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Circuit Diagram Zafira as of MY 2001

Table of contents

Table of contents I
Index II
Circuit diagram 1 - 39

-I-
Circuit Diagram Zafira as of MY 2001

Index

Accessory socket 6, 11 Engine Z22SE 15, 16


Air conditioning 32 Filter heating 17
Air conditioning, rear 33 Fog lamps, front 5
Airbag (Left-hand drive) 21 Fuel pump 18
Airbag (Right-hand drive) 22 Global Positioning System 37
Anti-lock Brake System & Electronic stability program 25 Graphic info display 27
Anti-lock Brake System (Diesel) 24 Hazard warning lamp, switch 8
Anti-lock Brake System (Petrol) 23 Headlamp levelling 4
Anti-theft warning system 20 Headlamp washer 7
Automatic transmission (Z16XE/Z18XE) 29 Heated back window 11
Automatic transmission (Z22SE) 30 Heating 31
Auxiliary heating 31 High beam 5
Back window wiper 7 Immobiliser 22
Bulb tester 26 Instrument (Diesel) 10
Bulb tester, trailer 26 Instrument (Petrol) 9
Carphone 37 Licence plate lamps 5
CD - Changer 37 Light switch 4
Central door locking 20 Low beam 4
Color info display 27 Multi info display 28
Cruise control 5 Multitimer 8
Daytime running lights 4 Navigation system 38
Diagnostic link 3 Outside mirror (Left-hand drive) 34
Door contact switch 11 Outside mirror (Right-hand drive) 34
Electro-hydraulic power steering 31 Parking lamps 4
Engine cooling (Petrol & not air conditioning) 18 Passenger compartment lamp 11, 12
Engine cooling module (Diesel) 19 Radio 36
Engine cooling module (Petrol & Air conditioning) 18 Remote control, radio 21
Engine Y20DTH 17 Seat heating 34
Engine Z16XE 12, 13 Sirene / Signal horn 20
Engine Z18XE 14, 15 Speakers 39

- II -
Circuit Diagram Zafira as of MY 2001

Start & Charging 1


Stop lamp switch 5
Sun roof 31
Switch - Reversing lamp 28
Switch, automatic transmission 28
Tail lamp, left 6
Tail lamp, right 6
Telematic 38
Telephone 36
Trailer hitch 6
Triple info display 26
Trumpet horn 21
Turn signal lamps 6
Vehicle speed signal (Diesel & not Anti-lock Brake System) 24
Vehicle speed signal (Petrol & not Anti-lock Brake System) 23
Voltage distribution 1, 2, 3
Warning buzzer 26
Window lifters 35
Window washer front / rear 7
Windscreen wiper 7

- III -
Circuit Diagram Zafira as of MY 2001

Circuits IMO Immobiliser Y1 Lifting magnet - Unlock ignition


INS Instrument key
Start & Charging 100 - 115 LSW Light switch
Voltage distribution 100 - 327 MID Multi info display
MKM Engine cooling module
MT Manual transmission
Grounding points MUT Multitimer
NAV Navigation system
1 Distribution, engine compartment SD Sun roof
2 Engine, starter, alternator SH Seat heating
TEL Telephone
TFL Daytime running light
Abbreviations TID Triple info display
WEG Vehicle speed signal
AB Airbag WI Wiper
ABS Anti-lock Brake System ZIG Cigarette lighter
AC Air conditioning ZV Central door locking
ACR Air conditioning, rear
ASP Outside mirror
AT Automatic transmission Component codes
CID Color info display
CRP Carphone Fx Main fuse
D Diesel Fx.x Fuse
DWA Anti-theft warning system G1 Battery
EH Electrical auxilliary heater G2 Alternator
EHPS Electro-hydraulic power steering M1 Starter
EMP Radio S1 Switch - Starter
ESP Electronic stability program X1 Instrument panel & Body rear
FH Window lifters X2 Instrument panel & Body front
FI Petrol X3 Body rear & Driver door
GID Graphic info display X16 Body front & Engine
HZG Heating

-1-
Circuit Diagram Zafira as of MY 2001

Circuits Component codes

Voltage distribution 100 - 327 Fx Main fuse


Fx.x Fuse
X1 Instrument panel & Body rear
Abbreviations X2 Instrument panel & Body front

ABS Anti-lock Brake System


AT Automatic transmission
CID Color info display
CRC Cruise control
D Diesel
DWA Anti-theft warning system
EHPS Electro-hydraulic power steering
ESP Electronic stability program
FF Trumpet horn
FI Petrol
GID Graphic info display
IMO Immobiliser
INS Instrument
IRL Interior lamp
LSW Light switch
MID Multi info display
MK Engine cooling
MKM Engine cooling module
MUT Multitimer
NSL Fog lamps, rear
NSW Fog lamps, front
SH Seat heating
ZV Central door locking

-2-
Circuit Diagram Zafira as of MY 2001

Circuits MID Multi info display


MKM Engine cooling module
Voltage distribution 100 - 327 NAV Navigation system
Diagnostic link 330 - 349 SD Sun roof
SRA Headlamp washer system
TEL Telephone
Grounding points TID Triple info display
TM Telematic
3 A - pillar ZV Central door locking

Abbreviations Component codes

AB Airbag Fx Main fuse


ABS Anti-lock Brake System Fx.x Fuse
ASC Accessory socket X1 Instrument panel & Body rear
ASP Outside mirror X2 Instrument panel & Body front
AZV Trailer hitch X13 Diagnostic link
CD CD - Changer X48 Instrument panel & Body rear
CID Color info display
CRP Carphone
DIAG Diagnostic link
EHPS Electro-hydraulic power steering
EMP Radio
ESP Electronic stability program
FH Window lifters
GID Graphic info display
GPS Global positioning system
HSH Heated back window
IMO Immobiliser
INS Instrument
IRL Interior lamp

-3-
Circuit Diagram Zafira as of MY 2001

Circuits Fx.x Fuse


K1 Relay - Daytime running light
Low beam 411 - 415 S2 Switch unit - Light
Headlamp levelling 418 - 427 S2.1 Switch - Light
Daytime running lights 426 - 432 S2.2 Dimmer - Instrument lights
Light switch 427 - 449 S2.3 Switch - Headlamp levelling
Parking lamps 435 - 442 S2.4 Switch - Illumination passenger
compartment
S2.5 Switch - Fog lamps, front
Grounding points S2.6 Switch - Fog lamps, rear
X1 Instrument panel & Body rear
1 Distribution, engine compartment X2 Instrument panel & Body front
3 A - pillar Y14 Headlamp levelling - Left
Y15 Headlamp levelling - Right

Abbreviations

AZV Trailer hitch


CC Check control
INS Instrument
KZL Licence plate lamps
MUT Multitimer
SRA Headlamp washer system
TID Triple info display

Component codes

E1 Parking lamp - Left


E2 Parking lamp - Right
E6 Low beam - Left
E7 Low beam - Right

-4-
Circuit Diagram Zafira as of MY 2001

Circuits SL Stop lamps


TID Triple info display
High beam 500 - 506
Cruise control 509 - 512
Stop lamp switch 516 - 536 Component codes
Licence plate lamps 539 - 543
Fog lamps, front 545 - 549 E8 High beam - Left
E9 High beam - Right
E10 Lamp - Licence plate, left
Grounding points E11 Lamp - Licence plate, right
E18 Fog lamp - Front, left
1 Distribution, engine compartment E19 Fog lamp - Front, right
3 A - pillar E24 Stop lamp - Centre position
12 Tailgate Fx.x Fuse
K2 Relay - High beam
K4 Relay - Fog lamp, front
Abbreviations S3 Switch unit - Steering column
S3.1 Switch - High beam
ABS Anti-lock Brake System S3.2 Switch - Turn signal
AT Automatic transmission S3.3 Switch - Headlamp flash
AZV Trailer hitch S3.4 Switch - Cruise control
CC Check control S28 Switch - Clutch, cruise control
CID Color info display S43 Switch - Stop lamp, double
D Diesel X1 Instrument panel & Body rear
ESP Electronic stability program X2 Instrument panel & Body front
FI Petrol X14 Tailgate & Switch lamp trunk
GID Graphic info display X24 Body rear & Tailgate
INS Instrument X81 Instrument panel & Switch unit -
LHD Left-hand drive Steering column
MID Multi info display X82 Instrument panel & Switch unit -
MUT Multitimer Steering column
RHD Right-hand drive

-5-
Circuit Diagram Zafira as of MY 2001

Circuits E3.4 Turn signal lamp - Rear, left


E3.5 Fog lamp - Rear, left
Turn signal lamps 600 - 610 E4 Rear lamp unit - Right
Tail lamp, left 613 - 621 E4.1 Tail lamp - Right
Accessory socket 624 - 625 E4.2 Stop lamp - Right
Trailer hitch 626 - 639 E4.3 Reversing lamp - Right
Tail lamp, right 641 - 649 E4.4 Turn signal - Rear, right
E4.5 Fog lamp - Rear, right
H2 Turn signal lamp - Front, left
Grounding points H3 Turn signal lamp - Front, right
H6 Turn signal lamp - Side, left
1 Distribution, engine compartment H7 Turn signal lamp - Side, right
6 Panel rear K5 Relay - Fog lamp, rear
K8 Relay - Turn signal, left
K9 Relay - Turn signal, right
Abbreviations S23 Switch - Rear fog lamp, socket
trailer
ASC Accessory socket X1 Instrument panel & Body rear
AZV Trailer hitch X2 Instrument panel & Body front
INS Instrument X26 Body rear & Socket trailer
MUT Multitimer X27 Socket trailer
SBL Switch - Reversing lamp X43 Accessory socket
SL Stop lamps X48 Instrument panel & Body rear
TL Turn signal lamps

Component codes

E3 Rear lamp unit - Left


E3.1 Tail lamp - Left
E3.2 Stop lamp - Left
E3.3 Reversing lamp - Left

-6-
Circuit Diagram Zafira as of MY 2001

Circuits M23 Pump - Washer, headlamps


S22 Switch - Wiper unit
Headlamp washer 700 - 703 S22.1 Switch - Wiper, windscreen
Windscreen wiper 710 - 727 S22.7 Switch - Wiper / washer, back
Window washer front / rear 717 window
Back window wiper 731 - 738 S22.8 Switch - Info display
X1 Instrument panel & Body rear
X2 Instrument panel & Body front
Grounding points X24 Body rear & Tailgate
X45 Tailgate & Switch lamp trunk
1 Distribution, engine compartment X73 Instrument panel & Switch -
3 A - pillar Wiper unit
12 Tailgate X74 Instrument panel & Switch -
Wiper unit

Abbreviations

MID Multi info display


MUT Multitimer

Component codes

K6 Relay - Wiper, back window


K10 Relay - Wiper, windscreen (Stage
1 / Interval)
K11 Relay - Time delay, washer
pump headlamps
M16 Motor - Wiper, windscreen
M17 Motor - Wiper, back window
M22 Pump - Washer, windscreen &
Back window

-7-
Circuit Diagram Zafira as of MY 2001

Circuits RW Rear screen wiper


SH Seat heating
Multitimer 801 - 845 TID Triple info display
Hazard warning lamp, switch 841 - 847 TKS Door contact switch
TL Turn signal lamps
WI Wiper
Grounding points ZIG Cigarette lighter
ZV Central door locking
3 A - pillar
4 Bracket steering column / cross
member Component codes

A11 Multitimer
Abbreviations S6 Switch - Hazard light
X1 Instrument panel & Body rear
AC Air conditioning X6 Instrument panel & Blower
ACR Air conditioning, rear
ASP Outside mirror
AT Automatic transmission
CID Color info display
DWA Anti-theft warning system
EMP Radio
FW Windscreen wiper
GID Graphic info display
HSH Heated back window
HZG Heating
INS Instrument
IRL Interior lamp
LSW Light switch
MID Multi info display
NSL Fog lamps, rear
NSW Fog lamps, front

-8-
Circuit Diagram Zafira as of MY 2001

Circuits WS Warning buzzer H1.43 Telltale - Engine cooling module


H1.45 Telltale - Malfunction Indicator
Instrument (Petrol) 900 - 948 Lamp
Component codes H1.54 Telltale - Traction Control &
Electronic stability program
Grounding points B1 Switch - Brake fluid P5 Sensor - Fuel tank content
B2 Switch - Parking brake X1 Instrument panel & Body rear
1 Distribution, engine compartment B3 Switch - Oil pressure X2 Instrument panel & Body front
4 Bracket steering column / cross H1 Instrument X11 Body rear & Fuel tank
member H1.1 Charging indicator lamp X16 Body front & Engine
H1.2 Telltale - Oil pressure X22 Body front & Engine (Electronic)
H1.4 Telltale - Airbag X50 Fuel tank & Fuel pump / sensor
Abbreviations H1.5 Telltale - Anti-lock Brake System
H1.6 Telltale - Engine
AB Airbag H1.7 Telltale - Automatic transmission,
ABS Anti-lock Brake System sport program
AT Automatic transmission H1.11 Telltale - Fog lamp, rear
CID Color info display H1.12 Telltale - High beam
DIAG Diagnostic link H1.13 Telltale - Fog lamps, front
DZM Tachometer H1.14 Telltale - Turn signal lamp, trailer
ESP Electronic stability program H1.15 Telltale - Fuel tank content
GID Graphic info display H1.16 Telltale - Coolant temperature
IMO Immobiliser H1.17 Telltale - Brake system
MID Multi info display H1.18 Telltale - Seat belt warning
MKM Engine cooling module H1.20 Illumination - LCD display
MUT Multitimer H1.21 Illumination - Instrument
NSL Fog lamps, rear H1.22 Indicator - Coolant temperature
NSW Fog lamps, front H1.23 Fuel indicator
STA Start & Charging H1.24 Tachometer
TC Traction control H1.25 Speedometer - Electronic
TL Turn signal lamps H1.33 Telltale - Turn signal lamp, left
WEG Vehicle speed signal H1.34 Telltale - Turn signal lamp, right

-9-
Circuit Diagram Zafira as of MY 2001

Circuits WS Warning buzzer H1.54 Telltale - Traction Control &


Electronic stability program
Instrument (Diesel) 1000 - 1048 P5 Sensor - Fuel tank content
Component codes X1 Instrument panel & Body rear
X2 Instrument panel & Body front
Grounding points B1 Switch - Brake fluid X11 Body rear & Fuel tank
B2 Switch - Parking brake X16 Body front & Engine
1 Distribution, engine compartment B3 Switch - Oil pressure X50 Fuel tank & Fuel pump / sensor
4 Bracket steering column / cross H1 Instrument
member H1.1 Charging indicator lamp
H1.2 Telltale - Oil pressure
H1.3 Telltale - Preheating
Abbreviations H1.4 Telltale - Airbag
H1.5 Telltale - Anti-lock Brake System
AB Airbag H1.6 Telltale - Engine
ABS Anti-lock Brake System H1.11 Telltale - Fog lamp, rear
CID Color info display H1.12 Telltale - High beam
D Diesel H1.13 Telltale - Fog lamps, front
DIAG Diagnostic link H1.14 Telltale - Turn signal lamp, trailer
DZM Tachometer H1.15 Telltale - Fuel tank content
ESP Electronic stability program H1.16 Telltale - Coolant temperature
GID Graphic info display H1.17 Telltale - Brake system
IMO Immobiliser H1.18 Telltale - Seat belt warning
MID Multi info display H1.20 Illumination - LCD display
MKM Engine cooling module H1.21 Illumination - Instrument
MUT Multitimer H1.22 Indicator - Coolant temperature
NSL Fog lamps, rear H1.23 Fuel indicator
NSW Fog lamps, front H1.24 Tachometer
STA Start & Charging H1.25 Speedometer - Electronic
TC Traction control H1.33 Telltale - Turn signal lamp, left
TL Turn signal lamps H1.34 Telltale - Turn signal lamp, right
WEG Vehicle speed signal H1.43 Telltale - Engine cooling module

- 10 -
Circuit Diagram Zafira as of MY 2001

Circuits B50 Pane break sensor - Anti-theft


warning system, rear, right
Door contact switch 1100 - 1111 E14 Lamp - Trunk
Passenger compartment 1115 - 1136 E15 Heated back window
lamp E16 Lamp unit - Passenger
Accessory socket 1141 - 1142 compartment, time delay
Heated back window 1146 - 1149 E26 Reading lamp - Rear
E27 Lamp - Glove box
E29 Reading lamp - Rear, left
Grounding points E30 Reading lamp - Rear, right
K3 Relay - Heated back window
3 A - pillar K154 Relay - Accessory socket
12 Tailgate K155 Relay - Consumer switch-off,
time delay
S13 Switch - Lamp, trunk
Abbreviations S38 Contact switch - Driver door
S39 Contact switch - Front
AC Air conditioning passenger door
DWA Anti-theft warning system S40 Contact switch - Rear door, left
HZG Heating S41 Contact switch - Rear door, right
IRL Interior lamp V18 Diode - Load switch off , reading
MUT Multitimer lamp
PCL Passenger compartment lamp X1 Instrument panel & Body rear
SDR Sun roof, rear X14 Tailgate & Switch lamp trunk
TEL Telephone X17 Body rear & Lamp - Passenger
ZV Central door locking compartment
X24 Body rear & Tailgate
X46 Tailgate & Switch lamp trunk
Component codes

B49 Pane break sensor - Anti-theft


warning system, rear, left

- 11 -
Circuit Diagram Zafira as of MY 2001

Circuits SLS Stop lamp switch X71 Body front & Control unit -
STA Start & Charging Multec
Passenger compartment 1200 - 1214 TEL Telephone X72 Engine & Control unit - Multec
lamp TM Telematic
Engine Z16XE 1223 - 1349

Component codes
Grounding points
A4 Control unit - Multec
3 A - pillar B19 Sensor - Pedal position
9 Engine B21 Sensor - Absolute pressure,
intake manifold
B34 Impulse sensor - Crankshaft
Abbreviations C1 Condensor - Ignition coil
E16 Lamp unit - Passenger
00- as of MY 2000 compartment, time delay
AB Airbag E16.1 Lamp - Passenger compartment
AC Air conditioning E16.2 Reading lamp
CID Color info display E16.3 Sensor - Anti-theft warning
CLS Clutch switch system, passenger compartment
CRP Carphone E16.4 Microphone
DWA Anti-theft warning system E16.5 Indication - Airbag, front
EMP Radio passenger
GID Graphic info display R10 Cigarette lighter
ID Info display T1 Ignition coil - Direct ignition
INS Instrument X1 Instrument panel & Body rear
LHD Left-hand drive X2 Instrument panel & Body front
MID Multi info display X22 Body front & Engine (Electronic)
MK Engine cooling X67 Body rear & Lamp unit -
MKM Engine cooling module Passenger compartment
MUT Multitimer X68 Body rear & Microphone
RHD Right-hand drive

- 12 -
Circuit Diagram Zafira as of MY 2001

Circuits X71 Body front & Control unit -


Multec
Engine Z16XE 1223 - 1349 X72 Engine & Control unit - Multec
Y4 Solenoid valve - Exhaust gas
recirculation
Abbreviations Y5 Solenoid valve - Tank ventilation
Y9 Fuel injection valves
AC Air conditioning Y9.1 Injection valve - Cylinder 1
AT Automatic transmission Y9.2 Injection valve - Cylinder 2
CRC Cruise control Y9.3 Injection valve - Cylinder 3
EHPS Electro-hydraulic power steering Y9.4 Injection valve - Cylinder 4
IMO Immobiliser Y29 Throttle valve - Positioner
KSP Fuel pump
STA Start & Charging
WEG Vehicle speed signal

Component codes

A4 Control unit - Multec


B12 Sensor - Coolant temperature
B13 Sensor - Temperature, intake air
B30 Sensor - Knock control 1
B35 Sensor - Camshaft
B117 Sensor - Oxygen, mixture
control, heated
B118 Sensor - Oxygen, catalytic
converter check
K16 Relay - Fuel pump
K18 Relay - Engine control unit
X2 Instrument panel & Body front
X22 Body front & Engine (Electronic)

- 13 -
Circuit Diagram Zafira as of MY 2001

Circuits Component codes

Engine Z18XE 1400 - 1524 A6 Control unit - Simtec


B12 Sensor - Coolant temperature
B19 Sensor - Pedal position
Grounding points B30 Sensor - Knock control 1
B34 Impulse sensor - Crankshaft
9 Engine B35 Sensor - Camshaft
B46 Air mass meter
B117 Sensor - Oxygen, mixture
Abbreviations control, heated
B118 Sensor - Oxygen, catalytic
AC Air conditioning converter check
AT Automatic transmission X2 Instrument panel & Body front
CID Color info display X22 Body front & Engine (Electronic)
CLS Clutch switch X57 Body front & Control unit -
CRC Cruise control Simtec
EHPS Electro-hydraulic power steering X58 Engine (electronic) & Control
ESP Electronic stability program unit - Simtec
GID Graphic info display Y5 Solenoid valve - Tank ventilation
ID Info display Y6 Solenoid valve - Intake manifold
IMO Immobiliser
INS Instrument
MID Multi info display
MK Engine cooling
MKM Engine cooling module
SLS Stop lamp switch
STA Start & Charging
TC Traction control
WEG Vehicle speed signal

- 14 -
Circuit Diagram Zafira as of MY 2001

Circuits K16 Relay - Fuel pump


K18 Relay - Engine control unit
Engine Z18XE 1400 - 1524 T1 Ignition coil - Direct ignition
Engine Z22SE 1530 - 1649 X2 Instrument panel & Body front
X22 Body front & Engine (Electronic)
X57 Body front & Control unit -
Grounding points Simtec
X58 Engine (electronic) & Control
9 Engine unit - Simtec
X77 Body front & Control unit -
Multec
Abbreviations X78 Engine & Control unit - Multec
Y9 Fuel injection valves
AC Air conditioning Y9.1 Injection valve - Cylinder 1
INS Instrument Y9.2 Injection valve - Cylinder 2
KSP Fuel pump Y9.3 Injection valve - Cylinder 3
MK Engine cooling Y9.4 Injection valve - Cylinder 4
MKM Engine cooling module Y29 Throttle valve - Positioner
STA Start & Charging
WEG Vehicle speed signal

Component codes

A4 Control unit - Multec


A6 Control unit - Simtec
B12 Sensor - Coolant temperature
B13 Sensor - Temperature, intake air
B21 Sensor - Absolute pressure,
intake manifold
B30 Sensor - Knock control 1
B34 Impulse sensor - Crankshaft

