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Technical Information H1 Axial Piston Single Pumps, Size 147/165
September 2014 MDC, CCO, and Swash Angle Sensor options added FA
Contents
Technical specifications
H1P general specifications............................................................................................................................................................5
Technical data H1P 147/165.........................................................................................................................................................5
Operating parameters H1P 147/165..........................................................................................................................................6
Fluid specifications H1P ................................................................................................................................................................ 6
External radial shaft loads............................................................................................................................................................. 7
Mounting flange loads H1P 147/165.........................................................................................................................................7
Bearing life H1P 147/165............................................................................................................................................................... 8
Charge pump sizing/selection.....................................................................................................................................................8
Charge pump flow and power curves, 26/34 cm...........................................................................................................8
Model code H1P 147/165
Control options
Electrical Displacement Control (EDC), options: A2 (12 V) / A3 (24 V)........................................................................ 15
EDC control signal requirements........................................................................................................................................ 15
Connector.............................................................................................................................................................................. 16
EDC solenoid data.................................................................................................................................................................... 16
Control response.......................................................................................................................................................................16
Response time, EDC 147/165............................................................................................................................................... 17
Manual Displacement Control (MDC) ....................................................................................................................................18
MDC principle............................................................................................................................................................................ 18
MDC general information......................................................................................................................................................19
Shaft rotation MDC.................................................................................................................................................................. 19
Control response.......................................................................................................................................................................20
Response time, MDC 147/165..............................................................................................................................................20
Neutral Start Switch (NSS)..................................................................................................................................................... 21
Connector.............................................................................................................................................................................. 21
Case gauge port M14.............................................................................................................................................................. 21
Lever..............................................................................................................................................................................................22
Fan Drive Control (FDC), options: F1 (12V) / F2 (24V)....................................................................................................... 22
Control signal requirements.................................................................................................................................................23
Connector....................................................................................................................................................................................23
Control response.......................................................................................................................................................................24
Response time, FDC 147/165................................................................................................................................................25
Manual Over Ride (MOR)............................................................................................................................................................. 25
Swash Angle Sensor......................................................................................................................................................................26
Swash Angle Sensor parameters.........................................................................................................................................26
Swash Angle Sensor connector...........................................................................................................................................26
Interface with ECU....................................................................................................................................................................27
Fault codes and diagnostics............................................................................................................................................27
Control-Cut-Off valve (CCO valve)........................................................................................................................................... 28
CCO connector.......................................................................................................................................................................... 29
CCO solenoid data....................................................................................................................................................................29
Brake gauge port with MDC................................................................................................................................................. 29
Displacement limiter.....................................................................................................................................................................30
Displacement change (approximately) H1P 147/165................................................................................................. 30
Dimensions
H1P input shaft - Option G2 (SAE D, 27 teeth).....................................................................................................................31
H1P input shaft - Option G3 (SAE D, 13 teeth).....................................................................................................................32
H1P input shaft - Option F3, Code 44-3................................................................................................................................. 33
Tapered shaft customer acknowledgement...................................................................................................................33
H1P 147/165 Auxiliary mounting, option H2 (SAE A, 9 teeth)....................................................................................... 34
H1P 147/165 Auxiliary mounting, option H1 (SAE A, 11 teeth).....................................................................................35
H1P 147/165 Auxiliary mounting, option H3 (SAE B, 13 teeth)..................................................................................... 36
H1P 147/165 Auxiliary mounting, option H5 (SAE B-B, 15 teeth).................................................................................37
H1P 147/165 Auxiliary mounting, option H6 (SAE C, 14 teeth).....................................................................................38
H1P 147/165 Auxiliary mounting, option H4 (SAE D, 13 teeth).................................................................................... 39
H1P 147/165 displacement limiter, option B....................................................................................................................... 40
Contents
Installation drawings
Port description H1P 147/165................................................................................................................................................... 41
Dimensions H1P 147/165............................................................................................................................................................43
Controls
Electric Displacement Control (EDC), option A2 (12 V) / A3 (24 V) H1P 115/130....................................................46
Electric Displacement Control (EDC) with MOR, option A4 (12 V) / A5 (24 V) H1P 115/130............................... 46
H1P 147/165 Manual Displacement Control (MDC), option M1................................................................................... 47
H1P 147/165 Manual Displacement Control (MDC) with NSS, option M2................................................................ 48
H1P 147/165 Manual Displacement Control (MDC) with CCO, option M3, M4.......................................................49
H1P 147/165 Manual Displacement Control (MDC) with NSS and CCO, option M5, M6..................................... 50
Non Feedback Proportional Electric control (NFPE), with manual override, option A8 (12 V)/B8 (24 V)....... 51
Automotive controls with MOR (AC I: option A7, C2 and AC II: option B7, C3)....................................................... 52
Fan Drive Control (FDC), option F1 (12 V)/F2 (24 V).......................................................................................................... 53
Forward-Neutral-Reverse (FNR) with manual override, option A9(12 V)/B1 (24 V)................................................54
Filtration
Suction filtration, option L, H1P 147/165.............................................................................................................................. 55
Integral full flow charge pressure filtration with filter bypass sensor, option M, H1P 147/165.........................56
Technical specifications
For definitions of the following specifications, see Basic Information 11062168, Operating parameters.
