The mechatronic systems VerSort and BeLag are each a single part of a complete production line.

But both systems can be operated separately. Both systems can be composed for the whole
production process. They built together the entire system SSC2P2H (Article 69394).

The mechatronic system BeLag depicts the second part of a manufacturing plant. It includes the
processes handling, processing and storing (optional retrieving).

It is delivered fully assembled, wired, programmed and tested.

It is ideally suitable for teaching PLC programming and visualisation, as well as for commissioning
and troubleshooting of automated industrial mechatronic systems. For these applications the BeLag
offers a safe environment for students to explore modern industrial automation.

The project documents assist you and your students when working with the station and provides all
relevant information for self-contained learning and action-based training.

Process description:

This station is the second half of the SSC2P2H system and complements the VerSort, product-no.
69564.

It provides the subsequent process by picking up the cube halves from the Belt Conveyor (previous
station) with the Handling Unit and moving them to the Pneumatic Press.

In the Press Unit both cube halves are joined together. Subsequently the Handling Unit again fetches
the manufactured cube and forwards it to the ASRS where the cube is stored by the rack feeder.

The system uses workpieces made of aluminium, white and black plastic and spring pins for joining
the cube halves.

Station description:

The mechatronic station consists of 2 base plates (T-slotted AL-profile plate) which are equipped
with the following mechatronic functional units:

1 Handling Unit, 1 Pneumatik Press, 1 ASRS, 1 Service Unit.

The mechatronic station is controlled by one SIMATIC S7-314C-2PN/DP programmable logic

controller (PLC) and one SIMATIC TP700 Comfort HMI color touch panel. The PLC offers a ProfiNet
and ProfiBus interface on board which can be used to set up a network with other PLCs or controls
and to teach industrial network technology.

The BeLag can be extended with a previous segment to achieve a full process.

Both segments together (VerSort and BeLag) add up to the complete system (product no.: 69394).

The PLC program of the BeLag is already designed in such a way that the first segment can be
connected via ProfiNet and will run automatically with the second segment.

Detailed information regarding the used and above mentioned functional units are available on our
web site.

The mechatronic station is provided fully assembled, programmed, tested and ready to use.

The PLC program is written in SIMATIC STEP 7.

All comments within the PLC program are in English, as well as the documentation belonging to the
system.

Learning Target:

PLC programming

Commissioning of electromechanic systems

Troubleshooting

Automating of work processes

The system offers a sustainable training equipment for vocational training in the fields of
mechatronic and industrial automation technology.

It is perfectly suitable for vocational schools, polytechnical schools, (advanced) technical colleges
and universities as well as for training purposes in companies.

Technical data:

Primary power supply: 230 VAC, 50 Hz

Internal voltage level: 24 V DC

Required air supply: min. 4 bar, max 10 bar

Average air consumption: approx. 10 l/min

Dimensions (LxWxH): 1200 x 1010 x 630 mm

Weight (with documents and cubes): 44,10 kg

For system operation a suitable air supply is required

Scope:

Fully assembled, programmed and tested training system for mechatronics, PLC and HMI.

Consisting of:

2 T-slotted base plates (800 x 550 / 400 x 550 mm)

1 Pneumatic Press

1 Handling Unit

1 ASRS

1 Service Unit

1 PLC SIMATIC 314C-2PN/DP

1 color touch panel including engineering Software WinCC

Power Supply 24 V DC

PLC program
HMI visualisation

Workpieces

All required cables/hoses

Technical documentation (language: English)

Requires additionally:

Compressor (optional) or any similar air pressure source rated @ min. 4 bar, max. 10 bar

Trolleys (optional)

Price excl. packaging/shipping.

Mechatronics course:

8 weeks focused course

Course Contents:

Machine Tool Basics- Mechanical

Engineering Measuring & General Cutting Tools

Engineering Drawing & Surface Quality checks & defects
Fits & Tolerances , Precision Gauges
Transmission of Mechanical Power
Metal Cutting Processes- Turning, Milling, Drilling, Grinding

Automation- PLC and Drives

Introduction to CNC and PLC technology

Hardware, Addressing, NO/NC concept
Bit logic instruction library function and Analog signal Processing
Fault Diagnostics and Error Handling
Evolution of Drive, DC Motors and DC Drives
AC Motors, Induction and Servo Drives
Drive Commissioning

Automation- Mechatronics

Mechatronics Concept to Commissioning
Mechanical Inspection
MechanicalAssembly
Pneumatics & Hydraulics
Sensor Technology & Electrical wiring, Creating PLC Logic for Sample Machine

Automation- CNC Maintenance and Commissioning

Electrical Design, Machine Panel Wiring, HMI

Operating Area And Operating Modes- JOG, MDI, Auto
Interfacing Signal and Data back Up
PLC S7-300 & Commands and Simatic Manager
Drive Tuning, Data Back up and Fault Finding
 Automation- CNC Programming and Operations

Siemens MCP and Introduction to cutting Technology

Introduction to part Programming and Codes
Introduction to Direct dimensioning
Introduction to different cycles
Practicals on part programming

Preventive Maintenance

Preventive machine maintenance and Engineered systems

Process and Project Planning

Machine inspection and Machine design

BOM and Machine assembly
Testing and documentation

Department Orientation and Field Visit

Introduction to various departments in an Organization

Industrial/ Field Visit

Project assignment

2 weeks of Project Assignment

Date:

Schedule will be declared as per registration

Venue:

Navi Mumbai

Course fee / per person:

50.000,00 INR

Please note:

Above price is inclusive of tea, snacks and lunch but exclusive of service tax.

Mechatronics - Concept to Commissioning

Course Contents:

Introduction to mechatronics

Didactic concept of learning mechatronics
Introduction to basic mechanical engineering skills
Basic skills of mechanical assembly (types of joints, types of fasteners, thread types, fit types,
etc. - with interactive CDs) & related international standards
Hands on mechanical assembly of the mechatronics model (pneumatic press) followed by
inspection & evaluation
E-pneumatic theory & applications
 Basics in electrical control circuits
Sensor technology
Electrical wiring of the pneumatic press
Control engineering & computing on Siemens S7 300 PLC
Automation of the work sequence
Testing & commissioning with trouble shooting
Evaluation

Training Calendar:

14-11 - 25-11-2016

Venue:

Navi Mumbai

Course fee / per person:

20.000,00 INR

Please note:
Price above is inclusive of Tea, Snacks and Lunch. Service tax will be charged at 14% or as
per prevailing rate.