- 15 -
Circuit Diagram Zafira as of MY 2001

Circuits B117 Sensor - Oxygen, mixture


control, heated
Engine Z22SE 1530 - 1649 B118 Sensor - Oxygen, catalytic
converter check
C1 Condensor - Ignition coil
Grounding points K16 Relay - Fuel pump
K18 Relay - Engine control unit
1 Distribution, engine compartment T1 Ignition coil - Direct ignition
10 Sensor oxygen / Ignition coil X2 Instrument panel & Body front
X22 Body front & Engine (Electronic)
X77 Body front & Control unit -
Abbreviations Multec
X78 Engine & Control unit - Multec
AC Air conditioning Y4 Solenoid valve - Exhaust gas
AT Automatic transmission recirculation
CID Color info display Y5 Solenoid valve - Tank ventilation
CLS Clutch switch Y9 Fuel injection valves
CRC Cruise control Y9.1 Injection valve - Cylinder 1
ESP Electronic stability program Y9.2 Injection valve - Cylinder 2
GID Graphic info display Y9.3 Injection valve - Cylinder 3
ID Info display Y9.4 Injection valve - Cylinder 4
IMO Immobiliser Y29 Throttle valve - Positioner
KSP Fuel pump
MID Multi info display
SLS Stop lamp switch
TC Traction control

Component codes

A4 Control unit - Multec


B19 Sensor - Pedal position

- 16 -
Circuit Diagram Zafira as of MY 2001

Circuits A10 Control unit - Injection pump


B10 Sensor - Temperature, engine oil
Filter heating 1701 - 1702 B12 Sensor - Coolant temperature
Engine Y20DTH 1706 - 1749 B18 Sensor - Load pressure
B19 Sensor - Pedal position
B34 Impulse sensor - Crankshaft
Grounding points B46 Air mass meter
Fx.x Fuse
1 Distribution, engine compartment K17 Relay - Filter preheating
3 A - pillar K18 Relay - Engine control unit
11 Battery R7 Filter heating
R8 Glow plugs
X2 Instrument panel & Body front
Abbreviations X22 Body front & Engine (Electronic)
X59 Body front & Control unit - Diesel
AC Air conditioning X60 Engine (electronic) & Control
CID Color info display unit - Diesel
CRC Cruise control Y4 Solenoid valve - Exhaust gas
GID Graphic info display recirculation
IMO Immobiliser Y7 Solenoid valve - Swirl level
INS Instrument regulation
MID Multi info display Y8 Solenoid valve - Boost pressure
MKM Engine cooling module regulation
SLS Stop lamp switch
STA Start & Charging
WEG Vehicle speed signal

Component codes

A7 Control unit - Diesel


A9 Control unit - Glow time

- 17 -
Circuit Diagram Zafira as of MY 2001

Circuits A19.6 Relay - Preresistor, radiator fan


B29 Sensor - Pressure, air
Engine cooling (Petrol & not 1802 - 1809 conditioning
air conditioning) K13 Relay - Radiator fan
Engine cooling module 1813 - 1842 K14 Relay - Radiator fan
(Petrol & Air conditioning) M19 Motor - Radiator fan
Fuel pump 1847 M20 Motor - Radiator fan
M21 Pump - Fuel
R9 Preresistor - Radiator fan
Grounding points X1 Instrument panel & Body rear
X2 Instrument panel & Body front
1 Distribution, engine compartment X11 Body rear & Fuel tank
3 A - pillar X50 Fuel tank & Fuel pump / sensor
7 Blower X63 Body front & Control unit -
Engine cooling module
X64 Engine cooling & Control unit -
Abbreviations Engine cooling module
Y10 Clutch - Compressor, air
DIAG Diagnostic link conditioning
INS Instrument
STA Start & Charging

Component codes

A19 Control unit - Engine cooling


module
A19.1 Relay - Radiator fan
A19.2 Relay - Radiator fan
A19.3 Relay - Radiator fan
A19.4 Relay - Radiator fan
A19.5 Relay - Radiator fan

- 18 -
Circuit Diagram Zafira as of MY 2001

Circuits B29 Sensor - Pressure, air


conditioning
Engine cooling module 1910 - 1937 M19 Motor - Radiator fan
(Diesel) M20 Motor - Radiator fan
R9 Preresistor - Radiator fan
X63 Body front & Control unit -
Grounding points Engine cooling module
X64 Engine cooling & Control unit -
1 Distribution, engine compartment Engine cooling module
7 Blower Y10 Clutch - Compressor, air
conditioning

Abbreviations

AC Air conditioning
D Diesel
DIAG Diagnostic link
INS Instrument
STA Start & Charging

Component codes

A19 Control unit - Engine cooling


module
A19.1 Relay - Radiator fan
A19.2 Relay - Radiator fan
A19.3 Relay - Radiator fan
A19.4 Relay - Radiator fan
A19.5 Relay - Radiator fan
A19.6 Relay - Preresistor, radiator fan

- 19 -
Circuit Diagram Zafira as of MY 2001

Circuits WL Hazard warning lamps X4 Body rear & Front passenger


door
Sirene / Signal horn 2000 - 2005 X9 Body rear & Door rear, left
Anti-theft warning system 2009 - 2047 Component codes X10 Body rear & Door rear, right
Central door locking 2009 - 2047 X14 Tailgate & Switch lamp trunk
A12 Control unit - Central locking X24 Body rear & Tailgate
A13 Control unit - Anti-theft warning X25 Body rear & Tailgate
Grounding points system X61 Body rear & Control unit - Anti-
B47 Signal horn - Anti-theft warning theft warning system & Central
1 Distribution, engine compartment system locking
8 Central locking B48 Power sounder - Anti-theft X62 Body rear & Control unit - Anti-
12 Tailgate warning system theft warning system & Central
M2 Motor - Central locking, driver locking
door
Abbreviations M2.1 Motor - Central locking
M2.2 Switch - Central locking
ASP Outside mirror M3 Motor - Central locking, front
D Diesel passenger door
DIAG Diagnostic link M4 Motor - Central locking, rear
DWA Anti-theft warning system door, left
FH Window lifters M5 Motor - Central locking, rear
FI Petrol door, right
GB Great Britain M6 Motor - Central locking, lid trunk
GPS Global positioning system M7 Motor - Central locking, flap, fuel
HSH Heated back window filler
IMO Immobiliser S15 Switch - Trunk lock, anti-theft
IRL Interior lamp warning system
LHD Left-hand drive S16 Switch - Engine hood, anti-theft
MUT Multitimer warning system
RHD Right-hand drive X1 Instrument panel & Body rear
SD Sun roof X2 Instrument panel & Body front
TKS Door contact switch X3 Body rear & Driver door

- 20 -
Circuit Diagram Zafira as of MY 2001

Circuits Component codes X37 Body rear & Assembly - Seat,


right
Remote control, radio 2100 - 2104 A1 Control unit - Airbag X37.1 Seat - Right & Belt pretensioner
Trumpet horn 2107 - 2112 B32 Sensor - Side airbag, driver assembly, right
Airbag (Left-hand drive) 2119 - 2149 B33 Sensor - Side airbag, front X88 Contact unit & Switch - Trumpet
passenger horn
B51 Trumpet horn X89 Contact unit & Switch - Remote
Grounding points B102 Seat occupied detection - Front control, radio
passenger X91 Instrument panel & Contact unit
1 Distribution, engine compartment K12 Relay - Trumpet horn X98 Body rear & Side airbag, left
3 A - pillar R1 Squib - Airbag, driver X99 Body rear & Side airbag, right
5 Tunnel R2 Squib - Airbag, front passenger
R3 Squib - Side airbag, driver
R4 Squib - Side airbag, front
Abbreviations passenger
R5 Squib - Belt pretensioner, driver
AB Airbag R6 Squib - Belt pretensioner, front
CH Switzerland passenger
CRP Carphone S24 Switch - Trumpet horn
DIAG Diagnostic link S25 Switch - Remote control, radio
DWA Anti-theft warning system V1 Diode - Anti-theft warning
EMP Radio system
INS Instrument W1 Contact unit
LHD Left-hand drive X1 Instrument panel & Body rear
NAV Navigation system X2 Instrument panel & Body front
PCL Passenger compartment lamp X3 Body rear & Driver door
RC Remote control X4 Body rear & Front passenger
RHD Right-hand drive door
STA Start & Charging X35 Code lamp licence plate
TM Telematic X36 Body rear & Assembly - Seat, left
X36.1 Seat - Left & Belt pretensioner
assembly, left

- 21 -
Circuit Diagram Zafira as of MY 2001

Circuits B102 Seat occupied detection - Front


passenger
Airbag (Right-hand drive) 2203 - 2231 R2 Squib - Airbag, front passenger
Immobiliser 2236 - 2244 R3 Squib - Side airbag, driver
R4 Squib - Side airbag, front
passenger
Grounding points R5 Squib - Belt pretensioner, driver
R6 Squib - Belt pretensioner, front
5 Tunnel passenger
X1 Instrument panel & Body rear
X2 Instrument panel & Body front
Abbreviations X3 Body rear & Driver door
X4 Body rear & Front passenger
AB Airbag door
AT Automatic transmission X36 Body rear & Assembly - Seat, left
CRP Carphone X36.1 Seat - Left & Belt pretensioner
D Diesel assembly, left
DIAG Diagnostic link X37 Body rear & Assembly - Seat,
DWA Anti-theft warning system right
INS Instrument X37.1 Seat - Right & Belt pretensioner
PCL Passenger compartment lamp assembly, right
STA Start & Charging X98 Body rear & Side airbag, left
TM Telematic X99 Body rear & Side airbag, right

Component codes

A1 Control unit - Airbag


A17 Control unit - Immobilizer
B32 Sensor - Side airbag, driver
B33 Sensor - Side airbag, front
passenger

- 22 -
Circuit Diagram Zafira as of MY 2001

Circuits Component codes

Vehicle speed signal (Petrol & 2307 - 2309 A2 Control unit - Anti-lock Brake
not Anti-lock Brake System) System
Anti-lock Brake System 2318 - 2339 A3 Control unit - Anti-lock Brake
(Petrol) System & Traction control
B25 Sensor - Wheel speed, front, left
B26 Sensor - Wheel speed, front,
Grounding points right
B27 Sensor - Wheel speed, rear, left
1 Distribution, engine compartment B28 Sensor - Wheel speed, rear, right
3 A - pillar U1 Signal converter module -
Vehicle speed
X1 Instrument panel & Body rear
Abbreviations X2 Instrument panel & Body front
X12 Body rear & Sensor revolution
ABS Anti-lock Brake System X20 Body front & Sensor revolution
AT Automatic transmission front, right
CID Color info display X21 Body front & Sensor revolution
DIAG Diagnostic link front, left
EMP Radio
ESP Electronic stability program
GID Graphic info display
INS Instrument
MID Multi info display
NAV Navigation system
SLS Stop lamp switch
TC Traction control
TID Triple info display

- 23 -
Circuit Diagram Zafira as of MY 2001

Circuits Component codes

Vehicle speed signal 2410 - 2412 A2 Control unit - Anti-lock Brake


(Diesel & not Anti-lock Brake System
System) A3 Control unit - Anti-lock Brake
Anti-lock Brake System 2418 - 2439 System & Traction control
(Diesel) B24 Sensor - Vehicle speed
B25 Sensor - Wheel speed, front, left
B26 Sensor - Wheel speed, front,
Grounding points right
B27 Sensor - Wheel speed, rear, left
1 Distribution, engine compartment B28 Sensor - Wheel speed, rear, right
3 A - pillar X1 Instrument panel & Body rear
X2 Instrument panel & Body front
X12 Body rear & Sensor revolution
Abbreviations X16 Body front & Engine
X20 Body front & Sensor revolution
ABS Anti-lock Brake System front, right
CID Color info display X21 Body front & Sensor revolution
D Diesel front, left
DIAG Diagnostic link
EMP Radio
ESP Electronic stability program
GID Graphic info display
INS Instrument
MID Multi info display
NAV Navigation system
SLS Stop lamp switch
TC Traction control
TID Triple info display

- 24 -
Circuit Diagram Zafira as of MY 2001

Circuits B104 Sensor - Rotation Rate


B105 Sensor - Pressure
Anti-lock Brake System & 2502 - 2545 X1 Instrument panel & Body rear
Electronic stability program X2 Instrument panel & Body front
X12 Body rear & Sensor revolution
X20 Body front & Sensor revolution
Grounding points front, right
X21 Body front & Sensor revolution
1 Distribution, engine compartment front, left
3 A - pillar X48 Instrument panel & Body rear

Abbreviations

ABS Anti-lock Brake System


AT Automatic transmission
DIAG Diagnostic link
INS Instrument
SLS Stop lamp switch

Component codes

A42 Control unit - Anti-lock Brake


System & Electronic stability
program
B25 Sensor - Wheel speed, front, left
B26 Sensor - Wheel speed, front,
right
B27 Sensor - Wheel speed, rear, left
B28 Sensor - Wheel speed, rear, right
B103 Sensor - Steer angle

- 25 -
Circuit Diagram Zafira as of MY 2001

Circuits P2 Bulb test, trailer


S37 Switch - Seat belt
Warning buzzer 2604 X2 Instrument panel & Body front
Bulb tester 2610 - 2621 X7 Instrument panel & Body rear
Bulb tester, trailer 2626 - 2628 X37 Body rear & Assembly - Seat,
Triple info display 2633 - 2648 right
X37.1 Seat - Right & Belt pretensioner
assembly, right
Grounding points

3 A - pillar

Abbreviations

CID Color info display


DIAG Diagnostic link
EMP Radio
FL Front Lamps
GID Graphic info display
INS Instrument
J Japan
MID Multi info display
MUT Multitimer
WEG Vehicle speed signal

Component codes

B8 Sensor - Outside temperature


D1 Triple info display
P1 Bulb test

- 26 -
Circuit Diagram Zafira as of MY 2001

Circuits Component codes

Graphic info display 2706 - 2734 B5 Switch - Minimum capacity,


Color info display 2706 - 2740 washer fluid
B6 Switch - Minimum capacity,
coolant
Grounding points B7 Switch - Engine oil level
B8 Sensor - Outside temperature
1 Distribution, engine compartment B16 Sensor - Brake lining, front, left
3 A - pillar B17 Sensor - Brake lining, front, right
11 Battery D3 Color info display
D4 Graphic info display
X2 Instrument panel & Body front
Abbreviations X16 Body front & Engine
X22 Body front & Engine (Electronic)
AT Automatic transmission X75 Instrument panel & Graphic/
CC Check control Color info display
D Diesel X76 Instrument panel & Color info
DIAG Diagnostic link display
INS Instrument
MT Manual transmission
MUT Multitimer
NAV Navigation system
SLS Stop lamp switch
STA Start & Charging
TM Telematic
WEG Vehicle speed signal
ZH Add-on heater

- 27 -
Circuit Diagram Zafira as of MY 2001

Circuits WEG Vehicle speed signal


ZH Add-on heater
Multi info display 2800 - 2828
Switch - Reversing lamp 2834 - 2838
Switch, automatic 2839 - 2847 Component codes
transmission
B5 Switch - Minimum capacity,
washer fluid
Grounding points B6 Switch - Minimum capacity,
coolant
1 Distribution, engine compartment B7 Switch - Engine oil level
3 A - pillar B8 Sensor - Outside temperature
11 Battery B16 Sensor - Brake lining, front, left
B17 Sensor - Brake lining, front, right
D2 Multi info display
Abbreviations S31 Switch - Reversing lamp
S42 Switch - Automatic transmission
AT Automatic transmission X1 Instrument panel & Body rear
AZV Trailer hitch X2 Instrument panel & Body front
CC Check control X16 Body front & Engine
CRP Carphone X22 Body front & Engine (Electronic)
D Diesel X28 Instrument panel & Automatic
DIAG Diagnostic link transmission
EMP Radio
GPS Global positioning system
INS Instrument
MT Manual transmission
MUT Multitimer
NAV Navigation system
RFS Reversing lamps
SLS Stop lamp switch
STA Start & Charging

- 28 -
Circuit Diagram Zafira as of MY 2001

Circuits B23 Sensor - Revolution,


transmission output
Automatic transmission 2901 - 2946 H8 Display - Selector lever position
(Z16XE/Z18XE) S32 Switch - Unlock selector lever
S33 Switch - Unlock ignition key
S35 Switch - Start up assistance
Grounding points S36 Switch - Program economy /
power
2 Engine, starter, alternator X2 Instrument panel & Body front
3 A - pillar X23 Automatic transmission & Valve
13 Bracket selector lever body
X28 Instrument panel & Automatic
transmission
Abbreviations X29 Instrument panel & Automatic
transmission
ABS Anti-lock Brake System X38 Automatic transmission &
ATS Automatic transmission switch Selector control
IMO Immobiliser Y12 Lifting magnet - Unlock selector
INS Instrument lever
MUT Multitimer Y13 Valve body (Automatic
SLS Stop lamp switch transmission)
STA Start & Charging Y13.1 Solenoid valve 2 / 3 shift
Y13.2 Solenoid valve 1 / 2 - 3 / 4 shift
Y13.3 Solenoid valve - Converter clutch
Component codes Y13.4 Solenoid valve hydraulic
pressure control
A8 Control unit - Automatic Y13.5 Solenoid valve - Neutral control
transmission
B11 Sensor - Transmission oil
temperature
B22 Sensor - Revolution,
transmission Input

- 29 -
Circuit Diagram Zafira as of MY 2001

Circuits B23 Sensor - Revolution,


transmission output
Automatic transmission 3001 - 3047 H8 Display - Selector lever position
(Z22SE) S32 Switch - Unlock selector lever
S33 Switch - Unlock ignition key
S35 Switch - Start up assistance
Grounding points S36 Switch - Program economy /
power
2 Engine, starter, alternator X2 Instrument panel & Body front
3 A - pillar X23 Automatic transmission & Valve
13 Bracket selector lever body
X28 Instrument panel & Automatic
transmission
Abbreviations X29 Instrument panel & Automatic
transmission
ABS Anti-lock Brake System X38 Automatic transmission &
ATS Automatic transmission switch Selector control
IMO Immobiliser Y12 Lifting magnet - Unlock selector
INS Instrument lever
MUT Multitimer Y13 Valve body (Automatic
SLS Stop lamp switch transmission)
STA Start & Charging Y13.1 Solenoid valve 2 / 3 shift
Y13.2 Solenoid valve 1 / 2 - 3 / 4 shift
Y13.3 Solenoid valve - Converter clutch
Component codes Y13.4 Solenoid valve hydraulic
pressure control
A8 Control unit - Automatic Y13.5 Solenoid valve - Neutral control
transmission
B11 Sensor - Transmission oil
temperature
B22 Sensor - Revolution,
transmission Input

- 30 -
Circuit Diagram Zafira as of MY 2001

Circuits E17 Controls - Heating


E17.1 Switch - Blower, heating
Heating 3100 - 3119 E17.2 Switch - Air circulation
Auxiliary heating 3123 - 3125 E17.3 Limit switch - Defrosting
Electro-hydraulic power 3128 - 3132 E17.4 Switch - Heated back window
steering E17.5 Illumination - Controls, heating
Sun roof 3135 - 3149 E17.6 Telltale - Air circulation
E17.7 Telltale - Heated back window
E21 Auxiliary heater - Passenger
Grounding points compartment, electrical
M12 Motor - Blower, passenger
1 Distribution, engine compartment compartment
3 A - pillar M34 Motor - Sun roof, front
M35 Motor - Sun roof, rear
R11 Preresistor - Blower, heating
Abbreviations S30 Switch - Sun roof
S30.1 Switch - Sun roof, front
CID Color info display S30.2 Switch - Sun roof, rear
DIAG Diagnostic link S89 Switch - Auxiliary heater,
GID Graphic info display passenger compartment,
HSH Heated back window electrical
MID Multi info display X1 Instrument panel & Body rear
MUT Multitimer X6 Instrument panel & Blower
SDR Sun roof, rear X33 Body front & Electro-hydraulic
STA Start & Charging power steering
ZV Central door locking Y2 Actuator - Recirculation

Component codes

A18 Control unit - Electro-hydraulic


power steering

- 31 -
Circuit Diagram Zafira as of MY 2001

Circuits E31.12 Relay - Blower, air conditioning


E31.13 Switch - Air conditioning
Air conditioning 3212 - 3241 E31.14 Limit switch - Temperature
selection, cold
M13 Motor - Blower, passenger
Grounding points compartment, air conditioning
R11 Preresistor - Blower, heating
3 A - pillar S82 Switch - Anti freeze protection
S89 Switch - Auxiliary heater,
passenger compartment,
Abbreviations electrical
X2 Instrument panel & Body front
ACR Air conditioning, rear X6 Instrument panel & Blower
CID Color info display Y2 Actuator - Recirculation
GID Graphic info display Y3 Actuator - Coolant
HSH Heated back window
MID Multi info display
MUT Multitimer

Component codes

E31 Controls - Air conditioning


E31.2 Limit switch - Defrosting
E31.5 Switch - Air recirculation
E31.6 Switch - Blower, air conditioning
E31.7 Switch - Heated back window
E31.8 Illumination - Controls, air
conditioning
E31.9 Telltale - Air conditioning
E31.10 Telltale - Air circulation
E31.11 Telltale - Heated back window

- 32 -
Circuit Diagram Zafira as of MY 2001

Circuits

Air conditioning, rear 3301 - 3336

Grounding points

3 A - pillar
6 Panel rear

Abbreviations

AC Air conditioning
MUT Multitimer

Component codes

E72 Module - Air conditioning, rear


K86 Relay - Air conditioning, rear
S116 Switch - Blower, rear
compartment (instrument panel)
S117 Switch - Blower, rear
compartment (headliner)
S118 Switch - Air conditioning, rear
compartment
V19 Diode - Air conditioning, rear
X42 Body rear & Switch - Blower
X48 Instrument panel & Body rear

- 33 -
Circuit Diagram Zafira as of MY 2001

Circuits M15 Motor - Outside mirror, front


passenger door
Outside mirror (Left-hand 3400 - 3412 N1 Controller - Seat heating, front,
drive) left
Outside mirror (Right-hand 3414 - 3426 N2 Controller - Seat heating, front,
drive) right
Seat heating 3428 - 3449 S7 Switch - Seat heating, left
S8 Switch - Seat heating, right
S21 Switch - Outside mirror
Grounding points S21.1 Switch - Outside mirror
adjustment
3 A - pillar S21.2 Switch - Outside mirror, left /
right
X1 Instrument panel & Body rear
Abbreviations X3 Body rear & Driver door
X4 Body rear & Front passenger
DWA Anti-theft warning system door
FH Window lifters X36 Body rear & Assembly - Seat, left
MUT Multitimer X36.2 Seat - Left & Seat heated
X36.3 Seat - Left & Seat heated
X37 Body rear & Assembly - Seat,
Component codes right
X37.2 Seat - Right & Seat heated
B14 Sensor - Temperature, seat X37.3 Seat - Right & Seat heated
heating, left
B15 Sensor - Temperature, seat
heating, right
E12 Seat heating - Front, left
E13 Seat heating - Front, right
K7 Relay - Mirror heating
M14 Motor - Outside mirror, driver
door