Design Axial piston pump of cradle swashplate design with variable displacement
Main port configuration 31.5 mm - 450 bar split flange boss per ISO 6162, M12x1.75
Case drain ports L2, L4 Port ISO 11926-1 1 516 -12 (SAE O-ring boss)
Technical specifications
Operating parameters H1P 147/165
Input speed Minimum for internal charge supply.1) 500 min-1 (rpm)
(at minimum charge
Minimum for external charge supply.2) 500 min-1 (rpm)
and control pressure)
Min. for full performance for internal charge 1200 min-1 (rpm)
supply.
Rated 3000 min-1 (rpm)
Control pressure Minimum (at corner power for EDC, MDC, FNR) 17 bar [247 psi]
2) Full performance (pressure & displacement) possible at minimum charge and control pressure supply.
2) Cold start = Short term t < 3min, p 50 bar [725 psi], n 1000 min-1(rpm)
Technical specifications
External radial shaft loads
H1 pumps are designed with bearings that can accept some external radial loads. The external radial
shaft load limits are a function of the load position and orientation, and the operating conditions of the
unit. External radial shaft loads impact lifetime. For lifetime calculations please contact Danfoss
representative.
The maximum allowable radial load (Re) is based on the maximum external moment (Me) and the
distance (L) from the mounting flange to the load.
Me
Re =
It may be determined using the following formula: L
Re
270 Re 90 Re
Me
180 Re P003 318E
Me = shaft moment
L = flange distance
Re = external force to the shaft
Thrust loads should be avoided. Contact factory in the event thrust loads are anticipated.
Rated moment:
MR = 6500 Nm [57 500 lbfin]
P001 916
For calculation details refer to H1 Axial Piston Pumps, Basic Information 11062168, chapter Mounting
flange loads.
Technical specifications
Bearing life H1P 147/165
Maximum external shaft moment based on shaft deflection (both sizes 147/165):
Me = 140 Nm [1240 lbfin]
All external shaft loads affect bearing life. In applications with external shaft loads, minimize the impact
by positioning the load at 0 or 180 as shown in the figure. Danfoss recommends clamp-type couplings
for applications with radial shaft loads.
Contact your Danfoss representative for an evaluation of unit bearing life if you have continuously
applied external loads exceeding 25 % of the maximum allowable radial load (Re) or the pump
swashplate is positioned on one side of center all or most of the time.
Contact your Danfoss representative for application assistance if your application includes any of these
conditions.
Technical specifications
11.0
8 80
21
10.0
7
9.0 70
18
8.0 6
v]
60
/re
7.0 15
7 in 3
v]
5
Kw
HP
/re
in 3
[2.0
6.0
]
US gal/min
50
l/min
rev
v]
07
cm 3
/re
n 3/
4 12
[2.
in 3
5.0
i
cm 3
59
34
59
[1.
40
[1.
34
cm 3
4.0 3
cm 3 9
26
26
3.0 30
2
2.0 6
1 20
1.0
0 3
0 500 1500 2500 3500 10
1000 2000 3000 1
Speed min-1(rpm) 0
P003 337E 0 500 1500 2500 3500
1000 2000 3000
Speed min-1(rpm)
P003 335E
Displacement
147 147.2 cm3 [8.98 in3]
A Rotation
L Left hand (counter clockwise)
D Control
A2 Electric Displacement Control (EDC) 12V, Deutsch connector
A8 Non Feedback Proportional Electric (NFPE) 12V, Deutsch connector, Manual override1)
B8 Non Feedback Proportional Electric (NFPE) 24V, Deutsch connector, Manual override1)
B5 Non Feedback Proportional Electric (NFPE) 12V, Deutsch connector, Swash Plate Angle Sensor1)
B9 Non Feedback Proportional Electric (NFPE) 24V, Deutsch connector, Swash Plate Angle Sensor1)
B7 Automotive (AC-2), 12V, with Swash Plate Angle Sensor and Manual Override2)
C3 Automotive (AC-2), with Swash Plate Angle Sensor and Manual Override2)
M2 Manual Displacement Control (MDC) with Neutral Start Switch, Deutsch Connector4)
M5 Manual Displacement Control (MDC) with 12V CCO and Neutral Start Switch, Deutsch Connector4)
M6 Manual Displacement Control (MDC) with 24V CCO and Neutral Start Switch, Deutsch Connector4)
1) Align with options: F: Displacement Limiters and W: Special Hardware.
3) Align with options: F: Orifices, E: Displacement Limiters, N+M: Overpressure protection type and setting W:
Special Hardware.
4) Align with option: F: Orifices.
