1/6W-15K C108 C306
KSC815 63V-0.047F R413
16V-47F
H1
R311
R308
ND02 1/2W-1.5 1/6W-12K
N808 TDA9850 DZ301 C304
R820 L401
RD21 MTZJ22A C303 R414
2W-24 L7805CS A6-5V 8.2K CD48 100V-33uF R401A AC0031TL
CD20 1 32 1uF 2W-1K
+
RD20 VEO Cs 35V-100uF 52.6k
C823 0.047uF CD47
332 150
2 31 1uF
+
R843 VEI Cw V403
1/6W-220 CD23 CD46 R402 R404A L402
V801 10uF 3 30 10uF EW-DRI 2.7K 120 FQPF630 102
+
C819 KSC815 Cnr Cts C403A
+
+
F801
DZ808 16V-10F C841 Cm Ctw 102
MTZJ3.9B 16V-100F
CD22
0.1uF CD45 10uF DZN C426 DZ401
R807 4.7uF 5 28
Cdec MAD C5-9V 16V-100F L306 MTZJ8.2B
+
+
A3-14V AGND OUTL R404
2W-150 LGA0305-10uH
C807 R824 A1-33V 7 26 CD41 0.1uF
C802A DGND Cnd C420
2kV-561pF 1/2W-1 R810 2W-18K 63V-1000F
MKT61-275V-104 RD22 100 CD40
8 25
+
SDA Cl 2.2uF C419
R407
A2-125V RD25 100 H-SYNC 1W-3.9K 2kV-681pF
9 24
+
14