- 34 -
Circuit Diagram Zafira as of MY 2001

Circuits S17.4 Switch - Window lifter, rear door,


right
Window lifters 3502 - 3547 S17.5 Safety switch
S18 Switch - Window lifter, front
passenger door
Grounding points S19 Switch - Window lifter, rear door,
left
3 A - pillar S20 Switch - Window lifter, rear door,
right
X1 Instrument panel & Body rear
Abbreviations X3 Body rear & Driver door
X4 Body rear & Front passenger
ASP Outside mirror door
ZV Central door locking X9 Body rear & Door rear, left
X10 Body rear & Door rear, right

Component codes

M8 Motor - Window lifter, driver door


M9 Motor - Window lifter, front
passenger door
M10 Motor - Window lifter, rear door,
left
M11 Motor - Window lifter, rear door,
right
S17 Switch - Window lifter
S17.1 Switch - Window lifter, driver
door
S17.2 Switch - Window lifter, front
passenger door
S17.3 Switch - Window lifter, rear door,
left

- 35 -
Circuit Diagram Zafira as of MY 2001

Circuits X1 Instrument panel & Body rear


X8 Connector phone
Radio 3600 - 3642 X48 Instrument panel & Body rear
Telephone 3636 - 3648

Grounding points

4 Bracket steering column / cross


member

Abbreviations

CD CD - Changer
DIAG Diagnostic link
EMP Radio
MIC Microphone
MID Multi info display
MUT Multitimer
RC Remote control
TEL Telephone
TID Triple info display
TM Telematic
WEG Vehicle speed signal

Component codes

A14 Radio
N3 Amplifier - Roof antenna
T2 Transmitter

- 36 -
Circuit Diagram Zafira as of MY 2001

Circuits Component codes

Carphone 3700 - 3728 A14 Radio


Global Positioning System 3731 - 3737 A15 CD - Changer
CD - Changer 3738 - 3748 A36 Handset phone
H4 Global positioning system unit
N3 Amplifier - Roof antenna
Grounding points X1 Instrument panel & Body rear
X47 Body rear & CD-Changer
3 A - pillar X48 Instrument panel & Body rear
4 Bracket steering column / cross
member

Abbreviations

AB Airbag
CD CD - Changer
CRP Carphone
DIAG Diagnostic link
EMP Radio
GPS Global positioning system
MIC Microphone
MID Multi info display
NAV Navigation system
RC Remote control
SBL Switch - Reversing lamp
SPK Speakers
TEL Telephone
TM Telematic

- 37 -
Circuit Diagram Zafira as of MY 2001

Circuits Component codes

Navigation system 3800 - 3829 A14 Radio


Telematic 3831 - 3849 A36 Handset phone
H5 Telematic
N3 Amplifier - Roof antenna
Grounding points X1 Instrument panel & Body rear
X48 Instrument panel & Body rear
4 Bracket steering column / cross
member

Abbreviations

AB Airbag
CD CD - Changer
CID Color info display
DIAG Diagnostic link
EMP Radio
GID Graphic info display
GPS Global positioning system
MIC Microphone
RC Remote control
SBL Switch - Reversing lamp
SPK Speakers
TEL Telephone
TM Telematic
WEG Vehicle speed signal

- 38 -
Circuit Diagram Zafira as of MY 2001

Circuits

Speakers 3904 - 3945

Abbreviations

EMP Radio
LHD Left-hand drive
RHD Right-hand drive

Component codes

B36 Loudspeaker - Front, left


B37 Loudspeaker - Front, right
B38 Loudspeaker - Rear, left
B39 Loudspeaker - Rear, right
B40 Tweeter - Front, left
B41 Tweeter - Front, right
B42 Tweeter - Rear, left
B43 Tweeter - Rear, right
X1 Instrument panel & Body rear
X3 Body rear & Driver door
X4 Body rear & Front passenger
door
X9 Body rear & Door rear, left
X10 Body rear & Door rear, right

- 39 -
Circuit Diagram Zafira as of MY 2001

Table of contents

Table of contents I
Index II
Circuit diagram 1 - 39

-I-
Circuit Diagram Zafira as of MY 2001

Index

Accessory socket 6, 11 Engine Z22SE 15, 16


Air conditioning 32 Filter heating 17
Air conditioning, rear 33 Fog lamps, front 5
Airbag (Left-hand drive) 21 Fuel pump 18
Airbag (Right-hand drive) 22 Global Positioning System 37
Anti-lock Brake System & Electronic stability program 25 Graphic info display 27
Anti-lock Brake System (Diesel) 24 Hazard warning lamp, switch 8
Anti-lock Brake System (Petrol) 23 Headlamp levelling 4
Anti-theft warning system 20 Headlamp washer 7
Automatic transmission (Z16XE/Z18XE) 29 Heated back window 11
Automatic transmission (Z22SE) 30 Heating 31
Auxiliary heating 31 High beam 5
Back window wiper 7 Immobiliser 22
Bulb tester 26 Instrument (Diesel) 10
Bulb tester, trailer 26 Instrument (Petrol) 9
Carphone 37 Licence plate lamps 5
CD - Changer 37 Light switch 4
Central door locking 20 Low beam 4
Color info display 27 Multi info display 28
Cruise control 5 Multitimer 8
Daytime running lights 4 Navigation system 38
Diagnostic link 3 Outside mirror (Left-hand drive) 34
Door contact switch 11 Outside mirror (Right-hand drive) 34
Electro-hydraulic power steering 31 Parking lamps 4
Engine cooling (Petrol & not air conditioning) 18 Passenger compartment lamp 11, 12
Engine cooling module (Diesel) 19 Radio 36
Engine cooling module (Petrol & Air conditioning) 18 Remote control, radio 21
Engine Y20DTH 17 Seat heating 34
Engine Z16XE 12, 13 Sirene / Signal horn 20
Engine Z18XE 14, 15 Speakers 39

- II -
Circuit Diagram Zafira as of MY 2001

Start & Charging 1


Stop lamp switch 5
Sun roof 31
Switch - Reversing lamp 28
Switch, automatic transmission 28
Tail lamp, left 6
Tail lamp, right 6
Telematic 38
Telephone 36
Trailer hitch 6
Triple info display 26
Trumpet horn 21
Turn signal lamps 6
Vehicle speed signal (Diesel & not Anti-lock Brake System) 24
Vehicle speed signal (Petrol & not Anti-lock Brake System) 23
Voltage distribution 1, 2, 3
Warning buzzer 26
Window lifters 35
Window washer front / rear 7
Windscreen wiper 7

- III -
Circuit Diagram Zafira as of MY 2001

Circuits IMO Immobiliser Y1 Lifting magnet - Unlock ignition


INS Instrument key
Start & Charging 100 - 115 LSW Light switch
Voltage distribution 100 - 327 MID Multi info display
MKM Engine cooling module
MT Manual transmission
Grounding points MUT Multitimer
NAV Navigation system
1 Distribution, engine compartment SD Sun roof
2 Engine, starter, alternator SH Seat heating
TEL Telephone
TFL Daytime running light
Abbreviations TID Triple info display
WEG Vehicle speed signal
AB Airbag WI Wiper
ABS Anti-lock Brake System ZIG Cigarette lighter
AC Air conditioning ZV Central door locking
ACR Air conditioning, rear
ASP Outside mirror
AT Automatic transmission Component codes
CID Color info display
CRP Carphone Fx Main fuse
D Diesel Fx.x Fuse
DWA Anti-theft warning system G1 Battery
EH Electrical auxilliary heater G2 Alternator
EHPS Electro-hydraulic power steering M1 Starter
EMP Radio S1 Switch - Starter
ESP Electronic stability program X1 Instrument panel & Body rear
FH Window lifters X2 Instrument panel & Body front
FI Petrol X3 Body rear & Driver door
GID Graphic info display X16 Body front & Engine
HZG Heating

-1-
Circuit Diagram Zafira as of MY 2001

Circuits Component codes

Voltage distribution 100 - 327 Fx Main fuse


Fx.x Fuse
X1 Instrument panel & Body rear
Abbreviations X2 Instrument panel & Body front

ABS Anti-lock Brake System


AT Automatic transmission
CID Color info display
CRC Cruise control
D Diesel
DWA Anti-theft warning system
EHPS Electro-hydraulic power steering
ESP Electronic stability program
FF Trumpet horn
FI Petrol
GID Graphic info display
IMO Immobiliser
INS Instrument
IRL Interior lamp
LSW Light switch
MID Multi info display
MK Engine cooling
MKM Engine cooling module
MUT Multitimer
NSL Fog lamps, rear
NSW Fog lamps, front
SH Seat heating
ZV Central door locking

-2-
Circuit Diagram Zafira as of MY 2001

Circuits MID Multi info display


MKM Engine cooling module
Voltage distribution 100 - 327 NAV Navigation system
Diagnostic link 330 - 349 SD Sun roof
SRA Headlamp washer system
TEL Telephone
Grounding points TID Triple info display
TM Telematic
3 A - pillar ZV Central door locking

Abbreviations Component codes

AB Airbag Fx Main fuse


ABS Anti-lock Brake System Fx.x Fuse
ASC Accessory socket X1 Instrument panel & Body rear
ASP Outside mirror X2 Instrument panel & Body front
AZV Trailer hitch X13 Diagnostic link
CD CD - Changer X48 Instrument panel & Body rear
CID Color info display
CRP Carphone
DIAG Diagnostic link
EHPS Electro-hydraulic power steering
EMP Radio
ESP Electronic stability program
FH Window lifters
GID Graphic info display
GPS Global positioning system
HSH Heated back window
IMO Immobiliser
INS Instrument
IRL Interior lamp

-3-
Circuit Diagram Zafira as of MY 2001

Circuits Fx.x Fuse


K1 Relay - Daytime running light
Low beam 411 - 415 S2 Switch unit - Light
Headlamp levelling 418 - 427 S2.1 Switch - Light
Daytime running lights 426 - 432 S2.2 Dimmer - Instrument lights
Light switch 427 - 449 S2.3 Switch - Headlamp levelling
Parking lamps 435 - 442 S2.4 Switch - Illumination passenger
compartment
S2.5 Switch - Fog lamps, front
Grounding points S2.6 Switch - Fog lamps, rear
X1 Instrument panel & Body rear
1 Distribution, engine compartment X2 Instrument panel & Body front
3 A - pillar Y14 Headlamp levelling - Left
Y15 Headlamp levelling - Right

Abbreviations

AZV Trailer hitch


CC Check control
INS Instrument
KZL Licence plate lamps
MUT Multitimer
SRA Headlamp washer system
TID Triple info display

Component codes

E1 Parking lamp - Left


E2 Parking lamp - Right
E6 Low beam - Left
E7 Low beam - Right

-4-
Circuit Diagram Zafira as of MY 2001

Circuits SL Stop lamps


TID Triple info display
High beam 500 - 506
Cruise control 509 - 512
Stop lamp switch 516 - 536 Component codes
Licence plate lamps 539 - 543
Fog lamps, front 545 - 549 E8 High beam - Left
E9 High beam - Right
E10 Lamp - Licence plate, left
Grounding points E11 Lamp - Licence plate, right
E18 Fog lamp - Front, left
1 Distribution, engine compartment E19 Fog lamp - Front, right
3 A - pillar E24 Stop lamp - Centre position
12 Tailgate Fx.x Fuse
K2 Relay - High beam
K4 Relay - Fog lamp, front
Abbreviations S3 Switch unit - Steering column
S3.1 Switch - High beam
ABS Anti-lock Brake System S3.2 Switch - Turn signal
AT Automatic transmission S3.3 Switch - Headlamp flash
AZV Trailer hitch S3.4 Switch - Cruise control
CC Check control S28 Switch - Clutch, cruise control
CID Color info display S43 Switch - Stop lamp, double
D Diesel X1 Instrument panel & Body rear
ESP Electronic stability program X2 Instrument panel & Body front
FI Petrol X14 Tailgate & Switch lamp trunk
GID Graphic info display X24 Body rear & Tailgate
INS Instrument X81 Instrument panel & Switch unit -
LHD Left-hand drive Steering column
MID Multi info display X82 Instrument panel & Switch unit -
MUT Multitimer Steering column
RHD Right-hand drive

-5-
Circuit Diagram Zafira as of MY 2001

Circuits E3.4 Turn signal lamp - Rear, left


E3.5 Fog lamp - Rear, left
Turn signal lamps 600 - 610 E4 Rear lamp unit - Right
Tail lamp, left 613 - 621 E4.1 Tail lamp - Right
Accessory socket 624 - 625 E4.2 Stop lamp - Right
Trailer hitch 626 - 639 E4.3 Reversing lamp - Right
Tail lamp, right 641 - 649 E4.4 Turn signal - Rear, right
E4.5 Fog lamp - Rear, right
H2 Turn signal lamp - Front, left
Grounding points H3 Turn signal lamp - Front, right
H6 Turn signal lamp - Side, left
1 Distribution, engine compartment H7 Turn signal lamp - Side, right
6 Panel rear K5 Relay - Fog lamp, rear
K8 Relay - Turn signal, left
K9 Relay - Turn signal, right
Abbreviations S23 Switch - Rear fog lamp, socket
trailer
ASC Accessory socket X1 Instrument panel & Body rear
AZV Trailer hitch X2 Instrument panel & Body front
INS Instrument X26 Body rear & Socket trailer
MUT Multitimer X27 Socket trailer
SBL Switch - Reversing lamp X43 Accessory socket
SL Stop lamps X48 Instrument panel & Body rear
TL Turn signal lamps

Component codes

E3 Rear lamp unit - Left


E3.1 Tail lamp - Left
E3.2 Stop lamp - Left
E3.3 Reversing lamp - Left

-6-
Circuit Diagram Zafira as of MY 2001

Circuits M23 Pump - Washer, headlamps


S22 Switch - Wiper unit
Headlamp washer 700 - 703 S22.1 Switch - Wiper, windscreen
Windscreen wiper 710 - 727 S22.7 Switch - Wiper / washer, back
Window washer front / rear 717 window
Back window wiper 731 - 738 S22.8 Switch - Info display
X1 Instrument panel & Body rear
X2 Instrument panel & Body front
Grounding points X24 Body rear & Tailgate
X45 Tailgate & Switch lamp trunk
1 Distribution, engine compartment X73 Instrument panel & Switch -
3 A - pillar Wiper unit
12 Tailgate X74 Instrument panel & Switch -
Wiper unit

Abbreviations

MID Multi info display


MUT Multitimer

Component codes

K6 Relay - Wiper, back window


K10 Relay - Wiper, windscreen (Stage
1 / Interval)
K11 Relay - Time delay, washer
pump headlamps
M16 Motor - Wiper, windscreen
M17 Motor - Wiper, back window
M22 Pump - Washer, windscreen &
Back window

-7-
Circuit Diagram Zafira as of MY 2001

Circuits RW Rear screen wiper


SH Seat heating
Multitimer 801 - 845 TID Triple info display
Hazard warning lamp, switch 841 - 847 TKS Door contact switch
TL Turn signal lamps
WI Wiper
Grounding points ZIG Cigarette lighter
ZV Central door locking
3 A - pillar
4 Bracket steering column / cross
member Component codes

A11 Multitimer
Abbreviations S6 Switch - Hazard light
X1 Instrument panel & Body rear
AC Air conditioning X6 Instrument panel & Blower
ACR Air conditioning, rear
ASP Outside mirror
AT Automatic transmission
CID Color info display
DWA Anti-theft warning system
EMP Radio
FW Windscreen wiper
GID Graphic info display
HSH Heated back window
HZG Heating
INS Instrument
IRL Interior lamp
LSW Light switch
MID Multi info display
NSL Fog lamps, rear
NSW Fog lamps, front

-8-
Circuit Diagram Zafira as of MY 2001

Circuits WS Warning buzzer H1.43 Telltale - Engine cooling module


H1.45 Telltale - Malfunction Indicator
Instrument (Petrol) 900 - 948 Lamp
Component codes H1.54 Telltale - Traction Control &
Electronic stability program
Grounding points B1 Switch - Brake fluid P5 Sensor - Fuel tank content
B2 Switch - Parking brake X1 Instrument panel & Body rear
1 Distribution, engine compartment B3 Switch - Oil pressure X2 Instrument panel & Body front
4 Bracket steering column / cross H1 Instrument X11 Body rear & Fuel tank
member H1.1 Charging indicator lamp X16 Body front & Engine
H1.2 Telltale - Oil pressure X22 Body front & Engine (Electronic)
H1.4 Telltale - Airbag X50 Fuel tank & Fuel pump / sensor
Abbreviations H1.5 Telltale - Anti-lock Brake System
H1.6 Telltale - Engine
AB Airbag H1.7 Telltale - Automatic transmission,
ABS Anti-lock Brake System sport program
AT Automatic transmission H1.11 Telltale - Fog lamp, rear
CID Color info display H1.12 Telltale - High beam
DIAG Diagnostic link H1.13 Telltale - Fog lamps, front
DZM Tachometer H1.14 Telltale - Turn signal lamp, trailer
ESP Electronic stability program H1.15 Telltale - Fuel tank content
GID Graphic info display H1.16 Telltale - Coolant temperature
IMO Immobiliser H1.17 Telltale - Brake system
MID Multi info display H1.18 Telltale - Seat belt warning
MKM Engine cooling module H1.20 Illumination - LCD display
MUT Multitimer H1.21 Illumination - Instrument
NSL Fog lamps, rear H1.22 Indicator - Coolant temperature
NSW Fog lamps, front H1.23 Fuel indicator
STA Start & Charging H1.24 Tachometer
TC Traction control H1.25 Speedometer - Electronic
TL Turn signal lamps H1.33 Telltale - Turn signal lamp, left
WEG Vehicle speed signal H1.34 Telltale - Turn signal lamp, right

-9-
Circuit Diagram Zafira as of MY 2001

Circuits WS Warning buzzer H1.54 Telltale - Traction Control &


Electronic stability program
Instrument (Diesel) 1000 - 1048 P5 Sensor - Fuel tank content
Component codes X1 Instrument panel & Body rear
X2 Instrument panel & Body front
Grounding points B1 Switch - Brake fluid X11 Body rear & Fuel tank
B2 Switch - Parking brake X16 Body front & Engine
1 Distribution, engine compartment B3 Switch - Oil pressure X50 Fuel tank & Fuel pump / sensor
4 Bracket steering column / cross H1 Instrument
member H1.1 Charging indicator lamp
H1.2 Telltale - Oil pressure
H1.3 Telltale - Preheating
Abbreviations H1.4 Telltale - Airbag
H1.5 Telltale - Anti-lock Brake System
AB Airbag H1.6 Telltale - Engine
ABS Anti-lock Brake System H1.11 Telltale - Fog lamp, rear
CID Color info display H1.12 Telltale - High beam
D Diesel H1.13 Telltale - Fog lamps, front
DIAG Diagnostic link H1.14 Telltale - Turn signal lamp, trailer
DZM Tachometer H1.15 Telltale - Fuel tank content
ESP Electronic stability program H1.16 Telltale - Coolant temperature
GID Graphic info display H1.17 Telltale - Brake system
IMO Immobiliser H1.18 Telltale - Seat belt warning
MID Multi info display H1.20 Illumination - LCD display
MKM Engine cooling module H1.21 Illumination - Instrument
MUT Multitimer H1.22 Indicator - Coolant temperature
NSL Fog lamps, rear H1.23 Fuel indicator
NSW Fog lamps, front H1.24 Tachometer
STA Start & Charging H1.25 Speedometer - Electronic
TC Traction control H1.33 Telltale - Turn signal lamp, left
TL Turn signal lamps H1.34 Telltale - Turn signal lamp, right
WEG Vehicle speed signal H1.43 Telltale - Engine cooling module

- 10 -
Circuit Diagram Zafira as of MY 2001

Circuits B50 Pane break sensor - Anti-theft


warning system, rear, right
Door contact switch 1100 - 1111 E14 Lamp - Trunk
Passenger compartment 1115 - 1136 E15 Heated back window
lamp E16 Lamp unit - Passenger
Accessory socket 1141 - 1142 compartment, time delay
Heated back window 1146 - 1149 E26 Reading lamp - Rear
E27 Lamp - Glove box
E29 Reading lamp - Rear, left
Grounding points E30 Reading lamp - Rear, right
K3 Relay - Heated back window
3 A - pillar K154 Relay - Accessory socket
12 Tailgate K155 Relay - Consumer switch-off,
time delay
S13 Switch - Lamp, trunk
Abbreviations S38 Contact switch - Driver door
S39 Contact switch - Front
AC Air conditioning passenger door
DWA Anti-theft warning system S40 Contact switch - Rear door, left
HZG Heating S41 Contact switch - Rear door, right
IRL Interior lamp V18 Diode - Load switch off , reading
MUT Multitimer lamp
PCL Passenger compartment lamp X1 Instrument panel & Body rear
SDR Sun roof, rear X14 Tailgate & Switch lamp trunk
TEL Telephone X17 Body rear & Lamp - Passenger
ZV Central door locking compartment
X24 Body rear & Tailgate
X46 Tailgate & Switch lamp trunk
Component codes

B49 Pane break sensor - Anti-theft


warning system, rear, left

- 11 -
Circuit Diagram Zafira as of MY 2001

Circuits SLS Stop lamp switch X71 Body front & Control unit -
STA Start & Charging Multec
Passenger compartment 1200 - 1214 TEL Telephone X72 Engine & Control unit - Multec
lamp TM Telematic
Engine Z16XE 1223 - 1349

Component codes
Grounding points
A4 Control unit - Multec
3 A - pillar B19 Sensor - Pedal position
9 Engine B21 Sensor - Absolute pressure,
intake manifold
B34 Impulse sensor - Crankshaft
Abbreviations C1 Condensor - Ignition coil
E16 Lamp unit - Passenger
00- as of MY 2000 compartment, time delay
AB Airbag E16.1 Lamp - Passenger compartment
AC Air conditioning E16.2 Reading lamp
CID Color info display E16.3 Sensor - Anti-theft warning
CLS Clutch switch system, passenger compartment
CRP Carphone E16.4 Microphone
DWA Anti-theft warning system E16.5 Indication - Airbag, front
EMP Radio passenger
GID Graphic info display R10 Cigarette lighter
ID Info display T1 Ignition coil - Direct ignition
INS Instrument X1 Instrument panel & Body rear
LHD Left-hand drive X2 Instrument panel & Body front
MID Multi info display X22 Body front & Engine (Electronic)
MK Engine cooling X67 Body rear & Lamp unit -
MKM Engine cooling module Passenger compartment
MUT Multitimer X68 Body rear & Microphone
RHD Right-hand drive