F Orifices (mm)
Code Tank (A+B) P A B
C1 0.8 0.8
C2 1.3 1.3
C9* 0.6 1
D1* 0.8 1
D3* 1 1.3
C6* 1
C7* 1.3
E Displacement limiters
N None
B Adjustable externally
Code Suction filtration Integral full charge flow filtration Remote or external charge supply
for full charge flow filtration
D3
D6
D8
Match with option K: Auxiliary mounting pad: ISO 3019-1, flange 152 - 4 (SAE D, 13 teeth)
D5
D7
D9
H Mounting
G ISO 3019-1, flange 152 - 4 (SAE D)
J Input shaft
G3 ISO 3019-1, outer 44 mm - 4 (SAE D, 13 teeth splined shaft 8/16 pitch)
F3 Conical keyed shaft end similar to ISO 3019-1 code 44-3, taper 1:8 (key not supplied with pump)
H5 ISO 3019-1, flange 101 - 2, outer 25 mm - 4 (SAE B-B, 15 teeth 16/32 coupling) Shipping cover
H4 ISO 3019-1, flange 152 - 4, outer dia 44 mm - 4 (SAE D, 13 teeth 8/16 coupling)
F01 Pressure setting for FDC, PL: 150 bar [2175 psi]; HPRV: 250 bar [3630 psi]
F02 Pressure setting for FDC, PL: 150 bar [2175 psi]; HPRV: 300 bar [4350 psi]
F03 Pressure setting for FDC, PL: 150 bar [2175 psi]; HPRV: 350 bar [5080 psi]
F04 Pressure setting for FDC, PL: 150 bar [2175 psi]; HPRV: 400 bar [5800 psi]
S Charge pump
A 26 cm/rev [1.57 in/rev]
M Integral full charge flow filtration with bypass, bypass sensor, long filter length, 11004919
Y Special settings
Code Description Function Control AC type
al option
NNN None
* without Customer files
Control options
C1 C2
F00B F00A T P
Feedback from
Swash plate P003 478E
100 %
Displacement
P003 191
-b -a Current mA
"0"
a b
100 %
P003 479E
Control options
Connector
1 2
P003 480
Solenoid data
Description 12 V 24 V
Inductance 33 mH 140 mH
Coil energized* C1 C2 C1 C2
Port A out in in out
Port B in out out in
Servo port pressurized M4 M5 M4 M5
* For coil location see Installation drawings on page 41.
Control response
H1 controls are available with optional control passage orifices to assist in matching the rate of
swashplate response to the application requirements (e.g. in the event of electrical failure). The time
required for the pump output flow to change from zero to full flow (acceleration) or full flow to zero
(deceleration) is a net function of spool porting, orifices, and charge pressure. A swashplate response
table is available for each frame indicating available swashplate response times. Testing should be
conducted to verify the proper orifice selection for the desired response.
H1 pumps are limited in mechanical orificing combinations. Mechanical servo orifices are to be used only
for fail-safe return to neutral in the event of an electrical failure.
Control options
Stroking direction 0.8 mm [0.03 in] Orifice 1.3 mm [0.05 in] Orifice No orifice
Neutral to full flow 5.8 s 2.1 s 1.3 s
Full flow to neutral 2.4 s 1.6 s 1.2 s
Control options
Manual Displacement Control (MDC)
MDC principle
An MDC is a Manual proportional Displacement Control (MDC). The MDC consists of a handle on top of a
rotary input shaft. The shaft provides an eccentric connection to a feedback link. This link is connected on
its one end with a porting spool. On its other end the link is connected the pumps swashplate.
This design provides a travel feedback without spring. When turning the shaft the spool moves thus
providing hydraulic pressure to either side of a double acting servo piston of the pump.
Differential pressure across the servo piston rotates the swash plate, changing the pumps displacement.
Simultaneously the swashplate movement is fed back to the control spool providing proportionality
between shaft rotation on the control and swashplate rotation.
The MDC changes the pump displacement between no flow and full flow into opposite directions. Under
some circumstances, such as contamination, the control spool could stick and cause the pump to stay at
some displacement.
A serviceable 125 m screen is located in the supply line immediately before the control porting spool.
The MDC is sealed by means of a static O-ring between the actuation system and the control block. Its
shaft is sealed by means of a special O-ring which is applied for low friction. The special O-ring is
protected from dust, water and aggressive liquids or gases by means of a special lip seal.
P301 749
M5 M4 M3
P005 701
100 %
Where:
Displacement
Deadband on B side a = 3 1
Maximum pump stroke b = 30 +2/-1
Required customer end stop c = 36 3
-d -b -a Lever rotation d Internal end stop d = 40
"A" "0" "B"
-c a bc
100 %
P301 752
MDC torque
Torque required to move handle to maximum displacement 1.4 Nm [12.39 lbfin ]
Control options
Volumetric efficiencies of the system will have impacts on the start and end input commands.
C Caution
The internal spring force on the input shaft is not appropriate to return any customer connection linkage
to neutral.