- 12 -
Circuit Diagram Zafira as of MY 2001

Circuits X71 Body front & Control unit -


Multec
Engine Z16XE 1223 - 1349 X72 Engine & Control unit - Multec
Y4 Solenoid valve - Exhaust gas
recirculation
Abbreviations Y5 Solenoid valve - Tank ventilation
Y9 Fuel injection valves
AC Air conditioning Y9.1 Injection valve - Cylinder 1
AT Automatic transmission Y9.2 Injection valve - Cylinder 2
CRC Cruise control Y9.3 Injection valve - Cylinder 3
EHPS Electro-hydraulic power steering Y9.4 Injection valve - Cylinder 4
IMO Immobiliser Y29 Throttle valve - Positioner
KSP Fuel pump
STA Start & Charging
WEG Vehicle speed signal

Component codes

A4 Control unit - Multec


B12 Sensor - Coolant temperature
B13 Sensor - Temperature, intake air
B30 Sensor - Knock control 1
B35 Sensor - Camshaft
B117 Sensor - Oxygen, mixture
control, heated
B118 Sensor - Oxygen, catalytic
converter check
K16 Relay - Fuel pump
K18 Relay - Engine control unit
X2 Instrument panel & Body front
X22 Body front & Engine (Electronic)

- 13 -
Circuit Diagram Zafira as of MY 2001

Circuits Component codes

Engine Z18XE 1400 - 1524 A6 Control unit - Simtec


B12 Sensor - Coolant temperature
B19 Sensor - Pedal position
Grounding points B30 Sensor - Knock control 1
B34 Impulse sensor - Crankshaft
9 Engine B35 Sensor - Camshaft
B46 Air mass meter
B117 Sensor - Oxygen, mixture
Abbreviations control, heated
B118 Sensor - Oxygen, catalytic
AC Air conditioning converter check
AT Automatic transmission X2 Instrument panel & Body front
CID Color info display X22 Body front & Engine (Electronic)
CLS Clutch switch X57 Body front & Control unit -
CRC Cruise control Simtec
EHPS Electro-hydraulic power steering X58 Engine (electronic) & Control
ESP Electronic stability program unit - Simtec
GID Graphic info display Y5 Solenoid valve - Tank ventilation
ID Info display Y6 Solenoid valve - Intake manifold
IMO Immobiliser
INS Instrument
MID Multi info display
MK Engine cooling
MKM Engine cooling module
SLS Stop lamp switch
STA Start & Charging
TC Traction control
WEG Vehicle speed signal

- 14 -
Circuit Diagram Zafira as of MY 2001

Circuits K16 Relay - Fuel pump


K18 Relay - Engine control unit
Engine Z18XE 1400 - 1524 T1 Ignition coil - Direct ignition
Engine Z22SE 1530 - 1649 X2 Instrument panel & Body front
X22 Body front & Engine (Electronic)
X57 Body front & Control unit -
Grounding points Simtec
X58 Engine (electronic) & Control
9 Engine unit - Simtec
X77 Body front & Control unit -
Multec
Abbreviations X78 Engine & Control unit - Multec
Y9 Fuel injection valves
AC Air conditioning Y9.1 Injection valve - Cylinder 1
INS Instrument Y9.2 Injection valve - Cylinder 2
KSP Fuel pump Y9.3 Injection valve - Cylinder 3
MK Engine cooling Y9.4 Injection valve - Cylinder 4
MKM Engine cooling module Y29 Throttle valve - Positioner
STA Start & Charging
WEG Vehicle speed signal

Component codes

A4 Control unit - Multec


A6 Control unit - Simtec
B12 Sensor - Coolant temperature
B13 Sensor - Temperature, intake air
B21 Sensor - Absolute pressure,
intake manifold
B30 Sensor - Knock control 1
B34 Impulse sensor - Crankshaft

- 15 -
Circuit Diagram Zafira as of MY 2001

Circuits B117 Sensor - Oxygen, mixture


control, heated
Engine Z22SE 1530 - 1649 B118 Sensor - Oxygen, catalytic
converter check
C1 Condensor - Ignition coil
Grounding points K16 Relay - Fuel pump
K18 Relay - Engine control unit
1 Distribution, engine compartment T1 Ignition coil - Direct ignition
10 Sensor oxygen / Ignition coil X2 Instrument panel & Body front
X22 Body front & Engine (Electronic)
X77 Body front & Control unit -
Abbreviations Multec
X78 Engine & Control unit - Multec
AC Air conditioning Y4 Solenoid valve - Exhaust gas
AT Automatic transmission recirculation
CID Color info display Y5 Solenoid valve - Tank ventilation
CLS Clutch switch Y9 Fuel injection valves
CRC Cruise control Y9.1 Injection valve - Cylinder 1
ESP Electronic stability program Y9.2 Injection valve - Cylinder 2
GID Graphic info display Y9.3 Injection valve - Cylinder 3
ID Info display Y9.4 Injection valve - Cylinder 4
IMO Immobiliser Y29 Throttle valve - Positioner
KSP Fuel pump
MID Multi info display
SLS Stop lamp switch
TC Traction control

Component codes

A4 Control unit - Multec


B19 Sensor - Pedal position

- 16 -
Circuit Diagram Zafira as of MY 2001

Circuits A10 Control unit - Injection pump


B10 Sensor - Temperature, engine oil
Filter heating 1701 - 1702 B12 Sensor - Coolant temperature
Engine Y20DTH 1706 - 1749 B18 Sensor - Load pressure
B19 Sensor - Pedal position
B34 Impulse sensor - Crankshaft
Grounding points B46 Air mass meter
Fx.x Fuse
1 Distribution, engine compartment K17 Relay - Filter preheating
3 A - pillar K18 Relay - Engine control unit
11 Battery R7 Filter heating
R8 Glow plugs
X2 Instrument panel & Body front
Abbreviations X22 Body front & Engine (Electronic)
X59 Body front & Control unit - Diesel
AC Air conditioning X60 Engine (electronic) & Control
CID Color info display unit - Diesel
CRC Cruise control Y4 Solenoid valve - Exhaust gas
GID Graphic info display recirculation
IMO Immobiliser Y7 Solenoid valve - Swirl level
INS Instrument regulation
MID Multi info display Y8 Solenoid valve - Boost pressure
MKM Engine cooling module regulation
SLS Stop lamp switch
STA Start & Charging
WEG Vehicle speed signal

Component codes

A7 Control unit - Diesel


A9 Control unit - Glow time

- 17 -
Circuit Diagram Zafira as of MY 2001

Circuits A19.6 Relay - Preresistor, radiator fan


B29 Sensor - Pressure, air
Engine cooling (Petrol & not 1802 - 1809 conditioning
air conditioning) K13 Relay - Radiator fan
Engine cooling module 1813 - 1842 K14 Relay - Radiator fan
(Petrol & Air conditioning) M19 Motor - Radiator fan
Fuel pump 1847 M20 Motor - Radiator fan
M21 Pump - Fuel
R9 Preresistor - Radiator fan
Grounding points X1 Instrument panel & Body rear
X2 Instrument panel & Body front
1 Distribution, engine compartment X11 Body rear & Fuel tank
3 A - pillar X50 Fuel tank & Fuel pump / sensor
7 Blower X63 Body front & Control unit -
Engine cooling module
X64 Engine cooling & Control unit -
Abbreviations Engine cooling module
Y10 Clutch - Compressor, air
DIAG Diagnostic link conditioning
INS Instrument
STA Start & Charging

Component codes

A19 Control unit - Engine cooling


module
A19.1 Relay - Radiator fan
A19.2 Relay - Radiator fan
A19.3 Relay - Radiator fan
A19.4 Relay - Radiator fan
A19.5 Relay - Radiator fan

- 18 -
Circuit Diagram Zafira as of MY 2001

Circuits B29 Sensor - Pressure, air


conditioning
Engine cooling module 1910 - 1937 M19 Motor - Radiator fan
(Diesel) M20 Motor - Radiator fan
R9 Preresistor - Radiator fan
X63 Body front & Control unit -
Grounding points Engine cooling module
X64 Engine cooling & Control unit -
1 Distribution, engine compartment Engine cooling module
7 Blower Y10 Clutch - Compressor, air
conditioning

Abbreviations

AC Air conditioning
D Diesel
DIAG Diagnostic link
INS Instrument
STA Start & Charging

Component codes

A19 Control unit - Engine cooling


module
A19.1 Relay - Radiator fan
A19.2 Relay - Radiator fan
A19.3 Relay - Radiator fan
A19.4 Relay - Radiator fan
A19.5 Relay - Radiator fan
A19.6 Relay - Preresistor, radiator fan

- 19 -
Circuit Diagram Zafira as of MY 2001

Circuits WL Hazard warning lamps X4 Body rear & Front passenger


door
Sirene / Signal horn 2000 - 2005 X9 Body rear & Door rear, left
Anti-theft warning system 2009 - 2047 Component codes X10 Body rear & Door rear, right
Central door locking 2009 - 2047 X14 Tailgate & Switch lamp trunk
A12 Control unit - Central locking X24 Body rear & Tailgate
A13 Control unit - Anti-theft warning X25 Body rear & Tailgate
Grounding points system X61 Body rear & Control unit - Anti-
B47 Signal horn - Anti-theft warning theft warning system & Central
1 Distribution, engine compartment system locking
8 Central locking B48 Power sounder - Anti-theft X62 Body rear & Control unit - Anti-
12 Tailgate warning system theft warning system & Central
M2 Motor - Central locking, driver locking
door
Abbreviations M2.1 Motor - Central locking
M2.2 Switch - Central locking
ASP Outside mirror M3 Motor - Central locking, front
D Diesel passenger door
DIAG Diagnostic link M4 Motor - Central locking, rear
DWA Anti-theft warning system door, left
FH Window lifters M5 Motor - Central locking, rear
FI Petrol door, right
GB Great Britain M6 Motor - Central locking, lid trunk
GPS Global positioning system M7 Motor - Central locking, flap, fuel
HSH Heated back window filler
IMO Immobiliser S15 Switch - Trunk lock, anti-theft
IRL Interior lamp warning system
LHD Left-hand drive S16 Switch - Engine hood, anti-theft
MUT Multitimer warning system
RHD Right-hand drive X1 Instrument panel & Body rear
SD Sun roof X2 Instrument panel & Body front
TKS Door contact switch X3 Body rear & Driver door

- 20 -
Circuit Diagram Zafira as of MY 2001

Circuits Component codes X37 Body rear & Assembly - Seat,


right
Remote control, radio 2100 - 2104 A1 Control unit - Airbag X37.1 Seat - Right & Belt pretensioner
Trumpet horn 2107 - 2112 B32 Sensor - Side airbag, driver assembly, right
Airbag (Left-hand drive) 2119 - 2149 B33 Sensor - Side airbag, front X88 Contact unit & Switch - Trumpet
passenger horn
B51 Trumpet horn X89 Contact unit & Switch - Remote
Grounding points B102 Seat occupied detection - Front control, radio
passenger X91 Instrument panel & Contact unit
1 Distribution, engine compartment K12 Relay - Trumpet horn X98 Body rear & Side airbag, left
3 A - pillar R1 Squib - Airbag, driver X99 Body rear & Side airbag, right
5 Tunnel R2 Squib - Airbag, front passenger
R3 Squib - Side airbag, driver
R4 Squib - Side airbag, front
Abbreviations passenger
R5 Squib - Belt pretensioner, driver
AB Airbag R6 Squib - Belt pretensioner, front
CH Switzerland passenger
CRP Carphone S24 Switch - Trumpet horn
DIAG Diagnostic link S25 Switch - Remote control, radio
DWA Anti-theft warning system V1 Diode - Anti-theft warning
EMP Radio system
INS Instrument W1 Contact unit
LHD Left-hand drive X1 Instrument panel & Body rear
NAV Navigation system X2 Instrument panel & Body front
PCL Passenger compartment lamp X3 Body rear & Driver door
RC Remote control X4 Body rear & Front passenger
RHD Right-hand drive door
STA Start & Charging X35 Code lamp licence plate
TM Telematic X36 Body rear & Assembly - Seat, left
X36.1 Seat - Left & Belt pretensioner
assembly, left

- 21 -
Circuit Diagram Zafira as of MY 2001

Circuits B102 Seat occupied detection - Front


passenger
Airbag (Right-hand drive) 2203 - 2231 R2 Squib - Airbag, front passenger
Immobiliser 2236 - 2244 R3 Squib - Side airbag, driver
R4 Squib - Side airbag, front
passenger
Grounding points R5 Squib - Belt pretensioner, driver
R6 Squib - Belt pretensioner, front
5 Tunnel passenger
X1 Instrument panel & Body rear
X2 Instrument panel & Body front
Abbreviations X3 Body rear & Driver door
X4 Body rear & Front passenger
AB Airbag door
AT Automatic transmission X36 Body rear & Assembly - Seat, left
CRP Carphone X36.1 Seat - Left & Belt pretensioner
D Diesel assembly, left
DIAG Diagnostic link X37 Body rear & Assembly - Seat,
DWA Anti-theft warning system right
INS Instrument X37.1 Seat - Right & Belt pretensioner
PCL Passenger compartment lamp assembly, right
STA Start & Charging X98 Body rear & Side airbag, left
TM Telematic X99 Body rear & Side airbag, right

Component codes

A1 Control unit - Airbag


A17 Control unit - Immobilizer
B32 Sensor - Side airbag, driver
B33 Sensor - Side airbag, front
passenger

- 22 -
Circuit Diagram Zafira as of MY 2001

Circuits Component codes

Vehicle speed signal (Petrol & 2307 - 2309 A2 Control unit - Anti-lock Brake
not Anti-lock Brake System) System
Anti-lock Brake System 2318 - 2339 A3 Control unit - Anti-lock Brake
(Petrol) System & Traction control
B25 Sensor - Wheel speed, front, left
B26 Sensor - Wheel speed, front,
Grounding points right
B27 Sensor - Wheel speed, rear, left
1 Distribution, engine compartment B28 Sensor - Wheel speed, rear, right
3 A - pillar U1 Signal converter module -
Vehicle speed
X1 Instrument panel & Body rear
Abbreviations X2 Instrument panel & Body front
X12 Body rear & Sensor revolution
ABS Anti-lock Brake System X20 Body front & Sensor revolution
AT Automatic transmission front, right
CID Color info display X21 Body front & Sensor revolution
DIAG Diagnostic link front, left
EMP Radio
ESP Electronic stability program
GID Graphic info display
INS Instrument
MID Multi info display
NAV Navigation system
SLS Stop lamp switch
TC Traction control
TID Triple info display

- 23 -
Circuit Diagram Zafira as of MY 2001

Circuits Component codes

Vehicle speed signal 2410 - 2412 A2 Control unit - Anti-lock Brake


(Diesel & not Anti-lock Brake System
System) A3 Control unit - Anti-lock Brake
Anti-lock Brake System 2418 - 2439 System & Traction control
(Diesel) B24 Sensor - Vehicle speed
B25 Sensor - Wheel speed, front, left
B26 Sensor - Wheel speed, front,
Grounding points right
B27 Sensor - Wheel speed, rear, left
1 Distribution, engine compartment B28 Sensor - Wheel speed, rear, right
3 A - pillar X1 Instrument panel & Body rear
X2 Instrument panel & Body front
X12 Body rear & Sensor revolution
Abbreviations X16 Body front & Engine
X20 Body front & Sensor revolution
ABS Anti-lock Brake System front, right
CID Color info display X21 Body front & Sensor revolution
D Diesel front, left
DIAG Diagnostic link
EMP Radio
ESP Electronic stability program
GID Graphic info display
INS Instrument
MID Multi info display
NAV Navigation system
SLS Stop lamp switch
TC Traction control
TID Triple info display

- 24 -
Circuit Diagram Zafira as of MY 2001

Circuits B104 Sensor - Rotation Rate


B105 Sensor - Pressure
Anti-lock Brake System & 2502 - 2545 X1 Instrument panel & Body rear
Electronic stability program X2 Instrument panel & Body front
X12 Body rear & Sensor revolution
X20 Body front & Sensor revolution
Grounding points front, right
X21 Body front & Sensor revolution
1 Distribution, engine compartment front, left
3 A - pillar X48 Instrument panel & Body rear

Abbreviations

ABS Anti-lock Brake System


AT Automatic transmission
DIAG Diagnostic link
INS Instrument
SLS Stop lamp switch

Component codes

A42 Control unit - Anti-lock Brake


System & Electronic stability
program
B25 Sensor - Wheel speed, front, left
B26 Sensor - Wheel speed, front,
right
B27 Sensor - Wheel speed, rear, left
B28 Sensor - Wheel speed, rear, right
B103 Sensor - Steer angle

- 25 -
Circuit Diagram Zafira as of MY 2001

Circuits P2 Bulb test, trailer


S37 Switch - Seat belt
Warning buzzer 2604 X2 Instrument panel & Body front
Bulb tester 2610 - 2621 X7 Instrument panel & Body rear
Bulb tester, trailer 2626 - 2628 X37 Body rear & Assembly - Seat,
Triple info display 2633 - 2648 right
X37.1 Seat - Right & Belt pretensioner
assembly, right
Grounding points

3 A - pillar

Abbreviations

CID Color info display


DIAG Diagnostic link
EMP Radio
FL Front Lamps
GID Graphic info display
INS Instrument
J Japan
MID Multi info display
MUT Multitimer
WEG Vehicle speed signal

Component codes

B8 Sensor - Outside temperature


D1 Triple info display
P1 Bulb test

- 26 -
Circuit Diagram Zafira as of MY 2001

Circuits Component codes

Graphic info display 2706 - 2734 B5 Switch - Minimum capacity,


Color info display 2706 - 2740 washer fluid
B6 Switch - Minimum capacity,
coolant
Grounding points B7 Switch - Engine oil level
B8 Sensor - Outside temperature
1 Distribution, engine compartment B16 Sensor - Brake lining, front, left
3 A - pillar B17 Sensor - Brake lining, front, right
11 Battery D3 Color info display
D4 Graphic info display
X2 Instrument panel & Body front
Abbreviations X16 Body front & Engine
X22 Body front & Engine (Electronic)
AT Automatic transmission X75 Instrument panel & Graphic/
CC Check control Color info display
D Diesel X76 Instrument panel & Color info
DIAG Diagnostic link display
INS Instrument
MT Manual transmission
MUT Multitimer
NAV Navigation system
SLS Stop lamp switch
STA Start & Charging
TM Telematic
WEG Vehicle speed signal
ZH Add-on heater

- 27 -
Circuit Diagram Zafira as of MY 2001

Circuits WEG Vehicle speed signal


ZH Add-on heater
Multi info display 2800 - 2828
Switch - Reversing lamp 2834 - 2838
Switch, automatic 2839 - 2847 Component codes
transmission
B5 Switch - Minimum capacity,
washer fluid
Grounding points B6 Switch - Minimum capacity,
coolant
1 Distribution, engine compartment B7 Switch - Engine oil level
3 A - pillar B8 Sensor - Outside temperature
11 Battery B16 Sensor - Brake lining, front, left
B17 Sensor - Brake lining, front, right
D2 Multi info display
Abbreviations S31 Switch - Reversing lamp
S42 Switch - Automatic transmission
AT Automatic transmission X1 Instrument panel & Body rear
AZV Trailer hitch X2 Instrument panel & Body front
CC Check control X16 Body front & Engine
CRP Carphone X22 Body front & Engine (Electronic)
D Diesel X28 Instrument panel & Automatic
DIAG Diagnostic link transmission
EMP Radio
GPS Global positioning system
INS Instrument
MT Manual transmission
MUT Multitimer
NAV Navigation system
RFS Reversing lamps
SLS Stop lamp switch
STA Start & Charging

- 28 -
Circuit Diagram Zafira as of MY 2001

Circuits B23 Sensor - Revolution,


transmission output
Automatic transmission 2901 - 2946 H8 Display - Selector lever position
(Z16XE/Z18XE) S32 Switch - Unlock selector lever
S33 Switch - Unlock ignition key
S35 Switch - Start up assistance
Grounding points S36 Switch - Program economy /
power
2 Engine, starter, alternator X2 Instrument panel & Body front
3 A - pillar X23 Automatic transmission & Valve
13 Bracket selector lever body
X28 Instrument panel & Automatic
transmission
Abbreviations X29 Instrument panel & Automatic
transmission
ABS Anti-lock Brake System X38 Automatic transmission &
ATS Automatic transmission switch Selector control
IMO Immobiliser Y12 Lifting magnet - Unlock selector
INS Instrument lever
MUT Multitimer Y13 Valve body (Automatic
SLS Stop lamp switch transmission)
STA Start & Charging Y13.1 Solenoid valve 2 / 3 shift
Y13.2 Solenoid valve 1 / 2 - 3 / 4 shift
Y13.3 Solenoid valve - Converter clutch
Component codes Y13.4 Solenoid valve hydraulic
pressure control
A8 Control unit - Automatic Y13.5 Solenoid valve - Neutral control
transmission
B11 Sensor - Transmission oil
temperature
B22 Sensor - Revolution,
transmission Input

- 29 -
Circuit Diagram Zafira as of MY 2001

Circuits B23 Sensor - Revolution,


transmission output
Automatic transmission 3001 - 3047 H8 Display - Selector lever position
(Z22SE) S32 Switch - Unlock selector lever
S33 Switch - Unlock ignition key
S35 Switch - Start up assistance
Grounding points S36 Switch - Program economy /
power
2 Engine, starter, alternator X2 Instrument panel & Body front
3 A - pillar X23 Automatic transmission & Valve
13 Bracket selector lever body
X28 Instrument panel & Automatic
transmission
Abbreviations X29 Instrument panel & Automatic
transmission
ABS Anti-lock Brake System X38 Automatic transmission &
ATS Automatic transmission switch Selector control
IMO Immobiliser Y12 Lifting magnet - Unlock selector
INS Instrument lever
MUT Multitimer Y13 Valve body (Automatic
SLS Stop lamp switch transmission)
STA Start & Charging Y13.1 Solenoid valve 2 / 3 shift
Y13.2 Solenoid valve 1 / 2 - 3 / 4 shift
Y13.3 Solenoid valve - Converter clutch
Component codes Y13.4 Solenoid valve hydraulic
pressure control
A8 Control unit - Automatic Y13.5 Solenoid valve - Neutral control
transmission
B11 Sensor - Transmission oil
temperature
B22 Sensor - Revolution,
transmission Input

- 30 -
Circuit Diagram Zafira as of MY 2001

Circuits E17 Controls - Heating


E17.1 Switch - Blower, heating
Heating 3100 - 3119 E17.2 Switch - Air circulation
Auxiliary heating 3123 - 3125 E17.3 Limit switch - Defrosting
Electro-hydraulic power 3128 - 3132 E17.4 Switch - Heated back window
steering E17.5 Illumination - Controls, heating
Sun roof 3135 - 3149 E17.6 Telltale - Air circulation
E17.7 Telltale - Heated back window
E21 Auxiliary heater - Passenger
Grounding points compartment, electrical
M12 Motor - Blower, passenger
1 Distribution, engine compartment compartment
3 A - pillar M34 Motor - Sun roof, front
M35 Motor - Sun roof, rear
R11 Preresistor - Blower, heating
Abbreviations S30 Switch - Sun roof
S30.1 Switch - Sun roof, front
CID Color info display S30.2 Switch - Sun roof, rear
DIAG Diagnostic link S89 Switch - Auxiliary heater,
GID Graphic info display passenger compartment,
HSH Heated back window electrical
MID Multi info display X1 Instrument panel & Body rear
MUT Multitimer X6 Instrument panel & Blower
SDR Sun roof, rear X33 Body front & Electro-hydraulic
STA Start & Charging power steering
ZV Central door locking Y2 Actuator - Recirculation

Component codes

A18 Control unit - Electro-hydraulic


power steering

- 31 -
Circuit Diagram Zafira as of MY 2001

Circuits E31.12 Relay - Blower, air conditioning


E31.13 Switch - Air conditioning
Air conditioning 3212 - 3241 E31.14 Limit switch - Temperature
selection, cold
M13 Motor - Blower, passenger
Grounding points compartment, air conditioning
R11 Preresistor - Blower, heating
3 A - pillar S82 Switch - Anti freeze protection
S89 Switch - Auxiliary heater,
passenger compartment,
Abbreviations electrical
X2 Instrument panel & Body front
ACR Air conditioning, rear X6 Instrument panel & Blower
CID Color info display Y2 Actuator - Recirculation
GID Graphic info display Y3 Actuator - Coolant
HSH Heated back window
MID Multi info display
MUT Multitimer

Component codes

E31 Controls - Air conditioning


E31.2 Limit switch - Defrosting
E31.5 Switch - Air recirculation
E31.6 Switch - Blower, air conditioning
E31.7 Switch - Heated back window
E31.8 Illumination - Controls, air
conditioning
E31.9 Telltale - Air conditioning
E31.10 Telltale - Air circulation
E31.11 Telltale - Heated back window

- 32 -
Circuit Diagram Zafira as of MY 2001

Circuits

Air conditioning, rear 3301 - 3336

Grounding points

3 A - pillar
6 Panel rear

Abbreviations

AC Air conditioning
MUT Multitimer

Component codes

E72 Module - Air conditioning, rear


K86 Relay - Air conditioning, rear
S116 Switch - Blower, rear
compartment (instrument panel)
S117 Switch - Blower, rear
compartment (headliner)
S118 Switch - Air conditioning, rear
compartment
V19 Diode - Air conditioning, rear
X42 Body rear & Switch - Blower
X48 Instrument panel & Body rear

- 33 -
Circuit Diagram Zafira as of MY 2001

Circuits M15 Motor - Outside mirror, front


passenger door
Outside mirror (Left-hand 3400 - 3412 N1 Controller - Seat heating, front,
drive) left
Outside mirror (Right-hand 3414 - 3426 N2 Controller - Seat heating, front,
drive) right
Seat heating 3428 - 3449 S7 Switch - Seat heating, left
S8 Switch - Seat heating, right
S21 Switch - Outside mirror
Grounding points S21.1 Switch - Outside mirror
adjustment
3 A - pillar S21.2 Switch - Outside mirror, left /
right
X1 Instrument panel & Body rear
Abbreviations X3 Body rear & Driver door
X4 Body rear & Front passenger
DWA Anti-theft warning system door
FH Window lifters X36 Body rear & Assembly - Seat, left
MUT Multitimer X36.2 Seat - Left & Seat heated
X36.3 Seat - Left & Seat heated
X37 Body rear & Assembly - Seat,
Component codes right
X37.2 Seat - Right & Seat heated
B14 Sensor - Temperature, seat X37.3 Seat - Right & Seat heated
heating, left
B15 Sensor - Temperature, seat
heating, right
E12 Seat heating - Front, left
E13 Seat heating - Front, right
K7 Relay - Mirror heating
M14 Motor - Outside mirror, driver
door

- 34 -
Circuit Diagram Zafira as of MY 2001

Circuits S17.4 Switch - Window lifter, rear door,


right
Window lifters 3502 - 3547 S17.5 Safety switch
S18 Switch - Window lifter, front
passenger door
Grounding points S19 Switch - Window lifter, rear door,
left
3 A - pillar S20 Switch - Window lifter, rear door,
right
X1 Instrument panel & Body rear
Abbreviations X3 Body rear & Driver door
X4 Body rear & Front passenger
ASP Outside mirror door
ZV Central door locking X9 Body rear & Door rear, left
X10 Body rear & Door rear, right

Component codes

M8 Motor - Window lifter, driver door


M9 Motor - Window lifter, front
passenger door
M10 Motor - Window lifter, rear door,
left
M11 Motor - Window lifter, rear door,
right
S17 Switch - Window lifter
S17.1 Switch - Window lifter, driver
door
S17.2 Switch - Window lifter, front
passenger door
S17.3 Switch - Window lifter, rear door,
left

- 35 -
Circuit Diagram Zafira as of MY 2001

Circuits X1 Instrument panel & Body rear


X8 Connector phone
Radio 3600 - 3642 X48 Instrument panel & Body rear
Telephone 3636 - 3648

Grounding points

4 Bracket steering column / cross


member

Abbreviations

CD CD - Changer
DIAG Diagnostic link
EMP Radio
MIC Microphone
MID Multi info display
MUT Multitimer
RC Remote control
TEL Telephone
TID Triple info display
TM Telematic
WEG Vehicle speed signal

Component codes

A14 Radio
N3 Amplifier - Roof antenna
T2 Transmitter

- 36 -
Circuit Diagram Zafira as of MY 2001

Circuits Component codes

Carphone 3700 - 3728 A14 Radio


Global Positioning System 3731 - 3737 A15 CD - Changer
CD - Changer 3738 - 3748 A36 Handset phone
H4 Global positioning system unit
N3 Amplifier - Roof antenna
Grounding points X1 Instrument panel & Body rear
X47 Body rear & CD-Changer
3 A - pillar X48 Instrument panel & Body rear
4 Bracket steering column / cross
member

Abbreviations

AB Airbag
CD CD - Changer
CRP Carphone
DIAG Diagnostic link
EMP Radio
GPS Global positioning system
MIC Microphone
MID Multi info display
NAV Navigation system
RC Remote control
SBL Switch - Reversing lamp
SPK Speakers
TEL Telephone
TM Telematic

- 37 -
Circuit Diagram Zafira as of MY 2001

Circuits Component codes

Navigation system 3800 - 3829 A14 Radio


Telematic 3831 - 3849 A36 Handset phone
H5 Telematic
N3 Amplifier - Roof antenna
Grounding points X1 Instrument panel & Body rear
X48 Instrument panel & Body rear
4 Bracket steering column / cross
member

Abbreviations

AB Airbag
CD CD - Changer
CID Color info display
DIAG Diagnostic link
EMP Radio
GID Graphic info display
GPS Global positioning system
MIC Microphone
RC Remote control
SBL Switch - Reversing lamp
SPK Speakers
TEL Telephone
TM Telematic
WEG Vehicle speed signal

- 38 -
Circuit Diagram Zafira as of MY 2001

Circuits

Speakers 3904 - 3945

Abbreviations

EMP Radio
LHD Left-hand drive
RHD Right-hand drive

Component codes

B36 Loudspeaker - Front, left


B37 Loudspeaker - Front, right
B38 Loudspeaker - Rear, left
B39 Loudspeaker - Rear, right
B40 Tweeter - Front, left
B41 Tweeter - Front, right
B42 Tweeter - Rear, left
B43 Tweeter - Rear, right
X1 Instrument panel & Body rear
X3 Body rear & Driver door
X4 Body rear & Front passenger
door
X9 Body rear & Door rear, left
X10 Body rear & Door rear, right

- 39 -
Wiring harness information Zafira as of MY '99

Survey of wiring harnesses Zafira


Wiring harness, front
Left-hand drive vehicles 1
Right-hand drive vehicles 3
Wiring harness, rear 5
Grounding points Zafira 7-15
Routing plan Zafira
Wiring harness, body front 16-18
Wiring harness, engine (Electronic)
Only X16XEL engines 19-20
Only Z16XE engines 21-23
Only X18XE1 engines 24-25
Only Z18XE engines 26-28
Only Z22SE engines 29-31
Only X20DTL, Y20DTL, Y20DTH engines 32-33
Wiring harness, engine
Only X20DTL, Y20DTL, Y20DTH engines 34
Wiring harness, instrument panel
Only left-hand drive vehicles 35
Only right-hand drive vehicles 37
Centre console switches, up to may 2000 39
Centre console switches, as of may 2000 40
Only vehicles with automatic transmission 41
Steering column 43
Wiring harness, body rear 44-50
Wiring harness, switch - blower 51
Wiring harness, driver door 52
Wiring harness, front passenger door 53
Wiring harness, rear door, left 54
Wiring harness, rear door, right 55
Wiring harness, tailgate/switch lamp trunk 56
Wiring harness, trailer hitch 57
-I- 10/2000
Survey of wiring harnesses Zafira as of MY '99

Wiring harness, front

Left-hand drive vehicles Grounding points, front

Wiring harness connectors, front Grounding point 1 - Distribution, engine compartment 28


Grounding point 2 - Engine, starter, alternator 2
X1 Instrument panel & Body rear 26 Grounding point 3 - A-Pillar 25
X2 Instrument panel & Body front 22 Grounding point 4 - Bracket steering column/cross 21
X3 Body rear & Driver door 27 member
X4 Body rear & Front passenger door 10 Grounding point 5 - Tunnel 11
X6 Instrument panel & Blower 19 Grounding point 7 - Blower 36
X9 Body rear & Door rear, left 20 Grounding point 8 - Central locking 8
X10 Body rear & Door rear, right 15 Grounding point 9 - Engine 4
X13 Diagnostic link 13 Grounding point 10 - Sensor oxygen/Ignition coil 1
X16 Body front & Battery positive 33 Grounding point 11 - Battery 37
X20 Body front & Sensor revolution front, right 7 Grounding point 13 - Bracket selector lever 17
X21 Body front & Sensor revolution front, left 31
X22 Body front & Engine (Electronic) 34
X28 Instrument panel & Automatic transmission 5 Component references
X29 Instrument panel & Automatic transmission 6
X31 Instrument panel & Body rear 26 Battery 35
X33 Body front & Electro-hydraulic power steering 29 Control unit engine, X16XEL, X18XE1 3
X36 Body rear & Assembly - Seat, left 18 Control unit engine, X20DTL, Y20DTL 30
X37 Body rear & Assembly - Seat, right 16 Control unit - Engine cooling module 38
X38 Automatic transmission & Selector control 12 Fuse box, engine compartment 24
X40 Instrument panel & Body rear 9 Fuse & Relay box passenger compartment 23
X47 Body rear & CD-Changer 14 Relay box, engine compartment 32

-1- 10/2000
-2- 10/2000
Survey of wiring harnesses Zafira as of MY '99

Wiring harness, front

Right-hand drive vehicles Grounding point 2 - Engine, starter, alternator 2


Grounding point 3 - A-Pillar 25
Wiring harness connectors, front Grounding point 4 - Bracket steering column/cross 5
member
X1 Instrument panel & Body rear 26 Grounding point 5 - Tunnel 13
X2 Instrument panel & Body front 24 Grounding point 7 - Blower 36
X3 Body rear & Driver door 10 Grounding point 8 - Central locking 8
X4 Body rear & Front passenger door 27 Grounding point 9 - Engine 4
X6 Instrument panel & Blower 21 Grounding point 10 - Sensor oxygen/Ignition coil 1
X9 Body rear & Door rear, left 22 Grounding point 11 - Battery 37
X10 Body rear & Door rear, right 14 Grounding point 13 - Bracket selector lever 20
X13 Diagnostic link 15
X16 Body front & Battery positive 33
X20 Body front & Sensor revolution front, right 6 Component references
X21 Body front & Sensor revolution front, left 31
X22 Body front & Engine (Electronic) 34 Battery 35
X28 Instrument panel & Automatic transmission 12 Control unit engine, X16XEL, X18XE1 3
X29 Instrument panel & Automatic transmission 11 Control unit engine, X20DTL, Y20DTL 32
X31 Instrument panel & Body rear 26 Control unit - Engine cooling module 38
X33 Body front & Electro-hydraulic power steering 30 Fuse box, engine compartment 28
X36 Body rear & Assembly - Seat, left 18 Fuse & Relay box passenger compartment 7
X37 Body rear & Assembly - Seat, right 16 Relay box, engine compartment 23
X38 Automatic transmission & Selector control 19
X40 Instrument panel & Body rear 9
X47 Body rear & CD-Changer 17

Grounding points, front

Grounding point 1 - Distribution, engine compartment 29

-3- 10/2000
-4- 10/2000
Survey of wiring harnesses Zafira as of MY '99

Wiring harness, rear

Wiring harness connectors, rear

X9 Body rear & Door rear, left 14


X10 Body rear & Door rear, right 4
X11 Body rear & Fuel tank 5
X12 Body rear & Sensor revolution 13
X13 Diagnostic link 2
X14 Tailgate & Switch lamp trunk 8
X17 Body rear & Lamp - Passenger compartment 15
X24 Body rear & Tailgate 11
X25 Body rear & Tailgate 11
X26 Body rear & Socket trailer 6
X27 Socket trailer 7
X30 Body rear & Socket trailer 6
X36 Body rear & Assembly - Seat, left 16
X37 Body rear & Assembly - Seat, right 3
X42 Body rear & Switch - Blower 10
X45 Tailgate & Switch lamp trunk 8
X46 Tailgate & Switch lamp trunk 8
X49 Tailgate & Switch lamp trunk 8

Grounding points, rear

Grounding point 5 - Tunnel 1


Grounding point 6 - Panel rear 9
Grounding point 12 - Tailgate 12

-5- 10/2000
-6- 10/2000
Grounding points Zafira as of MY '99

Grounding point 1 - Distribution, engine compartment

Grounding point 2 - Engine, starter, alternator

Only petrol engines

-7- 10/2000
Grounding points Zafira as of MY '99

Grounding point 2 - Engine, starter, alternator

Only diesel engines

Grounding point 3 - A-Pillar

-8- 10/2000
Grounding points Zafira as of MY '99

Grounding point 4 - Bracket steering column/cross member

Grounding point 5 - Tunnel

-9- 10/2000
Grounding points Zafira as of MY '99

Grounding point 6 - Panel rear

Grounding point 7 - Blower

- 10 - 10/2000
Grounding points Zafira as of MY '99

Grounding point 8 - Central locking

Grounding point 9 - Engine (Electronic)

Only X16XEL engines

- 11 - 10/2000
Grounding points Zafira as of MY '99

Grounding point 9 - Engine (Electronic)

Only Z16XE engines

Grounding point 9 - Engine (Electronic)

Only X18XE1, Z18XE engines

- 12 - 10/2000
Grounding points Zafira as of MY '99

Grounding point 9 - Engine (Electronic)

Only Z22SE engines

Grounding point 10 - Sensor oxygen/Ignition coil

Only X16XEL engines

- 13 - 10/2000
Grounding points Zafira as of MY '99

Grounding point 10 - Sensor oxygen/Ignition coil

Only Z22SE engines

Grounding point 11 - Battery

- 14 - 10/2000
Grounding points Zafira as of MY '99

Grounding point 12 - Tailgate

Grounding point 13 - Bracket selector lever

- 15 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, body front

B17 Sensor - Brake lining, front, right 4


B51 Trumpet horn 9
E2 Parking lamp - Right 8
E7 Low beam - Right 1
E9 High beam - Right 7
E19 Fog lamp - Front, right 10
H3 Turn signal lamp - Front, right 2
H7 Turn signal lamp - Side, right 3
X20 Body front & Sensor revolution front, 5
right
Y15 Headlamp levelling - Right 6

- 16 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, body front

A16 Cruise control 2


B6 Switch - Minimum capacity, coolant 1
E1 Parking lamp - Left 6
E6 Low beam - Left 5
E8 High beam - Left 7
H2 Turn signal lamp - Front, left 4
S31* Switch - Reversing lamp 9
S31** Switch - Reversing lamp 10
Y14 Headlamp levelling - Left 8
- Grounding point 11 - Battery 3

* Only vehicles without a F23


transmission
** Only vehicles with a F23 transmission

- 17 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, body front

A2 Control unit - Anti-lock Brake System 8


A3 Control unit - 8
Anti-lock Brake System & Traction
control
A42 Control unit - 8
Anti-lock Brake System & Electronic
stability program
B1 Switch - Brake fluid 10
H6 Turn signal lamp - Side, left 3
S16 Switch - Engine hood, anti-theft 6
warning system
X2 Instrument panel & Body front 9
X16 Body front & Battery positive 5
X22 Body front & Engine (Electronic) 7
- Fuse box, engine compartment 2
- Grounding point 1 - Distribution, 4
engine compartment
- Relay box, engine compartment 1

- 18 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, engine (Electronic)

Only X16XEL engines

B7 Switch - Engine oil level 6


B12 Sensor - Coolant temperature 7
B13 Sensor - Temperature, intake air 1
B44 Sensor - Oxygen, exhaust, heated 1 5
X16 Body front & Battery positive 3
Y4 Solenoid valve - Exhaust gas 2
recirculation
- Grounding point 11 - Battery 4

- 19 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, engine (Electronic)

Only X16XEL engines

B12 Sensor - Coolant temperature 4


B13 Sensor - Temperature, intake air 5
B21 Sensor - Absolute pressure, intake 9
manifold
B30 Sensor - Knock control 1 3
B35 Sensor - Camshaft 8
B45 Potentiometer - Throttle valve 7
position
Y4 Solenoid valve - Exhaust gas 1
recirculation
Y5 Solenoid valve - Tank ventilation 5
Y16 Stepper motor - Idle speed 6
- Grounding point 9 - Engine 2
(Electronic)
- Grounding point 10 - Sensor oxygen/ 2
Ignition coil

- 20 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, engine (Electronic)

Only Z16XE engines

B7 Switch - Engine oil level 10


B12 Sensor - Coolant temperature 12
B13 Sensor - Temperature, intake air 2
B30 Sensor - Knock control 1 4
B117 Sensor - Oxygen, mixture control, 8
heated
C1 Condensor - Ignition coil 7
S16* Switch - Engine hood, anti-theft 6
warning system
T1 Ignition coil - Direct ignition 11
X16* Body front & Battery positive 5
Y5 Solenoid valve - Tank ventilation 1
Y29 Throttle valve - Positioner 3
- Grounding point 9 - Engine 9
(Electronic)

* At wiring harness, body front

- 21 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, engine (Electronic)

Only Z16XE engines

B3* Switch - Oil pressure 2


B35 Sensor - Camshaft 1
B118 Sensor - Oxygen, catalytic converter 5
check
G2* Alternator 3
M1* Starter 4
Y4 Solenoid valve - Exhaust gas 6
recirculation

* At wiring harness, battery positive

- 22 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, engine (Electronic)

Only Z16XE engines

B7 Switch - Engine oil level 10


B21 Sensor - Absolute pressure, intake 2
manifold
B117 Sensor - Oxygen, mixture control, 5
heated
B118 Sensor - Oxygen, catalytic converter 1
check
C1 Condensor - Ignition coil 4
T1 Ignition coil - Direct ignition 7
X71* Body front & Control unit - Multec 8
X72 Engine & Control unit - Multec 9
Y29 Throttle valve - Positioner 3
- Grounding point 9 - Engine 6
(Electronic)

* At wiring harness, body front

- 23 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, engine (Electronic)

Only X18XE1 engines

B7 Switch - Engine oil level 6


B12 Sensor - Coolant temperature 7
B44 Sensor - Oxygen, exhaust, heated 1 5
B46 Air mass meter 2
X16 Body front & Battery positive 3
Y5 Solenoid valve - Tank ventilation 1
- Grounding point 11 - Battery 4

- 24 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, engine (Electronic)

Only X18XE1 engines

A6 Control unit - Simtec 3


B30 Sensor - Knock control 1 13
B34 Impulse sensor - Crankshaft 9
B35 Sensor - Camshaft 6
B46 Air mass meter 7
T1 Ignition coil - Direct ignition 2
X57 Body front & Control unit - Simtec 12
X58 Engine (electronic) & Control unit - 11
Simtec
Y4 Solenoid valve - Exhaust gas 1
recirculation
Y5 Solenoid valve - Tank ventilation 5
Y6 Solenoid valve - Intake manifold 10
Y29 Throttle valve - Positioner 4
- Grounding point 9 - Engine 8
(Electronic)

- 25 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, engine (Electronic)

Only Z18XE engines

B7 Switch - Engine oil level 7


B12 Sensor - Coolant temperature 9
B46 Air mass meter 2
B117 Sensor - Oxygen, mixture control, 6
heated
T1 Ignition coil - Direct ignition 8
X16* Body front & Battery positive 5
X57* Body front & Control unit - Simtec 4
X58 Engine (electronic) & Control unit - 3
Simtec
Y5 Solenoid valve - Tank ventilation 1

* At wiring harness, body front

- 26 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, engine (Electronic)

Only Z18XE engines

B30 Sensor - Knock control 1 10


B35 Sensor - Camshaft 2
B46 Air mass meter 4
B118 Sensor - Oxygen, catalytic converter 6
check
T1 Ignition coil - Direct ignition 12
X57* Body front & Control unit - Simtec 11
X58 Engine (electronic) & Control unit - 7
Simtec
Y5 Solenoid valve - Tank ventilation 5
Y6 Solenoid valve - Intake manifold 8
Y29 Throttle valve - Positioner 1
- Connection control unit to ground 9
- Grounding point 9 - Engine 3
(Electronic)

* At wiring harness, body front

- 27 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, engine (Electronic)

Only Z18XE engines

B3* Switch - Oil pressure 3


B7 Switch - Engine oil level 9
B12 Sensor - Coolant temperature 4
B30 Sensor - Knock control 1 10
B117 Sensor - Oxygen, mixture control, 8
heated
B118 Sensor - Oxygen, catalytic converter 1
check
G2* Alternator 2
M1* Starter 6
T1 Ignition coil - Direct ignition 7
-* Grounding point 2 - Engine, starter, 5
alternator

* At wiring harness, battery positive

- 28 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, engine (Electronic)

Only Z22SE engines

B13 Sensor - Temperature, intake air 8


S16* Switch - Engine hood, anti-theft 3
warning system
T1 Ignition coil - Direct ignition 5
X16* Body front & Battery positive 2
X22 Body front & Engine (Electronic) 6
Y5 Solenoid valve - Tank ventilation 1
Y29 Throttle valve - Positioner 7
-* Grounding point 1 - Distribution, 4
engine compartment