CCW
CW
P301 753
Control options
Control response
H1 controls are available with optional control passage orifices to assist in matching the rate of
swashplate response to the application requirements (e.g. in the event of electrical failure). The time
required for the pump output flow to change from zero to full flow (acceleration) or full flow to zero
(deceleration) is a net function of spool porting, orifices, and charge pressure. A swashplate response
table is available for each frame indicating available swashplate response times. Testing should be
conducted to verify the proper orifice selection for the desired response.
H1 pumps are limited in mechanical orificing combinations. Mechanical servo orifices are to be used only
for fail-safe return to neutral in the event of an electrical failure.
C3 0.8 0.8
C6 1 2.7 2.3
Control options
Neutral Start Switch (NSS)
The Neutral Start Switch (NSS) contains an Neutral Start Switch schematic
electrical switch that provides a signal of
M14
whether the control is in neutral.
The signal in neutral is normally closed (NC).
M5 M4 M3
P005 702
Connector
1 2
P003 480
Control options
P301 749
M5 M4 M3
P005 701
Lever
MDC-controls are available with an integrated leveler.
Schematic diagram
M14
C1 C2
T P
F00B F00A P301 442
P301 441
H1 pumps with FDC will be delivered from factory with nominal PL setting of 150 bar [2175 psi]. The PL
must be re-adjusted to ensure that the fan reaches the desired fan speed to satisfy the cooling needs of
the system. HPRV-setting must be always at least 30 bar [435 psi] higher than PL-setting.
Under some circumstances, such as contamination, the control spool could stick and cause the pump to
stay at some displacement.
Control options
Refer to Hydraulic Fan Drive Design Guidelines, 520L0926 for detailed information necessary to properly
size and configure a hydraulic fan drive system.
W Warning
The FDC is for Fan Drive systems only! Use in other systems could result in unintended movement of the
machine or its elements. Loss of the input signal to this control will cause the pump to produce
maximum flow.
p
=0
p
ba
=3
r
00
ba
r
Displacement
N b
a Max Current
p
=0
ba
r
a = Forward Threshold
b = Reverse Threshold
N = Neutral Override Current
100%
0 Signal Current (mA(DCAvg))
Reverse
P301 443
Control current
Voltage a* N b* Pin Config
12 V 780 mA 1100 mA 1300 mA any order
24 V 400 mA 550 mA 680 mA
* Factory test current, for fan movement expect higher or lower value.
Connector
1 2
P003 480
Control options
Solenoid data
Description 12 V 24 V
Inductance 33 mH 140 mH
W Warning
Loss of input signal to this control will cause the pump to produce maximum flow.
Control response
H1 controls are available with optional control passage orifices to assist in matching the rate of
swashplate response to the application requirements (e.g. in the event of electrical failure). The time
required for the pump output flow to change from zero to full flow (acceleration) or full flow to zero
(deceleration) is a net function of spool porting, orifices, and charge pressure. A swashplate response
table is available for each frame indicating available swashplate response times. Testing should be
conducted to verify the proper orifice selection for the desired response.
H1 pumps are limited in mechanical orificing combinations. Mechanical servo orifices are to be used only
for fail-safe return to neutral in the event of an electrical failure.
Control options
Response time, FDC 147/165
Unintended MOR operation will cause the pump to go into stroke. The vehicle or device must always be
in a safe condition (i.e. vehicle lifted off the ground) when using the MOR function. The MOR plunger
has a 4 mm diameter and must be manually depressed to be engaged. Depressing the plunger
mechanically moves the control spool which allows the pump to go on stroke. The MOR should be
engaged anticipating a full stroke response from the pump.
W Warning
An o-ring seal is used to seal the MOR plunger where initial actuation of the function will require a force
of 45 N to engage the plunger. Additional actuations typically require less force to engage the MOR
plunger. Proportional control of the pump using the MOR should not be expected.
C1 C2
F00B F00A T P
Feedback from
P003 204 Swash plate P003 205E
Refer to control flow table for the relationship of solenoid to direction of flow.
Control options
Swash Angle Sensor
P301 750
Supply protection - - 28 V
Supply current - 22 mA 25 mA
4 1 Pin Assignment
1 Ground (GND)
P301 755
Control options
E1
V+
0.1uF
Gnd
Environmental conditions
Parameter Min Max
Operating temperature range 0.65% accuracy +20 C +95C
Operating temperature range 1.5% accuracy -40C +120C
Storage temperature range -40C +125C
Operating angle nominal -18C +18C
IP Rating (IEC 60 529) + DIN 40 050, part 9 IP 65 / IP 69k with mating connector
Control options
Swashplate angle vs output voltage
Swashplate angle vs. output voltage (calibrated at 50 C)
5
4.5
Signal 1 (nominal)
Signal 2 (redundant) 4
3.5
(V)
3
Output voltage
2.5
1.5
0.5
0
-25 -20 -15 -10 -5 0 5 10 15 20 25
The displacement can be calculated by: The volumetric losses are depending on:
tan V
Pump size (max displacement)
V= [cc] Actual displacement
tan 18
Speed (rpm)
The corresponding flow is: Delta pressure
V n hvol Viscosity / temperature
Q= [l/min]
1000
Control options
All MDC controls are available with a CCO valve. CCO-schematic (MDC shown)
The response time of the unit depends on the M14 X7
M5 M4 M3
P005 703
CCO connector
1 2
Minimum 9.5 V 19 V
Control options
Displacement limiter
1 Turn of displacement limiter screw 12.4 cm3 [0.76 in3] 13.9 cm3 [0.85 in3]
For more information refer to H1 pumps Service Manual 520L0848, section Displacement Limiter
Adjustment.