* At wiring harness, body front

- 29 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, engine (Electronic)

Only Z22SE engines

B3* Switch - Oil pressure 5


B30 Sensor - Knock control 1 6
G2* Alternator 8
M1* Starter 3
X77** Body front & Control unit - Multec 9
X78 Engine & Control unit - Multec 11
Y29 Throttle valve - Positioner 1
- Connection control unit to ground 10
-* Grounding point 2 - Engine, starter, 2
alternator
- Grounding point 9 - Engine 7
(Electronic)
- Grounding point 10 - Sensor oxygen/ 4
Ignition coil

* At wiring harness, battery positive


** At wiring harness, body front

- 30 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, engine (Electronic)

Only Z22SE engines

B12 Sensor - Coolant temperature 2


B13 Sensor - Temperature, intake air 9
B21 Sensor - Absolute pressure, intake 7
manifold
B117 Sensor - Oxygen, mixture control, 1
heated
B118 Sensor - Oxygen, catalytic converter 3
check
T1 Ignition coil - Direct ignition 5
X22 Body front & Engine (Electronic) 6
Y4 Solenoid valve - Exhaust gas 4
recirculation
Y29 Throttle valve - Positioner 8

- 31 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, engine (Electronic)

Only X20DTL, Y20DTL, Y20DTH engines

A10 Control unit - Injection pump 5


B12 Sensor - Coolant temperature 6
B46 Air mass meter 1
X16 Body front & Battery positive 2
- Grounding point 1 - Distribution, 3
engine compartment
- Grounding point 11 - Battery 4

- 32 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, engine (Electronic)

Only X20DTL, Y20DTL, Y20DTH engines

A7 Control unit - Diesel 1


A9 Control unit - Glow time 7
G1 Battery 4
X59 Body front & Control unit - Diesel 3
X60 Engine (electronic) & Control unit - 2
Diesel
Y4 Solenoid valve - Exhaust gas 5
recirculation
Y7 Solenoid valve - Swirl level regulation 6
- Grounding point 11 - Battery 8

- 33 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, engine

Only X20DTL, Y20DTL, Y20DTH engines

B3 Switch - Oil pressure 2


G2 Alternator 1
M1 Starter 4
- Grounding point 2 - Engine, starter, 3
alternator

- 34 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, instrument panel

Only left-hand drive vehicles

A14 Radio 2
B19 Sensor - Pedal position 14
B103 Sensor - Steer angle 16
D1 Triple info display 3
D2 Multi info display 3
D3 Color info display 3
D4 Graphic info display 3
H1 Instrument 4
K1 Relay - Daytime running light 6
R2 Squib - Airbag, front passenger 1
S2 Switch unit - Light 7
S28 Switch - Clutch, cruise control 13
S43 Switch - Stop lamp, double 15
X1 Instrument panel & Body rear 8
X2 Instrument panel & Body front 11
X31 Instrument panel & Body rear 10
X75 Instrument panel & Graphic/Color info display 3
X76 Instrument panel & Color info display 3
- Centre console switches 19
- Fuse & Relay box passenger compartment 5
- Grounding point 3 - A-Pillar 9
- Grounding point 4 - Bracket steering column/cross 12
member
- To centre console 18
- To steering column 17

- 35 - 10/2000
- 36 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, instrument panel

Only right-hand drive vehicles

A14 Radio 7
B19 Sensor - Pedal position 15
B103 Sensor - Steer angle 12
D1 Triple info display 6
D2 Multi info display 6
D3 Color info display 6
D4 Graphic info display 6
H1 Instrument 5
K1 Relay - Daytime running light 3
R2 Squib - Airbag, front passenger 8
S2 Switch unit - Light 1
S28 Switch - Clutch, cruise control 13
S43 Switch - Stop lamp, double 14
X2 Instrument panel & Body front 16
X40 Instrument panel & Body rear 17
X75 Instrument panel & Graphic/Color info display 6
X76 Instrument panel & Color info display 6
- Centre console switches 9
- Fuse & Relay box passenger compartment 4
- Grounding point 4 - Bracket steering column/cross 2
member
- To centre console 10
- To steering column 11

- 37 - 10/2000
- 38 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, instrument panel

Centre console switches, up to may 2000

S6 Switch - Hazard light 2


S7 Switch - Seat heating, left 1
S8 Switch - Seat heating, right 4
S26 Switch - Traction control 3

- 39 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, instrument panel

Centre console switches, as of may 2000

S6 Switch - Hazard light 3


S7* Switch - Seat heating, left 1
S7** Switch - Seat heating, left 2
S8* Switch - Seat heating, right 5
S8** Switch - Seat heating, right 4
S116 Switch - Blower, rear compartment 2
(instrument panel)
S118 Switch - Air conditioning, rear 4
compartment

* Only vehicles with air conditioning,


rear
** Only vehicles without air conditioning,
rear

- 40 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, instrument panel

Only vehicles with automatic transmission

A1 Control unit - Airbag 9


A8 Control unit - Automatic transmission 6
B2 Switch - Parking brake 12
H8 Display - Selector lever position 3
R10 Cigarette lighter 5
S32 Switch - Unlock selector lever 1
S33 Switch - Unlock ignition key 10
S35 Switch - Start up assistance 1
S36 Switch - Program economy/power 2
X13 Diagnostic link 11
X28 Instrument panel & Automatic transmission 7
X29 Instrument panel & Automatic transmission 7
X38 Automatic transmission & Selector control 4
Y12 Lifting magnet - Unlock selector lever 1
- Grounding point 5 - Tunnel 8

- 41 - 10/2000
- 42 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, instrument panel

Steering column

A17 Control unit - Immobilizer 7


S1 Switch - Starter 6
S3 Switch unit - Steering column 4
S9 Switch - Info display 1
S22 Switch - Wiper unit 2
S27 Switch - Cruise control 5
X91 Instrument panel & Contact unit 3

- 43 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, body rear

A15* CD-Changer 4
B102* Seat occupied detection - Front 5
passenger
B104 Sensor - Rotation Rate 11
S38** Contact switch - Driver door 12
S39* Contact switch - Front passenger 12
door
S40 Contact switch - Rear door, left 14
X1 Instrument panel & Body rear 8
X3** Body rear & Driver door 7
X4* Body rear & Front passenger door 7
X9 Body rear & Door rear, left 13
X31 Instrument panel & Body rear 9
X36 Body rear & Assembly - Seat, left 2
X47* Body rear & CD-Changer 3
X98 Body rear & Side airbag, left 1
- Grounding point 3 - A-Pillar 10
- To roof 6

* Only right-hand drive vehicles


** Only left-hand drive vehicles

- 44 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, body rear

A12 Control unit - Central locking 9


A13 Control unit - Anti-theft warning system 9
A15* CD-Changer 2
B102* Seat occupied detection - Front passenger 1
S38** Contact switch - Driver door 8
S39* Contact switch - Front passenger door 8
S41 Contact switch - Rear door, right 6
X3** Body rear & Driver door 13
X4* Body rear & Front passenger door 13
X10 Body rear & Door rear, right 7
X37 Body rear & Assembly - Seat, right 3
X40 Instrument panel & Body rear 14
X47* Body rear & CD-Changer 5
X61 Body rear & Control unit - Anti-theft warning 12
system & Central locking
X62 Body rear & Control unit - Anti-theft warning 10
system & Central locking
X99 Body rear & Side airbag, right 4
- Grounding point 8 - Central locking 11

* Only left-hand drive vehicles


** Only right-hand drive vehicles

- 45 - 10/2000
- 46 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, body rear

B49 Pane break sensor - Anti-theft 3


warning system, rear, left
E3 Rear lamp unit - Left 6
E14 Lamp - Trunk 8
E72 Module - Air conditioning, rear 1
S117 Switch - Blower, rear compartment 2
(headliner)
X24 Body rear & Tailgate 7
X42 Body rear & Switch - Blower 5
- Grounding point 6 - Panel rear 4

- 47 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, body rear

B50 Pane break sensor - Anti-theft 6


warning system, rear, right
E4 Rear lamp unit - Right 1
M7 Motor - Central locking, flap, fuel filler 5
X26 Body rear & Socket trailer 2
X27 Socket trailer 3
X30 Body rear & Socket trailer 2
X43 Accessory socket 4

- 48 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, body rear

E16* Lamp unit - Passenger compartment, 2


time delay
E26 Reading lamp - Rear 6
M34 Motor - Sun roof, front 5
S30 Switch - Sun roof 3
V18 Diode - Load switch off , reading 4
lamp
X67** Body rear & Lamp unit - Passenger 2
compartment
X68** Body rear & Microphone 1

* Only vehicles without telephone


** Only vehicles with telephone

- 49 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, body rear

E29 Reading lamp - Rear, left 2


E30 Reading lamp - Rear, right 1

- 50 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, switch - blower

S117 Switch - Blower, rear compartment 1


(headliner)
X42 Body rear & Switch - Blower 2

- 51 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, driver door

Door shown for left-hand drive

B32 Sensor - Side airbag, driver 9


B36 Loudspeaker - Front, left 7
B40 Tweeter - Front, left 4
M2 Motor - Central locking, driver door 1
M8 Motor - Window lifter, driver door 8
M14 Motor - Outside mirror, driver door 5
S17 Switch - Window lifter 2
S21 Switch - Outside mirror 3
X3 Body rear & Driver door 6

- 52 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, front passenger door

Door shown for left-hand drive

B33 Sensor - Side airbag, front passenger 6


B37 Loudspeaker - Front, right 8
B41 Tweeter - Front, right 3
M3 Motor - Central locking, front 5
passenger door
M9 Motor - Window lifter, front 7
passenger door
M15 Motor - Outside mirror, front 2
passenger door
S18 Switch - Window lifter, front 4
passenger door
X4 Body rear & Front passenger door 1

- 53 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, rear door, left

B38 Loudspeaker - Rear, left 4


B42 Tweeter - Rear, left 2
M4 Motor - Central locking, rear door, left 6
M10 Motor - Window lifter, rear door, left 5
S19 Switch - Window lifter, rear door, left 1
X9 Body rear & Door rear, left 3

- 54 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, rear door, right

B39 Loudspeaker - Rear, right 5


B43 Tweeter - Rear, right 1
M5 Motor - Central locking, rear door, 3
right
M11 Motor - Window lifter, rear door, right 4
S20 Switch - Window lifter, rear door, right 2
X10 Body rear & Door rear, right 6

- 55 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, tailgate/switch lamp trunk

E10 Lamp - Licence plate, left 5


E11 Lamp - Licence plate, right 6
E15 Heated back window 8
E24 Stop lamp - Centre position 10
K79 Relay - Preresistor 3
M6 Motor - Central locking, lid trunk 9
M17 Motor - Wiper, back window 11
S13 Switch - Lamp, trunk 4
S15 Switch - Trunk lock, anti-theft 7
warning system
X14 Tailgate & Switch lamp trunk 2
X24 Body rear & Tailgate 12
X45 Tailgate & Switch lamp trunk 2
X46 Tailgate & Switch lamp trunk 2
X49 Tailgate & Switch lamp trunk 2
- Grounding point 12 - Tailgate 1

- 56 - 10/2000
Routing plan Zafira as of MY '99

Wiring harness, trailer hitch

S23 Switch - Rear fog lamp, socket trailer 4


X26 Body rear & Socket trailer 2
X27 Socket trailer 3
X30 Body rear & Socket trailer 1

- 57 - 10/2000
Wiring harness plugs Zafira as of MY '99

A1 Control unit - Airbag 37 B27 Sensor - Wheel speed, rear, left 3


A2 Control unit - Anti-lock Brake System 32 B28 Sensor - Wheel speed, rear, right 3
A3 Control unit - Anti-lock Brake System & Traction 32 B29 Sensor - Pressure, air conditioning 10, 13
control B30 Sensor - Knock control 1 4, 9, 10
A8 Control unit - Automatic transmission 36 B32 Sensor - Side airbag, driver 2
A9 Control unit - Glow time 23 B33 Sensor - Side airbag, front passenger 2
A10 Control unit - Injection pump 19 B34 Impulse sensor - Crankshaft 1, 5, 6,
A11 Multitimer 35 10, 11
A14 Radio 30, 34 B35 Sensor - Camshaft 10, 11, 12
A17 Control unit - Immobilizer 19, 23 B36 Loudspeaker - Front, left 2
A36 Handset phone 17 B37 Loudspeaker - Front, right 2
A42 Control unit - Anti-lock Brake System & Electronic 32 B38 Loudspeaker - Rear, left 2
stability program B39 Loudspeaker - Rear, right 2
B40 Tweeter - Front, left 2
B1 Switch - Brake fluid 1 B41 Tweeter - Front, right 2
B5 Switch - Minimum capacity, washer fluid 2, 6 B42 Tweeter - Rear, left 2
B6 Switch - Minimum capacity, coolant 2, 6 B43 Tweeter - Rear, right 2
B7 Switch - Engine oil level 3, 8 B44 Sensor - Oxygen, exhaust, heated 1 13, 14
B8 Sensor - Outside temperature 4 B45 Potentiometer - Throttle valve position 13
B10 Sensor - Temperature, engine oil 4 B46 Air mass meter 12, 14, 16
B12 Sensor - Coolant temperature 1, 4, 6 B47 Signal horn - Anti-theft warning system 3
B13 Sensor - Temperature, intake air 1, 7 B48 Power sounder - Anti-theft warning system 13
B16 Sensor - Brake lining, front, left 7 B51 Trumpet horn 5, 8, 9
B17 Sensor - Brake lining, front, right 7 B102 Seat occupied detection - Front passenger 16
B18 Sensor - Load pressure 10 B103 Sensor - Steer angle 21
B19 Sensor - Pedal position 18, 20 B104 Sensor - Rotation Rate 20
B21 Sensor - Absolute pressure, intake manifold 11, 13, 14 B105 Sensor - Pressure 14
B22 Sensor - Revolution, transmission Input 7 B117 Sensor - Oxygen, mixture control, heated 12, 14,
B23 Sensor - Revolution, transmission output 4, 7 15, 16
B24 Sensor - Vehicle speed 10 B118 Sensor - Oxygen, catalytic converter check 12, 14, 16
B25 Sensor - Wheel speed, front, left 3
B26 Sensor - Wheel speed, front, right 3 D1 Triple info display 31
-I- 10/2000
Wiring harness plugs Zafira as of MY '99

D2 Multi info display 34 H7 Turn signal lamp - Side, right 6


H8 Display - Selector lever position 26
E1 Parking lamp - Left 2, 6
E2 Parking lamp - Right 2, 6 K1 Relay - Daytime running light 21
E3 Rear lamp unit - Left 18 K5 Relay - Fog lamp, rear 23
E4 Rear lamp unit - Right 18 K11 Relay - Time delay, washer pump headlamps 19, 24
E6 Low beam - Left 5 K13 Relay - Radiator fan 19, 24
E7 Low beam - Right 5 K14 Relay - Radiator fan 19, 24
E8 High beam - Left 5 K16 Relay - Fuel pump 19, 24
E9 High beam - Right 5 K17 Relay - Filter preheating 23
E10 Lamp - Licence plate, left 10 K18 Relay - Engine control unit 23
E11 Lamp - Licence plate, right 10 K79 Relay - Preresistor 21
E14 Lamp - Trunk 1 K154 Relay - Accessory socket 23
E17 Controls - Heating 28
E18 Fog lamp - Front, left 4 M2 Motor - Central locking, driver door 25
E19 Fog lamp - Front, right 4 M3 Motor - Central locking, front passenger door 25
E21 Auxiliary heater - Passenger compartment, 13 M4 Motor - Central locking, rear door, left 20
electrical M5 Motor - Central locking, rear door, right 20
E24 Stop lamp - Centre position 3 M6 Motor - Central locking, lid trunk 5
E26 Reading lamp - Rear 9 M7 Motor - Central locking, flap, fuel filler 5
E27 Lamp - Glove box 9 M8 Motor - Window lifter, driver door 18
E31 Controls - Air conditioning 28 M9 Motor - Window lifter, front passenger door 18
E72 Module - Air conditioning, rear 23 M10 Motor - Window lifter, rear door, left 18
M11 Motor - Window lifter, rear door, right 18
G2 Alternator 4 M12 Motor - Blower, passenger compartment 8
M13 Motor - Blower, passenger compartment, air 8
H1 Instrument 35 conditioning
H2 Turn signal lamp - Front, left 5 M16 Motor - Wiper, windscreen 17
H3 Turn signal lamp - Front, right 5 M17 Motor - Wiper, back window 10
H4 Global positioning system unit 29 M19 Motor - Radiator fan 12
H5 Telematic 34 M20 Motor - Radiator fan 12
H6 Turn signal lamp - Side, left 6 M22 Pump - Washer, windscreen & Back window 3
- II - 10/2000
Wiring harness plugs Zafira as of MY '99

M23 Pump - Washer, headlamps 3 S28 Switch - Clutch, cruise control 2


M34 Motor - Sun roof, front 26 S30 Switch - Sun roof 17, 26
M35 Motor - Sun roof, rear 26 S31 Switch - Reversing lamp 2, 4, 6
S34 Switch - Kick down 5
P1 Bulb test 29 S35 Switch - Start up assistance 16
P2 Bulb test, trailer 19, 24 S38 Contact switch - Driver door 4
S39 Contact switch - Front passenger door 4
R1 Squib - Airbag, driver 1 S40 Contact switch - Rear door, left 4
R2 Squib - Airbag, front passenger 1 S41 Contact switch - Rear door, right 4
R7 Filter heating 5 S42 Switch - Automatic transmission 25
R9 Preresistor - Radiator fan 3 S43 Switch - Stop lamp, double 15
R10 Cigarette lighter 1 S116 Switch - Blower, rear compartment (instrument 31
R11 Preresistor - Blower, heating 17 panel)
S117 Switch - Blower, rear compartment (headliner) 20
S2 Switch unit - Light 28 S118 Switch - Air conditioning, rear compartment 31
S3 Switch unit - Steering column 25
S6 Switch - Hazard light 29, 31 T1 Ignition coil - Direct ignition 20, 24
S7 Switch - Seat heating, left 17, 31
S8 Switch - Seat heating, right 29, 31 V18 Diode - Load switch off , reading lamp 3
S9 Switch - Info display 16
S13 Switch - Lamp, trunk 4 X1 Switch - Hazard light 39
S15 Switch - Trunk lock, anti-theft warning system 11 X2 Instrument panel & Body front 40
S16 Switch - Engine hood, anti-theft warning system 4 X3 Body rear & Driver door 35
S17 Switch - Window lifter 26 X4 Body rear & Front passenger door 35
S18 Switch - Window lifter, front passenger door 15 X6 Instrument panel & Blower 23
S19 Switch - Window lifter, rear door, left 15 X8 Connector phone 29
S20 Switch - Window lifter, rear door, right 15 X9 Body rear & Door rear, left 27
S21 Switch - Outside mirror 21 X10 Body rear & Door rear, right 27
S22 Switch - Wiper unit 25 X11 Body rear & Fuel tank 15
S23 Switch - Rear fog lamp, socket trailer 11 X13 Diagnostic link 28
S26 Switch - Traction control 29 X14 Tailgate & Switch lamp trunk 18
S27 Switch - Cruise control 13 X16 Body front & Battery positive 28
- III - 10/2000
Wiring harness plugs Zafira as of MY '99

X17 Body rear & Lamp - Passenger compartment 16 X63 Body front & Control unit - Engine cooling module 30
X20 Body front & Sensor revolution front, right 6 X64 Engine cooling & Control unit - Engine cooling 30
X21 Body front & Sensor revolution front, left 6 module
X23 Automatic transmission & Valve body 28 X67 Body rear & Lamp unit - Passenger compartment 19, 23
X24 Body rear & Tailgate 23 X68 Body rear & Microphone 14
X26 Body rear & Socket trailer 23, 26 X71 Body front & Control unit - Multec 37
X27 Socket trailer 27 X72 Engine & Control unit - Multec 38
X28 Instrument panel & Automatic transmission 25 X73 Instrument panel & Switch - Wiper unit 25
X29 Instrument panel & Automatic transmission 26 X74 Instrument panel & Switch - Wiper unit 16
X31 Instrument panel & Body rear 27 X75 Instrument panel & Graphic/Color info display 33
X33 Body front & Electro-hydraulic power steering 7, 10 X76 Instrument panel & Color info display 27
X36 Body rear & Assembly - Seat, left 22 X77 Body front & Control unit - Multec 38
X37 Body rear & Assembly - Seat, right 22 X78 Engine & Control unit - Multec 37
X38 Automatic transmission & Selector control 19, 24 X81 Instrument panel & Switch unit - Steering column 25
X40 Instrument panel & Body rear 25 X82 Instrument panel & Switch unit - Steering column 13
X42 Body rear & Switch - Blower 18 X88 Contact unit & Switch - Trumpet horn 7
X43 Accessory socket 12 X89 Contact unit & Switch - Remote control, radio 16
X45 Tailgate & Switch lamp trunk 6 X91 Instrument panel & Contact unit 21
X47 Body rear & CD-Changer 25 X98 Body rear & Side airbag, left 8
X48 Instrument panel & Body rear 36 X99 Body rear & Side airbag, right 8
X49 Tailgate & Switch lamp trunk 12
X50 Fuel tank & Fuel pump/sensor 17 Y1 Lifting magnet - Unlock ignition key 2
X53 Body front & Control unit - Multec 33 Y2 Actuator - Recirculation 20
X54 Engine (electronic) & Control unit - Multec 33 Y3 Actuator - Coolant 3
X57 Body front & Control unit - Simtec 38 Y4 Solenoid valve - Exhaust gas recirculation 3, 16, 17,
X58 Engine (electronic) & Control unit - Simtec 37 18
X59 Body front & Control unit - Diesel 37 Y5 Solenoid valve - Tank ventilation 6, 8
X60 Engine (electronic) & Control unit - Diesel 38 Y6 Solenoid valve - Intake manifold 9
X61 Body rear & Control unit - Anti-theft warning 31 Y7 Solenoid valve - Swirl level regulation 3
system & Central locking Y8 Solenoid valve - Boost pressure regulation 3
X62 Body rear & Control unit - Anti-theft warning 26 Y9 Fuel injection valves 1, 9
system & Central locking Y10 Clutch - Compressor, air conditioning 4
- IV - 10/2000
Wiring harness plugs Zafira as of MY '99

Y14 Headlamp levelling - Left 11


Y15 Headlamp levelling - Right 11
Y16 Stepper motor - Idle speed 15
Y29 Throttle valve - Positioner 21, 22