Dimensions
[1.746 0.004]
[1.555 0.039]
44.36 0.09
39.5 1.0
Shaft to be
paint free
P003 271E
Specifications
Option G2
2) For definitions of maximum and rated torque values, refer to Basic Information 11062168, section Shaft Torque
Ratings and Spline Lubrication.
Dimensions
H1P input shaft - Option G3 (SAE D, 13 teeth)
Option G3, ISO 3019-1, outer 44 mm-4 (SAE D, 13 teeth)
8.0 Coupling must not
[0.316] protrude beyond
this Point
[1.433 0.010]
[1.746 0.004]
36.4 0.25
44.4 0.09
Shaft to be
paint free
P003 272E
Specifications
Option G3
2) For definitions of maximum and rated torque values, refer to Basic Information 11062168, section Shaft Torque
Ratings and Spline Lubrication.
Dimensions
H1P input shaft - Option F3, Code 44-3
ISO 3019-1, Code 44-3, Diameter 44.5 taper 1:8, without key, no through-hole in the end of the shaft
Mounting flange surface
Flange 127 - 4 per ISO 3019-1
to be paint free
Conical keyed shaft end
similar to ISO 3019-1 code 38-3
Suitable key 7/16 x 7/16 x 1 3/4
ANSI B17.1
1 1/4 -12
44.45
[1.750]
Shafts
to be paint free
Specifications
Option F3
C Caution
Torque must be transmitted by the taper fit between the shaft and its mating coupling, not the key.
Torque or loading inadvertently transmitted by the customer supplied key may lead to premature shaft
failure.
Dimensions
H1P 147/165 Auxiliary mounting, option H2 (SAE A, 9 teeth)
Option H2, ISO 3019-1, flange 82-2 (SAE A, 9 teeth)
346.0 2
[13.621 0.079]
Mounting flange surface 330.8 2
Flange 82 - 2 per iso 3019-1 [13.025 0.079]
to be paint free
2x 106.4 0.35
[4.189 0.014] 15.3
4x 53.2 0.175 [0.602]
[3.252 + 0.003 ]
82.601 + 00.076
[2.094 0.007]
0
[3.489 + 0.05 ]
88.621 + 00.13
R 0.8 max.
0
[0.031]
Specifications
Option H2
C Caution
Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an
auxiliary pump or running cover installed.
Dimensions
H1P 147/165 Auxiliary mounting, option H1 (SAE A, 11 teeth)
Option H1, ISO 3019-1, flange 82-2 (SAE A, 11 teeth)
346.0 2.0
[13.621 0.079]
Mounting flange surface 330.8 2
Flange 82 - 2 per iso 3019-1 [13.025 0.079]
to be paint free
2x 106.4 0.35
[4.189 0.014] 15.3 1
[0.602 0.039]
4x 53.2 0.175
[3.252 + 0.003 ]
82.601 + 0.076
[2.094 0.007]
0
0
[3.489 + 0.05 ]
88.621 + 0.13
R 0.8 max.
[0.031]
0
0
O-ring seal required Spline data
Thread : M10 x 1.5-6H THD ref 82.22 [3.237] I.D. Number of teeth : 11
Depth : 16.0 [0.63] min. x 2.62 [0.103] cross section 1.96 Pitch fraction : 16/32
4x [0.077] Pressure angle : 30
Pitch- : 17.463 [0.688]
8.1 0.25 Typ of fit : Fillet root side
[0.319 0.010] per : Ansi B92.1-1996 class 6 P003 360E
Specifications
Option H1
C Caution
Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an
auxiliary pump or running cover installed.
Dimensions
H1P 147/165 Auxiliary mounting, option H3 (SAE B, 13 teeth)
Option H3, ISO 3019-1, flange 101-2 (SAE B, 13 teeth)
346.5 2
[13.642 0.079]
Mounting flange surface 330.8 2
Flange 101 - 2 per iso 3019-1 [13.025 0.079]
To be paint free
20.3
2x 146.0 0.35 [0.799]
[5.748 0.014]
[4.002 + 0.003 ]
101.651 + 00.076
4x 73.0 0.175
[2.874 0.007]
0
R 0.8 max.
[4.245 + 0.05 ]
107.823+ 00.13
[0.031]
Specifications
Option H3
C Caution
Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an
auxiliary pump or running cover installed.
Dimensions
H1P 147/165 Auxiliary mounting, option H5 (SAE B-B, 15 teeth)
Option H5, ISO 3019-1, flange 101-2 (SAE B-B, 15 teeth)
Mounting flange surface 346.5 2
Flange 101 - 2 per iso 3019-1 [13.642 0.079]
to be paint free 330.8 2
[13.025 0.079]
21.3
2x 146.0 0.35 [0.839]
[4.002 + 0.003 ]
[5.748 0.014]
101.651 + 00.076
4x 73.0 0.175
[2.874 0.007]
0
[4.245 + 0.005 ]
R 0.8 max.
107.823+ 00.13
[0.031]
0
O-ring seal required
Thread : M12 x 1.75 ref 94.92 [3.737] I.D. Spline data
1.96 Number of teeth : 15
Depth : 25.0 [0.984] min. x 2.62 [0.103] cross section [0.077]
4x Pitch fraction : 16/32
11.4 0.25 Pressure angle : 30
[0.449 0.010] Pitch- : 23.813 [0.938]
Typ of fit : Fillet root side
per : Ansi B92.1-1996 class 6 P003 199E
Specifications
Option H5
C Caution
Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an
auxiliary pump or running cover installed.
Dimensions
H1P 147/165 Auxiliary mounting, option H6 (SAE C, 14 teeth)
Option H6, ISO 3019-1, flange 127-4 (SAE C, 14 teeth)
349.5 2
Mounting flange surface [13.762 0.079]
Flange 127 - 4 per iso 3019-1
to be paint free 333.8 2
[13.142 0.079]
23.3 1
181.0 0.35 [0.917 0.039]
[5.002 + 0.003 ]
127.05 + 00.076
[7.126 0.014]
2x 90.5 0.175
0
[3.563 0.007]
[5.278 + 0.005 ]
R 0.8 max.
134.06 + 00.13
[0.031]
Specifications
Option H6
C Caution
Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an
auxiliary pump or running cover installed.
Dimensions
H1P 147/165 Auxiliary mounting, option H4 (SAE D, 13 teeth)
Option H4, ISO 3019-1, flange 152-4 (SAE D, 13 teeth)
4x 161.6 0.35 353.9 2
[6.362 0.014] [13.934 0.079]
8x 80.8 0.175 Mounting flange surface
[3.181 0.007] Flange 152-4 per ISO 3019-1 333.2 2
[13.119 0.079]
to be paint free
27.48
[1.082]
[6.002 + 0.003 ]
152.45 + 00.076
[6.260 + 0.005 ]
159.0 + 00.13
0
0
Thread : M20 x 2.5-6H THD O-ring seal required Spline data
Depth : 30.0 [1.181] min. ref 150.0 [5.906] I.D. Number of teeth : 13
4x x 3.0 [0.118] cross section Pitch fraction : 8/16
2.5
[0.098] Pressure angle : 30
Pitch- : 41.275 [1.625]
14.0 Typ of fit : Fillet root side
[0.551] per : Ansi B92.1-1996 class 6
P003 276E
Specifications
Option H4
C Caution
Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an
auxiliary pump or running cover installed.
Dimensions
H1P 147/165 displacement limiter, option B
176.5 2.0 176.5 2.0
153.7 1.0 [6.949 0.079] [6.949 0.079]
[6.051 0.039]
2 x Wrench size 6
(external hex)
2 x Wrench size 22
(external hex)
[4.067 0.039]
103.3 1.0
P003 344E
Installation drawings
CCW CW
Rotation Rotation
System port A
31.5 450 bar Case drain port L4
Split flange boss Port ISO 11926-1 1 5/16 -12
per ISO 6162 63 max clearance dia for fitting
M12 x 1.75 Charge inlet port S
20 min
full thread depth Port ISO 11926-1 1 5/8 -12
69 max clearance dia for fitting
P003 277E
Installation drawings
Case gauge port M14
Port ISO 11926-1 - 7/16 -20
21 max. clearance dia for fitting System B gauge port MB
(EDC, FNR, NFPE) Port ISO 11926-1 9/16-18
28 max clearance dia for fitting
Port description
Port Description Sizes
A, B System ports A and B 31.5 mm
E Charge filtration port, from filter 1 116 12
F Charge filtration port, to filter 1 116 12
L2, L4 Case drain ports 1 516 12
MA, MB System A and B gauge ports 9
16 18
Installation drawings
Dimensions H1P 147/165
333.0 0.4
[13.112 0.079] Mounting Flange surface
Servo Gauge Port M4
flange 127 - 4 per ISO 3019-1
Port ISO 11926-1 7/16 -20 255.7 + 0.6
to be paint free
24.5 max clearance dia 0.5
for fitting [10.068 + 0.024]
0.02
System Port B 179.9 1.0
31.5 450 bar [7.08 0.039]
Split Flange Boss
per ISO 6162 Connector : 51.9 1.0
M12 x 1.75 Deutsch DT04-2P [2.04 0.039]
20 min. to be paint free
Full Thread Depth
Charge Inlet Port S 150.0 1.0
[5.91 0.039] Case Pressure Port
Port ISO 11926-1 1 5/8 -12 Port ISO 11926-1 1 1/16 -12
69 max clearance dia 41 max clearance dia for fitting
for fitting B 12.45 0.25
[0.49 0.01]
[6.12 0.039]
R 0.8 max.