-V- 10/2000
Wiring harness plugs Zafira as of MY '99

B1 Switch - Brake fluid


B12* Sensor - Coolant temperature
B13** Sensor - Temperature, intake air
B34* Impulse sensor - Crankshaft
E14 Lamp - Trunk
R1 Squib - Airbag, driver
R2 Squib - Airbag, front passenger
R10 Cigarette lighter
Y9*** Fuel injection valves

* Only Z22SE engines


** Not Z16XE engines
*** Not Z22SE engines

-1- 10/2000
Wiring harness plugs Zafira as of MY '99

B5* Switch - Minimum capacity, washer fluid


B6* Switch - Minimum capacity, coolant
B32 Sensor - Side airbag, driver
B33 Sensor - Side airbag, front passenger
B36 Loudspeaker - Front, left
B37 Loudspeaker - Front, right
B38 Loudspeaker - Rear, left
B39 Loudspeaker - Rear, right
B40 Tweeter - Front, left
B41 Tweeter - Front, right
B42 Tweeter - Rear, left
B43 Tweeter - Rear, right
E1* Parking lamp - Left
E2* Parking lamp - Right
S28 Switch - Clutch, cruise control
S31* Switch - Reversing lamp
Y1 Lifting magnet - Unlock ignition key

* Only vehicles as of MY 2001

-2- 10/2000
Wiring harness plugs Zafira as of MY '99

B7* Switch - Engine oil level


B25 Sensor - Wheel speed, front, left
B26 Sensor - Wheel speed, front, right
B27 Sensor - Wheel speed, rear, left
B28 Sensor - Wheel speed, rear, right
B47 Signal horn - Anti-theft warning system
E24 Stop lamp - Centre position
M22 Pump - Washer, windscreen & Back window
M23 Pump - Washer, headlamps
R9 Preresistor - Radiator fan
V18 Diode - Load switch off , reading lamp
Y3 Actuator - Coolant
Y4* Solenoid valve - Exhaust gas recirculation
Y7 Solenoid valve - Swirl level regulation
Y8 Solenoid valve - Boost pressure regulation

* Only Z22SE and diesel engines

-3- 10/2000
Wiring harness plugs Zafira as of MY '99

B8 Sensor - Outside temperature


B10 Sensor - Temperature, engine oil
B12* Sensor - Coolant temperature
B23** Sensor - Revolution, transmission output
B30* Sensor - Knock control 1
E18 Fog lamp - Front, left
E19 Fog lamp - Front, right
G2 Alternator
S13 Switch - Lamp, trunk
S16 Switch - Engine hood, anti-theft warning
system
S31*** Switch - Reversing lamp
S38 Contact switch - Driver door
S39 Contact switch - Front passenger door
S40 Contact switch - Rear door, left
S41 Contact switch - Rear door, right
Y10 Clutch - Compressor, air conditioning

* Only X16XEL, Z16XE engines


** Only petrol engines
*** Only X20DTL, Y20DTH engines

-4- 10/2000
Wiring harness plugs Zafira as of MY '99

B34* Impulse sensor - Crankshaft


B51** Trumpet horn
E6 Low beam - Left
E7 Low beam - Right
E8 High beam - Left
E9 High beam - Right
H2 Turn signal lamp - Front, left
H3 Turn signal lamp - Front, right
M6 Motor - Central locking, lid trunk
M7 Motor - Central locking, flap, fuel filler
R7 Filter heating
S34 Switch - Kick down

* Only Z18XE engines


** Only vehicles up to MY 2000

-5- 10/2000
Wiring harness plugs Zafira as of MY '99

B5* Switch - Minimum capacity, washer fluid


B6* Switch - Minimum capacity, coolant
B12** Sensor - Coolant temperature
B34*** Impulse sensor - Crankshaft
E1* Parking lamp - Left
E2* Parking lamp - Right
H6 Turn signal lamp - Side, left
H7 Turn signal lamp - Side, right
S31* Switch - Reversing lamp
X20 Body front & Sensor revolution front, right
X21 Body front & Sensor revolution front, left
X45 Tailgate & Switch lamp trunk
Y5**** Solenoid valve - Tank ventilation

* Only vehicles up to MY 2001


** Only X18XE1, Z18XE and diesel engines
*** Only Z16XE engines
**** Only X18XE1, Z18XE engines

-6- 10/2000
Wiring harness plugs Zafira as of MY '99

B13* Sensor - Temperature, intake air


B16 Sensor - Brake lining, front, left
B17 Sensor - Brake lining, front, right
B22 Sensor - Revolution, transmission Input
B23** Sensor - Revolution, transmission output
X33*** Body front & Electro-hydraulic power
steering
X88 Contact unit & Switch - Trumpet horn

* Only Z16XE engines


** Only X20DTL, Y20DTH engines
*** Only vehicles up to MY 2000

-7- 10/2000
Wiring harness plugs Zafira as of MY '99

B7* Switch - Engine oil level


B51** Trumpet horn
M12 Motor - Blower, passenger compartment
M13 Motor - Blower, passenger compartment, air
conditioning
X98 Body rear & Side airbag, left
X99 Body rear & Side airbag, right
Y5*** Solenoid valve - Tank ventilation

* Only X16XEL, X18XE1 engines


** Only vehicles MY 2000
*** Only X16XEL, Z16XE, Z22SE engines

-8- 10/2000
Wiring harness plugs Zafira as of MY '99

B30* Sensor - Knock control 1


B51** Trumpet horn
E26 Reading lamp - Rear
E27 Lamp - Glove box
Y6 Solenoid valve - Intake manifold
Y9* Fuel injection valves

* Only Z22SE engines


** Only vehicles as of MY 2001

-9- 10/2000
Wiring harness plugs Zafira as of MY '99

B18 Sensor - Load pressure


B24 Sensor - Vehicle speed
B29* Sensor - Pressure, air conditioning
B30** Sensor - Knock control 1
B34*** Impulse sensor - Crankshaft
B35** Sensor - Camshaft
E10 Lamp - Licence plate, left
E11 Lamp - Licence plate, right
M17 Motor - Wiper, back window
X33* Body front & Electro-hydraulic power
steering

* Only vehicles as of MY 2000


** Only X18XE1, Z18XE engines
*** Only X16XEL, X18XE1 engines

- 10 - 10/2000
Wiring harness plugs Zafira as of MY '99

B21* Sensor - Absolute pressure, intake manifold


B34** Impulse sensor - Crankshaft
B35*** Sensor - Camshaft
S15 Switch - Trunk lock, anti-theft warning
system
S23 Switch - Rear fog lamp, socket trailer
Y14 Headlamp levelling - Left
Y15 Headlamp levelling - Right

* Only Z22SE engines


** Only diesel engines
*** Only X16XEL engines

- 11 - 10/2000
Wiring harness plugs Zafira as of MY '99

B35* Sensor - Camshaft


B46** Air mass meter
B117*** Sensor - Oxygen, mixture control, heated
B118*** Sensor - Oxygen, catalytic converter check
M19 Motor - Radiator fan
M20 Motor - Radiator fan
X43 Accessory socket
X49 Tailgate & Switch lamp trunk

* Only Z16XE, Z18XE engines


** Only Z18XE engines
*** Only Z16XE engines

- 12 - 10/2000
Wiring harness plugs Zafira as of MY '99

B21* Sensor - Absolute pressure, intake manifold


B29** Sensor - Pressure, air conditioning
B44*** Sensor - Oxygen, exhaust, heated 1
B45 Potentiometer - Throttle valve position
B48 Power sounder - Anti-theft warning system
E21 Auxiliary heater - Passenger compartment,
electrical
S27 Switch - Cruise control
X82 Instrument panel & Switch unit - Steering
column

* Not Z16XE, Z22SE engines


** Only vehicles up to MY 2000
*** Only X16XEL engines

- 13 - 10/2000
Wiring harness plugs Zafira as of MY '99

B21* Sensor - Absolute pressure, intake manifold


B44** Sensor - Oxygen, exhaust, heated 1
B46** Air mass meter
B105 Sensor - Pressure
B117*** Sensor - Oxygen, mixture control, heated
B118*** Sensor - Oxygen, catalytic converter check
X68 Body rear & Microphone

* Only Z16XE engines


** Only X18XE1 engines
*** Only Z18XE engines

- 14 - 10/2000
Wiring harness plugs Zafira as of MY '99

B117* Sensor - Oxygen, mixture control, heated


S18 Switch - Window lifter, front passenger door
S19 Switch - Window lifter, rear door, left
S20 Switch - Window lifter, rear door, right
S43 Switch - Stop lamp, double
X11 Body rear & Fuel tank
Y16 Stepper motor - Idle speed

* Only Z22SE engines

- 15 - 10/2000
Wiring harness plugs Zafira as of MY '99

B46* Air mass meter


B102 Seat occupied detection - Front passenger
B117** Sensor - Oxygen, mixture control, heated
B118** Sensor - Oxygen, catalytic converter check
S9 Switch - Info display
S35 Switch - Start up assistance
X17 Body rear & Lamp - Passenger
compartment
X74 Instrument panel & Switch - Wiper unit
X89 Contact unit & Switch - Remote control,
radio
Y4*** Solenoid valve - Exhaust gas recirculation

* Only Z18XE engines


** Only Z16XE engines
*** Only X16XEL engines

- 16 - 10/2000
Wiring harness plugs Zafira as of MY '99

A36 Handset phone


M16 Motor - Wiper, windscreen
R11 Preresistor - Blower, heating
S7* Switch - Seat heating, left
S30** Switch - Sun roof
X50 Fuel tank & Fuel pump/sensor
Y4*** Solenoid valve - Exhaust gas recirculation

* Only vehicles up to May 2000


** Only vehicles without sun roof, rear
*** Only X18XE1 engines

- 17 - 10/2000
Wiring harness plugs Zafira as of MY '99

B19* Sensor - Pedal position


E3 Rear lamp unit - Left
E4 Rear lamp unit - Right
M8 Motor - Window lifter, driver door
M9 Motor - Window lifter, front passenger door
M10 Motor - Window lifter, rear door, left
M11 Motor - Window lifter, rear door, right
X14 Tailgate & Switch lamp trunk
X42 Body rear & Switch - Blower
Y4** Solenoid valve - Exhaust gas recirculation

* Only left-hand drive vehicles with Z16XE,


Z18XE, Z22SE engines
** Only Z16XE, Z18XE, Z22SE engines

- 18 - 10/2000
Wiring harness plugs Zafira as of MY '99

A10 Control unit - Injection pump


A17 Control unit - Immobilizer
K11 Relay - Time delay, washer pump
headlamps
K13 Relay - Radiator fan
K14 Relay - Radiator fan
K16 Relay - Fuel pump
P2 Bulb test, trailer
X38 Automatic transmission & Selector control
X67 Body rear & Lamp unit - Passenger
compartment

- 19 - 10/2000
Wiring harness plugs Zafira as of MY '99

B19* Sensor - Pedal position


B104 Sensor - Rotation Rate
M4 Motor - Central locking, rear door, left
M5 Motor - Central locking, rear door, right
S117 Switch - Blower, rear compartment
(headliner)
T1** Ignition coil - Direct ignition
Y2 Actuator - Recirculation

* Only X16XEL, Z16XE engines


** Only right-hand drive vehicles with Z16XE,
Z18XE, Z22SE engines

- 20 - 10/2000
Wiring harness plugs Zafira as of MY '99

B103 Sensor - Steer angle


K1 Relay - Daytime running light
K79 Relay - Preresistor
S21 Switch - Outside mirror
X91 Instrument panel & Contact unit
Y29* Throttle valve - Positioner

* Not Z16XE, Z18XE, Z22SE engines

- 21 - 10/2000
Wiring harness plugs Zafira as of MY '99

X36 Body rear & Assembly - Seat, left


X37 Body rear & Assembly - Seat, right
Y29* Throttle valve - Positioner

* Only Z16XE, Z18XE, Z22SE engines

- 22 - 10/2000
Wiring harness plugs Zafira as of MY '99

A9 Control unit - Glow time


A17 Control unit - Immobilizer
E72 Module - Air conditioning, rear
K5 Relay - Fog lamp, rear
K17 Relay - Filter preheating
K18 Relay - Engine control unit
K154 Relay - Accessory socket
X6 Instrument panel & Blower
X24 Body rear & Tailgate
X26* Body rear & Socket trailer
X67 Body rear & Lamp unit - Passenger
compartment

* Only vehicles up to May 2000

- 23 - 10/2000
Wiring harness plugs Zafira as of MY '99

P2 Bulb test, trailer


K11 Relay - Time delay, washer pump
headlamps
K13 Relay - Radiator fan
K14 Relay - Radiator fan
K16 Relay - Fuel pump
T1* Ignition coil - Direct ignition
X38 Automatic transmission & Selector control

* OnlyZ22SE engines

- 24 - 10/2000
Wiring harness plugs Zafira as of MY '99

M2 Motor - Central locking, driver door


M3 Motor - Central locking, front passenger
door
S3 Switch unit - Steering column
S22 Switch - Wiper unit
S42 Switch - Automatic transmission
X28 Instrument panel & Automatic transmission
X40 Instrument panel & Body rear
X47 Body rear & CD-Changer
X73 Instrument panel & Switch - Wiper unit
X81 Instrument panel & Switch unit - Steering
column

- 25 - 10/2000
Wiring harness plugs Zafira as of MY '99

H8 Display - Selector lever position


M34 Motor - Sun roof, front
M35 Motor - Sun roof, rear
S17 Switch - Window lifter
S30* Switch - Sun roof
X26** Body rear & Socket trailer
X29 Instrument panel & Automatic transmission
X62 Body rear & Control unit - Anti-theft warning
system & Central locking

* Only vehicles with sun roof, rear


** Only vehicles as of May 2000

- 26 - 10/2000
Wiring harness plugs Zafira as of MY '99

X9 Body rear & Door rear, left


X10 Body rear & Door rear, right
X27 Socket trailer
X31 Instrument panel & Body rear
X76 Instrument panel & Color info display

- 27 - 10/2000
Wiring harness plugs Zafira as of MY '99

E17 Controls - Heating


E31 Controls - Air conditioning
S2 Switch unit - Light
X13 Diagnostic link
X16 Body front & Battery positive
X23 Automatic transmission & Valve body

- 28 - 10/2000
Wiring harness plugs Zafira as of MY '99

P1 Bulb test
H4 Global positioning system unit
S6* Switch - Hazard light
S8* Switch - Seat heating, right
S26* Switch - Traction control
X8 Connector phone

* Only vehicles up to May 2000

- 29 - 10/2000
Wiring harness plugs Zafira as of MY '99

A14* Radio
X63 Body front & Control unit - Engine cooling
module
X64 Engine cooling & Control unit - Engine
cooling module

* Only vehicles without carphone or navigation

- 30 - 10/2000
Wiring harness plugs Zafira as of MY '99

D1 Triple info display


S6* Switch - Hazard light
S7* Switch - Seat heating, left
S8* Switch - Seat heating, right
S116 Switch - Blower, rear compartment
(instrument panel)
S118 Switch - Air conditioning, rear compartment
X61 Body rear & Control unit - Anti-theft warning
system & Central locking

* Only vehicles as of May 2000

- 31 - 10/2000
Wiring harness plugs Zafira as of MY '99

A2 Control unit - Anti-lock Brake System


A3 Control unit - Anti-lock Brake System &
Traction control
A42 Control unit - Anti-lock Brake System &
Electronic stability program

- 32 - 10/2000
Wiring harness plugs Zafira as of MY '99

X53 Body front & Control unit - Multec


X54 Engine (electronic) & Control unit - Multec
X75 Instrument panel & Graphic/Color info
display

- 33 - 10/2000
Wiring harness plugs Zafira as of MY '99

A14* Radio
D2 Multi info display
H5 Telematic

* Only vehicles with carphone or navigation

- 34 - 10/2000
Wiring harness plugs Zafira as of MY '99

A11 Multitimer
H1 Instrument
X3 Body rear & Driver door
X4 Body rear & Front passenger door

- 35 - 10/2000
Wiring harness plugs Zafira as of MY '99

A8 Control unit - Automatic transmission


X48 Instrument panel & Body rear

- 36 - 10/2000
Wiring harness plugs Zafira as of MY '99

A1 Control unit - Airbag


X58 Engine (electronic) & Control unit - Simtec
X59 Body front & Control unit - Diesel
X71 Body front & Control unit - Multec
X78 Engine & Control unit - Multec

- 37 - 10/2000
Wiring harness plugs Zafira as of MY '99

X57 Body front & Control unit - Simtec


X60 Engine (electronic) & Control unit - Diesel
X72 Engine & Control unit - Multec
X77 Body front & Control unit - Multec

- 38 - 10/2000
Wiring harness plugs Zafira as of MY '99

X1 Switch - Hazard light

- 39 - 10/2000
Wiring harness plugs Zafira as of MY '99

X2 Instrument panel & Body front

- 40 - 10/2000
Views of relays and fuses Zafira as of MY '99

Part locations Zafira 1-40


Survey of fuse assignments Zafira 41-43
Survey of relay assignments Zafira 44-49

-I- 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


A1 Control unit - Airbag Centre console, below C4F C4F
selector lever

A2 Control unit - Anti-lock Below relay box, engine B2G B2G


Brake System compartment

A3 Control unit - Anti-lock Below relay box, engine B2G B2G


Brake System & Traction compartment
control
A4 Control unit - Multec At engine C1G C1G

A6 Control unit - Simtec At engine, intake side B2G B2G

A7 Control unit - Diesel Behind wing, front, left, A2G A2G


near A -pillar

A8 Control unit - Automatic Below centre bracket, C2F C2F


transmission instrument panel

A9 Control unit - Glow time Next to battery A1G A1G

-1- 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


A10 Control unit - Injection At engine C1G C1G
pump

A11 Multitimer Fuse & Relay box A2G E2G


passenger compartment

A12 Control unit - Central Leg room, right, near E2F E2F
locking A - pillar

A13 Control unit - Anti-theft Leg room, right, near E2F E2F
warning system A - pillar

A14 Radio Instrument console C3G C3G

A15 CD-Changer Below front passenger D4F B4F


seat

A16 Cruise control Next to battery A1G A1G

A17 Control unit - Immobilizer Below steering column B3G D3G

-2- 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


A18 Control unit - Electro- Bracket steering-column D2F B2F
hydraulic power steering

A19 Control unit - Engine Behind front panelling, A1F A1F


cooling module left

A36 Handset phone Behind glove box D2G B2G

A42 Control unit - Anti-lock Below relay box, engine B2G B2G
Brake System & compartment
Electronic stability
program
B1 Switch - Brake fluid Brake master cylinder A1G A1G

B2 Switch - Parking brake At handbrake (centre C4F C4F


console)

B3 Switch - Oil pressure At engine D2F D2F

B5 Switch - Minimum Behind wing, front, left A1F A1F


capacity, washer fluid

-3- 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


B6 Switch - Minimum Engine compartment, left A1G A1G
capacity, coolant

B7 Switch - Engine oil level Engine compartment, B1G B1G


front (only petrol engines)

B7 Switch - Engine oil level At engine (only diesel B1F B1F


engines)

B8 Sensor - Outside Behind centre console, C1F C1F


temperature front

B10 Sensor - Temperature, At engine, intake side D1G D1G


engine oil

B11 Sensor - Transmission oil At automatic B1G B1G


temperature transmission

B12 Sensor - Coolant At thermostat housing D1G D1G


temperature

B13 Sensor - Temperature, At intake system (Z22SE) D1G D1G


intake air

-4- 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


B13 Sensor - Temperature, At intake manifold D2G D2G
intake air (Not Z22SE)

B14 Sensor - Temperature, Seat assembly, left B4F B4F


seat heating, left

B15 Sensor - Temperature, Seat assembly, right D4F D4F


seat heating, right

B16 Sensor - Brake lining, Wheelhousing, front, left A2G A2G


front, left

B17 Sensor - Brake lining, Wheel suspension, front, E2G E2G


front, right right

B18 Sensor - Load pressure At intake manifold D2G D2G

B19 Sensor - Pedal position Above accelerator pedal B2F D2F

B21 Sensor - Absolute At engine, intake side D1G D1G


pressure, intake manifold (Z16XE, Z22SE)

-5- 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


B21 Sensor - Absolute Engine compartment, at B2G B2G
pressure, intake manifold cowl panel (Not Z16XE,
Z22SE)
B22 Sensor - Revolution, At automatic B1G B1G
transmission Input transmission

B23 Sensor - Revolution, At automatic B1G B1G


transmission output transmission

B24 Sensor - Vehicle speed At transmission B1G B1G

B25 Sensor - Wheel speed, Wheel suspension, front, A2F A2F


front, left left

B26 Sensor - Wheel speed, Wheel suspension, front, E2F E2F


front, right right

B27 Sensor - Wheel speed, Wheel suspension, rear, A6F A6F


rear, left left

B28 Sensor - Wheel speed, Wheel suspension, rear, E6F E6F


rear, right right

-6- 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


B29 Sensor - Pressure, air Radiator, left B1F B1F
conditioning

B30 Sensor - Knock control 1 At engine, intake side D1G D1G


(Z22SE)

B30 Sensor - Knock control 1 At engine, intake side BC2G BC2G


(Not Z22SE)

B32 Sensor - Side airbag, Driver door A3G E3G


driver

B33 Sensor - Side airbag, Front passenger door E3G A3G


front passenger

B34 Impulse sensor - At engine D2G D2G


Crankshaft

B35 Sensor - Camshaft At engine C2G C2G

B36 Loudspeaker - Front, left Front door, left A3F A3F

-7- 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


B37 Loudspeaker - Front, Front door, right E3F E3F
right

B38 Loudspeaker - Rear, left Rear door, left A5F A5F

B39 Loudspeaker - Rear, Rear door, right E5F E5F


right

B40 Tweeter - Front, left Front door, left A3G A3G

B41 Tweeter - Front, right Front door, right E3G E3G

B42 Tweeter - Rear, left Rear door, left A5H A5H

B43 Tweeter - Rear, right Rear door, right E5H E5H

B44 Sensor - Oxygen, At exhaust system B1G B1G


exhaust, heated 1

-8- 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


B45 Potentiometer - Throttle At throttle-valve housing C2G C2G
valve position

B46 Air mass meter At intake system D2G D2G

B47 Signal horn - Anti-theft Below cover rain channel D2H D2H
warning system

B48 Power sounder - Anti- Wheel house, behind --- E2G


theft warning system splash shield

B49 Pane break sensor - At rear quarter window, A7H A7H


Anti-theft warning left
system, rear, left
B50 Pane break sensor - At rear quarter window, E7H E7H
Anti-theft warning right
system, rear, right
B51 Trumpet horn Behind bumper, front, D1F D1F
right