155.5 1.0
[5.31 0.039]
[0.031]
135.0 1.0
[3.15 + 0.004]
42.0 1.0
0.008
0.2
80.0 + 0.1
C B
[1.65 0.039]
]
Z
0.002
152.4 +0.05
0
[6.0 + 0
[1.25 0.01]
31.8 0.25
[3.21 0.039]
[3.15 + 0.004]
0.008
0.2
80.0 + 0.1
81.5 1.0
D
(4x)
C
[0.63 0.01]
15.9 0.25
67.0 1.0
D
(8x)
P003 279E
Installation drawings
Y
179.9 1.0
Z
[7.08 0.039]
150.0 1.0 Servo gauge port M5
[5.91 0.039] Port ISO 11926-1 7/16 -20 152.6 1.0 131.9 1.0
Connector: 24.5 max clearance dia for fitting [6.01 0.039] [5.19 0.039]
51.9 1.0
[2.04 0.039] Deutsch DT04-2P Charge pressure constr. port 1.1
Case pressure port to be paint free Port ISO 11926-1 5/16 -24 [0.043]
Port ISO 11926-1 1 1/16 -12
41 max clearance dia for fitting
[8.20 0.039]
208.3 1.0
[6.12 0.039]
[7.18 0.039]
155.5 1.0
182.4 1.0
[5.32 0.039]
135.0 1.0
[0.96]
24.3
X
[3.21 0.039]
81.5 1.0
[4.41 0.039]
112.0 1.0
W Y
Charge
filtratio
n port
Port IS F
Charge pressure construction port 48 mO 11926-1 1
Port ISO 11926-1 5/16 -24 for fittinax clearance 1 /16 -12
270.7 1.0 g to filt dia
er
[10.66 0.039] System B gauge port MB
87.9 1.0 Port ISO 11926-1 9/16 -18
[3.46 0.039] 28 max clearance dia for fitting
[4.461 0.039]
113.3 0.1
[3.62 0.039]
92.0 1.0
[0.315 0.039]
8.0 1.0
[5.055 0.079]
128.4 2.0
209 max
E-E
[8.228]
[2.528 0.039]
[2.717 0.039]
64.2 1.0
11
69.0 1.0
F F
Charge
filtratio
Port IS n port
E E 48 mO 11926-1 1 E
for fitt ax clearan 1 /16 -12
Charge filtration port F ing fro ce
m filte dia
Port ISO 11926-1 11/16 -12 r
Case gauge port M14 48 max clearance dia for fitting
to filter
Port ISO 11926-1 7/16 -20
[4.472 0.039]
P003 280E
Installation drawings
X
W
System A gauge port MA
Port ISO 11926-1 9/16 -18
28 max clearance dia for fitting
255.7
[10.07]
[3.62 0.039]
92.0 1.0
CCW CW
Rotation Rotation
P003 281E
Controls
[2.528 0.039]
Shaft cL
64.2 1.0
79.4 1.0
[3.13 0.039]
Mounting flange
[8.042 0.079]
204.3 2.0
[7.018 0.039]
2x 178.3 1.0
Connector :
Deutsch DT04-2P
to be paint free
2x 141.5 1.0
P003 397E
[5.571 0.039]
Shaft cL
Electric Displacement Control (EDC) with MOR, option A4 (12 V) / A5 (24 V) H1P 115/130
Connector :
Deutsch DT04-2P
to be paint free
[2.528 0.039]
Shaft cL
64.2 1.0
79.4 1.0
[3.13 0.039]
Mounting flange
[8.042 0.079]
204.3 2.0
[7.018 0.039]
2x 178.3 1.0
Connector :
Deutsch DT04-2P
to be paint free
2x 141.5 1.0 P003 398E
[5.571 0.039]
Shaft cL
Controls
H1P 147/165 Manual Displacement Control (MDC), option M1
2x240.5
2x220.5
Shaft
249.66 2.5
207.56 1.2
Shaft 70095400-D10
Controls
H1P 147/165 Manual Displacement Control (MDC) with NSS, option M2
2x240.5
2x220.5
Shaft
61.40.8
Mounting flange
79.20.8
84.40.8
111.80.8
249.66 2.5
207.56 1.2
Shaft 70095400-D11
Controls
H1P 147/165 Manual Displacement Control (MDC) with CCO, option M3, M4
Shaft
182.26 1.2
Brake gauge port X7
ISO 11926-1 -7/16-20
140.4 1.2
2x240.5
2x220.5
Shaft
72.150.8
61.40.8
Mounting flange
79.20.8
84.40.8
111.80.8
Control Cut Off connector C4:
Deutsch DT04-2P 98.7741.5
paint free
9.8 +10
249.66 2.5
207.56 1.2
182.3 0.8
111.4 0.8
Shaft 70095400-D12
Controls
H1P 147/165 Manual Displacement Control (MDC) with NSS and CCO, option M5, M6
Shaft
182.26 1.2
Brake gauge port X7
ISO 11926-1 -7/16-20 140.4 1.2
2x220.5
2x240.5
Shaft
72.150.8
61.40.8
79.20.8
84.40.8 Mounting flange
111.80.8
Neutral Start Switch connector:
Deutsch DT04-2P Control Cut Off connector C4:
paint free 98.7741.5
Deutsch DT04-2P
paint free
9.9 +10
249.66 2.5
207.56 1.2
182.3 1.2
111.4 0.8
Shaft 70095400-D13
Controls
Non Feedback Proportional Electric control (NFPE), with manual override, option A8 (12 V)/B8 (24 V)
Connector :
Deutsch DT04-2P
to be paint free
[5.055 0.079]
128.4 2.0
209.0 max
[8.228]
[2.528 0.039]
Shaft cL
64.2 1.0
79.4 1.0
[3.13 0.039]
Mounting flange
[8.042 0.079]
204.3 2.0
[7.018 0.039]
2x 178.3 1.0
Connector :
Deutsch DT04-2P
to be paint free
2x 141.5 1.0
P003 397E
[5.571 0.039]
Shaft cL
Controls
Automotive controls with MOR (AC I: option A7, C2 and AC II: option B7, C3)
Automotive control with MOR: AC I option A7 (12 V) and C2 (24 V)
Automotive control with MOR: AC II option B7 (12V) and C3 (24V)
Control manual override C1
Depressing the plunger mechanically
moves the control spool. Actuation
V allows full stroke pump response as
Control connector CC2 per coil and rotation dependent
Deutsch DTM04-12P -B- control logic.
Control connector CAN Paint free
Deutsch DTM04-3P 61.2 0.8 61.2 0.8
Control connector CC1
Paint free Deutsch DTM04-12P -A-
For using the connector Paint free
the plug may be removed Control connector CCC3
Deutsch DT06-2S
Control connector CC1 30.2 0.8 Paint free
Deutsch DTM04-12P -A- For using the connector
Paint free the plug may be removed
209 max
Control connector CAN
208.9 2.5
2x 187.1 1.2
Deutsch DTM04-3P
190.5 1.2
Paint free
For using the connector
the plug may be removed
Control connector CC2
Deutsch DTM04-12P -B-
Paint free
Shaft CL
Control manual override C2
Depressing the plunger mechanically 89.2 0.8
moves the control spool. Actuation
allows full stroke pump response as
Plug removing can cause per coil and rotation dependent
contamination issues control logic.
V
Controls
Fan Drive Control (FDC), option F1 (12 V)/F2 (24 V)
152.86 1.2
Control solenoid connector "C1"
Deutsch DT04-2P Mounting flange
Paint free
64.2 0.8
94.7 0.8
Mounting flange
178.86 2.5
Controls
Forward-Neutral-Reverse (FNR) with manual override, option A9(12 V)/B1 (24 V)
Connector :
Deutsch DT04-2P
to be paint free
[2.528 0.039]
Shaft cL
64.2 1.0
79.4 1.0
[3.13 0.039]
Mounting flange
[8.042 0.079]
204.3 2.0
[7.018 0.039]
2x 178.3 1.0
Connector :
Deutsch DT04-2P
to be paint free
2x 141.5 1.0 P003 400E
[5.571 0.039]
Shaft cL
Filtration
255.7 + 0.6
0.5
[10.068 + 0.024 ]
0.02
C-C
115.8 0.2
[4.56 0.01]
Shaft cL
P003 202E
Filtration
Integral full flow charge pressure filtration with filter bypass sensor, option M, H1P 147/165
[5.522 0.079]
140.3 2.0
[8.003 0.039]
203.265 1.0
[8.884 0.079]
226.0 2.0
Connector :
Deutsch DTM04-2P
to be paint free
Comatrol
www.comatrol.com
Schwarzmller-Inverter
www.schwarzmueller- Local address:
inverter.com
Turolla
www.turollaocg.com
Valmova
www.valmova.com
Hydro-Gear
www.hydro-gear.com
Daikin-Sauer-Danfoss
www.daikin-sauer-danfoss.com
Danfoss
Power Solutions
Danfoss Danfoss Danfoss (Shanghai) Co., Ltd.
Power Solutions US Company Power Solutions GmbH & Co. OHG Power Solutions ApS Building #22, No. 1000 Jin Hai Rd
2800 East 13th Street Krokamp 35 Nordborgvej 81 Jin Qiao, Pudong New District
Ames, IA 50010, USA D-24539 Neumnster, Germany DK-6430 Nordborg, Denmark Shanghai, China 201206
Phone: +1 515 239 6000 Phone: +49 4321 871 0 Phone: +45 7488 2222 Phone: +86 21 3418 5200
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to
products already on order provided that such alterations can be made without changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.