B102 Seat occupied Below front passenger D4F B4F


detection - Front seat
passenger

-9- 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


B103 Sensor - Steer angle At steering column, near B2G D2G
floor

B104 Sensor - Rotation Rate Below front seat, left A4F A4F

B105 Sensor - Pressure At Anti-lock Brake B1G B1G


System modulator

B117 Sensor - Oxygen, At engine, transmission B1G B1G


mixture control, heated side

B118 Sensor - Oxygen, At engine, intake side B2G B2G


catalytic converter check (Z16XE)

B118 Sensor - Oxygen, At engine, alternator D2G D2G


catalytic converter check bracket (Z18XE)

B118 Sensor - Oxygen, At engine, transmission B2G B2G


catalytic converter check side (Z22SE)

C1 Condensor - Ignition coil At engine, distrubution D2G D2G


side (Z22SE)

- 10 - 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


C1 Condensor - Ignition coil At engine, transmission B1G B1G
side (Not Z22SE)

D1 Triple info display In the instrument BC3H CD3H

D2 Multi info display In the instrument BC3H CD3H

D3 Color info display In the instrument BC3H CD3H

D4 Graphic info display In the instrument BC3H CD3H

E1 Parking lamp - Left Headlamp, left A1G A1G

E2 Parking lamp - Right Headlamp, right E1G E1G

E3 Rear lamp unit - Left D - pillar, left A7G A7G

- 11 - 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


E4 Rear lamp unit - Right D - pillar, right E7G E7G

E6 Low beam - Left Headlamp, left A1G A1G

E7 Low beam - Right Headlamp, right E1G E1G

E8 High beam - Left Headlamp, left A1G A1G

E9 High beam - Right Headlamp, right E1G E1G

E10 Lamp - Licence plate, left Tailgate B7G B7G

E11 Lamp - Licence plate, Tailgate C7G C7G


right

E12 Seat heating - Front, left Seat assembly, left B4F B4F

- 12 - 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


E13 Seat heating - Front, Seat assembly, right D4F D4F
right

E14 Lamp - Trunk Car roof, rear C7J C7J

E15 Heated back window Tailgate BD7H BD7H

E16 Lamp unit - Passenger Car roof between sun C4J C4J
compartment, time delay visors

E17 Controls - Heating Instrument console C3G C3G

E18 Fog lamp - Front, left In front bumper, left A1F A1F

E19 Fog lamp - Front, right In front bumper, right E1F E1F

E21 Auxiliary heater - In air distribution below C2F C2F


Passenger heater core
compartment, electrical

- 13 - 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


E24 Stop lamp - Centre Tailgate C7H C7H
position

E26 Reading lamp - Rear Car roof, centre C5J C5J

E27 Lamp - Glove box In glove box DE3G AB3G

E29 Reading lamp - Rear, left Car roof, centre, left B5J B5J

E30 Reading lamp - Rear, Car roof, centre, right D5J D5J
right

E31 Controls - Air Instrument console C3G C3G


conditioning

E72 Module - Air Behind trim panel, load A7G A7G


conditioning, rear compartment, left

F1 - F8 Main fuse Fuse box, engine B2G B2G


compartment

- 14 - 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


F60 Main fuse Fuse box, engine B2G B2G
compartment

Fx.1 - Fuse Fuse box, engine B2G B2G


Fx.41 compartment

F4.50 Fuse Fuse & Relay box A2G E2G


passenger compartment

F4.52 Fuse Relay box, engine B2G B2G


compartment

F8.56 Fuse Relay box, engine B2G B2G


compartment

G1 Battery Engine compartment, left B1G B1G

G2 Alternator At engine D2G D2G

H1 Instrument Instrument panel B3H D3H

- 15 - 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


H2 Turn signal lamp - Front, Beside headlamp, left A1G A1G
left

H3 Turn signal lamp - Front, Beside headlamp, right E1G E1G


right

H4 Global positioning In glove box D3H B3H


system unit

H5 Telematic Below front passenger D4F B4F


seat

H6 Turn signal lamp - Side, Wing, front, left, near A2G A2G
left A - pillar

H7 Turn signal lamp - Side, Wing, front, right, near E2G E2G
right A - pillar

H8 Display - Selector lever Centre console C3F C3F


position

H9 Warning buzzer - Safety Behind crossmember, B2G D2G


checking instrument panel

- 16 - 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


K1 Relay - Daytime running Behind crossmember, B2G D2G
light instrument panel

K2 Relay - High beam Fuse & Relay box A2G E2G


passenger compartment

K3 Relay - Heated back Fuse & Relay box A2G E2G


window passenger compartment

K4 Relay - Fog lamp, front Fuse & Relay box A2G E2G
passenger compartment

K5 Relay - Fog lamp, rear Fuse & Relay box A2G E2G
passenger compartment

K6 Relay - Wiper, back Fuse & Relay box A2G E2G


window passenger compartment

K7 Relay - Mirror heating Fuse & Relay box A2G E2G


passenger compartment

K10 Relay - Wiper, Fuse & Relay box A2G E2G


windscreen (Stage 1/ passenger compartment
Interval)

- 17 - 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


K11 Relay - Time delay, Relay box, engine B2G B2G
washer pump compartment
headlamps
K12 Relay - Trumpet horn Fuse & Relay box A2G E2G
passenger compartment

K13 Relay - Radiator fan Relay box, engine B2G B2G


compartment

K14 Relay - Radiator fan Relay box, engine B2G B2G


compartment

K16 Relay - Fuel pump Relay box, engine B2G B2G


compartment

K17 Relay - Filter preheating Relay box, engine B2G B2G


compartment

K18 Relay - Engine control Relay box, engine B2G B2G


unit compartment

K48 Relay - Turn signal lamp, Fuse & Relay box engine A2G E2G
shielded compartment

- 18 - 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


K79 Relay - Preresistor Tailgate B7H B7H

K86 Relay - Air conditioning, Fuse & Relay box A2G E2G
rear passenger compartment

K154 Relay - Accessory Behind crossmember, B2G D2G


socket instrument panel

K155 Relay - Consumer Fuse & Relay box A2G E2G


switch-off, time delay passenger compartment

M1 Starter At engine C2F C2F

M2 Motor - Central locking, Driver door A4G E4G


driver door

M3 Motor - Central locking, Front passenger door E4G A4G


front passenger door

M4 Motor - Central locking, Rear door, left A6G A6G


rear door, left

- 19 - 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


M5 Motor - Central locking, Rear door, right E6G E6G
rear door, right

M6 Motor - Central locking, Tailgate D7G D7G


lid trunk

M7 Motor - Central locking, Behind trim panel, load E7G E7G


flap, fuel filler compartment, right

M8 Motor - Window lifter, Driver door A3G E3G


driver door

M9 Motor - Window lifter, Front passenger door E3G A3G


front passenger door

M10 Motor - Window lifter, Rear door, left A5G A5G


rear door, left

M11 Motor - Window lifter, Rear door, right E5G E5G


rear door, right

M12 Motor - Blower, Behind glove box D2G B2G


passenger compartment

- 20 - 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


M13 Motor - Blower, Behind glove box D2G B2G
passenger
compartment, air
conditioning
M14 Motor - Outside mirror, Outside mirror, driver A3H E3H
driver door door

M15 Motor - Outside mirror, Outside mirror, front E3H A3H


front passenger door passenger door

M16 Motor - Wiper, Below cover rain channel C2H C2H


windscreen

M17 Motor - Wiper, back Tailgate B7H B7H


window

M19 Motor - Radiator fan Radiator, right C1F C1F

M20 Motor - Radiator fan Radiator, left B1F B1F

M21 Pump - Fuel In fuel tank C6F C6F

- 21 - 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


M22 Pump - Washer, Behind wing, front, left A1F A1F
windscreen & Back
window
M23 Pump - Washer, Behind wing, front, left A1F A1F
headlamps

M34 Motor - Sun roof, front Car roof, front centre C4J C4J

M35 Motor - Sun roof, rear Car roof, rear C7J C7J

N1 Controller - Seat heating, Seat assembly, left B4F B4F


front, left

N2 Controller - Seat heating, Seat assembly, right D4F D4F


front, right

N3 Amplifier - Roof antenna Car roof, rear C7J C7J

P1 Bulb test Behind crossmember, D2G B2G


instrument panel

- 22 - 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


P2 Bulb test, trailer Behind crossmember, D2G B2G
instrument panel

P5 Sensor - Fuel tank In fuel tank C5F C5F


content

R1 Squib - Airbag, driver Steering wheel B3H D3H

R2 Squib - Airbag, front Above glove box D3H B3H


passenger

R3 Squib - Side airbag, In driver seat A4H E4H


driver

R4 Squib - Side airbag, front In front passenger seat E4H A4H


passenger

R5 Squib - Belt pretensioner, Beside centre console BC4G CD4G


driver

R6 Squib - Belt pretensioner, Beside centre console CD4G BC4G


front passenger

- 23 - 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


R7 Filter heating Engine compartment, at BC2G BC2G
cowl panel

R8 Glow plugs At cylinder head CD1G CD1G

R9 Preresistor - Radiator fan At radiator C1G C1G

R10 Cigarette lighter Instrument console C3G C3G

R11 Preresistor - Blower, Behind glove box D2G B2G


heating

S1 Switch - Starter Steering column B3G D3G

S2 Switch unit - Light Above fuse & Relay box A3H E3H
passenger compartment

S3 Switch unit - Steering Steering column B3G D3G


column

- 24 - 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


S6 Switch - Hazard light Instrument console C3G C3G

S7 Switch - Seat heating, Instrument console C3G C3G


left

S8 Switch - Seat heating, Instrument console C3G C3G


right

S9 Switch - Info display Steering column B3G D3G

S13 Switch - Lamp, trunk Tailgate B7G B7G

S15 Switch - Trunk lock, anti- Tailgate D7G D7G


theft warning system

S16 Switch - Engine hood, Engine compartment, A2G A2G


anti-theft warning system wheel house left

S17 Switch - Window lifter Driver door A3G E3G

- 25 - 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


S18 Switch - Window lifter, Front passenger door E3G A3G
front passenger door

S19 Switch - Window lifter, Rear door, left A5G A5G


rear door, left

S20 Switch - Window lifter, Rear door, right E5G E5G


rear door, right

S21 Switch - Outside mirror Driver door A3G E3G

S22 Switch - Wiper unit Steering column B3G D3G

S23 Switch - Rear fog lamp, Socket trailer C7F C7F


socket trailer

S24 Switch - Trumpet horn Steering wheel B3H D3H

S25 Switch - Remote control, Steering wheel B3H D3H


radio

- 26 - 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


S26 Switch - Traction control Instrument console C3G C3G

S27 Switch - Cruise control Steering column B3G D3G

S28 Switch - Clutch, cruise Above clutch pedal B2G D2G


control

S30 Switch - Sun roof Car roof between sun C4J C4J
visors

S31 Switch - Reversing lamp At transmission B1G B1G

S32 Switch - Unlock selector Centre console, below C3F C3F


lever selector lever

S33 Switch - Unlock ignition Centre console, below C3F C3F


key selector lever

S34 Switch - Kick down At accelerator pedal B2F D2F

- 27 - 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


S35 Switch - Start up Below centre console, C3F C3F
assistance middle

S36 Switch - Program At selector lever C3G C3G


economy/power

S37 Switch - Seat belt Seat belt lock, driver side BC4G BC4G

S38 Contact switch - Driver A - pillar, driver side A2G E2G


door

S39 Contact switch - Front A - pillar, front passenger E2G A2G


passenger door side

S40 Contact switch - Rear B - pillar, left A4G A4G


door, left

S41 Contact switch - Rear B - pillar, right E4G E4G


door, right

S42 Switch - Automatic At automatic B2G B2G


transmission transmission

- 28 - 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


S43 Switch - Stop lamp, Above brake pedal B2F D2F
double

S82 Switch - Anti freeze Behind glove box D2G B2G


protection

S89 Switch - Auxiliary heater, Behind glove box D2G B2G


passenger
compartment, electrical
S116 Switch - Blower, rear Instrument console C3G C3G
compartment
(instrument panel)
S117 Switch - Blower, rear Car roof, centre C5J C5J
compartment (headliner)

S118 Switch - Air conditioning, Instrument console C3G C3G


rear compartment

T1 Ignition coil - Direct At cylinder head B1G B1G


ignition

T2 Transmitter Fuse & Relay box A2G E2G


passenger compartment

- 29 - 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


U1 Signal converter Fuse & Relay box A2G A2G
module - Vehicle speed passenger compartment

V1 Diode - Anti-theft Fuse & Relay box A2G E2G


warning system passenger compartment

V18 Diode - Load switch off , A - pillar left, near roof A4J A4J
reading lamp

W1 Contact unit Steering wheel B3H D3H

X1 Instrument panel & Body A - pillar, left A2G A2G


rear

X2 Instrument panel & Body Below relay box, engine B2G B2G
front compartment

X3 Body rear & Driver door A - pillar, driver side A2F E2F

X4 Body rear & Front A - pillar, front passenger E2F A2F


passenger door side

- 30 - 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


X6 Instrument panel & Behind glove box D2G B2G
Blower

X8 Connector phone Behind glove box D2G B2G

X9 Body rear & Door rear, B - pillar, left A4F A4F


left

X10 Body rear & Door rear, B - pillar, right E4F E4F
right

X11 Body rear & Fuel tank Above rear axle C6F C6F

X12 Body rear & Sensor Above rear axle C6F C6F
revolution

X13 Diagnostic link Centre console C4F C4F

X14 Tailgate & Switch lamp Tailgate B7H B7H


trunk

- 31 - 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


X16 Body front & Battery Engine compartment, left A2G A2G
positive

X17 Body rear & Lamp - Car roof, centre C5J C5J
Passenger compartment

X20 Body front & Sensor Wheelhousing, front, E2G E2G


revolution front, right right

X21 Body front & Sensor Wheelhousing, front, left A2G A2G
revolution front, left

X22 Body front & Engine Engine compartment, left A1G A1G
(Electronic)

X23 Automatic At automatic B2G B2G


transmission & Valve transmission
body
X24 Body rear & Tailgate Behind trim panel, load A7G A7G
compartment, left

X25 Body rear & Tailgate Behind trim panel, load A7G A7G
compartment, left

- 32 - 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


X26 Body rear & Socket Behind trim panel, load E7G E7G
trailer compartment, right

X27 Socket trailer Below bumper, rear C7F C7F

X28 Instrument panel & Below centre bracket, C2F C2F


Automatic transmission instrument panel

X29 Instrument panel & Below centre bracket, C2F C2F


Automatic transmission instrument panel

X30 Body rear & Socket Behind trim panel, load E7G E7G
trailer compartment, right

X31 Instrument panel & Body A - pillar, left A2G A2G


rear

X33 Body front & Electro- Engine compartment, A2F A2F


hydraulic power steering wheel house left

X35 Code lamp licence plate Fuse & Relay box A3G E3G
passenger compartment

- 33 - 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


X36 Body rear & Assembly - Below front seat, left B4F B4F
Seat, left

X37 Body rear & Assembly - Below front seat, right D4F D4F
Seat, right

X38 Automatic Below centre console, C3F C3F


transmission & Selector middle
control
X40 Instrument panel & Body Leg room, right, near E2G E2G
rear A - pillar

X42 Body rear & Switch - Behind trim panel, load A7G A7G
Blower compartment, left

X43 Accessory socket Behind trim panel, load E7G E7G


compartment, right

X45 Tailgate & Switch lamp Tailgate B7H B7H


trunk

X46 Tailgate & Switch lamp Tailgate B7H B7H


trunk

- 34 - 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


X47 Body rear & CD-Changer Below front passenger D4F B4F
seat

X48 Instrument panel & Body Leg room, right, near E2G E2G
rear A - pillar

X49 Tailgate & Switch lamp Tailgate B7H B7H


trunk

X50 Fuel tank & Fuel pump/ At fuel tank C6F C6F
sensor

X53 Body front & Control At engine C1G C1G


unit - Multec

X54 Engine (electronic) & At engine C1G C1G


Control unit - Multec

X57 Body front & Control At engine, intake side B2G B2G
unit - Simtec

X58 Engine (electronic) & At engine, intake side B2G B2G


Control unit - Simtec

- 35 - 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


X59 Body front & Control Behind wing, front, left, A2G A2G
unit - Diesel near A -pillar

X60 Engine (electronic) & Behind wing, front, left, A2G A2G
Control unit - Diesel near A -pillar

X61 Body rear & Control Leg room, right, near E2F E2F
unit - Anti-theft warning A - pillar
system & Central locking
X62 Body rear & Control Leg room, right, near E2F E2F
unit - Anti-theft warning A - pillar
system & Central locking
X63 Body front & Control Behind front panelling, A1F A1F
unit - Engine cooling left
module
X64 Engine cooling & Control Behind front panelling, A1F A1F
unit - Engine cooling left
module
X67 Body rear & Lamp unit - Car roof between sun C4J C4J
Passenger compartment visors

X68 Body rear & Microphone Car roof between sun C4J C4J
visors

- 36 - 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


X71 Body front & Control At engine, transmission C2G C2G
unit - Multec side

X72 Engine & Control unit - At engine, transmission C2G C2G


Multec side

X73 Instrument panel & At steering column B3H D3H


Switch - Wiper unit

X74 Instrument panel & At steering column B3H D3H


Switch - Wiper unit

X75 Instrument panel & In the instrument BC3H CD3H


Graphic/Color info
display
X76 Instrument panel & Color In the instrument BC3H CD3H
info display

X77 Body front & Control At engine, intake side D1G D1G
unit - Multec

X78 Engine & Control unit - At engine, intake side D1G D1G
Multec

- 37 - 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


X88 Contact unit & Switch - Steering wheel B3H D3H
Trumpet horn

X89 Contact unit & Switch - Steering wheel B3H D3H


Remote control, radio

X91 Instrument panel & At steering column B3H D3H


Contact unit

X98 Body rear & Side airbag, Below front seat, left B4F B4F
left

X99 Body rear & Side airbag, Below front seat, right D4F D4F
right

Y1 Lifting magnet - Unlock At steering column B3G D3G


ignition key

Y2 Actuator - Recirculation Behind glove box D2G B2G

Y3 Actuator - Coolant Behind glove box D2G B2G

- 38 - 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


Y4 Solenoid valve - Exhaust Next to battery (only A1G A1G
gas recirculation diesel engines)

Y4 Solenoid valve - Exhaust At engine (only petrol C2G C2G


gas recirculation engines)

Y5 Solenoid valve - Tank Engine compartment, D1G D1G


ventilation right

Y6 Solenoid valve - Intake At intake manifold C2G C2G


manifold

Y7 Solenoid valve - Swirl Next to battery A1G A1G


level regulation

Y8 Solenoid valve - Boost At exhaust system B1F B1F


pressure regulation

Y9 Fuel injection valves At engine, intake side C1G C1G

Y10 Clutch - Compressor, air At engine D1F D1F


conditioning

- 39 - 10/2000
Part locations Zafira as of MY '99

Parts Installation position LHD RHD


Y12 Lifting magnet - Unlock Centre console, below C3F C3F
selector lever selector lever

Y13 Valve body (Automatic At automatic B2G B2G


transmission) transmission

Y14 Headlamp levelling - Left Behind headlamp, left A1G A1G

Y15 Headlamp levelling - Behind headlamp, right E1G E1G


Right

Y16 Stepper motor - Idle At throttle-valve housing C2G C2G


speed

Y29 Throttle valve - Positioner At throttle-valve housing C2G C2G

- 40 - 10/2000
Survey of fuse assignments Zafira
as of MY '99

Fuse box, engine compartment

F1 - F8 Main fuse 1-8

- 41 - 10/2000
Survey of fuse assignments Zafira
as of MY '99

Fuse & Relay box passenger compartment

Only vehicles up to MY 2001

Fx.1 - Fx.41 Fuse 1 - 41

- 42 - 10/2000
Survey of fuse assignments Zafira
as of MY '99

Fuse & Relay box passenger compartment

Only vehicles as of MY 2001

FX.1 - FX.41 Fuse 1 - 41

- 43 - 10/2000
Survey of relay assignments Zafira
as of MY '99

Relay box, engine compartment

Only petrol engines up to MY 2001

K11 Relay - Time delay, washer pump 7


headlamps
K13 Relay - Radiator fan 2
K14 Relay - Radiator fan 6
K16 Relay - Fuel pump 4

1, 3, 5 and 8 not occupied

- 44 - 10/2000
Survey of relay assignments Zafira
as of MY '99

Relay box, engine compartment

Only petrol engines as of MY 2001

K11 Relay - Time delay, washer pump 7


headlamps
K13 Relay - Radiator fan 2
K14 Relay - Radiator fan 6
K16* Relay - Fuel pump 4
K16** Relay - Fuel pump 3
K18* Relay - Engine control unit 3
K18** Relay - Engine control unit 4

* Only Z22SE engines


** Not Z22SE engines

1, 5 and 8 not occupied

- 45 - 10/2000
Survey of relay assignments Zafira
as of MY '99

Relay box, engine compartment

Only diesel engines

F4.50 Main fuse 5a


F4.52 Main fuse 5b
F8.56 Main fuse 1
K11 Relay - Time delay, washer pump 7
headlamps
K17 Relay - Filter preheating 2
K18 Relay - Engine control unit 6

3, 4 and 8 not occupied

- 46 - 10/2000
Survey of relay assignments Zafira
as of MY '99

Fuse & Relay box passenger compartment

Only vehicles up to MY 2001

K2 Relay - High beam 2


K3 Relay - Heated back window 9
K4 Relay - Fog lamp, front 5
K5 Relay - Fog lamp, rear 6
K6 Relay - Wiper, back window 3
K7 Relay - Mirror heating 4
K10 Relay - Wiper, windscreen (Stage 1/ 8
Interval)
K12 Relay - Trumpet horn 1
K48 Relay - Turn signal lamp, shielded 7
T2 Transmitter 10

- 47 - 10/2000
Survey of relay assignments Zafira
as of MY '99

Fuse & Relay box passenger compartment

Only vehicles as of MY 2001

K2 Relay - High beam 2


K3 Relay - Heated back window 10
K4 Relay - Fog lamp, front 5
K5 Relay - Fog lamp, rear 6
K6 Relay - Wiper, back window 3
K7 Relay - Mirror heating 4
K8 Relay - Turn signal, left 7
K9 Relay - Turn signal, right 8
K10 Relay - Wiper, windscreen (Stage 1/ 9
Interval)
K12 Relay - Trumpet horn 1
K155 Relay - Consumer switch-off, time 12
delay
T2 Transmitter 13
U1 Signal converter module - Vehicle 11
speed

- 48 - 10/2000
Survey of relay assignments Zafira
as of MY '99

Behind crossmember, instrument panel

K1 Relay - Daytime running light 2


K154 Relay - Accessory socket 1

- 49 - 10/2000